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Panasonic PTAE100U - LCD PROJECTOR, Service Manual

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Panasonic PTAE100U - LCD PROJECTOR Service Manual Download Page 1

ORDER NO. VED0110325C0

D10

LCD Projector

PT-AE100U / PT-AE100E

SPECIFICATIONS

1

Summary of Contents for PTAE100U - LCD PROJECTOR

Page 1: ...ORDER NO VED0110325C0 D10 LCD Projector PT AE100U PT AE100E SPECIFICATIONS 1...

Page 2: ...5 7 Removal of B Module 13 5 8 Removal of P Module 14 5 9 Removal of Lamp Unit 15 5 10 Removal of Analysis Block LCD Block and Lens Block 16 5 11 Replacement of Polarizer 17 5 12 Replacement of PBS Ar...

Page 3: ...4 Adjustment Procedure 30 7 Troubleshooting 30 8 Interconnection Block Diagram 37 8 1 Interconnection Block Diagram 1 2 37 8 2 Interconnection Block Diagram 2 2 37 9 Block Diagram 37 9 1 Power Supply...

Page 4: ...2001 Matsushita Electric Industrial Co Ltd All rights reserved Unauthorized copying and distribution is a violation of law 2...

Page 5: ...ion transformer in the AC power line before the service Observe the original lead dress during the service If a short circuit is found replace all the parts overheated or damaged by the short circuit...

Page 6: ...r cord in a power outlet 3 Connect M1 to T1 according to Fig 2 and measure the voltage 4 Change the connection of M1 from T1 to T2 and measure the voltage again 5 The voltmeter must read 0 375 V or lo...

Page 7: ...ht Because the high pressure lamp involves a risk of explosion never touch the lamp wire lead during the service See Fig 3 Fig 3 2 Ext Option This projector has EXT OPTION in addition to standard on s...

Page 8: ...the lamp unit is 2 000 hours or longer FAN CONTROL Setting the cooling fan motor rotation mode NORMAL Normal setting HIGH Highlands mode FULL High speed Notes Must set HIGH when using the projector at...

Page 9: ...ON menu and press ENTER button on the remote control unit 3 2 Self Check Display and Contents 3 3 Canceling the self check mode Press MENU button on the remote control unit 4 Service Mode This mode is...

Page 10: ...mode Press MENU button on the remote control unit 5 Disassembly Instructions Warning Be sure to unplug the power cord from the power outlet before disassembling this projector Caution While turning o...

Page 11: ...Optical Parts 9...

Page 12: ...5 2 Removal of Upper Case 1 Turn the projector upside down 2 Unscrew the 8 screws fixing the upper case 10...

Page 13: ...nnectors from to the A P C Board 3 Unscrew the 5 screws and remove the terminal cover 4 Unscrew the 3 screws and remove the A P C Board 5 4 Removal of K Module 1 Remove the upper case according to the...

Page 14: ...e A P C Board according to the section 5 3 Removal of A P C Board 3 Unscrew the 2 screws and remove the grounding metal 4 Unscrew the 2 screws and remove the intake duct block 5 Disconnect the 4 conne...

Page 15: ...section 5 5 Removal of S P C Board 2 Disconnect the 4 connectors on back of the S P C Board 3 While pressing the plastic latch of the intake duct in the direction of arrow 1 remove the R P C Board No...

Page 16: ...se the cap of the resinous stand remove the B Module 5 8 Removal of P Module 1 Remove the intake duct block according to the steps 1 through 4 in the section 5 5 Removal of S P C Board 2 Remove the B...

Page 17: ...Remove the barrier 6 Unscrew the 4 screws and remove the P Module 5 9 Removal of Lamp Unit 1 Turn the projector upside down 2 Loosen the 2 screws until they idle lift the lamp unit cover to remove 15...

Page 18: ...ck 1 Remove the lamp unit according to the section 5 9 Removal of Lamp Unit 2 Remove the intake duct block according to the steps 1 through 4 in the section 5 5 Removal of S P C Board 3 Unscrew the 1...

Page 19: ...moval of Upper Case 2 Remove the A P C Board according to the section 5 3 Removal of A P C Board 3 Mark positions of the polarizer R G B Note Mark accurately as possible because the marks will be used...

