Panasonic 30 - Toughbook - Core 2 Duo Service Manual Download

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ORDER NO.

CPD0711208C1

Notebook Computer

Unauthorized copying and distribution is a violation of law.

CF-19FHGAXxM

Model No.

This is the Service Manual for
the following areas.
M …for U.S.A. and Canada

Model No. CF-19FHGAX

1: Operation System
A: Microsoft® Windows® XP Professional

J: Microsoft® Windows® VISTA Business

Summary of Contents for 30 - Toughbook - Core 2 Duo

Page 1: ...l rights reserved Unauthorized copying and distribution is a violation of law CF 19FHGAXxM Model No This is the Service Manual for the following areas M for U S A and Canada Model No CF 19FHGAX 1 M 1 Operation System A Microsoft Windows XP Professional J Microsoft Windows VISTA Business ...

Page 2: ...ECTRICAL SHOCK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET If a new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electrician Warning THIS APPLIANCE MUST BE EARTHED Important The wires in this mains lead are coloured in accordance with the following code Green and yellow Earth Blue Neutral Brown Live As the colours of the w...

Page 3: ...igned to be incorporated into a computer based system or unit which has an enclosing cover It should never be used as a stand alone drive Danger The serviceman should not remove the cover of drive unit and should not service because the drive unit is a nonserviceable part Please check DANGER label on PD drive unit Unplug the AC power cord to the equipment before opening the top cover of the drive ...

Page 4: ... 4 After servicing be sure to restore the lead dress insulation barriers insulation papers shields etc LITHIUM BATTERY This computer contains a lithium battery to enable the date time and other data to be stored The battery should only be exchanged by authorized service personel Warning A risk of explosion from incorrect installation or misapplication may possibly occur When using your telephone e...

Page 5: ... of the battery by recharging only when the remaining power is less than approx 95 when Economy Mode ECO is enabled 75 of capacity The battery pack is not charged when the computer is first purchased Be sure to charge it before using it for the first time When the AC adaptor is connected to the computer charging begins automatically Should the battery leak and the fluid get into your eyes do not r...

Page 6: ...m 3 1 4 Diagnosis Procedure 4 1 5 Power On Self Test Boot Check 5 1 6 List of Error Codes Only when the port replicator is connected 6 1 7 Self Diagnosis Test 7 1 8 Wiring Connection Diagram 8 1 9 Disassembly Reassembly 9 1 10 Exploded View 10 1 11 Replacement Parts List 11 1 6 90 ...

Page 7: ...essCard 54 x 1 Smart Card 12 ISO7816 x 1 SD Memory Card 13 x 1 Data transfer rate 8 MB per second 14 RAM Module Slot 200 pin 1 8 V SO DIMM DDR2 SDRAM PC2 4200 Compliant Interface USB port 4 pin USB 2 0 x 2 Serial Port Dsub 9 pin male Modem port RJ 11 LAN port RJ 45 External display port Mini Dsub 15 pin female Expansion Bus Connector Dedicated 100 pin female External Antenna Connector Dedicated 50...

Page 8: ...em configuration 3 A segment of the main memory is allotted automatically depending on the computer s operating status The size of the Video Memory cannot be set by the user 4 1 GB 1 000 000 000 bytes Your operating system or some application software will report as fewer GB 5 A 16 777 216 color display is achieved by using the dithering function 6 Maximum resolution depends on the specifications ...

Page 9: ...less WAN status Only for model with wireless WAN Refer to the instruction manual of the wireless device Caps lock Numeric key NumLk Scroll lock ScrLk Hard disk drive status F Tablet Buttons Reference Manual Tablet Buttons G LCD Only for model with touchscreen Reference Manual Touchscreen Only for model with digitizer Reference Manual Digitizer H Display Release Latch I Speaker Reference Manual Key...

Page 10: ...s When they are connected audio from the internal speakers is not heard L Microphone Jack A condenser microphone can be used If other types of microphones are used audio input may not be pos sible or malfunctions may occur as a result When recording in stereo using a stereo micro phone Click start All Programs SoundMAX Control Panel and select Microphone and then add a check mark for No Filtering ...

Page 11: ...d Touch Screen Headphone RJ11 Internal Graphics Sound Sigmatel AD1884 PCI Bridge 1 5V INTEL IDE Interface USB 2 0 Interface LPC Bridge AC link Interface 64bit BUS 1 8V 533MHz Configuration I F RJ45 TYPE II antenna SmartCard R5C853 88E8055 MARVELL HDD Heater Battery Charger AC Link LED BKLT CRT SW Buffer Digitizer TPM 1 2 SD slot 64bit BUS 1 8V 533MHz PCI E Bridge DMI Interface SATA 1 5Gb s Wireles...

Page 12: ...4 Diagnosis Procedure 4 1 Basic Procedures 12 90 ...

Page 13: ...main board Reinstall HDD Replace main board Power lamp check Check contact condition of power input terminal Replace if defective Check Power SW Replace if defective Inverter board Replace inverter board Check inverter cable continuity Replace if defective Replace LCD back light BIOS operation check Replace main board Check fuse at power source LCD unit check Replace LCD unit Result of POST Refer ...

Page 14: ...play of OK etc Error Diagnosis by Checking Beep Signal Sound The beep sound is as follows long sound about 0 4 sec short sound about 0 2 sec Length between sounds is about 0 1 sec Table of errors classified by beep sounds 1 long sound 2 3 4 Length of bar shows length of sound Diagnosis Beep signal sound Error message 1 long sound 2 BIOS ROM error BIOS ROM error RAM error Keyboard controller error ...

Page 15: ...ror was detected 0232 Extended RAM Failed at offset nnnn Extended memory not working or not configured properly at offset nnnn 0250 System battery is dead Replace and run SETUP The CMOS clock battery indicator shows the battery is dead Replace the battery and run Setup to reconfigure the system 0251 System CMOS checksum bad Default configuration used System CMOS has been corrupted or modified inco...

