Palmgren 9680166 Page 7 Operating Manual Download

Page: 7 / 75

Version 1.1.4 dated 2015-3-30

Page 7

Original operating instructions

BF46 Vario | BF46TC

1.2.2 Other pictograms

Warning of danger of

slipping!

Warning risk of stumbling!

Warning hot surface!

Warning biological hazard!

Warning of automatic

start-up!

Warning tilting danger!

Warning of suspended

loads!

Caution, danger of

explosive substances!

Activation forbidden!

Read the operating

instructions before

commissioning!

Disconnect the mains plug!

Use protective glasses!

Use protective gloves!

Use protective boots!

Use protective suit!

Summary of Contents for 9680166

Page 1: ...US Operating manual Version 1 1 4 Mill Drill Item no 9680166...

Page 2: ...operation 15 1 13 Disconnecting and securing the mill drill 15 1 14 Using lifting equipment 15 1 15 Position of labels on the mill drill 16 2 Technical data 2 1 Electrical connection 17 2 2 Drilling...

Page 3: ...l on BF46TC 37 4 11 1 Installation 37 4 11 2 Unfitting 38 4 12 Safety 40 4 13 Use of collet chucks 40 4 14 Clamping the workpieces 40 4 15 Changing the speed range 40 4 16 Manual spindle sleeve feed w...

Page 4: ...rsons and of the machine The manual determines the intended use of the machine and includes all necessary information for its eco nomic operation as well as its long service life In the paragraph Main...

Page 5: ...egal regulations for accident prevention the prohibition warning and mandatory signs as well as the warning notes on the mill drill Consult OSHA state and local regulations in order to determine compl...

Page 6: ...t will cause serious injury or death to people WARNING A danger that might cause severe injury to the staff or can lead to death CAUTION Danger or unsafe procedure that might cause injury to people or...

Page 7: ...tumbling Warning hot surface Warning biological hazard Warning of automatic start up Warning tilting danger Warning of suspended loads Caution danger of explosive substances Activation forbidden Read...

Page 8: ...rranty null and void It is also part of proper use that the limits of the mill drill are observed the operating manual is observed the inspection and maintenance instructions are observed Technical da...

Page 9: ...ing jaws of the quick action chuck Clamp and mills by means of the collet chuck and the corresponding collets Clamp end face mills by means of shell end mill arbors When drilling make sure that the su...

Page 10: ...fitted All additional devices installed by the operator have to be equipped with the prescribed safety devices This is your responsibility being the operating company Safety devices on page 12 1 6 Qua...

Page 11: ...operation and maintenance must be duly qualified strictly follow these operating instructions In the event of improper use there may be a risk to the staff there may be a risk to the mill drill and o...

Page 12: ...or parts of components flying off at high speed contact with rotating parts fatal electrocution The mill drill includes the following safety devices an EMERGENY STOP button a protective cover on the...

Page 13: ...tage even if the main switch is switched off 1 9 3 Protective cover The drilling milling head is equipped with a protective cover WARNING Only remove the protective cover when the mains plug of the mi...

Page 14: ...se ear protection if the noise level emission in the workplace exceeds 80 dB A Before starting work make sure that the prescribed personnel protective equipment is available at the working place CAUTI...

Page 15: ...irnet Do not use protective gloves during drilling or milling work Disconnect the shock proof plug from the outlet before replacing the tool Use appropriate auxiliary materials to remove drilling and...

Page 16: ...Version 1 1 4 dated 2015 3 30 Page 16 Original operating instructions BF46 Vario BF46TC US 1 15 Position of labels on the mill drill Fig 1 6 BF46 Vario BF46TC...

Page 17: ...iam 32 mm Milling capacity milling head 3 15 max diam 80 mm Swing 10 24 260mm 2 3 Spindle seat BF46 Vario BF46TC Spindle seat R8 optional ISO 40 DIN 2080 DIN 69871 MT4 Extraction rod Draw in rod 7 16...

Page 18: ...owing factors influence the actual degree of the noise exposure of the operator Characteristics of the working area e g size or damping behaviour Other noise sources e g the number of machines Other p...

Page 19: ...the instructions and information on the transport case WARNING The use of unstable lifting and load suspension gear that might break under load can cause severe injuries or even death Check that the l...