Page 20: ...move the upper case according to the section 5 2 Removal of Upper Case 2 Remove the A P C Board according to the section 5 3 Removal of A P C Board 3 Unscrew the 5 screws 4 Disconnect 2 joint hooks of...

Page 21: ...s R G B are attached on the analysis case upper Handle with care not to apply external force to the polarizers Do not touch optical components lens mirror etc of the analysis block If dirt or aberrati...

Page 22: ...amps lead wires or connectors always place them back in their proper locations Be careful not to damage the lead wires or components when using a soldering iron or similar tool 6 3 Setting Before Adju...

Page 23: ...ocedure 1 Run the software program by the keyboard entry 2 The first menu is the port selection menu 3 Adjust the projector by selecting the necessary item from the menu in each stage 6 4 3 Port Selec...

Page 24: ...he projector and writes it in the file Gamma Data Send Reads the gamma data from the file and sends it to the projector Gamma Data Receive Receives the gamma data from the projector and writes it in t...

Page 25: ...rom the projector and writes it in the file Exit Exits this application 6 4 4 2 Receiving and sending of the data Click a target button and specify a file name 6 4 5 Adjustment Menu 6 4 5 1 Explanatio...

Page 26: ...IDEO Displays the video input level adjustment menu Ghost Adjustment Displays the ghost adjustment menu NRS Adjustment This button is not used Gamma Data Linear This button is only used for factory Do...

Page 27: ...s the test signal mode to the G signal and allows the and OK buttons of the G signal to becomes active B Signal Adj Sets the test signal mode to the B signal and allows the and OK buttons of the B sig...

Page 28: ...the text OK returns to black Close Closes this menu 6 5 3 Equipment to be used PC Software for Adjustment 6 5 4 Adjustment Procedure 1 Display the flicker adjustment menu 2 Set the installation mode...

Page 29: ...ure 1 Display the input level adjustment menu 2 Input a window pattern signal to PC IN RGB connector Note Use approx 15 window pattern as follows Black background screen width White window width 2 1 B...

Page 30: ...K Executes automatic sub contrast and sub brightness adjustments then closes this dialog Cancel Cancels this menu 6 8 3 Equipment to be used PC Software for Adjustment Signal Generator 6 8 4 Adjustmen...

Page 31: ...its data in the EEPROM The ENTER key on the keyboard has the same function The item having two or more kinds of setting values is processed two or more items Clicking this button or pressing ENTER ke...

Page 32: ...Signal Generator 6 9 4 Adjustment Procedure 1 Display the ghost adjustment menu 2 Input a checker pattern signal 3 Minimize the ghost while observing the projected pattern 4 Set the value to the point...

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Page 34: ...32...

Page 35: ...33...

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Page 37: ...35...

Page 38: ...36...

Page 39: ...onnection Block Diagram 8 1 Interconnection Block Diagram 1 2 8 2 Interconnection Block Diagram 2 2 9 Block Diagram 9 1 Power Supply 9 2 Signal Processing 1 2 9 3 Signal Processing 2 2 10 Schematic Di...

Page 40: ...C Board 2 4 10 3 A P C Board 3 4 10 4 A P C Board 4 4 10 5 S P C Board R P C Board 10 6 B Module 11 Circuit Boards 11 1 A P CBoard Foil Side S P C Board 11 2 A P C Board Component Side 12 Terminal gu...

Page 41: ...13 Exploded Views 39...

Page 42: ...14 Replacement Parts List 40...

Page 43: ...C0117 POLARIZING PLATE IN R K16 TENC0118 POLARIZING PLATE IN G K17 TENC0119 POLARIZING PLATE IN B G4 THEC052N D SUB SCREW K18 TKGF0056 PBS ARRAY K19 TKGF0057 LENS K20 TKKC5130 LED PLATE G5 TKKL5208 LE...

Page 44: ...CREW G35 XYN3 F8 SCREW G36 XYN3 J8 SCREW G37 XYN4 E8 SCREW K35 TXFTT99PLHZ UPPER COVER ASSY K36 TXFKF99PLHZ BOTTOM COVER ASSY PT AE100U TXFKF99PLJZ BOTTOM COVER ASSY PT AE100E K37 TXFKP99VJJ3 TERMINAL...

