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System Operations Manual

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6. Reconnect the vacuum line support bracket. Install a new

ty-wrap.

7. Reconnect the hose on the right of the heater assembly.

8. Reconnect the hose on the top of the heater assembly.

9. Reinstall the ground wire that is located on the left side of the heater

assembly.

Figure 44

Figure 45

Figure 46

Figure 47

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Summary of Contents for TF 1700

Page 1: ...TF 1700 and TF 2700 BGA Rework Station Operation and Maintenance Manual Manual Number 5050 0554 PACE TF 1700 PACE TF 2700...

Page 2: ...reen features 11 Production Mode Record Manager 11 Profile development screen features 13 Inspection screen features 16 Calibration 20 Operation 23 Production 23 Component removal 26 Profile developme...

Page 3: ...IR 400 watts 100 to 221 C 212 to 430 deg F Vacuum 5 9 inHg Optics High resolution Vision Overlay System Positioning Accuracy Z travel 25 umeters 0 001 Video 2 Composite Video external 1 S Video Inter...

Page 4: ...the PC software in real time for use in making profile graphs C LCD Display Monitor Displays PC software D Keyboard Used to enter information into software E Reflow Head Contains the top side heater a...

Page 5: ...ction is achieved by using the adjusting knobs on the end of the holder for X and on the front of the machine for Y The right side of the holder is spring loaded to hold the PCB securely J On Off Swit...

Page 6: ...easured temperatures are displayed through the PC software in real time for use in making profile graphs G Bottom Side Heater Used to warm the PCB from the underside It is an IR type heating source H...

Page 7: ...through the PC vi Store and recall an infinite number of profiles vii Two pre defined profiles for use as baselines when developing custom profiles are included viii Self contained no external air su...

Page 8: ...small and odd shaped PCBs iv Board supports are standard with the system v Integrated powerful IR pre heater with closed loop temperature control ensures process integrity by delivering heat evenly t...

Page 9: ...abels vii Connect power cords to BGA Rework Station and PC b Start up i Turn on circuit breaker on back of unit ii Turn on power switch on front of unit iii Turn on computer iv Turn on monitor v Mouse...

Page 10: ...he PCB due to adjacent components being to close use a smaller nozzle or keep the nozzle approximately 1mm above the part Align the nozzle under the square hole in the reflow head The nozzle snaps int...

Page 11: ...ill completely shut down after selected idle time vii Air Source selects internal pump or external N2 source viii Default location of saved profile files records image and capture ix Changes title of...

Page 12: ...iii Run the activity log Figure 4b Figure 4b shows the pre heater indicator of the TF 2700 This feature indicates which pre heater is on and the current temperature To turn on or off individual second...

Page 13: ...or out using this bar v Focus bar The image can be manually focused using the slider on this bar or it can be automatically focused by checking the box by auto vi Instructions Follow these instructio...

Page 14: ...atus shows if system is normal in setback or shutdown 2 Heater status Shows ready if bottom heater is in range Shows not ready if bottom heater is not in range The software will not continue until it...

Page 15: ...or of the TF 2700 This feature indicates which pre heater is on and the current temperature To turn on or off individual secondary pre heaters click on the graphic While individual secondary pre heate...

Page 16: ...own 2 Heater status Shows ready if bottom heater is in range Shows not ready if bottom heater is not in range The software will not continue until it is in ready status vi Nozzle Step Indicator Indica...

Page 17: ...TF 2700 Pre Heater Indicator Indicates which pre heater is on and the current temperature To turn on or off individual secondary pre heaters click on the graphic While individual secondary pre heater...

Page 18: ...tions v Mode Choose Installation or removal mode by clicking vi Placement Choose manual or automatic while in installation mode by clicking vii Profile Management Create save or recall profiles viii V...

Page 19: ...tions v Mode Choose Installation or removal mode by clicking vi Placement Choose manual or automatic while in installation mode by clicking vii Profile Management Create save or recall profiles viii V...

Page 20: ...d here iii S tab allows you to select video input source C tab gives you access to TF1700 camera control when selected input source iv Focus Select Auto or Manual Focus v Mode Allows operator to revie...

Page 21: ...BGA workstation C camera or S alternate source ix Mode Allows operator to review library images Fig 8a capture images Fig 8b review saved images Fig 8c and create report Fig 8d x Save Image Save imag...

Page 22: ...age 22 of 50 xii Mode Allows operator to review library images Fig 8a capture images Fig 8b review saved images Fig 8c and create report Fig 8d xiii Select Image File Opens folder containing image lib...

Page 23: ...image viewing options xv Create Report Captured images are imbedded in a five page Adobe PDF document Page 1 shows four captured images Remaining pages show individual images indicated by the red box...

Page 24: ...operly aligned so when the software shows the PCB and component visually aligned they are actually physically aligned i Select setup screen Figure 9 Figure 9 ii Select prism calibration iii Monitor no...

Page 25: ...Pickup vii Mouse click OK when message prompt Please load PCB into board holder appears Figure 11 viii Mouse click on green button Focus button ix Align image of board with image of component and clic...