Page 16: ...d bit See error 230 231 or 232 for offset address of the failure in System Extended or Shadow memory Invalid System Configuration Data Problem with NVRAM CMOS data I O device IRQ conflict I O device IRQ conflict error Operating System not found Operating system cannot be located on either drive A or drive C Enter Setup and see if fixed disk and drive A are properly identified Parity Check 1 nnnn P...

Page 17: ...pad is normal if the controller operates normally though sets to Invalidity by the setup In the model with built in DVD of the USB connection even if DVD is normal becomes an error if legacy USB is set to Invalidity 1 2 When you execute an automatic test 1 Ctrl F7 is pushed while the Panasonic start screen is displayed after the computer is started 2 The test of all devices begins automatically by...

Page 18: ... stop on the way by the time the test of all devices ends Please click when you restart PC Diagnostic utility Each device is tested from the beginning and it is not possible to restart on the way When the test of all devices ends the test result is displayed under the right of the screen 2 Operation of PC Diagnostic Utility Only the device which can be inspected on the entire screen is displayed T...

Page 19: ...he start menu and the power supply of the computer is turned off Standard at test time All devices other than RAM and HDD about 1 minute RAM standard test 1 2 minutes HDD standard test 2 3 minutes HDD enhancing test 60GB about 40 minutes Ex The standard when the standard all device is tested becomes 1 2 3 6 minutes There is greatly a difference from RAM test when the memory is increased according ...

Page 20: ...g between the USB controller and the connector by confirming the connection of the USB equipment connected with the USB connector It is confirmed not to find abnormality in the USB controller USB Mainboard Connector 1 It is confirmed not to find ab normalityin the wiring between the controller and the connector by connecting to HUB with LAN cable LAN It is confirmed not to find abnormality in the ...

Page 21: ...erial Port 7 It is confirmed not to find abnormality of Super I O UART function This test cannot find lack of wiring between Super I O and Serial Connector It is confirmed not to find abnormality in the wiring between Super I O and Serial Connector This test cannot find failure of cable characteristic and device problems Main board Super I O Serial Connector Parallel Port 8 It is confirmed not to ...

Page 22: ...h Screen Panel LCD CN25 CN3 CN9 CN14 CN883 CN880 JK880 CN881 CN882 CN24 CN6 CN12 CN21 RTC BATTERY H P MIC DC IN COIN BATTERY CN841 CN802 CN23 CN11 CN4 CN15 CN805 CN807 LEFT LED PCB MAIN BATTERY HDD PCMCIA UNIT LAN AUX LAN PORT J1 WIRELESS MODULE LAN MAIN GPRS BAT FPC TOUCH PAD MAIN PCB CN950 SW PCB PAD PCB AUDIO PCB HSDPA PCB BT PCB CN780 CN801 CN800 CN804 RIGHT LED PCB CN980 POWER SW PCB CN22 USB...

Page 23: ...exchange the Main Board ï Parts Sheet and rubber etc related various the Conductive Cloth and Heat Spreader cannot be recycled Use new parts 9 1 2 Removing the Battery Pack and HDD Pack 1 Open the Battery Cover 2 Remove the Battery Pack 3 Open the HDD Cover 4 Remove the HDD Pack 5 Remove the two Screws N13 6 Remove the HDD Case A and the HDD Case B 7 Remove the HDD Screws N13 DXQT2 D4FNL 9 1 3 Rem...

Page 24: ...ck Button Plate Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL 9 1 4 Removing the DIMM Lid Assíy 1 Remove the 4 Screws K14 8 2 Remove the DIMM Lid Ass y Screws K14 8 DRHM5025YAT 9 1 5 Removing the Rear Cabinet 1 Remove the 13 Screws N10 2 Open the LID Rubbers 3 Remove the Rear Cabinet Screws N10 DRHM0061ZA 1 2 Keyboard N1 KBD Connector Cover Keyboard Keyboard FPC Connector CN18 Connector CN800 TP Tape ...

Page 25: ...9 Disconnect the Cable from the Connector CN604 10 Remove the 2 Screws N19 11 Disconnect the Cable from the Connector CN1 and remove the Bluetooth PCB and HSDPA PCB Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL 9 1 8 Removing the Audio PCB 1 Remove the 3 Screws N9 2 Disconnect the Cable from a Connector CN901 3 Remove the Audio PCB Screws N9 DRSB2 5FKL K14 9 K14 9 DIMM Lid Angle DU Lid K14 9 K14 9 K14...

Page 26: ...N9 7 Disconnect the Cable from the Connector CN15 8 Remove the BAT FPC Ass y 9 Remove the 3 Screws N19 10 Disconnect the Cable from the Connector CN21 and remove the SD PCB Ass y 11 Disconnect the Cable from the Connector CN3 and remove the Coin Battery 12 Remove the 2 Screws N19 and remove the Wireless Module 13 Remove the 2 Screws N19 and remove the Modem PCB Connector CN8 Connector CN17 N9 N9 N...

Page 27: ... N9 DRSB2 5FKL 9 1 11 Removing the Power SW PCB 1 Remove the Screw N1 2 Disconnect the Cable from the Connector CN9 3 Remove the Power SW PCB Screw N1 DFHE5025XA 9 1 12 Removing the left LED and right LED PCB 1 Remove the two Release Papers 2 Disconnect the Cable from the Connector CN806 3 Remove the left LED PCB 4 Disconnect the Cable from the Connector CN801 5 Remove the right LED PCB N19 N19 N1...

