Panasonic NN-963WF Service Manual Download Page 1

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ORDER NO.SIMMC 0301006A3

Microwave Oven

NN-963WF / NN-963WM

RPH(Mexico/Latin American)

Please file and use this specified manual together with the service
manual for Model NN-S560BF/WF(ORDER NO. SIMMC0001002C3).

SPECIFICATIONS

Summary of Contents for NN-963WF

Page 1: ...IMMC 0301006A3 Microwave Oven NN 963WF NN 963WM RPH Mexico Latin American Please file and use this specified manual together with the service manual for Model NN S560BF WF ORDER NO SIMMC0001002C3 SPECIFICATIONS 1 ...

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Page 6: ...1 SCHEMATIC DIAGRAM 2 MEASUREMENTS AND ADJUSTMENTS 2 1 Adjustment of Primary latch switch Secondary latch switch and 6 ...

Page 7: ...nting the door hook assembly to the oven assembly adjust the door hook assembly by moving it in the direction of arrow in the illustration so that the oven door will not have any play in it Check for play in the door by pulling the door assembly Make sure that the latch keys move smoothly after adjustment is completed Completely tighten the screws holding the door hook assembly to the oven assembl...

Page 8: ...the thermometer and record the beaker s temperature recorded as T1 2 Place the beaker on the center of glass cook plate Set the oven for High power and heat it for exactly one minute 3 Stir the water again and read the temperature of the beaker recorded as T2 4 The normal temperature rise at High power position for each model is as shown in table TABLE 1L 1min test RATED OUTPUT TEMPERATURE RISE 13...

Page 9: ...r supplied with the probe 4 Tap the start pad or set the timer and with the magnetron oscillating measure the leakage by holding the probe perpendicular to the surface being measured 3 2 1 Measurement with the outer panel removed Whenever you replace the magnetron measure for radiation leakage before the outer panel is installed and after all necessary components are replaced or adjusted Special c...

Page 10: ...3 4 At least once a year have the radiation monitor checked for calibration by its manufacturer 4 EXPLODED VIEW AND PARTS LIST 10 ...

Page 11: ...ist Do not use description of the part 2 Important safety notice Components identified by mark have special characteristics important for safety When replacing any of these components use only manufacture s specified parts NOTE A parts are supplied by MOD Japan F parts are supplied by SIMMC China 11 ...

Page 12: ...24 F65434W00AP SENSOR COVER C 1 25 A607S4M00AP STEAM SENSOR 1 26 F612E4W00AP INCANDESCENT LAMP U 1 125V 60Hz 20W 27 F61425U30XN MICRO SWITCH 1 PRIMARY LATCH SWITCH KW3 0D A 474 28 F61415U30XN MICRO SWITCH 1 SECONDARY LATCH SWITCH KW3 0D A 471 29 F61455L00CP THERMAL CUTOUT 1 105 C 30 F66264W00AP THERMAL CUTOUT INSULATION BRACKET 1 31 F61785U30XN MICRO SWITCH 1 SHORT SWITCH KW3 0D A 375 32 A606Y5X00...

Page 13: ... BASE ASSEMBLY Ref No Part No Part Name Description Pcs Set Remarks E1 F603L5W20RP D P CIRCUIT 1 E3 F630Y5W20HRP MEMBRANE SWITCH U 1 E4 F80345J00HAP ESCUTCHEON BASE 1 E5 F80725J00HAP DOOR OPENING BUTTON 1 E6 F80375K00AP COOK BUTTON SPRING 1 E7 F82564M60AP DOOR OPENING LEVEL 1 7 DOOR ASSEMBLY 13 ...

Page 14: ...Set Remarks D1 F3018 1200 DOOR KEY A 1 D2 F30015W20HAP DOOR A 1 D3 F302K4U00AP DOOR E U 1 0 01 F 50V D4 F30215G10XN DOOR KEY SPRING 1 D5 F30854U00AP DOOR C 1 D6 F31454U00AP DOOR SCREEN A 1 D7 F31465J00HAP DOOR SCREEN B 1 8 WIRING MATERIALS 14 ...