Page 20: ...stallation site should fulfil certain criteria Please observe the following points The device must only be installed and operated in a dry and well ventilated place Avoid places nearby machines genera...

Page 21: ...paint 3 4 3 Assembly Check if the underground of the mill drill is level using a spirit level Check if the underground is sufficiently stable and rigid The total weight amounts to 1058 lbs 480 Kg ATT...

Page 22: ...C US 3 5 Dimensions installation plan BF46V A A A A 2 165 55mm 37 4 950mm 10 63 270mm 51 968 1320mm 59 842 1520mm 14 96 380mm 10 236 260mm 33 465 850mm 47 637 1210mm 15 354 390mm 4 72 120mm 18 1 460mm...

Page 23: ...6 Dimensions installation plan BF46TC A A A A 2 165 55mm 51 968 1320mm 62 598 1590mm 10 236 260mm 14 96 380mm 9 448 240mm 33 464 850mm 47 637 1210mm P 0 708 18mm 4 724 120mm 18 11 460mm 27 56 700mm 1...

Page 24: ...nstructions BF46 Vario BF46TC US 3 7 Installation plan of optional substructure A A A A 33 464 850mm 34 842 885mm 21 653 550mm 23 622 600mm 29 527 750mm 24 41 620mm P 18 29 527 750mm 18 11 460mm 15 35...

Page 25: ...ctly performed commission ing Qualification of personnel on page 10 3 8 1 Power supply Connect the electrical supply cable Check the fusing fuse of your electrical supply according to the technical in...

Page 26: ...when it is cold it may result in damages If the machine is cold such as e g directly after having transported the machine it should be warmed up at a spindle speed of only 500 rpm for the first 30 min...

Page 27: ...0 Page 27 Original operating instructions BF46 Vario BF46TC US 3 9 Optional accessories Description Item No Machine stand Dimensions Installation plan of optional substructure on page 24 335 3005 Vice...

Page 28: ...ignation Pos Designation 1 Cover of draw in rod 2 Control panel 3 Digital display fine crossfeed of spindle sleeve 4 Spindle protection 5 Crank for height adjustment of the drill mill head 6 Selector...

Page 29: ...h over the drilling depth limit of the spindle sleeve and stop at the end position This way for the push button Start and Stop does not have to be actuated for repetitive drilling tasks Pos Designatio...

Page 30: ...itch on the main switch Close the protective equipment Select the operating mode Select the gear level Set the potentiometer to the lowest speed Actuate push button Start Set the required speed on the...

Page 31: ...the cap Clean the seat in the spindle quill Clean the taper of your tool Insert the tool in the spindle quill Img 4 3 Drilling and milling head Screw the draw in bar in the tool Tighten the tool with...

Page 32: ...indle reverses the direction of rotation at the switch point 28 The machine tap turns out of the work piece When the spindle sleeve is completely entered up to the switch point 27 in operation mode au...

Page 33: ...ver for spindle sleeve 5 Meter rule with scale 6 Motor Z axis feed 7 Spindle protection 8 Activation of the fine adjustment 9 Fine adjustment of spindle sleeve 10 Central lubrication 11 Clamping lever...

Page 34: ...4 32 3 9 Pos Designation Pos Designation 23 Potentiometer speed control 24 Digital display speed 32 Control panel tool change Pushbutton CLAMPING Pushbutton RELEASING 26 Selection switch operating mod...

Page 35: ...rawn out of the workpiece Rotation direction switch Standard operation selection left handed or right handed rotation Potentiometer Speed setting VARIO Push button ON The push button ON switches on th...

Page 36: ...it off at the main switch 4 9 Traveling the drilling milling head Z axis upward respectively downward It is possible to perform the height adjustment of the drilling milling head by actuating the cra...

Page 37: ...itch 3 limits the vertical movement of the drilling milling head upward respectively downward 4 11 Inserting a tool on BF46TC 4 11 1 Installation CAUTION When milling operations are performed the cone...

Page 38: ...ture will be drawn into the spindle Press the push button switch until the tool is securely clamped ATTENTION Img 4 10 Installation tool Make sure that the tool seat is correctly positioned ISO 40 The...

