ILK
22/33/44/55/66
I
NSTALLATION
M
ANUAL
Revision 1.6
- 14 -
6"
Off-set approx. 1" to the rear
Set distance so gas strut is
fully extended when door is open
Rubber Hinge Seal
Approx 2"
Face Piston in
down position
3. Install gasket channels on rear vertical body posts to make contact with the platform surface.
Gasket must NOT make contact with platform edge caps. Doing so will cause leaks.
4. For full door seal kits install gasket channel along header at edge of platform
Figure 4.2: Flip up door
5. Apply Silaprene (or equivalent) to gasket channel and slide gasket into channel
6. Trim gasket flush with channel and crimp channel slightly at top and bottom to lock gasket
7. Install flip-up door
8. Verify Hinge Seal is approx.
3/16” above top hinge and even before tightening any fasteners
Open door several times before tightening any top hinge fasteners
9. Install lower gas strut mount so that gas strut is fully extended when door is open
10. Lower gas strut mount should be off set
(approx. 1”) to the rear of body to pull door in when closed
Flip-Up
door
Platform
tip
Rear body
post
