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Panasonic Lumix DMC-TZ15GC, Service Manual, Page: 1 / 57

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Panasonic Lumix DMC-TZ15GC Service Manual Download Page 1

© 2008 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and distribu-
tion is a violation of law.

ORDER NO.DSC0803021CE

B26

Digital Camera

Model No.

DMC-TZ5P

       DMC-TZ5PC
       DMC-TZ5PL
       DMC-TZ5PR
       DMC-TZ5EB
       DMC-TZ5EE
       DMC-TZ5EF
       DMC-TZ5EG
       DMC-TZ5E
       DMC-TZ5SG
       DMC-TZ15GC
       DMC-TZ15GD
       DMC-TZ15GK
       DMC-TZ15GN
       DMC-TZ15GT
       DMC-TZ15GJ

VOL.1

Colours
(S)....................Silver Type (except PR/GD)
(K)....................Black Type
(A)....................Blue Type (only DMC-TZ5P/PC/PL/PR/

EE/EG/E)

(TA)....................Dark Brown Type (only DMC-TZ5EF/

EG/E)

(T)....................Brown Type (only DMC-TZ5SG, DMC-

TZ15GC/GK/GJ)

Summary of Contents for Lumix DMC-TZ15GC

Page 1: ...Camera Model No DMC TZ5P DMC TZ5PC DMC TZ5PL DMC TZ5PR DMC TZ5EB DMC TZ5EE DMC TZ5EF DMC TZ5EG DMC TZ5E DMC TZ5SG DMC TZ15GC DMC TZ15GD DMC TZ15GK DMC TZ15GN DMC TZ15GT DMC TZ15GJ VOL 1 Colours S Silver Type except PR GD K Black Type A Blue Type only DMC TZ5P PC PL PR EE EG E TA Dark Brown Type only DMC TZ5EF EG E T Brown Type only DMC TZ5SG DMC TZ15GC GK GJ ...

Page 2: ...2 ...

Page 3: ... 3 4 How to Define the Model Suffix NTSC or PAL model 10 4 Specifications 13 5 Location of Controls and Components 15 6 Service Mode 17 6 1 Error Code Memory Function 17 7 Service Fixture Tools 20 7 1 Service Fixture and Tools 20 7 2 When Replacing the Main PCB 20 7 3 Service Position 20 8 Disassembly and Assembly Instructions 22 8 1 Disassembly Flow Chart 22 8 2 PCB Location 22 8 3 Disassembly Pr...

Page 4: ...g exposed to shock hazards 1 2 Leakage Current Cold Check 1 Unplug the AC cord and connect a jumper between the two prongs on the plug 2 Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metal lic cabinet part on the equipment such as screwheads connectors control shafts etc When the exposed metal lic part has a return path to the chassis the reading shoul...

Page 5: ...g Procedure 1 Refer to the disassemble procedure and remove the necessary parts unit 2 Put the insulation tube onto the lead part of Resistor ERG5SJ102 1kΩ 5W an equivalent type of resistor may be used 3 Put the resistor between both terminals of capacitor on FLASH PCB for approx 5 seconds 4 After discharging confirm that the capacitor voltage is lower than 10V using a voltmeter Fig F1 ...

Page 6: ...der ES devices 4 Use only an antistatic solder removal device Some solder removal devices not classified as can generate electrical charge sufficient to damage ES devices 5 Do not use freon propelled chemicals These can generate electrical charges sufficient to damage ES devices 6 Do not remove a replacement ES device from its protective package until immediately before you are ready to install it...

Page 7: ...g must not be used until a replacement cover is obtained A replacement fuse cover can be purchased from your local Panasonic Dealer If the fitted moulded plug is unsuitable for the socket outlet in your home then the fuse should be removed and the plug cut off and disposed of safety There is a danger of severe electrical shock if the cut off plug is inserted into any 13 ampere socket If a new plug...