Page 28: ...ving the Display unit 1 Remove the 4 Screws N1 2 Remove the LCD Hinge Cover 3 Display unit is half rotated and removes the 2 Screws N9 4 Remove the 4 Screws N18 5 Turn the computer over 6 Remove the Display Unit Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL Screws N18 DXYN4 J7FNL N1 N1 N1 N1 Pad PCB Connector CN807 Connector CN805 SW PCB Operation Sheet N1 N1 LCD Hinge Cover N1 N1 N9 N9 Hinge Cover N1...

Page 29: ...ain Antenna PCB LAN Main BT Antenna PCB LAN AUX Antenna PCB and WWAN AUX Antenna PCB 1 Remove the 2 Screws N1 2 Remove the WWAN Main Antenna PCB 3 Remove the 2 Screws N1 4 Remove the LAN Main BT Antenna PCB 5 Remove the 2 Screws N1 6 Remove the LAN AUX Antenna PCB 7 Remove the 2 Screws N1 8 Remove the WWAN AUX Antenna PCB 9 Remove the Pen 10 Remove the two Screws N6 11 Remove the Pen Holder Screws...

Page 30: ... Refer to 7 1 5 Removing the Rear Cabinet 4 Remove the 6 Screws K12 16 5 Remove the Battery LID ASS Y HDD LID Ass y and PCMCIA LID Ass y Screws K12 16 DRQT26 D3FKL Screws N6 DRHM5025YA PCMCIA LID ASS Y DC IN LID Rubber USB LID Rubber LAN LID Rubber Moden LAN LID Rubber Audio LID Rubber USB Back Rubber HDD LID ASS Y Battery LID ASS Y K12 16 K12 16 K12 16 K12 16 K12 16 N6 N6 N6 N6 N6 N6 N6 N6 N6 RGB...

Page 31: ...he side surface if the Frame Match to the end of the Frame within 0 to 0 5 mm at the far side 0 5mm 0 0 5mm 0 5mm 0 5mm 0 5mm 0 5mm Note Apply the load to attach 20 to 30N 2 0 to 3 0 Kgf Order of fixing Spacer Sheet Spacer Sheet LCD PCB Spacer Detail of B Detail of C Pass the Cable under the protrusion Pass the Cable under the protrusion Pass the Cable through the space B LCD Back Cushion S LCD Ba...

Page 32: ...e Crosswise Match to the middle line 10 2mm Ensure the connector is connected securely Digitizer PCB Ass y Important Parts for Safety 2 4mm Do not press the piezoelectric transformer Inverter Case Bottom Inverter Remove the Release Paper and then attach the Inverter Set the Inverter Case Bottom to make it outside Wrap the Sheet to overlap it on the side MIL Sheet Inverter MIL Cover Insert it as th...

Page 33: ...le of right and left Attach the surplus of the right and left sides on the Back Dumper as shown below and overlap on the CCFL Cable Attach the Pet Sheet over the Core LCD Side Cushion E LCD Side Cushion E LCD Side Cushion F Insert it between the ribs Fit to the Cabinet Insert it between the ribs Fit to the Cabinet Insert it between the ribs Fit to the Cabinet Cushion High Voltage Label TS PWB Conn...

Page 34: ...nverter Ass y LCD Back Dumper Conductive Tape 0 1mm Attach coming over the end of steel plate by 1 to 2 mm S2 Details of cable Avoid running over the rib 0 0 CAUTION S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No Check S5 Others Safety Working S5 34 90 ...

Page 35: ...e front side Using the jig Dimensional tolerance 0 2 Details of A 6 0 5mm 0 0 5mm 0 1mm 0 1mm 0 1mm 0 1mm Back Side Match to the wall of the Cabinet 0 to 0 5 mm Match to the marking line 0 5 mm Match to the marking line 0 5 mm Ensure 4 and 5 do not run over the display side Touch Screen Ass y Touch Screen Protect Sheet TS FPC Spacer TS Spacer A TS Spacer A TS Spacer B TS Spacer B LCD Side Cushion ...

Page 36: ...Attach the Pen 3 Fix the WWAN AUX Antenna PCB using the 2 Screws N1 4 Fix the LAN AUX Antenna PCB using the 2 Screws N1 5 Fix the LAN Main BT Antenna PCB using the 2 Screws N1 6 Fix the WWAN Main Antenna PCB using the 2 Screws N1 Screws N1 DFHE5025XA Screws K10 1 13 DRHM5025YAT K10 1 13 N1 N1 N1 N1 K10 1 13 Pen Holder LAN Aux Antenna PCB WWAN Main Antenna PCB Pen WWAN Aux Antenna PCB N1 N1 N1 N1 L...

Page 37: ... of B Avoid running over the rib etc Avoid running over the rib etc Insert it between the wall and the rib after attaching Insert it between the pins Hook it Details of D Details of A Details of D Cable Cushion Attachment Method 3 Places Bundle and wind 3 antenna cables Match to the edge of Cabinet Match to the edge of Cabinet Match to the edge of Cabinet Match to the edge of Cabinet Match to the ...

Page 38: ...id catching the Cable when repairing or when not using the jig Temporarily fix the both sides A of the Hinge using the Screw and fix the Cable Hold Plate After fixing the Cable Hold Plate remove the screws from the both sides A LCD Hinge Screw Ensure the C side comes to the lower right corner when viewing from above Avoid catching the Cable S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No...

Page 39: ...es Step4 Step5 S5 Keep margin in cable length Fit Holders as shown in figure Until you hear the click Red marking is on the holder Black marking is on the holder Watch out is the cable comes off from the holder for cable is not scissored between the holder and hinge Next wrap one round the LCD Cable around the axis of the Hinge as shown in figure It prevents to break of the cable LCD cable procces...