Page 15: ...Ref No Part No Part Name Description Pcs Set Remarks W1 F030A4W00AP LEAD WIRE HARNESS 1 W2 F030E5K00AP H V LEAD WIRE 1 9 PACKING AND ACCESORIES 15 ...

Page 16: ...RP PACKING CASE PAPER 1 963WF RPH P2 F01025Z00HRP PACKING CASE PAPER 1 963WM RPH P3 F01045J00AP UPPER FILLER 1 P4 F01055J00AP LOWER FILLER 1 P5 F01064W00AP P E BAG 1 P6 F01074U00AP DOOR SHEET 1 P7 F06014M00AP COOKING TRAY 1 P8 F01084M00AP TRAY PACKING 1 10 DIGITAL PROGRAMMER CIRCUIT SCHEMATIC DIAGRAM 16 ...

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Page 19: ...11 DIGITAL PROGRAMMER CIRCUIT PARTS LIST 18 ...

Page 20: ...12H CHIP LED 10 IC1 MN101C54CEH L S I 1 IC480 AEICUPC358G2 IC 1 Q226 AESA14EKE CHIP DIGI TRANSISTOR 1 Q182 Q223 Q224 AESC23JKE CHIP DIGI TRANSISTOR 3 Q10 Q180 2SD1859TV2Q TRANSISTOR 2 Q181 Q220 Q225 2SC2412KT146 CHIP TRANSISTOR 3 R182 R183 AERJ06J101R CHIP RESISTOR 2 100 1 16W 5 R224 R490 R492 AERJ06J103R CHIP RESISTOR 3 10K 1 16W 5 R221 R228 R342 R343 AERJ06J104R CHIP RESISTOR 4 100K 1 16W 5 R483...

Page 21: ...art No Part Name Description Pcs Set Remarks RY1 AEGG5G1A18 POWER RELAY 1 RY2 AEBJQ1A18 POWER RELAY 1 T10 AETP284U0AP LOW VOLTAGE TRANSFORMER 1 ZD10 AESZMTZJ5R6B ZENER DIODE 1 01 03 S 5W2 S 5Z0 Printed in China 20 ...

Page 22: ...W O 15 386mm D O 8 225mm H 26 5 lbs 12 0kg 1370W 1370W 1370W 1370W 1300W 1300W 1100W 1000W NN S560BF WF NN S550BF WF NN S540BF WF NN L530BF WF Specifications Power Source Power Requirement Output IEC705 88 Microwave Frequency Timer Outside Dimensions Oven Cavity Dimensions Weight Output power IEC705 88 Test Procedure Specifications subject to change without notice Specifications for CPH Model 120V...

Page 23: ...es not contain warnings or cautions to advise non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced or repaired only by experienced professional technicians Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death 1 This produc...

Page 24: ... remain in circuit 2 Do not touch aluminum heat sink because it is very hot in high voltage and also very hot in high heat energy 3 Do not try to adjust or tamper with preset volume on the Inverter board because it is very dangerous to adjust without proper test equipment 4 Do not test oven while Inverter grounding plate or screws are loose It is very dangerous to operate H V Inverter Circuit U wi...

Page 25: ...NN S540WF NN S510WF NN S520WF NN S530WF NN S560WF NN S560 CPH NN S560 APH 1 2 5 7 11 16 17 3 8 6 12 9 NN S550 7 1 2 4b b b b b 17 3 6 16 11 5 8 10 k lb oz Popcorn Inverter Turbo Defrost lb k Auto Reheat 1 4servings Inverter Auto Cooking Power Level 10 Levels Quick Min Start Stop Reset 1 2 3 6 5 4 7 8 9 Clock 0 Timer Froz Veg 11 Froz Entrées 8 Breakfast 1 3 Dinner 6 7 FreshVeg 10 Serving Weight Ric...

Page 26: ...ss Pad 13 Cooking Guide 14 Auto Cook Pad 15 Serving Weight Pad Before cooking One tap clears your instructions During cooking One tap temporarily stops the cooking process Another tap cancels all your instructions and time of day or colon appears on the display window 17 Stop Reset Pad One tap allows oven to begin functioning If door is opened or STOP RESET Pad is pressed once during oven operatio...