Page 8: ...ever be subjected to excessive heat or discharge It must therefore only be fitted in equipment designed specifically for its use Replacement batteries must be of the same type and manufacture They must be fitted in the same manner and location as the original battery with the correct polarity contacts observed Do not attempt to re charge the old battery or re use it for any other purpose It should...

Page 9: ...ith the original lead free solder Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC Since the melting point of the lead free solder is higher than that of the normal lead solder it takes the longer time to melt the lead free solder Use the soldering iron more than 70W equipped with the temperature control after setting the temperature at 350 30 degrees C 662 86 F...

Page 10: ... Japan domestic model What is the difference is that the INITIAL SETTINGS data which is stored in Flash ROM mounted on Main PCB 3 4 1 Defining methods To define the model suffix to be serviced refer to the nameplate which is putted on the bottom side of the Unit NOTE After replacing the MAIN PCB be sure to achieve adjustment The adjustment instruction is available at software download on the Suppo...

Page 11: ...ion of initial setting Set the REC PLAY switch to Recording Set the mode dial to Normal picture mode Red camera mark While keep pressing E zoom switch and UP of Cross Key simultaneously turn the Power on Step 2 The cancellation of initial setting Set the REC PLAY switch to Playback Press E zoom switch and UP of Cross Key simultaneously then turn the Power off Step 3 Turn the Power on Set the REC P...

Page 12: ...again Step 6 CONFIRMATION The display shows PLEASE SET THE CLOCK when turn the Power on again When the unit is connected to PC with USB cable it is detected as removable media When the GT or GK model suffix is selected the display shows PLEASE SET THE CLOCK in Chinese 1 As for your reference Default setting condition is given in the following table Default setting After INITIAL SETTINGS MODEL VIDE...

Page 13: ...13 4 Specifications ...

Page 14: ...14 ...

Page 15: ...15 5 Location of Controls and Components ...

Page 16: ...16 ...

Page 17: ...eep pressing E zoom switch and UP of Cross Key simultaneously turn the Power on 2 The display of error code Press E zoom switch MENU and LEFT of Cross Key simultaneously with the step 1 condition The display is changed as shown below when the above buttons is pressed simultaneously Normal display Error code display Operation history display Normal display Example of Error Code Display 3 The change...

Page 18: ... on Zoom Motor Zoom motor ABS ENC and or circuit failure Zoom deadlock Focus 0001 HP Low detect error Focus encoder always Low detect error FP9001 33 signal line or IC6001 VENUS 4 0002 HP High detect error Focus encoder always High detect error FP9001 41 signal line or IC6001 VENUS 4 Lens 18 1 0000 Power ON time out error Lens drive system 18 2 0000 Power OFF time out error Lens drive system Adj H...

Page 19: ...rs Card Card 31 0 0001 Card logic error SD memory card data line or IC6001 VENUS 4 0002 Card physical error SD memory card data line or IC6001 VENUS 4 0004 Write error SD memory card data line or IC6001 VENUS 4 39 0 0005 Format error CPU ASIC hard Stop 38 0 0001 Camera task finish process time out Communication between Lens system and IC6001 VENUS 4 0002 Camera task invalid code error IC6001 VENUS...

Page 20: ... site in TSN system together with Maintenance software 7 3 Service Position This Service Position is used for checking and replacing parts Use the following Extension cables for servicing No Parts No Connection Form 1 RFKZ0416 FP9001 MAIN LENS UNIT 41PIN 0 3 FFC 2 RFKZ0363 FP9002 MAIN TOP OPERATION UNIT 19PIN 0 5 FFC 3 VFK2024 FP9004 MAIN LCD UNIT 51PIN 0 3 FFC 4 RFKZ0445 PP9001 MAIN PS9801 SUB 10...