Page 40: ...ase N15 N15 N15 N15 N15 N16 N16 N15 N15 N15 N15 N15 N7 N7 N7 N7 N7 N7 N7 N7 Antenna Cover Tablet Latch Cover LCD Rear Case Antenna Cover N7 N7 N7 N7 N7 N7 N7 N7 Magnet Magnet Tape LCD Front Assy Tape Magnet Ass y 0 1mm 0 0 5mm 0 0 5mm 0 0 5mm 0 0 5mm Insert it between the ribs and attach it 1mm Both on the top and the side Avoid running over Avoid running over Fit to the rib Attach here Position o...

Page 41: ...r Cushion K LCD Rear Cushion K LCD Rear Cushion C LCD Rear Cushion D LCD Rear Cushion E LCD Rear Cushion E LCD Rear Assy 0 3mm 0 3mm 0 5mm 0 5mm 0 5mm 0 0 5mm 0 5mm LCD Rear Ass y LCD Rear Cushion A LCD Rear Cushion A LCD Rear Cushion J LCD Rear Cushion C LCD Rear Cushion C LCD Rear Cushion C LCD Rear Cushion D LCD Rear Cushion E LCD Rear Cushion E LCD Rear Cushion J Marking line Marking line Mark...

Page 42: ... Screw Press and hold it against the cabinet and fix it using the Screw Press and hold it against the cabinet and fix it using the Screw Press and hold it against the cabinet and fix it using the Screw Screw Locations Attach it matching to the silk to put the two sided tape on the Antenna side Fix in the order the front side as well 8 screws each side Antenna Cover 42 90 ...

Page 43: ...then fix the Display Unit using the 4 Screws N18 3 Turn the computer over and fix the LCD Hinge Cover using the 2 Screws N1 4 Open the Display Unit and fix the LCD Hinge Cover using the 2 Screws N1 Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL Screws N18 XYN4 J7FNL N18 N18 N18 N18 N9 N9 Hinge Cover N1 N1 LCD Hinge Cover N1 N1 43 90 ...

Page 44: ... Screw Screw Screw Order of fixing Close the LCD hooking the Hinge on the Top Case and then fold back Insert all of antenna cables into the notch of the board LCD Cable Insert Position Set to the Top Case Assy Black White Blue Gray Brown Pass the Cable through the groove Note Running over affects the waterproof performance 44 90 ...

Page 45: ...the Cabinet 2 Connect the 3 Cables to the 3 Connectors CN800 CN805 CN807 3 Fix the Pad PCB using the 4 Screws N1 Note Tighten the Screws in the numbered order No1 to No4 Screws N1 DFHE5025XA SW PCB Operation Sheet N1 No 3 Pad PCB Connector CN807 Connector CN805 N1 No 2 N1 No 1 N1 No 4 45 90 ...

Page 46: ...ied measurement 0 to 0 5 mm PAD PWB SW FPC LED R FPC Power SW Cable Operation Sheet Operation Tape Power Cable Cushion Thermistor SW PCB Ensure that the direction is right when attaching The Connector bracket is on the back side Insert Insert Insert Insert to the connector 8 2mm Back side Wrap around the Cable PAD PWB ASSY PAD MAIN FPC ASSY PAD MAIN FPC Ass y 0 1mm 0 1mm PAD Main FPC Tape Stiffeni...

Page 47: ... Match the edge and attach it Match the edge and attach it Avoid running over the LED Match the edge and attach it Ensure it does not come over the end of the Board by 0 5 mm or more Avoid coming over it N1 Connector CN9 Power SW PCB Power SW PCB Power Spring Sheet Spring Screw Attach Insert Insert the Cushion between the ribs Avoid coming over Insert it to Knob and Pin on the Top Case Fold the bo...

Page 48: ...11 Setting the Main PCB Wireless Module SD PCB DU PCB Antenna PCB and Modem PCB 1 Fix the Main PCB using the 7 Screws N9 2 Connect the 3 Cables to the 3 Connectors CN9 CN14 CN23 3 Attach the Tape N9 N2 N2 N2 N2 N9 I O PCB Ass y N19 No1 N19 Tape N19 No4 N19 No5 N19 No6 N19 No2 N19 No7 Main PCB Combo Socket Connector CN9 Connector CN14 Connector CN23 Tape 48 90 ...

Page 49: ...ws N19 9 Attach the Cable to the Connector CN21 10 Hook the Flex Cable on the DIMM Holder and turn 90 degrees 11 Fix the BAT FPC Ass y using the 2 Screws N9 12 Connect the cable to the Connector CN15 13 Fix the HDD Connector Guide using the 2 Screws N8 Connector CN3 DIMM Holder Wireless Module Modem PCB Coin Battery N19 N19 N19 N19 N19 N19 N8 N8 N9 N9 N19 N19 HDD Connector Guide SD PCB Ass y Conne...

Page 50: ...and gray Cables 17 Turn the computer over open the Display Unit and then connect the 2 LCD Cables CN8 CN17 Note Tighten the Screws in the numbered order No1 to No7 Screws N3 DFHE5108ZA Screws N8 DRSB2 10FKL Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL N9 N9 N9 N3 N3 N3 N3 Plate Antenna PCB DU PCB gray cable black cable white cable Connector CN8 Connector CN17 50 90 ...

Page 51: ...ver the MODEM cable and Tape to the screw land Setting the MODEM label to the line Fold the tape Electric wire of the cabel is not sticked out from the black tape Tape portion can be sticked out S1 S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No Check S5 Others Safety Working CAUTION 51 90 ...

Page 52: ...52 90 ...

Page 53: ... and then lock Audio FPC Tape Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Thermal Sheet Wireless Module Lengthwise Fold back Stiffening Plate Side Center of module to the notch Insert and then lock Insert and then lock Connect Round to make the brown side outside and insert the notch S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No Check S5 Others Safety Working S4 CAUTION...

Page 54: ...AN MODEM HOLDER LAN MODEM HOLDER Put the claw under the MAIN PCB S2 CAUTION S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No Check S5 Others Safety Working Figure from oblique view Put the cables into the hollow space of the HOLDER HDD Connector Guide Screw Screw Screw Screw Screw Screw Thermal Rubber DIMM Holder RF SW Knob Screw 54 90 ...

