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4.   Remove the cut-off wheel bolt, washer and outer flange.

WARNING! 

ENSURE FLANGES ARE INSTALLED IN 

THE CORRECT ORIENTATION.

WARNING! 

CHECK THE CUT-OFF WHEEL FOR 

CRACKS AND DAMAGE PRIOR TO ASSEMBLY.

5.    Clean any grinding dust from the 

inner flange and, after checking 

that it is in good condition, mount a 

new cut-off wheel onto the spindle.

6.   Replace the outer flange, washer 

and cut-off wheel bolt.

7.   Whilst holding the spindle lock 

button use the hex key to tighten the cutting disc bolt in a 

clockwise direction.

8.   Turn the new cut-off wheel by hand, ensuring that it rotates fully 

and does not vibrate or oscillate excessively.

MAINTENANCE

5.  REPLACING A CUT-OFF WHEEL cont.

6.  GENERAL MAINTENANCE

•    Keep the ventilation slots of the metal cut-off saw clean at all times 

and prevent any foreign matter from entering.

•    If the housing of the metal cut-off saw requires cleaning do not use 

solvents but a moist soft cloth only.

•    The grease in the gearbox will require replacement/replenishment 

after extensive use of the saw. Please see a qualified power tool 

repairer to provide this service.

•    Blow dust from the saw through the rear ventilation slots with 

compressed air periodically to ensure a dust free tool.

WARNING! 

MAKE SURE THE METAL CUT-OFF SAW 

OPERATES PROPERLY. PERIODICALLY CHECK 

SCREWS AND BOLTS FOR TIGHTNESS. APPLY DRY 

LIBRICANT MONTHLY TO THE MOVING PARTS TO 

EXTEND MACHINE LIFE.

Carbon brushes

When the carbon brushes wear out, the metal cut-off saw 

will spark and/or stop. Discontinue use as soon as this 

happens.
They should be replaced prior to recommencing use of 

the cut-off saw. Carbon brushes are a wearing component 

of the cut-off saw and therefore not covered under 

warranty.

Continuing to use the cut-off saw when carbon brushes need to be 

replaced may cause permanent damage to the tool.
Carbon brushes will wear out after many uses but when the carbon 

brushes need to be replaced take the cut-off saw to an electrician or 

a qualified power tool repairer for a quick and low cost replacement. 

Always replace both carbon brushes at the same time.

Note:

 Ozito Industries will not be responsible for any damage or 

injuries caused by the repair of the cut-off saw by an unauthorised 

person or by mishandling of the cut-off saw.

Transporting & Storing The Tool

The head lock pin is located on the left side of motor arm to allow the 

tool to be transported safely.

To store or transport 

the tool, lower the main 

handle and push in the 

head lock pin.

To release the head lock 

pin, push down on the 

main handle and pull out 

the head lock pin.

Note:

 The saw motor head arm is fitted 

with a high tension spring. Keep hand 

pressure on the main handle and slowly 

allow the saw head to raise.

Blade Bolt

Inner Flange

Outer Flange

Cut-Off Wheel

Spindle

Washer

Summary of Contents for MCS-2355

Page 1: ...ol If the tool shows signs of damage or defects caused by or resulting from abuse accidents or alterations Failure to perform maintenance as set out within the instruction manual If the tool is disass...

Page 2: ...the fence and vice 2 Lift the quick release vice lock and push the vice forward 3 Once the vice hits the work piece push down the quick release vice lock 4 Rotate the vice handle in a clockwise direc...

Page 3: ...plied 2 Move the rear fence to the desired angle using the scale as a guide 3 Tighten the two bolts to secure the fence in position WARNING ONLY PERFORM ANGLE CUTS WHEN THE FENCE IS SET AT THE MOST FO...

Page 4: ...on and fence angle 2 Ensure that the work piece is fully secured before starting metal cutting operations WARNING ENSURE YOU ARE WEARING THE APPROPRIATE SAFETY GEAR INCLUDING EYE AND HEARING PROTECTIO...

Page 5: ...ll slow the motor and can cause motor failure Too much pressure being applied to the tool can also cause the cut off wheel to cut on an angle Ensure the beginning of the cut is a gradual start and app...

Page 6: ...K SCREWS AND BOLTS FOR TIGHTNESS APPLY DRY LIBRICANT MONTHLY TO THE MOVING PARTS TO EXTEND MACHINE LIFE Carbon brushes When the carbon brushes wear out the metal cut off saw will spark and or stop Dis...

Page 7: ...ols may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection use...

Page 8: ...of filtrating particles generated by your operation Prolonged exposure to high intensity noise may cause hearing loss Keep bystanders a safe distance away from work area Anyone entering the work area...

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