OXE OXE-150 HP Installation Manual Download Page 8 | Manualshive

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OXE 150/200 HP INSTALLATION MANUAL

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Summary of Contents for OXE-150 HP

Page 1: ...1 OXE 150 200 HP INSTALLATION MANUAL INSTALLATION MANUAL 1 0 Publication No ODM1003 DIESEL ENGINE ...

Page 2: ...2 OXE 150 200 HP INSTALLATION MANUAL ...

Page 3: ...his manual provides you with the information you need to install your OXE 150 200 HP outboard Specifications and descriptions are subject to change without notice PREFACE Cimco Marine AB Metallgatan 19a SE 262 72 Engelholm Sweden 46 0 431 371130 info oxe diesel com ...

Page 4: ...4 OXE 150 200 HP INSTALLATION MANUAL ...

Page 5: ..._ 19 outboard mounting__________________________________________________________________ 20 High speed application_______________________________________________________________ 20 Propeller selection_______________________________________________________________________ 22 Propeller installation_____________________________________________________________________ 24 Fuel system___________________...

Page 6: ..._________________________44 Engine control unit__________________________________________________________________46 wiring____________________________________________________________________________ 47 Power trim and tilt unit power cable assembly____________________________________________ 47 Wiring on ECU bracket assembly_______________________________________________________48 Power cable assem...

Page 7: ...ied out REGULATIONS DESIGNED TO PREVENT ACCIDENTS WITH PERSONAL INJURY AND DAMAGE TO ENGINE Installation work may only be performed by authorised and skilled personnel Keep area surrounding engine ladders and stairways free of oil and grease Accidents caused by slipping can have serious consequences Persons must not stand under an engine suspended on a crane hook Keep lifting gear in order Wear cl...

Page 8: ...8 OXE 150 200 HP INSTALLATION MANUAL ...

Page 9: ... Synthetic Transmission Fluid ATF Dexron HP 2 liters 2 1 quarts NOTE Only use fuels lubricants etc in accordance with Cimco Marine AB regulations Otherwise the manufacturer s liability for defects will not apply Also refer to User s manual and Service manual DIESEL FUELS The composition of the fuels is vital for operation of the OXE outboard its service life and emissions To meet the performance s...

Page 10: ... at high RPM that could cause engine damage SELECTING ACESSORIES FOR THE OUTBOARD Genuine Cimco Marine Parts and Accessories have been specifically designed and tested for this outboard Some accessories not manufactured or sold by Cimco Marine are not designed to be safely used with this outboard or outboard operating system Acquire and read the Installation Operation Maintenance and Accessories m...

Page 11: ...150 200 HP INSTALLATION MANUAL UNPACKING INSTRUCTIONS UNPACKING INSTRUCTIONS 1 Move the outboard box by means of a pallet truck CAUTION Follow instructions on the outboard box 2 Remove the shell from the frame ...

Page 12: ... damage the outboard surface 4 Remove the top cowling 5 Remove and take care of the document folder placed nereby the ECU NOTE These documents shall always follow the outboard DANGER Do not remove the engine from the frame 6 Mount shackles and lifting straps to the lifting eyes UNPACKING INSTRUCTIONS ...

Page 13: ...owly lift the outboard and frame into upright position CAUTION Do not damage the paint coat of the transom unit 8 Remove screws spacers and nuts carefully CAUTION This is a two men operation 9 Carefully remove the frame from engine Hold the engine in order to keep it from swinging Lista över medskickade saker som kan bockas av UNPACKING INSTRUCTIONS ...

Page 14: ...he outboard ensure there will be clearance for engine movements from port to starboard as well as during trim and tilt operations Fig 1 Clearance needed for outboard moving from port to starboard Fig 2 Clearance needed for outboard trim and tilt operation INSTALLATION SPECIFICATIONS ...

Page 15: ...15 OXE 150 200 HP INSTALLATION MANUAL a Transom opening minimum cm inch Twin Triple Quad 81 3 32 INSTALLATION SPECIFICATIONS ...

Page 16: ...ons such as poor handling loss of controlor fire hazards Only autherised personell should mount the OXE Outboard Fig 3 Outboard mounting height H Minimum height between water surface and bracket seating point Model Min height H OXE Diesel P2 200 150 mm 5 9 in Under mooring of boat with a maximum boat load maintain the minimum alowable height H shown in the illustration between the water surface an...

Page 17: ...T Fig 4 Transom mount measurements and bolt pattern Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 C1 AN1 52 2 0 B2 254 10 0 B9 18 5 0 7 C2 AN2 102 4 0 B3 163 5 6 4 B10 C3 79 3 1 B4 50 8 2 0 B11 D1 13 0 5 B5 180 7 1 B12 D2 55 5 2 2 B6 411 16 2 B13 20 0 79 D3 B7 D4 ...