Page 21: ...pacitor on FLASH PCB Refer to HOW TO DISCHARGE THE CAPACITOR ON FLASH PCB The capacitor voltage is not lowered soon even if the AC Cord is unplugged or the battery is removed 2 Be careful of the high voltage circuit on FLASH PCB 3 DO NOT allow other parts to touch the high voltage circuit on FLASH PCB ...

Page 22: ...22 8 Disassembly and Assembly Instructions 8 1 Disassembly Flow Chart 8 2 PCB Location ...

Page 23: ...D4 Top Operation Unit 5 Top Operation P C B Fig D5 2 Locking tabs AF Panel Light FP9902 Flex 2 Screws D 3 Locking tabs Top Operation P C B Fig D6 NOTE When Installing 6 Sub P C B Fig D7 1 Screw E PCB Plate FP9801 Flex FP9802 Flex 2 Locking tabs Sub P C B 7 Lens Unit Fig D8 2 Screws F 1 Screw G Lens Unit 8 Flash Unit Battery Case Unit Battery Frame Unit Front Grip Front Case Fig D9 1 Screw H 2 Scre...

Page 24: ...24 8 3 2 Removal of the LCD Unit Fig D2 8 3 3 Removal of the Main P C B Fig D3 ...

Page 25: ...25 8 3 4 Removal Top Operation Unit Fig D4 8 3 5 Removal of the Top Operation P C B Fig D5 ...

Page 26: ...26 Fig D6 8 3 6 Removal of the Sub P C B Fig D7 8 3 7 Removal of the Lens Unit Fig D8 ...

Page 27: ...27 8 3 8 Removal of the Flash Unit Battery Case Unit Battery Frame Unit Front Grip and Front Case Fig D9 Fig D10 ...

Page 28: ...ity of the CCD being dirt perform disassemble and or assemble under the condition of the CCD is being mounted Disassembling procedures for the CCD unit refer to item 8 6 2 Take care that the dust and dirt are not entered into the lens In case of the dust is putted on the lens blow off them by airbrush 3 Do not touch the surface of lens 4 Use lens cleaning KIT BK VFK1900BK 5 Apply the grease to the...

Page 29: ...rame 3rd lens frame penetra tion cam and drive frame from the fixed frame unit 8 4 3 Removal of the Direct Frame Both Side Cam and 1st Lens Frame 2nd Lens Frame 3rd Lens Frame 1 Turn the drive frame and then Align the groove of drive frame and pin of 1st lens frame 2 Push the 1st lens frame to the indicated by arrow from lens side and then remove the unit of direct frame both side cam and 1st lens...

Page 30: ...nd then remove the unit of direct frame both side cam and 2nd lens frame 3rd lens frame from the 1st lens frame 8 4 5 Removal of the 3rd Lens Frame and 2nd Lens Frame 1 Turn the direct frame and then Align the groove of direct frame and groove of both side cam 2 Remove the 3rd lens frame and 2nd lens frame from the direct frame both side cam ...

Page 31: ...31 8 4 6 Removal of the Direct Frame 8 5 Assembly Procedure for Lens 8 5 1 Phase alignment of the Penetration Cam and Drive Frame ...

Page 32: ...32 8 5 2 Phase alignment of the Direct Frame and Both Side Cam 8 5 3 Assembly for the 2nd Lens Frame and 3nd Lens Frame ...

Page 33: ...33 8 5 4 Assembly for the Direct Frame Both Side Cam and 2nd Lens Frame 3nd Lens Frame 8 5 5 Assembly for the Direct Frame Both Side Cam and 1st Lens Frame 2nd Lens Frame 3rd Lens Frame ...

Page 34: ...34 8 5 6 Assembly for the Direct Frame Both Side Cam and 1st Lens Frame 2nd Lens Frame 3rd Lens Frame Penetration Cam and Drive Frame 8 5 7 Assembly for the Zoom Motor Unit and Master Flange Unit ...

Page 35: ...35 8 6 Removal of the CCD Unit To prevent the CCD unit from catching the dust and dirt do not remove the CCD unit except for replacing ...