Page 55: ...FKL Insert the end of the Sheet into the space between the Main Board and the bottom of the PCMCIA Slot Left and Right 0 5mm Apply 20 to 30N 2 0 to 3 0 Kgf 0 0 5mm Ensure that both top and bottom are hooked Slide surface SD Blind Sheet Attach it fitting to the right 0 0 5mm Screw Screw Battery FPC Ass y Insert the FPC as illustrated N9 No1 N9 No 2 Audio PCB Connector CN901 N9 No 3 55 90 ...

Page 56: ...lue Antenna Cable to the Clamper 6 Connect the Cable to the Connector CN600 7 Fix the RF PCB Ass y using the 4 Screws N9 8 Attach the Tape 9 Attach the brown and black Antenna Cables 10 Attach the Cable Holder Cushion Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL N19 N19 No 4 N19 No 2 Antenna Cable blue Bluetooth PCB Plate Clamper N19 No 1 N19 No 1 N9 N9 N9 N9 Antenna Cable brown Antenna Cable black H...

Page 57: ...ch it To prevent from the cable damage by screw bead S2 TAPE 2 5mm 0 2mm Insert the FPC Lock Check After confirming the cable is not under the AUDIO PCB processed at the Step 4 tighten the Screws Because there is a possibility that the cable is scissored between PCB and the both Screw Screw Attach side SHEET Remove the release paper and attach it To prevent from the cable damaged by screw head Pro...

Page 58: ...ct the brown antenna cable Connect the additional cable black Insert it into the boss Push it downward from the top of boss Connect the grey antenna cable Connect the brown antenna cable Cable Holder Cushion Insert it into the boss Push it downward from the top of boss 58 90 ...

Page 59: ...binet 1 Fix the Rear Cabinet on the Computer using the 13 Screws N10 2 Close the Lid Covers Note Tighten the Screws in the numbered order No1 to No13 Screws N10 DRHM0061ZA K14 9 K14 9 DIMM Lid Angle DU Lid K14 9 K14 9 K14 9 N10 No 3 N10 No 11 N10 No 12 N10 No 2 N10 No 6 N10 No 8 N10 No 13 N10 No 9 N10 No 7 N10 No 5 N10 No 1 N10 No 4 N10 No 10 59 90 ...

Page 60: ...o the wall 0 to 1mm Note for attachment Avoid running over the frame Avoid air leaking into it Bottom Case Assy Bottom Rubber Bottom Rubber Bottom Rubber Bottom Rubber DIMM Thermal Sheet Tape Tape Rated Label Potre Blind Sheet 0 1mm Match to the circles 0 to 1mm Match to the marking line and attach it Note Arrow without specified measurement 0 to 0 5 mm Important Parts for Safety K14 8 K14 8 K14 8...

Page 61: ...mputer 5 Connect the Cable of the Keyboard to the Connector CN18 on the Main PCB 6 Fix the KBD Connector Cover using the three Screws N1 7 Set the Keyboard to the computer 8 Fix the KBD Plate using the four Screws N9 Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL Keyboard Keyboard FPC Connector CN18 Connector CN800 TP Tape Touch Pad Click Button Plate N1 KBD Connector Cover 1 2 Keyboard N9 N9 N9 KBD Pl...

Page 62: ...Kgf Avoid running over 0 5 to 1mm Avoid running over 0 5 to 1mm Avoid coming over 0 to 0 5 mm Avoid coming over 0 to 0 5 mm Attach it using the jig Attach it using the jig Attach it using the jig Fold over the front and attach it Avoid running over other sheets Fold over the front and attach it Avoid coming over 0 to 0 5 mm Match to the circles 0 to 0 5mm Fit to the wall of the end side and put th...

Page 63: ...d attach it After attaching press by the load 30 to 40N 3 0 to 4 0 Kgf Remove the Release Paper Set the five Hooks Ensure the direction is right 0 to 2 mm from the notch bottom edge 0 to 2 mm from the protrusion 0 to 2 mm from the protrusion KBD Tape Keyboard KBD Tape KBD Tape 0 to 2 mm from the protrusion 0 to 2 mm from the protrusion 0 to 2 mm from the notch bottom edge 0 to 2 mm from the KBD ed...

Page 64: ... HDD in the HDD Case and fix it using the 2 Screws N13 2 Open the HDD Cover and set the HDD Pack 3 Open the Battery Cover and set the Battery Screws N13 DXQT2 D4FNL HDD Case B HDD Case A HDD FPC HDD Heater N13 N13 Hooks Hooks 1 2 3 Battery Pack HDD Pack 64 90 ...

Page 65: ...mal Sheet Heater Insulation Sheet Revision Label HDD 0 2mm 0 0 5mm 0 1mm 10 15mm 5 1mm 5 1mm 1 2mm Match to the level 0 to 1 mm 2mm Matches to the center Round to make the brown side outside and insert the notch part Connect the Connector Back Attach it on the center of the HDD 3mm Attach on the inner side of the HDD Case A Make the Hook inside Hook it HDD Case Upper HDD Damper HDD Case Lower HDD ...

Page 66: ...D Rubber and USB Back Rubber using the 14 Screws N6 Note Tighten the Screws in the numbered order No1 to No14 Screws K12 16 DRQT26 D3FKL Screw N6 DRHM5025YA PCMCIA LID ASS Y DC IN LID Rubber USB LID Rubber LAN LID Rubber Moden LAN LID Rubber Audio LID Rubber USB Back Rubber HDD LID ASS Y Battery LID ASS Y K12 16 K12 16 K12 16 K12 16 K12 16 N6 No 7 N6 No 1 RGB LID Rubber Serial LID Rubber N6 No 2 N...