Page 18: ...ht Fig 5 Centerline measurements Dual outboard installation Mount both outboards so that the distance of each outboard centerline to the transom centerline is the same on both sides i e measurements e and f should be the same Ensure to maintain a minimum distance a between both vertical centerlines of the outboards CAUTION Ensure that distance e and f are similar T1 must be the same as e plus f an...

Page 19: ...gure below The center outboard should be equipped with a longer rig than the left and right outboard Fig 7 Triple outboard installation Quad outboard installation Set the outboards as shown in figure below The inner outboards should be equipped with a onger rig than the outer outboards Fig 8 Quad outboard installation ...

Page 20: ... Adjust the outboard height so that the anti cavitation plate 1 is aligned with or lowered within 25 mm 1 in the boat transom bottom High speed application For high speed applications a higher mounting position approx 25 mm 1 in above the boat transom bottom might provide better performance MOUNTING THE OUTBOARD ...

Page 21: ...ne Sealer to shanks of bolts not threads Secure the outboard with supplied mount hardware WARNING No play allowed between transom surface and clamp bracket The clamp bracket or transom could brake 5 Apply sealant to the mounting holes Use supplied mounting details to attach the outboard to the boat 6 Tighten mounting bolts at a suitable torque due to boat transom and outboard combination First tig...

Page 22: ...propeller is more suitable as it enables the correct engine speed to be maintained A larger pitch propeller is more suitable for a smaller operating load NOTE If the propeller blades have too much pitch the engine will operate below the normal range at full throttle Engine damage could occur due to the power loss If the propeller blades have too little pitch the engine will operate above its norma...

Page 23: ...pellers are considered counter rotation propellers When propelling a boat forward the propeller rotates in a left hand counterclockwise direction as viewed from the rear WARNING For multi outboard applications always ensure that propellers are installed on the correct engines before aggressively operating the boat Refer to section Mounting the outboard Engine rotation direction is achieved by the ...

Page 24: ...ARNING Rotating propellers can cause serious injury or death Never operate the boat out of the water with a propeller installed Before installing or removing a propeller place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting Fig 11 Propeller shaft 1 Apply marine grease according to table Recommended Fluids and Grease to the propeller shaft before ins...

Page 25: ...asher before installing the propeller otherwise the lower case and propeller boss could be damaged 3 Install the drive sleeve adapter 3 WARNING Do not use your hand to hold the propeller when loosening or tightening the propeller nut Secure the propeller with a wooden block according to illustration below 4 Place the locknut retainer 4 over the raised pins on the drive sleeve adapter 3 ...

Page 26: ...ller shaft hole after tightening to the specified torque tighten the nut further to align it with the hole 7a Secure the locknut by bending the tabs up against the flats of the Nyloc nut NOTE Some models use a castle nut and a cotter pin Use washers as required in order to align castle nut and cotterpin 7b Insert a cotter pin 2 in the hole and bend the cotter pin ends securely 8 Ensure that the pr...

Page 27: ...r the fuel tank on the suction side of the fuel system between the fuel feed tank and the electric fuel feed pump External fuel pump The electric fuel feed pump is mounted outside the fuel tank and is operated by the engine s ECU An electric pump motor pushes fuel from fuel tank to the engine through fuel lines The fuel line between tank and pump must not exceed 1000 mm 3 28 ft The fuel pump mount...

Page 28: ... on the compression stroke of the engine The control functions for the fuel injection system are integrated in the engine control module ECM Quick connect fitting Quick connect fittings provide a simplified means of installing and connecting fuel system components The fittings consist of a unique female connector and a compatible male pipe end O rings located inside the female connector provide th...

Page 29: ...TART This could damage the injection pump 2 Repeat three times Air could can enter the system in any of the following ways The engine ran out of fuel The fuel lines have damaged and or leaking joints The filter was removed for service or replacement The fuel lines were removed or disconnected for servicing The fuel pump was removed for servicing The fuel filter water drain cock was opened while th...

Page 30: ...30 OXE 150 200 HP INSTALLATION MANUAL STEERING ELECTRO STEERING WITH JOYSTICK ELECTRO STEERING WITH JOYSTICK ...

Page 31: ...31 OXE 150 200 HP INSTALLATION MANUAL ELECTRO STEERING WITHOUT JOYSTICK ...

Page 32: ...32 OXE 150 200 HP INSTALLATION MANUAL POWER STEERING SERVO ASSISTED STEERING ...

Page 33: ...200 HP INSTALLATION MANUAL Några korta ord om styrstaget som gör att båda motorerna kan styras med med samma ratt Hur gör man vid fler än två motorer tre motorer 2 med stag en utan Fyra motorer i par med styrstag ...

Page 34: ...the helm harness OXE Diesel Engine CAN will void the warranty NMEA2000 1A F101 This fuse will not be pre mounted on but supplied with the Helm Harness The NMEA2000 1A fuse is powering the NMEA2000 ignition power supply in a single engine configuration SINGLE ENGINE CONFIGURATION NMEA2000 1A fuse connected no external power supply to the NMEA2000 bus allowed Or NMEA2000 1A fuse disconnected externa...