Page 36: ...36 8 7 Removal of the Zoom Motor Unit 8 8 Removal of the Focus Motor Unit ...

Page 37: ...llows Apply grease additionally in the specified position if necessary When the grease is applied use a toothpick and apply thinly Focus motor nut moving part Grease RFKZ0472 Amount of apply 3 5 mg 4th lens frame positioning pole guide pole Grease RFKZ0472 Amount of apply 0 15 0 35 mg ...

Page 38: ...tion from NWBG VDBG PAVC NOTE After adjustments have been terminated make sure to achieve INITIAL SETTINGS 1 This adjustment is necessary not only replacing CCD unit but also removing it from the lens unit NOTE There is no LCD adjustment in this model Replaced Part Adjustment Item Main P C B VENUS IC6001 Flash ROM IC6002 Lens Part Excluding CCD CCD Unit Camera Section OIS hall element adjustment O...

Page 39: ...inder and LCD Panel with your hand When cleaning the lens use air Blower to blow off the dust When cleaning the LCD Panel dampen the lens cleaning paper with lens cleaner and the gently wipe the their surface Note The Lens Cleaning KIT VFK1900BK Only supplied as 10 set Box is available as Service Aid ...

Page 40: ...EF EG E T Brown Type only SG GC GK GJ Name of Signal OFTR FEP This signal is connected to the FEP schematic diagram Circuit name being connected 6 Use the parts number indicated on the Replacement Parts List 7 Indication on Schematic diagrams 5 The voltage being indicated here may be include observational error deviation due to internal resistance and or reactance of equipment Therefore handle the...

Page 41: ...ic circuit tester high impedance with the chassis taken as standard Therefore there may exist some errors in the voltage values depending on the internal impedance of the DC circuit tester REF No PIN No POWER ON IC8001 1 IC8001 2 0 IC8001 3 4 9 IC8001 4 0 IC8001 5 0 Q8009 1 5 1 Q8009 2 5 1 Q8009 3 0 Q8009 4 0 Q8009 5 5 1 Q8009 6 5 1 ...

Page 42: ...TION UNIT IC9001 VIDEO OUT OIS UNIT IC9101 MOTOR DRIVE OIS DRIVE PRE PROCESS IC6001 VENUS4 CAMERA PROCESS J PEG COMP EX PANDS MEDIA I F USB I F MAIN MICROPROCESSOR FLASH TOP OPERATION UNIT X9101 32 768kHz IC1001 POWER SHUTTER IC9101 SYSTEM IC ZOOM OIS CONTROL LENS DRIVE LCD DRIVE 1 2 33 10 MEGA PIX DIGITAL AV OUT TERMINAL COLOUR LCD PANEL 3 0 PANEL 28mm 280mm SPEAKER IC7101 GYRO SENSOR X Y DMC TZ5...

Page 43: ... MSUBSW V11R SUB MSUB V9L SUBSW1 SUBSW2 CON CHK CCD THERMO CCD GND H2 CON CHK CCD OUT CCD GND HL R CCD GND H1 FP9801 21 20 11 17 15 19 13 12 14 10 18 16 24 25 26 29 37 39 41 35 33 31 27 23 22 32 36 38 40 34 28 30 IRIS1 IRIS2 YV IRIS2 IRIS1 YHO SHUT1 SHUT1 XDR YHO YDR XV XV XDR YV XHO XHO YDR SHUT2 SHUT2 1 7 5 9 3 2 4 8 6 FZHP VCC FMAP FZHP FMAP FZHP LED K ESD GND FMBP FMBP FMAN FMBN ZM ZENC2 VCC Z...