Page 67: ...K30 K9 K80 K80 8 K80 4 K80 12 K80 5 K80 6 K80 1 K80 11 K80 10 K80 9 E23 K80 8 K80 2 K80 3 K107 K124 N11 N11 K5 K81 K127 K102 K80 7 K113 K100 K109 K3 K3 2 K3 1 K144 K144 K144 K144 K1603 K1604 K163 A A A A A A A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 8 _ 0 02N m 8 0 _ 0 2kgf cm A F F F 67 90 ...

Page 68: ... N7 K41 K49 K12 5 K101 K108 E34 E25 K40 K12 15 K12 10 K12 9 K12 8 K12 7 K12 K12 16 K12 15 4 K12 15 10 K12 15 10 K12 15 1 K12 15 1 K12 15 5 K12 15 3 K12 15 7 K12 15 9 K12 15 9 K12 15 2 K12 15 8 K12 16 K12 14 8 K133 K12 4 K12 11 K12 10 K12 2 K12 1 K12 12 K12 1 K12 15 11 K12 15 6 E5 E8 K12 13 6 K12 14 6 E6 E407 K12 14 12 K12 15 12 K1610 K162 B A B A A A F F B C C G C A A E E B B B B B B A B Screw tig...

Page 69: ...46 N19 N19 N19 N8 K45 K93 K131 K37 K15 K53 K140 E28 K50 N3 K33 N9 N9 N9 N3 K149 K130 K122 K51 K95 K94 K138 N19 N19 K121 K129 E1 E9 N5 N5 E7 N1 E4 N19 E10 E13 E2 N9 E11 K54 E12 K95 E403 E401 E402 E401 E405 E404 E406 E407 E409 K157 K1051 K54 K161 K160 K165 A H A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 4...

Page 70: ...K26 K28 K85 K32 K32 N6 N10 N6 N6 K27 K18 K21 K23 N10 K55 K14 1 2 K14 1 K14 1 1 K14 8 K14 8 N6 N6 K1 N10 K14 5 K14 3 K14 9 K14 9 K14 9 K14 4 K14 6 K14 2 N6 K20 K17 K54 K84 K24 K19 K28 K54 A A A A A A A A A A A A A A A A A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm A 70 90 ...

Page 71: ...79 K58 K58 K67 N17 N17 N1 K59 K57 K59 K59 N1 N1 K10 1 K10 1 12 K7 K70 K52 K8 K10 4 3 K10 K10 4 4 K10 4 3 K10 4 5 K10 4 4 K63 K10 4 K10 4 2 K10 4 1 K10 4 1 1 N1 K10 1 13 K10 1 8 K10 1 2 K10 1 10 E18 K10 1 1 E15 E16 E17 K66 K59 K54 K158 K79 K159 K166 A A A A A D A D A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 8 _ 0 08N m 8 0 _ 0 8kgf cm A D A 71 90 ...

Page 72: ...36 8 E36 8 E36 E36 1 1 E36 1 2 E36 1 E36 16 E36 11 E36 10 E36 11 E36 12 E36 5 K73 K72 E22 K65 K78 K77 K76 K74 E36 2 E36 3 E36 3 K167 K54 K71 E36 1 3 K66 E36 13 E36 14 E36 13 E36 14 E36 15 A A Screw tightening torque 0 18 _ 0 02N m 1 8 _ 0 2kgf cm A 72 90 ...

Page 73: ...1 3 K11 1 1 K11 1 1 K11 1 K11 N7 N7 N7 K68 N7 N7 N7 N15 N15 N15 N16 N15 N16 N15 N7 N7 N7 K11 8 K11 3 K11 2 K11 4 K11 8 K11 7 K11 6 K11 3 K11 2 K11 4 C C C C C C C C C C C B D B D B B B Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 3 _ 0 03N m 3 0 _ 0 3kgf cm 0 8 _ 0 08N m 8 0 _ 0 8kgf cm B C D C 73 90 ...

Page 74: ...LE 1 E29 S N5HZC0000031 WIRELESS LAN MODULE 1 E30 D4CZY103A003 THERMISTOR 1 E31 DFJS1043ZA POWER SW CABLE 1 E32 N2EABEC00006 TOUCHPAD 1 E33 BR 2330A SF LITHIUM COIN BATTERY 1 E34 DFJS1119ZA LAN CABLE 1 E35 K1NB94B00001 EXPRESS PCMCIA COMBO SLOT 1 E36 DFWV08A0108 LCD UNIT ASS Y 1 E36 1 DL3DW0186AAA LCD ASS Y 1 E36 1 1 A2CA00000056 LCD BACKLIGHT CCFGL 1 E36 1 2 DFHM0290ZA REFLECTION ANGLE 1 E36 1 3 ...

Page 75: ...AKER CABLE 1 K10 1 2 L0AA04C00012 SPEAKER 1 K10 1 3 DFHG1634YA 0 LCD CABINET CUSHION A NRP 2 K10 1 4 DFHG1635ZA 0 LCD CABINET CUSHION B NRP 2 K10 1 5 DFHM0319YA LCD ELEPASS 2 K10 1 6 DFHM0321ZA D WASHER 2 K10 1 7 DFHM0322ZA SPRING WASHER 2 K10 1 8 DFHM0413ZA SPEAKER PLATE 1 K10 1 9 DFHR3469ZA PEN FRICTION SHEET NRP 1 K10 1 10 DFHR3H08ZA SPEAKER WP SHEET NRP 1 K10 1 11 DFHR6282ZB PEN HOLDER 1 K10 1...