Page 45: ...M I C TRANSISTORS Q101 2SK2837 TRANSISTOR B1DEHQ000001 Q131 B1DEGQ000017 TRANSISTOR Q251 UN2211 TRANSISTOR UNR2211 Q1001 2SD601AR TRANSISTOR 2SD0601AR Q1002 2SD601AR TRANSISTOR 2SD0601AR Q1003 2SD601A...

Page 46: ...Q 44...

Page 47: ...2SB0709A Q1057 2SD601AR TRANSISTOR 2SD0601AR Q1070 2SK620 FET 2SK0620 Q1071 2SK620 FET 2SK0620 Q1073 2SD601AR TRANSISTOR 2SD0601AR Q1074 2SD601AR TRANSISTOR 2SD0601AR Q1075 2SB709A TRANSISTOR 2SB0709A...

Page 48: ...IODE MA3X158 D9616 MA720 DIODE MA3X720 D9618 MA158 DIODE MA3X158 D9619 MA720 DIODE MA3X720 D9621 MA158 DIODE MA3X158 D9622 MA720 DIODE MA3X720 COILS L1001 EXCML16A270 BEAD CORE L1002 EXCML16A270 BEAD...

Page 49: ...47...

Page 50: ...J 1 16W R1003 ERJ6ENF75R0 M 75 OHM 1 10W R1004 ERJ6ENF75R0 M 75 OHM 1 10W R1005 ERJ6ENF75R0 M 75 OHM 1 10W R1006 ERJ3GEYJ183 M 18KOHM J 1 16W R1007 ERJ3GEYJ331 M 330 OHM J 1 16W R1008 ERJ3GEYJ331 M 3...

Page 51: ...49...

Page 52: ...R1060 ERJ1TYJ470 RESISTOR R1062 ERJ1TYJ470 RESISTOR R1063 ERJ3GEYJ683 M 68KOHM J 1 16W R1064 ERJ3GEYJ683 M 68KOHM J 1 16W R1065 ERJ3GEYJ102 M 1K OHM J 1 16W R1066 ERJ3GEYJ102 M 1K OHM J 1 16W R1067 ER...

Page 53: ...51...

Page 54: ...W R1128 ERJ3GEYJ102 M 1K OHM J 1 16W R1129 ERJ3GEYJ472 M 4 7KOHM J 1 16W R1130 ERJ3GEYJ472 M 4 7KOHM J 1 16W R1131 ERJ6GEYJ3R3 M 3 3OHM J 1 10W R1132 ERJ6GEYJ3R3 M 3 3OHM J 1 10W R1133 ERJ6GEYJ3R3 M 3...

Page 55: ...53...

Page 56: ...R1200 EXB38V560J RESISTOR ARRAY R1203 EXB38V560J RESISTOR ARRAY R1205 ERJ3GEYJ102 M 1K OHM J 1 16W R1206 EXB38V560J RESISTOR ARRAY R1209 EXB38V560J RESISTOR ARRAY R1211 ERJ3GEYJ331 M 330 OHM J 1 16W R...

Page 57: ...55...

Page 58: ...EXB38V220J RESISTOR ARRAY R1291 EXB38V103J RESISTOR ARRAY R1293 EXB38V103J RESISTOR ARRAY R1298 ERJ3GEY0R00 M 0 OHM 1 16W R1299 ERJ3GEY0R00 M 0 OHM 1 16W R1301 ERJ3GEY0R00 M 0 OHM 1 16W R1302 ERJ3GEYJ...

Page 59: ...57...

Page 60: ...2 M 5 6KOHM J 1 16W R1396 ERJ3GEYJ472 M 4 7KOHM J 1 16W R1397 ERJ3GEYJ103 M 10K OHM J 1 16W R1399 ERJ3GEYJ472 M 4 7KOHM J 1 16W R1400 ERJ3GEYJ101 M 100 OHM J 1 16W D0GB101JA002 R1401 ERJ3GEYJ101 M 100...

Page 61: ...59...

Page 62: ...R1456 ERJ6GEYJ3R3 M 3 3OHM J 1 10W R1457 ERJ6GEYJ3R3 M 3 3OHM J 1 10W R1458 ERJ3GEYJ220 M 22 OHM J 1 16W R1459 ERJ3GEYJ220 M 22 OHM J 1 16W R1460 ERJ3GEYJ220 M 22 OHM J 1 16W R1461 ERJ3GEYJ220 M 22 OH...

Page 63: ...61...