Page 44: ...CTION AGAINST FIRE HAZARD REPLACE ONLY WITH THE SAME TYPE 1 5A 32V FUSE ATTENTION POUR UNE PROTECTION CONTINUE LES RISQUES D INCENDIE N UTILISERQUE DES FUSIBLE DE MÉME TYPE 1 5A 32V CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD REPLACE ONLY WITH THE SAME TYPE 1 25A 32V FUSE ATTENTION POUR UNE PROTECTION CONTINUE LES RISQUES D INCENDIE N UTILISERQUE DES FUSIBLE DE MÉME TYPE 1 25A 32V DMC TZ5...

Page 45: ...4 A 0 219 4A10A 219 4A10A 219 4A59 A 0 A 0 A 0 A 0 A 0 A 66 52 A A 52 A 0 A 0 1 A 1 A A 11 A59 A 11 A 11 A 11 0 0 6 A9 6 A9 6 A9 5 766 4A 5 766 4A 5 766 4A 5 766 4A 8 11 5 76 59 A8 8 A8 8 8 8 8 8 6 6 8 8 8 8 8 1 1 1 18 18 5 0 5 0 06 06 9K K 5 0 4 4 6 1 6 9 1 9 A A 8 5 76A 5 76A 7 DMC TZ5 TZ15 Top Operation Schematic Diagram 10 9 8 7 6 5 4 3 2 1 G F E D C B A ...

Page 46: ...7 57 57 57 59 57 59 57 59 57 59 4 4 8 8 8 8 4 5 8 57 57 8 57 59 57 59 57 59 57 59 57 59 57 59 8 8 8 8 8 8 8 26 8 4 8 4 8 8 8 8 8 8 8 8 8 8 8 4 8 4 8 8 8 8 8 5 8 5 8 57 57 8 8 8 8 81 0 4 8FT 0 6 0COG 4WNG A A A 10A 10A A 0 A 0 A 0 A 0 A 0 A6 4 1 A176 8 A8 8 A8 8 A8 8 8 A8 8 8 8 8 A8 8 A8 8 A8 DMC TZ5 TZ15 CCD Flex Schematic Diagram 10 9 8 7 6 5 4 3 2 1 G F E D C B A ...

Page 47: ...36 ZM 37 ZM 38 ZENC2_VCC 39 FMBP 4 FMBP 3 FMAN 2 FMBN 1 E1 E2 C3 C2 C1 B3 B2 DC MOTOR ZOOM MOTOR UNIT D PHOTO SENSOR F2 D12 G3 G2 G1 E3 F1 DC SOLENOID IRIS SHUTTER UNIT DC SOLENOID SHUTTER C STEPPING MOTOR FOCUS MOTOR UNIT A DRIVE COIL X HALL SENSOR X HALL SENSOR Y OIS D DRIVE COIL Y ZOOM ENCODER 2 G PHOTO SENSOR FOCUS ENCODER B PHOTO SENSOR FOCUS ENCODER E B1 POSITIVE VOLTAGE LINE DMC TZ5 TZ15 LE...

Page 48: ...S 9 S5 Print Circuit Board S5 1 Flash P C B 2 4 6 6 3 4 4 6 6 6 6 6 6 6 4 4 4 4 3 4 DMC TZ5 TZ15 Flash P C B 10 9 8 7 6 5 4 3 2 1 G F E D C B A Foil Side Component Side ...

Page 49: ...S 10 S5 2 Top Operation P C B 6 6 5 5 5 5 4 4 4 4 4 4 4 4 6 6 4 4 4 2 2 DMC TZ5 TZ15 Top Operation P C B 10 9 8 7 6 5 4 3 2 1 G F E D C B A Foil Side Component Side ...

Page 50: ...S 11 S5 3 CCD Flex P C B 4 4 4 4 6 3 8 6 DMC TZ5 TZ15 CCD Flex P C B 10 9 8 7 6 5 4 3 2 1 G F E D C B A Foil Side Component Side ...