Page 26: ...over 5 Loosening the top screws A and tightening the bottom screws B adjusts the prism down Figure 15 6 Loosening the bottom screws B and tightening the top screws A adjusts the prism up 7 Loosening t...

Page 27: ...m height of any component or device on the top of the PCB is limited to 30mm 1 2 The maximum height of any component or device on the bottom of the PCB is limited to 15 mm 0 6 a Production Component a...

Page 28: ...bly on top of the camera housing Figure 19 Mouse click to dip then remove flux dip assembly xii Mouse click on the green button to pick component from holder xiii Slide component nest flux tray suppor...

Page 29: ...and theta axis adjustments until the component is aligned Figures 5 20 Figure 20 xvi Mouse click on the green button Place to lower the component Figure 21 Figure 21 xvii Mouse click on the green butt...

Page 30: ...Profile Development Screen The Reflow Graph area displays a representation of the Reflow cycle profile Time in minutes is graphed along the X axis and temperature is plotted along the Y axis The time...

Page 31: ...and excess flux A temperature of 145 165 C determined by the activation temperature of the flux used should be maintained for approximately 20 40 seconds This allows for uniform ramping across the ent...

Page 32: ...ile and close profile manager v Click on start removal process button vi Load PCB and align component with red laser light roughly in the center of the component vii Click on OK to Load PCB into board...

Page 33: ...and other cables for signs of wear or damage If wear or damage is found replace the cord or cable immediately c The work surface and housing should be cleaned periodically with a soft damp cloth d Th...

Page 34: ...ORD FROM MACHINE Removal Procedure 1 Remove the nozzle and vacuum pick 2 Remove the 4 hex socket head screws on each rail cover on the left and right sides of the heater 3 Once the rail covers are rem...

Page 35: ...re installed on the rails 5 Remove the heater cover screws 2 on each side 6 In order to remove the heater cover the fan wire and ty wrap will need to be disconnected First cut the ties as shown here T...

Page 36: ...on each side Once these two cables have been disconnected you can remove the cover 8 Disconnect the main heater wiring on the left side of the heater assembly 9 Disconnect the pick solenoid wiring on...

Page 37: ...Remove the pick solenoid sensor 12 Remove the ground wire that is located on the left side of the heater assembly Requires 3 32 hex wrench Figure 30 Figure 31 Requires 3 32 hex wrench Requires 3 32 h...

Page 38: ...ty wrap must be cut 16 Locate the wire harness that is located in the back of the unit Unwind the protective wire spiral covering to gain access to the wire connectors Find the 2 sensor wires i e bro...

Page 39: ...plate 18 Remove the 16 hex socket head screws holding the heater assembly to the rails Be sure to hold the assembly or it will fall when the last screw is removed 19 Carefully remove the heater assem...

Page 40: ...the hoses are not pinched Refer to figure 39 2 Make sure that the belt bracket rests on the lift bracket before installing the mounting screws 3 Install the 16 hex socket head screws holding the heat...

Page 41: ...disconnected wires back through the heater mounting plate 5 Run the sensor wires through front panel the way they came out reconnect and tie Make sure they are connected to the appropriate one Rewind...

Page 42: ...um line support bracket Install a new ty wrap 7 Reconnect the hose on the right of the heater assembly 8 Reconnect the hose on the top of the heater assembly 9 Reinstall the ground wire that is locate...

Page 43: ...ing on the left side of the heater assembly 13 Reconnect the main heater wiring on the left side of the heater assembly It does not matter which one is attached to which 14 Bring the heater cover up n...

Page 44: ...the four screws 17 Remove the metal retainers from the lower rail assemblies 18 Remove the installed hex head screw in the rails to avoid the accidental removal of the reflow head assembly 19 Reinsta...

Page 45: ...pick does not pick up the component a Insert the large vacuum pick b Insert a PCB into holder c Advance the production process to the place step Do not pick up a component d Lower the heater head to t...

Page 46: ...all the heaters to minimum temperatures c Go to the setup screen and click on calibration Advance to the focus step and click on the green focus button d Loosen the nozzle retention screw and rotate...

Page 47: ...mponent nest platform on the camera housing c Adjust the component nest all the way open d Click on the pickup button BE PREPARED TO CLICK ON THE STOP HEATER ARM BUTTON You want to stop the nozzle abo...

Page 48: ...ke sure the camera is aligned with the nozzle first Step 2 c Open the back of the BGA workstation WARNING DO NOT TOUCH LIVE CIRCUITS d Loosen the two screws holding the laser mount Figure e Adjust the...

Page 49: ...AR PURPOSE Seller will at its option repair or replace any defective products at its facility or other location approved by it at no charge to user or provide parts without charge for installation by...

Page 50: ...zed PACE Distributor or PACE Incorporated to obtain the latest specifications The following are trademarks and or service marks of PACE Incorporated MD USA INSTACAL FUMEFLO HEATWISE PACEWORLDWIDE PERM...

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