Page 64: ...ERJ3GEYJ220 M 22 OHM J 1 16W R1519 ERJ3GEYJ220 M 22 OHM J 1 16W R1520 ERJ3GEYJ220 M 22 OHM J 1 16W R1521 EXB38V220J RESISTOR ARRAY R1522 ERJ3GEYJ220 M 22 OHM J 1 16W R1524 EXB38V220J RESISTOR ARRAY R...

Page 65: ...63...

Page 66: ...100 OHM J 1 16W D0GB101JA002 R2016 ERJ3GEYJ101 M 100 OHM J 1 16W D0GB101JA002 R2017 ERJ3GEYJ101 M 100 OHM J 1 16W D0GB101JA002 R2019 ERJ3GEYJ331 M 330 OHM J 1 16W R2020 ERJ3GEYJ331 M 330 OHM J 1 16W...

Page 67: ...65...

Page 68: ...EEVHB0J330 E 33UF 6 3V C1051 ECUX1H220JCV C 22PF 50V ECJ1XC1H220J C1052 ECUX1H220JCV C 22PF 50V ECJ1XC1H220J C1053 ECUX1A105ZF C 1UF Z 16V C1055 ECUX1A105ZF C 1UF Z 16V C1057 EEVHB1C470 E 47UF 16V C1...

Page 69: ...67...

Page 70: ...1114 ECJ1XB1C103K C 0 01UF K 16V C1115 ECJ2XB1H472K C 2700PF K 50V C1116 ECUX1C104ZFV C 0 1UF Z 16V C1117 ECJ2XF1C225Z C 2 2UF Z 16V C1118 ECJ3XF1C475Z C 4 7UF Z 16V C1119 ECJ3XF1C475Z C 4 7UF Z 16V C...

Page 71: ...69...

Page 72: ...V C 0 1UF Z 16V C1178 ECUX1H473ZFV C 0 047UF Z 50V ECJ1XF1H473Z C1179 ECUX1C104ZFV C 0 1UF Z 16V C1180 ECUX1C104ZFV C 0 1UF Z 16V C1181 ECUX1C104ZFV C 0 1UF Z 16V C1182 ECUX1C104ZFV C 0 1UF Z 16V C118...

Page 73: ...71...

Page 74: ...04Z C 0 1UF Z 25V C1255 ECJ1XF1E104Z C 0 1UF Z 25V C1256 ECJ1XF1E104Z C 0 1UF Z 25V C1257 ECJ1XF1E104Z C 0 1UF Z 25V C1258 ECJ1XF1E104Z C 0 1UF Z 25V C1259 ECJ1XF1E104Z C 0 1UF Z 25V C1260 ECJ1XF1E104...

Page 75: ...73...

Page 76: ...F Z 16V C1355 ECUX1C104ZFV C 0 1UF Z 16V C1356 ECUX1C104ZFV C 0 1UF Z 16V C1359 ECUX1C104ZFV C 0 1UF Z 16V C1360 ECUX1C104ZFV C 0 1UF Z 16V C1361 ECUX1C104ZFV C 0 1UF Z 16V C1362 ECUX1C104ZFV C 0 1UF...

Page 77: ...75...

Page 78: ...F43803 3P CONNECTOR K1KA03A00153 JK1001 TJSF42904 CONNECTOR K1CB204B0004 JK1002 K2HA103A0005 Y PB PR TERMINAL JK1003 K2HA101A0013 TERMINAL JK1004 K2HA102A0019 AUDIO LR TERMINAL JK1005 K1FB115B0066 D S...

Page 79: ...Ref No Part No Part Name Description Remarks RTL TXANP01VJJ3 CIRCUIT BOARD A RTL TXANP03VJJ3 CIRCUIT BOARD K RTL TXANPBQVJJ3 CIRCUIT BOARD BQ ASSY 15 Schematic Diagram for printing with A4 size 77...

Page 80: ...10 1 A P C Board 1 4 A P C Board TXANP01VJJ3 1 4 PR CR PB CB PT AE100U PT AE100E 38...

Page 81: ...10 1 A P C Board 1 4 A P C Board TXANP01VJJ3 1 4 PR CR PB CB PT AE100U PT AE100E 38...

Page 82: ...10 2 A P C Board 2 4 A P C Board TXANP01VJJ3 2 4 PT AE100U PT AE100E 39...