Page 27: ...5 times and shuts off 4 Inverter Auto Cooking OPERATION SCROLL DISPLAY 15 00 2 Press Power Level pad once to set High power 1st stage 3 Set for 5 seconds by pressing Number pads 5 sec 5 4 Press Power Level pad 4 times to set Medium power 2nd stage 5 Set for 1 minute by pressing Number pads 1 min 1 0 0 6 Press Start pad 7 When 1st stage cooking time has elapsed Oven beeps twice and automatically sw...

Page 28: ...ime appears in the display window NOTE Cooking time will vary depending on the water temperature the shape of the beaker or the Power source Voltage 4 When cooking time has elapsed Oven beeps 5 times and shuts off 2 Time of day or colon if set appears in the display 7 Sensor Cooking NN S560WFAPH CPH S560BFAPH CPH OPERATION SCROLL DISPLAY 1 Press Auto Reheat pad twice for two servings 2 Press Start...

Page 29: ...SCHEMATIC DIAGRAM APH 7 SCHEMATIC DIAGRAM APH ...

Page 30: ... 8 SCHEMATIC DIAGRAM CPH SCHEMATIC DIAGRAM CPH ...

Page 31: ...es the High voltage transformer to increase up to 2 000V AC and approximately 3V AC by means of transformer 4 Then the half wave doubler voltage rectifier circuit consisting of the HV diodes and Capacitors generates the necessary 4 000V DC needed for the magnetron 5 Output power of the magnetron tube is always monitored by the signal output from the current transformer built into the inverter ciru...

Page 32: ...ount of time it takes the microwave oven to switch to T2 time after the 10 second period 3 T2 time When the steam escapes from the cooking container placed in the oven the steam sensor detects it and the microprocessor cal culates the balance of cooking time This T2 time is then shown in the display and begins counting down Balance of cooking time T2 time The balance of cooking time which is calle...

Page 33: ...ning about the electric charge in the high voltage capacitors For about 30 seconds after the oven is turned off an electric charge remains in the high voltage capacitors in the inverter power supply circuit board When replacing or checking parts remove the power plug from the outlet and short the Inverter output terminal of the magnetron filament terminals to the chassis ground with an insulated h...

Page 34: ...ED TO RADIATION FROM THE MICROWAVE GENERATOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY IMPORTANT NOTICE 1 The following components have potentials above 250V while the appliance is operating h Magnetron h High voltage transformer Located on Inverter U h High voltage diodes Located on Inverter U h High voltage capacitors Located on Inverter U Pay special attention on these portions 2 When the appl...

Page 35: ...escutcheon base is cleaned sufficiently so that any problems shorted contacts or uneven surface can be avoided 3 Alignment position of membrane key board is as follows Membrane key board Right and upper edges Escutcheon sheet Right and upper edges 3 Low voltage transformer and or power relays RY1 RY2 NOTE Be sure to ground any static electric charge built up on your body before handling the DPC A ...

Page 36: ...emble install and perform microwave leakage test 6 Turntable motor A Remove the motor cover by breaking off at the 8 spots indicated by arrows with a cutter or the like See Figure NOTE After breaking off the motor cover make sure that cut off portions are properly trimmed off or bend to inside so that no sharp edge will expose to outside B Disconnect 2 lead wires connected to the turntable motor C...

Page 37: ...el 2 Remove screw 4 Disconnect all wires from inverter Detach turntable wires from inverter bracket 3 Remove screw 5 Remove screw and slide oriffice toward you then lift up and out 6 Slide four locking of oriffice at the bottom of the base slightly 7 Remove 2 screws holding inverter to inverter bracket 8 Replace inverter and reassemble to inverter bracket A 9 Retighten 2 screw 10 Slide and place a...

Page 38: ...the leads B A continuity check across magnetron filament terminals should indicate one ohm or less C A continuity check between each filament terminal and magnetron case should read open ANTENNA COOLING FIN MAGNETRON CASE HIGHEST OHM SCALE FILAMENT TERMINALS 04 031M 0Ω 1Ω RX1 SCALE ANTENNA GASKET HEAT SINK CHOKE COIL CURRENT TRANSFORMER RESISTOR SAND BAR PCB FILM CAPACITORS VARISTOR PRIMARY WINDIN...