Page 39: ...he tool fixture is pressed out of the spindle ATTENTION The tool clamping system must not be activated when the machine is operated Img 4 12 Extraction tool ATTENTION When using an optional MT4 spindl...

Page 40: ...ssary to disassemble the complete tool The collet chuck is pressed into the ring of the swivel nut and must rest there by itself The milling cutter is clamped by fastening the swivel nut on the tool M...

Page 41: ...eeve Img 4 14 Handle screw 4 17 Digital display for spindle sleeve travel Handle screw Fine feed for spindle sleeve Measuring range 0 999 99mm 0 39 371 Reading precision 0 01mm 0 0004 Battery round ce...

Page 42: ...essing the button 6 again INFORMATION Before inserting the new battery wait about 30 seconds Please make sure that the contacts are metallically bright and free from coverings which result from bleedi...

Page 43: ...tighten the fixing screws ATTENTION The drill mill head can be rotated much further When slewing it further on gear oil might escape 4 20 Selecting the speed For milling operations the essential facto...

Page 44: ...Tool diameter in Peripheral and side milling cutters Steel Grey Cast Iron Age Hardened Al alloy 33 82 FPM 33 72 FPM 492 1 148 FPM Speed RPM 1 378 91 227 91 200 1 365 3 185 1 575 80 199 80 175 1 195 2...

Page 45: ...ing tool INFORMATION Use a water soluble and non pollutant emulsion as a cooling agent This can be acquired from authorised distributors Make sure that the cooling agent is properly retrieved Respect...

Page 46: ...ing on the Damage to the mill drill Only qualified staff should carry out maintenance and repair work on the mill drill 5 1 1 Preparation WARNING Only carry out work on the mill drill if it has been d...

Page 47: ...mill head with five pump strokes If required refill acid free oil in the tank of the central lubrication Fig 5 1 Central lubrication Every week Cross table Oiling Oil all bare steel surfaces Use an ac...

Page 48: ...ate collecting tray of suffi cient capacity Have the mill drill run for a few minutes the oil will heat up and will slightly penetrate from the opening Remove the ventilation screw from the gear Remov...

Page 49: ...the friction between the spindle nut and the spindle The regulating screw of the spindle nut of the Y axis is acces sible from the rear side the regulating screw of the spindle nut of the x axis is ac...

Page 50: ...37 Company and C H HANSON are not liable for nor do they guarantee against damage or operating malfunctions resulting from alteration abuse lack of main tenance or this product s use for other than it...

Page 51: ...Version 1 1 4 dated 2015 3 30 Page 51 Original operating instructions BF46 Vario BF46TC US 1 Spare parts 1 1 Milling head 1 3 Fig 1 1 Milling head 1 3...

Page 52: ...Version 1 1 4 dated 2015 3 30 Page 52 Original operating instructions BF46 Vario BF46TC US 1 2 Milling head BF 46 TC Vario Fig 1 2 Milling head BF46 TC Vario...

Page 53: ...Version 1 1 4 dated 2015 3 30 Page 53 Original operating instructions BF46 Vario BF46TC US 1 3 Milling head 2 3 Fig 1 3 Fr skopf Milling head 2 3...

Page 54: ...iginal operating instructions BF46 Vario BF46TC US 1 4 Milling head 3 3 Fig 1 4 Fr skopf Milling head 3 3 1 5 Milling head BF46TC Fig 1 5 Fr skopf Milling head BF46 TC Vario 202 192 203 203 190 193 18...

Page 55: ...Version 1 1 4 dated 2015 3 30 Page 55 Original operating instructions BF46 Vario BF46TC US 1 6 Column Fig 1 6 Column...

Page 56: ...Version 1 1 4 dated 2015 3 30 Page 56 Original operating instructions BF46 Vario BF46TC US 1 7 Column BF46TC Fig 1 7 Column BF46 TC Vario...

Page 57: ...Version 1 1 4 dated 2015 3 30 Page 57 Original operating instructions BF46 Vario BF46TC US 1 8 Cross table 1 2 Fig 1 8 Cross table 1 2...

Page 58: ...Version 1 1 4 dated 2015 3 30 Page 58 Original operating instructions BF46 Vario BF46TC US 1 9 Cross table 2 2 Fig 1 9 Cross table 1 2...