Page 83: ...10 2 A P C Board 2 4 A P C Board TXANP01VJJ3 2 4 PT AE100U PT AE100E 39...

Page 84: ...10 3 A P C Board 3 4 A P C Board TXANP01VJJ3 3 4 PT AE100U PT AE100E 40...

Page 85: ...10 3 A P C Board 3 4 A P C Board TXANP01VJJ3 3 4 PT AE100U PT AE100E 40...

Page 86: ...10 4 A P C Board 4 4 A P C Board TXANP01VJJ3 4 4 PT AE100U PT AE100E 41...

Page 87: ...10 4 A P C Board 4 4 A P C Board TXANP01VJJ3 4 4 PT AE100U PT AE100E 41...

Page 88: ...10 5 S P C Board R P C Board S P C Board TNPA2343 R P C Board TNPA2388 PT AE100U PT AE100E 42...

Page 89: ...10 5 S P C Board R P C Board S P C Board TNPA2343 R P C Board TNPA2388 PT AE100U PT AE100E 42...

Page 90: ...10 6 B Module B Module TXANPBQVJJ3 Module Replacement Only supplied components IC9602 3 Q9603 12 Z9601 D9612 13 D9615 16 D9618 19 D9621 22 PT AE100U PT AE100E 43...

Page 91: ...10 6 B Module B Module TXANPBQVJJ3 Module Replacement Only supplied components IC9602 3 Q9603 12 Z9601 D9612 13 D9615 16 D9618 19 D9621 22 PT AE100U PT AE100E 43...

Page 92: ...Interconnection Block Diagram 2 2 A P C Board S P C Board R P C Board...

Page 93: ...Interconnection Block Diagram 1 2 Power Unit K Module P Module B Module Q Module...

Page 94: ...A2 R A1 LCD PANEL R LCD PANEL B LCD PANEL G 2 LEVEL SHIFT 2 LEVEL SHIFT 2 5 4 COLOR UNEVENNESS CORRECTION PANEL TIMING GENERATOR IC1050 1H INVERTER SAMPLING HOLD 1H INVERTER SAMPLING HOLD 1H INVERTER...

Page 95: ...EO IN Y Y Cr Cb R L R L SYNC SWITCH CLOCK DIVIDER D FLIP FLOP SYNC SEPARATOR SWITCHING VIDEO AMP 3ch A D PLL UP DOWN SCALING FRAME RATE CONVERSION KEYSTONE CORRECTION GAMMA CORRECTION Q1023 Q1026 Q102...

Page 96: ...NITER HALF BRIDGE DRIVER SLAVE PHOTOISOLATOR SWITCHING TRANSFORMER RECTIFIER RECTIFIER SWITCHING REGULATOR PHOTOTHYRISTOR POWER FACTOR CORRECTION LAMP D9618 Q9608 D9619 Q9610 Q9611 Q9606 Q9607 Z9601 I...

Page 97: ...B Module TXANPBQVJJ3 Module Replacement Only supplied components IC9602 3 Q9603 12 Z9601 D9612 13 D9615 16 D9618 19 D9621 22...

Page 98: ...11 Q1012 Q1016 Q1018 Q1019 Q1020 Q1023 Q1024 Q1025 Q1026 Q1028 Q1037 Q1040 A 2 A 3 C 4 B 4 A 5 A 5 D 3 A 4 B 4 D 3 B 4 B 4 B 4 B 4 A 4 D 4 C 2 Q1043 Q1044 Q1045 Q1046 Q1049 Q1050 Q1055 Q1056 Q1075 C 1...

Page 99: ...3 A 2 B 3 A 5 D 1 B 2 C 1 B 2 IC1022 IC1023 IC1024 IC1025 IC1045 IC1050 IC1060 IC1100 B 1 B 2 A 2 B 3 B 3 B 4 C 2 B 4 Q1002 Q1003 Q1004 Q1005 Q1007 Q1010 Q1014 Q1027 Q1029 Q1053 Q1054 Q1057 Q1070 Q10...

Page 100: ...A P C Board TXANP01VJJ3 4 4...

Page 101: ...A P C Board TXANP01VJJ3 3 4...

Page 102: ...A P C Board TXANP01VJJ3 2 4...

Page 103: ...A P C Board TXANP01VJJ3 1 4 PR CR PB CB...

Page 104: ...S P C Board TNPA2343 R P C Board TNPA2388...

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