Page 76: ...3 11 DXQT2 F3FNLT SCREW 1 K12 14 S DFKE9090XA 0 HDD LID ASS Y 1 K12 14 1 DFBH3030ZA LID HINGE 2 K12 14 2 DFHM0285XC LID LATCH PLATE 1 K12 14 3 DFHR3466YA LID KNOB SHEET NRP 1 K12 14 4 DFHR3508YA 0 HDD COVER SHEET NRP 1 K12 14 5 S DFKE0889ZA 0 LID KNOB 1 K12 14 6 S DFKE0890ZA 0 HDD LID 1 K12 14 7 DFUN0068XA LID KNOB SPRING 1 K12 14 8 DFUS0323ZA LID KNOB SPRING PLATE 1 K12 14 9 DRHM0109ZAT SCREW 2 K...

Page 77: ...TE R 1 K32 DFHM0311ZB LID RUBBER PLATE B 2 K33 DFHM0403XA DU CNT ANGLE 1 K34 DFHM0406ZA KBD CNT LID 1 K35 DFHM0407ZA BAT CON ANGLE 1 K37 DFHR3487YA PORTRE SHEET NRP 1 K38 DFHR3636ZA CABLE HOLD SHEET NRP 1 K39 DFHR3D91ZA KB CNT LID WP SHEET NRP 1 K40 DFHR3E03ZA SD BLIND SHEET NRP 1 K41 DFHR3E53ZA FS SCREW SHEET NRP 1 K42 DFHR3F62ZA POWER SWITCH CABLE SHEET NRP 1 K43 DFHR3G19ZA INSULATION SHEET NRP ...

Page 78: ...ET NRP 1 K94 DFHM0412ZA RF BT PLATE 1 K95 DFHR3154ZA LCD CABLE TAPE NRP 1 K96 DFHR5484ZA CLAMP 1 K98 DFHE0326XA GASKET 65TSV10 4 15 1 K99 DFHE0811YA GASKET 65TSV4 3 50 1 K100 DFHE1031ZA GASKET 65TSV13 1 5 20 1 K101 DFHG1962ZA POWER SPRING SHEET NRP 1 K102 DFHP7200ZA AHDESIVE TAPE NRP 1 K103 DFHP7256ZB RF LED PWB TAPE NRP 1 K104 DFHP7257ZB LED PWB TAPE NRP 1 K107 DFHR3438ZA CLICK BUTTON SHEET NRP 1...

Page 79: ...3650ZA WATERPROOF SHEET NRP 1 K167 DFHR3H95ZA LCD TS PWB SHEET NRP 1 K1051 DFMY3264YA DIMM THERMAL SHEET NRP 1 K1603 DFHR6339ZA 0 DUMMY EXPRESS CARD 1 K1604 DFHR6340ZA 0 DUMMY PC CARD 1 K1610 DFHR3J11ZA PCMCIA DUMMY CARD CUSHION 1 N1 DFHE5025XA SCREW 33 N2 DFHE5058ZB SCREW 4 N3 DFHE5108ZA SCREW 4 N4 DRHM0112ZA SCREW 2 N5 DRHM0115ZA SCREW 2 N6 DRHM5025YA SCREW 18 N7 DRQT26 E5FKL SCREW 18 N8 DRSB2 1...

Page 80: ...2 646 656 698 F1G1C104A042 CAPACITOR 16V 0 1µF 154 C 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 45 84 85 86 87 88 89 90 91 92 93 94 95 96 158 160 162 164 173 175 177 179 186 189 249 250 251 252 253 254 288 319 344 345 347 370 371 372 378 379 380 381 437 473 511 515 723 742 743 F1J0J106A016 CAPACITOR 6 3V 10µF 81 C 42 78 79 80 81 83 247 248 EEFCX...

Page 81: ... 25V 4700pF 1 C 435 606 627 634 658 685 692 702 705 725 765 767 769 770 F1H1H104A748 CAPACITOR 50V 0 1µF 14 C 455 456 457 458 604 F1J1E105A009 CAPACITOR 25V 1µF 5 C 484 487 F1G1A683A014 CAPACITOR 10V 0 068µF 2 C 506 624 650 687 715 749 F1G1H1010005 CAPACITOR 50V 100pF 6 C 609 610 611 612 613 614 F1H1H103A748 CAPACITOR 50V 0 01µF 6 C 620 621 EEFCX0J101R CAPACITOR 6 3V 100µF 2 C 623 638 662 663 674 ...

Page 82: ...1200ML DIODE 1 D 605 MAZ81800ML DIODE 1 D 606 622 MA3S132E0L DIODE 2 D 608 B0JCQD000001 DIODE 1 D 609 626 631 B0JCMD000010 DIODE 3 D 610 627 630 B0JDAE000004 DIODE 3 D 612 613 614 615 617 618 623 MAZ80510ML DIODE 7 D 616 MAZ80620ML DIODE 1 D 619 621 MA2S11100L DIODE 2 D 620 B2ABAM000002 DIODE 1 D 624 B0JCRC000002 DIODE 1 D 632 635 B0JCMD000014 DIODE 2 F 1 S K5H502Z00003 FUSE 5A 32V 1 F 2 3 4 5 8 S...

Page 83: ...40 41 47 48 51 52 60 61 J0MAB0000200 INDUCTOR 10 L 14 G1C91NM00001 INDUCTOR 1 L 15 16 G1C1R0Z00002 INDUCTOR 2 L 20 21 22 23 24 25 J0JDC0000044 CHIP BEADS 6 L 28 G1C100K00011 INDUCTOR 1 L 30 31 G1C1R0MA0076 INDUCTOR 2 L 35 36 49 J0JHC0000074 INDUCTOR 3 L 42 43 44 J0JDC0000045 INDUCTOR 3 L 50 J0JDC0000105 CHIP BEADS 1 L 600 G1C4R7MA0240 CHOK COIL 1 L 601 604 G1C100Z00023 COIL 2 L 602 G1CR60MA0299 CO...