Page 59: ...Version 1 1 4 dated 2015 3 30 Page 59 Original operating instructions BF46 Vario BF46TC US 1 10 Protection device Fig 1 10 Protection device...

Page 60: ...Version 1 1 4 dated 2015 3 30 Page 60 Original operating instructions BF46 Vario BF46TC US 1 11 Machine stand option Fig 1 11 Machine stand option...

Page 61: ...on screw 1 AS 2465 3 8 x 1 2 UNC 0333845330 31 Copper washer 1 10 0333845331 32 Toothed drive shaft 1 1015107 0333845332 33 Key 1 DIN 6885 A10 6 18 0333845333 34 Snap ring 2 DIN 471 48 0333845334 35 G...

Page 62: ...nsmission 1 1015132 0333845392 93 Shaft 1 1015127 0333845393 94 Set screw 1 DIN 914 M5 x 16 95 O ring 1 DIN 3771 6 9 1 8 G 0333845395 96 Support shift fork 1 1015126 0333845396 97 O ring 1 DIN 3771 20...

Page 63: ...15305 03338453163 164 Flange 1 1015306 03338453164 165 Spindle nut z axis 1 1015307 03338453165 166 Spacer 1 1015310 03338453166 167 Shaft 1 1015311 03338453167 168 Disk 1 1015312 03338453168 169 Bear...

Page 64: ...nsor 1 033384562252 226 Nut 4 03338453226 227 Socket head screw 2 03338453227 228 Socket head screw 1 03338453228 229 Aluminium profile 1 03338453229 230 Protection 1 03338453230 231 Washer 2 03338453...

Page 65: ...38456288 289 End stop 2 03338456 290 Fitting key 1 DIN 6885 5x5x12 291 Shaft 1 03338456291 292 Crown gear 1 03338456292 293 Spring 1 03338456293 294 Crank 1 03338456294 295 Sleeve 1 03338456295 296 Wa...

Page 66: ...Version 1 1 4 dated 2015 3 30 Page 66 Original operating instructions BF46 Vario BF46TC US 1 12 Wiring diagram 1 of 2 BF46 BF46TC Fig 1 12 Wiring diagram 2 of 2 BF46 BF46TC...

Page 67: ...Version 1 1 4 dated 2015 3 30 Page 67 Original operating instructions BF46 Vario BF46TC US 1 13 Wiring diagram 2 of 2 BF46TC Fig 1 13 Wiring diagram 2 of 2 BF46TC...

Page 68: ...1S5 Functional switch 1 Kraus Naimer F89580 001 03338453185 1B5 Upper end position sensor 1 03021303225 1B6 Lower end position sensor 1 03021303230 1R7 Potentiometer 1 WX14 12 4K7 03338120R1 5 1B8 Spe...

Page 69: ...cle no 1 Oiler 1 03336020001 2 L Connector 8 M10x1 03338456402 3 Oil tube 4mm 03338456403 4 Protecting cap 14 03338456404 5 T Connector 1 03338456405 6 L Connector 2 03338456406 7 Series connection 2...

Page 70: ...Version 1 1 4 dated 2015 3 30 Page 70 Original operating instructions BF46 Vario BF46TC US...

Page 71: ...Kl beroil GEM 1 150 Mobilgear 629 Shell Omala 150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CL...

Page 72: ...n the Morse taper Let the machine run at highest speed for two minutes in order to warm it up and then retry to disas semble the taper Motor does not start Defective fuse Have it checked by authorised...

Page 73: ...ce with X and Y axis travel Taper mandrel Cone of the drill or of the drill chuck Workpiece Piece to be milled drilled or machined Draw in rod Threaded rod to fix the taper mandrel in the spindle slee...

Page 74: ...s or liability on account of any unauthorized recommendations opinions or advice as to the choice installation or use of products Product Suitability Many jurisdictions have codes and regulations gove...

Page 75: ...ning 25 L Lifting equipment 15 Load suspension point 21 M Main switch 13 Malfunctions 72 Misuse 8 O Optional accessories 27 P Power supply 25 Protective equipment 14 Protective cover 13 Q Qualificatio...

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