Page 39: ...50 cc in the oven 2 Tap Sensor Reheat pad 3 Tap Start Pad 4 Steam Sensor detects steam about 1 5 to 4 minutes after the Start Pad is tapped 5 T1 time cooking automatically switches to remaining time cooking T2 6 The remaining cooking time T2 appears in display window If the following cooking time appears Steam Sensor function is normal T2 TIME 8 Sec 23 Sec T1 TIME 1 Min 30 Sec 4 Min Remaining cook...

Page 40: ...he magnetron output Take the temperature readings and heating time as accurately as possible A Fill the beaker with exactly one liter of tap water Stir the water using the thermometer and record the beaker s temperature recorded as T1 B Place the beaker on the center of glass cook plate Set the oven for High power and heat it for exactly one minute C Stir the water again and read the temperature o...

Page 41: ...C 68O 9 O F water in a beaker which is graduated to 600cc and place in the center of the oven B Set the radiation monitor to 2450MHz and use it following the manufacturer s recommended test procedure to assure correct results C When measuring the leakage always use the 2 inch 5cm spacer supplied with the probe D Tap the start pad or set the timer and with the magnetron oscillating measure the leak...

Page 42: ... magnetron to lower output and or be in termittent 3 Defective high voltage component HV Inverter Power Supply u Magnetron 4 Open or loose wiring of power relay B RY 1 5 Defective primary latch switch 6 Defective DPC or power relay B RY 1 1 Open or loose wiring of secondary latch switch 2 Off alignment of secondary latch switch 3 Defective secondary latch switch 1 Decrease in power source voltage ...

Page 43: ...ter 10 seconds elapses on the Auto sensor cooking mode 1 Defective DPC 1 Loose fan and fan motor 1 Open or loose wiring of turntable motor 2 Defective turntable motor 1 Open or loose wiring of primary and secondary latch switch 2 Operation of thermal cutout 1 Open or loose wiring of sensor terminal from DPC 2 Open steam sensor 3 Defective DPC Check tighten screws on escutcheon base bracket D P C b...

Page 44: ...agnetron DPC board Loose relay wiring DPC board unplug CN701 and measure at lead wire harness side refer to componenet test procedures unplug CN702 and measure at lead wire harness side AC3V OK AC 120V Open OV OV NOTE After check unplug unit to reset to normal operation mode Alternate way to troubleshoot oven with AC Ampere meter used H97 H98 H99 appears in display window a short time after start ...

Page 45: ...ough the program has been set and the start pad is tapped No microwave oscillation at any power setting Dark or unclear display Missing or lighting of unnecessary segment H97 H98 appears in window and oven stops operation Program High power for 1 minute and conduct following test quickly unless H97 H98 appears and oven stops RESULT Abnormal Normal Abnormal Normal Abnormal Normal 5V Still not turn ...

Page 46: ...EXPLODED VIEW AND PARTS LIST 24 1 2 3 4 5 6 7 38 8 16 17 18 19 26 34 23 32 31 35 29 30 37 20 40 22 21 42 11 13 14 15 24 5 28 10 42 42 42 9 33 36 39 12 27 ...

Page 47: ...4T40HCP F00074T50HCP F10014T00AP F10084T00AP F110D4T00BAP F110D4T00HAP F201A4T00AP F201A4T10AP F20554T00AP F21314T00AP ANE2177 F80 B290D9330AP B3020 1480 J3097 1480 B3136 1480 B3137 1480 B3138 1480 CAUTION LABEL CAUTION LABEL NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE BASE RUBB...

Page 48: ...UIDE A ORIFICE EXHAUST GUIDE B STEAM SENSOR SENSOR BRACKET C INCANDESCENT LAMP U MICROSWITCH B MICROSWITCH A THERMAL CUTOUT THERMAL CUTOUT MOUNT MICROSWITCH C H V INVERTER U MAGNETRON MAGNETRON MAGNETRON MAGNETRON FUSE FUSE HOLDER GROUNDING PLATE TURNTABLE MOTOR AC CORD W PLUG AC CORD W PLUG NOISE FILTER U SCREW SCREW SCREW SCREW 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 AC120V SIN...