Page 84: ...R 30 ERJ2GEJ240X RESISTOR 1 16W 24Ω 1 R 36 72 180 225 ERJ2RKF24R9X RESISTOR 1 16W 24 9Ω 4 R 38 ERJ2RKF2210X RESISTOR 1 16W 221Ω 1 R 40 154 155 156 486 504 505 D1H81034A024 RESISTOR ARRAY 7 R 61 226 ERJ2GEJ203X RESISTOR 1 16W 20KΩ 2 R 65 66 450 451 ERJ2GEJ222X RESISTOR 1 16W 2 2KΩ 4 R 67 68 177 369 520 523 530 ERJ2GEJ330X RESISTOR 1 16W 33Ω 7 R 69 ERJ2RHD3001X RESISTOR 1 16W 3KΩ 1 R 70 71 ERJ2RKF20...

Page 85: ...6 387 ERJ2RKF49R9X RESISTOR 1 16W 49 9Ω 8 R 400 ERJ2RHD303X RESISTOR 1 16W 30KΩ 1 R 404 ERJ2RKF4871X RESISTOR 1 16W 4 87KΩ 1 R 405 406 605 608 ERJ2RHD103X RESISTOR 1 16W 10KΩ 4 R 420 421 422 677 742 770 793 794 795 796 ERJ2GEJ223X RESISTOR 1 16W 22KΩ 10 R 490 496 506 ERJ2RKF3901X RESISTOR 1 16W 3 9KΩ 3 R 491 ERJ2RKF5602X RESISTOR 1 16W 56KΩ 1 R 601 D1ZZ00000046 RESISTOR 1W 5mΩ 1 R 606 611 706 ERJ2...

Page 86: ... ERJ2RKF1691X RESISTOR 1 16W 1 69KΩ 1 R 812 ERJ2GEJ303X RESISTOR 1 16W 30KΩ 1 R 815 ERJ3GEYJ104V RESISTOR 1 16W 100KΩ 1 R 817 ERJ2RKF1433X RESISTOR 1 16W 143KΩ 1 R 821 ERJ2RKD114X RESISTOR 1 16W 110KΩ 1 R 823 ERJ2RHD3652X RESISTOR 1 16W 36 5KΩ 1 R 825 ERJ2GEJ154X RESISTOR 1 16W 150KΩ 1 R 826 827 ERJ2RHD302X RESISTOR 1 16W 3KΩ 2 R 831 836 843 ERA3YEB333V RESISTOR 1 16W 33KΩ 3 SW 2 K0D112B00071 SW 1...

Page 87: ...37 939 943 944 ERJ2GEJ104X RESISTOR 1 16W 100KΩ 7 R 923 ERJ2GEJ100X RESISTOR 1 16W 10Ω 1 R 926 ERJ2RHD3922X RESISTOR 1 16W 39 2KΩ 1 R 927 ERJ2RHD203X RESISTOR 1 16W 20KΩ 1 R 929 ERJ2RKF1602X RESISTOR 1 16W 16KΩ 1 R 931 933 ERJ2RKF1002X RESISTOR 1 16W 10KΩ 2 R 934 938 946 948 ERJ2GEJ102X RESISTOR 1 16W 1KΩ 4 R 935 ERJ2GEJ471X RESISTOR 1 16W 470Ω 1 R 941 945 ERJ2GEJ222X RESISTOR 1 16W 2 2KΩ 2 R 950 ...

Page 88: ... LD 841 842 843 844 845 846 B3ABB0000210 DIODE 6 PR PCB C 851 852 854 F1J1A1050021 CAPACITOR 10V 1µF 3 C 855 856 857 J0MAB0000146 INDUCTOR 3 CA 851 852 854 857 858 859 J0HABC000004 CAPACITOR ARRAY 6 CN 850 K1KYA0A00018 CONNECTOR 1 CN 851 K1KAA0AA0244 CONNECTOR 1 L 850 J0MAB0000200 INDUCTOR 1 L 852 853 J0JJC0000015 INDUCTOR 2 LED RIGHT PCB LD 781 B3AGB0000040 DIODE 1 LD 782 B3ADB0000065 DIODE 1 LD ...

Page 89: ...EY0R00V RESISTOR 1 10W 0Ω 1 R 617 ERJ2RKF1002X RESISTOR 1 16W 10KΩ 1 R 618 ERA3YEB303V RESISTOR 1 16W 30KΩ 1 R 621 622 ERJ2GEJ104X RESISTOR 1 16W 100KΩ 2 SW 600 K0D444A00041 SWTICH 1 ZA 600 601 K1YGZZ000060 SPACER 2 CN 603 K1FY104BA024 CONNECTOR USB 1 PPOWER SWPCB CN 980 K1KA02AA0262 CONNECTOR 1 SW 980 K0D112A00096 SW 1 BT PCB C 1 F1J0J106A016 CAPACITOR 6 3V 10µF 1 C 2 4 7 11 F1G1C104A042 CAPACITO...

Page 90: ...OR 2 Q 902 B1GDCFNN0031 TRANSISTOR 1 R 900 903 905 909 911 912 917 918 922 923 ERJ2GEJ102X RESISTOR 1 16W 1KΩ 10 R 906 930 ERJ2GEJ473X RESISTOR 1 16W 47KΩ 2 R 908 ERJ2GEJ273X RESISTOR 1 16W 27KΩ 1 R 913 914 915 916 ERJ2GEJ822X RESISTOR 1 16W 8 2KΩ 4 R 919 925 ERJ2GE0R00X RESISTOR 1 16W 0Ω 2 R 926 D1HA47380002 RESISTOR ARRAY 1 R 927 928 ERJ2GEJ270X RESISTOR 1 16W 27Ω 2 R 929 ERJ2GEJ152X RESISTOR 1 ...

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Panasonic 30 - Toughbook - Core 2 Duo, Service Manual

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