Page 51: ... ZOOM ENCODER1 E ZOOM ENCODER2 G FOCUS ENCODER B FOCUS MOTOR UNIT A ZOOM MOTOR UNIT F DMC TZ5 TZ15 LENS FLEX P C B 1 A B C D E F 9 C1 C2 D6 D5 D4 D3 D2 E1 G3 E2 E3 G2 G1 F1 F2 D1 D12 D11 D10 D9 D8 D7 C3 C4 A1 A2 Pin1 Pin41 A4 A3 B3 B1 B2 3 4 5 6 7 8 ...

Page 52: ...nts identified with the mark have the special characteristics for safety When replacing any of these components use only the same type 3 Unless otherwise specified All resistors are in OHMS K 1 000 OHMS All capacitors are in MICRO FARADS uf P uuF 4 The marking RTL indicates the retention time is limited for this item After the discontinuation of this assembly in production it will no longer be ava...

Page 53: ...6W 5 6K 1 R9905 ERJ2GEJ123 M RESISTOR CH 1 16W 12K 1 R9907 ERJ2GEJ332 M RESISTOR CH 1 16W 3 3K 1 R9908 ERJ2RHD682X M RESISTOR CH 1 16W 6 8K 1 R9909 ERJ2GEJ223 M RESISTOR CH 1 16W 22K 1 R9911 ERJ3GEYJ100 M RESISTOR CH 1 10W 10 1 R9912 ERJ3GEYJ100 M RESISTOR CH 1 10W 10 1 R9913 ERJ6GEYJ512 M RESISTOR CH 1 10W 5 1K 1 S9901 K0MZ26000001 SWITCH 1 S9902 K0D112B00145 SWITCH 1 S9903 EVQPQ6B55 SWITCH 1 S99...

Page 54: ...1 SCREW 1 23 2 VKF4300 JACK DOOR 1 K B8 VHD1926 SCREW 1 23 2 VKF4301 JACK DOOR 1 A B9 VHD1954 SCREW 1 S T 23 2 VKF4302 JACK DOOR 1 T B9 VHD1956 SCREW 1 K A TA 23 2 VKF4334 JACK DOOR 1 TA B10 VHD1954 SCREW 1 S T 23 3 VMS7822 BATTERY DOOR SHAFT 1 B10 VHD1956 SCREW 1 K A TA 23 4 VMS7893 JACK DOOR SHAFT 1 B11 VHD1954 SCREW 1 S T 23 5 VYF3178 BATTERY DOOR ASSY 1 S B11 VHD1956 SCREW 1 K A TA 23 5 VYF318...

Page 55: ...KING CASE 1 TZ5P A PC A 314 VQT1M53 O I SOFTWARE 1 TZ5EE 309 VPK3447 PACKING CASE 1 TZ5PL S EE S EB S EF S RUSSIAN UKRAINIAN EG S E S SG S 314 VQT1M51 O I SOFTWARE 1 TZ5EF 309 VPK3518 PACKING CASE 1 TZ5PL K EE K PR K EB K FRENCH EF K EG K E K SG K 314 VQT1M50 O I SOFTWARE 1 TZ5E 309 VPK3526 PACKING CASE 1 TZ5PL A EE A PR A EG A FINNISH SWEDISH DANISH E A POLISH CZECH HUNGARIAN 309 VPK3560 PACKING ...

Page 56: ...24 30 7 20 16 B4 B5 4 8 3 15 13 B16 1 35 B20 2 9 18 23 4 23 3 23 5 23 2 23 1 25 B15 29 B13 B11 26 38 B10 B3 B19 17 33 36 37 19 5 14 B17 B12 B14 208 207 210 211 204 214 215 B6 B7 B8 205 218 202 203 201 B201 B202 B203 B207 B208 B210 B214 B212 B211 B213 216 217 23 B209 31 40 41 11 ...

Page 57: ...S7 2 Packing Parts and Accessories Section S 18 306 308 311 314 313 312 301 305 303 310 307 315 304 309 302 Except P PC areas 317 Except P PC areas ...

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