Page 49: ...00BAP F30014T00HAP F302K4T00AP B30214000AP F30854T00AP F31454T00AP F31464T00BAP F31464T00HAP B02454180AP B04114180CP DOOR KEY A DOOR A DOOR A DOOR E U DOOR KEY SPRING DOOR C DOOR SCREEN A DOOR SCBEEN B DOOR SCREEN B DHHS LABEL CSA LABEL 1 1 1 1 1 1 1 1 1 1 1 BF PH WF PH BF PH WF PH FAPH FCPH D5 D4 D1 D8 D6 D3 D7 D2 S 4T0 ...

Page 50: ...H U MEMBRANE SWITCH U MEMBRANE SWITCH U MEMBRANE SWITCH U MEMBRANE SWITCH U MEMBRANE SWITCH U MEMBRANE SWITCH U MEMBRANE SWITCH U ESCUTCHEON BASE ESCUTCHEON BASE ESCUTCHEON BASE ESCUTCHEON BASE DISPLAY DISPLAY TUBE COVER RUBBER CONNECTOR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 S560BFAPH S560WFAPH RTL W COMPONENT S560BFCPH S560WFCPH RTL W COMPONENT S550BFAPH S550WFAPH RTL W COMPONENT ...

Page 51: ...ACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAPER UPPER FILLER LOWER FILLER P E BAG DOOR SHEET TRAY STYROL COOKING TRAY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ...

Page 52: ...ERIAL Ref No W1 W1 W2 W2 Part No Part name Description Pcs set Remarks F030A4T20AP F030A4T00CP F030E4T00AP F030E4T00CP LEAD WIRE HARNESS LEAD WIRE HARNESS H V LEAD WIRE H V LEAD WIRE 1 1 1 1 APH CPH APH CPH S 4T0 AND ...

Page 53: ... DIODE SI 4 D25 AERZ271NS10D VARISTOR 1 D26 27 AERZB00NS10D VARISTOR 2 IC1 MN101C487DB1 L S I 1 IC220 AN6747B IC 1 Q181 Q40 Q220 2SC2412KT146 TRANSISTOR 3 Q10 Q180 2SD1859TV2Q TRANSISTOR 2 R100 R101 R102 R221 AERJ3GSYJ103 RESISTOR 4 10K 1 16W 50 R40 R41 R42 R43 44 R45 AERJ3GSYJ104 RESISTOR 9 100K 1 16W 50 R46 R47 R48 R49 AERJ3GSYJ154 RESISTOR 1 150K 1 16W 5 R220 AERJ3GSYJ222 RESISTOR 1 2 2K 1 16W ...

Page 54: ...OR 3 Q10 Q180 2SD1859TV2Q TRANSISTOR 2 R100 R101 R102 R221 AERJ3GSYJ103 RESISTOR 4 10K 1 16W 5 R40 R41 R42 R43 R44 R45 AERJ3GSYJ104 RESISTOR 9 100K 1 16W 5 R46 R47 R48 R49 AERJ3GSYJ154 RESISTOR 1 150K 1 16W 5 R220 AERJ3GSYJ222 RESISTOR 1 2 2K 1 16W 5 R310 AERJ3GSYJ332 RESISTOR 1 3 3K 1 16W 5 R330 AERJ3GSYJ333 RESISTOR 1 3 3K 1 16W 5 AERJ3GSYJ360 RESISTOR 1 36Ω 1 4W 5 RD16ST102J RESISTOR 1 1K 1 4W ...

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Page 57: ... E2 P1 P2 P2 P2 P2 F00074T20BRP F00074T20HRP F00074T70BRP F00074T70HRP F603L4T70RP F603Y4T20BAP F603Y4T20HAP F603Y4T70BRP F603Y4T70HRP F00034T20RP F01024T20BAP F01024T20HAP F01024T70BRP F01024T70HRP NAME PLATE NAME PLATE NAME PLATE NAME PLATE D P CIRCUIT MEMBRANE SWITCH U MEMBRANE SWITCH U MEMBRANE SWITCH U MEMBRANE SWITCH U INSTRUCTION MANUAL PACKING CASE PAPER PACKING CASE PAPER PACKING CASE PAP...

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