Page 35: ...35 OXE 150 200 HP INSTALLATION MANUAL G4 SINGLE ENGINE APPLICATIONS ...

Page 36: ...36 OXE 150 200 HP INSTALLATION MANUAL G4 TWIN ENGINE APPLICATION ...

Page 37: ...37 OXE 150 200 HP INSTALLATION MANUAL G4 TRIPPLE ENGINE APPLICATION ...

Page 38: ...38 OXE 150 200 HP INSTALLATION MANUAL G4 QUAD ENGINE APPLICATION ...

Page 39: ...d replaces the 3 5 Display s 5 Open loop at delivery The kill cord loop must be closed to enable fuel injection Open loop fuel injection disabled Closed loop fuel injection enabled 6 Use this NMEA2000 connector to connect your external equipment such as GPS VHF Plotter etc 7 CAUTION If used the User ignition signal should never power user applications directly but always control a relay that power...

Page 40: ...fore a separately fused relay must be used to supply currents higher than 0 75 Ampere If a relay is used the relay signal ground must be connected close to a battery and the relay power supply must also be connected to a battery Fuse size 1A 1 Connect all applicable helm related devices to the helm harness items applicable Ignition key s Emergency Stop s Throttle handle s Display s Diagnostic adap...

Page 41: ...41 OXE 150 200 HP INSTALLATION MANUAL Fig 10 Engine connector 2 Connect the helm harness boat connector with the engine harness boat connector 3 Complete a final inspect of all connections ...

Page 42: ... 0 5 Blue Red W66 R2 0 5 Blue Red 49 W67 R2 0 5 Gray Red W67 R2 0 5 Gray Red 1 2 C20 30 0116 209 W68 R2 0 5 Blue Red W69 R2 0 5 White Green 37 W23 R2 0 5 Gray W23 R2 0 5 Gray W24 R2 0 5 Blue 1 2 C23 30 0116 209 34 W76 R2 0 75 White W76 R2 0 75 White 1 2 C28 30 0116 247 33 W85 R2 0 5 Black W85 R2 0 5 Black 32 W84 R2 0 5 White W84 R2 0 5 White 1 2 3 4 5 C30 30 0116 231 27 W89 R2 0 5 Yellow Green W89...

Page 43: ...ed White 14 W81 R2 0 5 Red White A B C C29 30 0116 225 23 W88 R2 0 5 Yellow W88 R2 0 5 Yellow 30 W92 R2 0 5 Orange 06 1 31 W93 R2 0 5 Black 06 1 1 F03 30 0116 360 5 W94 R2 0 75 Yellow Red W94 R2 0 75 Yellow Red W95 R2 1 5 Red W96 R2 1 5 Red W97 R2 1 5 Red W98 R2 1 5 Black W100 R2 1 5 Black W99 R2 1 5 Black 42 06 8 W79 R2 0 5 Red 1 S04 W103 R2 0 75 Red 1 S06 W104 R2 0 5 Yellow Green W1 R2 6 0 Red 1...

Page 44: ...arness connector 4 Injector 4 pcs 5 Exhaust gas temperature sensor connector 6 Injector harness connector 7 Engine coolant temperature sensor connector 8 Exhaust gas temperature sensor 9 Air filter restriction sensor 10 Gearbox oil pressure switch connector 11 Engine oil temperature sensor 12 Water in fuel sensor 13 Water in fuel sensor connector ...

Page 45: ...re and air mass meter 7 Fuel pressure control valve 8 Power cable connector a GND b ECU Helm power c Engine starter power 9 PTT cowl connector 10 PTT switch 11 PTT sensor connector 12 Engine connector 13 ECU 14 Gearbox output speed sensor connector 15 Gearbox output speed sensor 16 Gearbox oil pressure sensor 17 Trolling valve 18 Starboard gear coil 19 Port gear coil ...

Page 46: ...L FUEL SYSTEM ENGINE CONTROL UNIT 1 GND 2 Supply 3 PSU control and feedback 4 PSU OK LED indicator 5 ECU and helm 6 Glow plug control module 7 PTT up 8 PTT down 9 ECU connectors 10 Glow module control feedback supply 11 Glow module output ...

Page 47: ...ION MANUAL WIRING Power trim and tilt unit power cable assembly 1 Use an arrow head clip 1 on cyclon in order to fasten the PTT power cable 2 Route the ppt power cable 2 behind the cooling fluid return pipe 3 from the oil cooler ...

Page 48: ...ips 1 CAUTION It is very importent that the harness branches are layed out as shown in picture above to avoid fretting at exposed critical areas 2 and to ensure correct cabling length Always double check wiring layout after the ECU bracket assembly is mounted on the engine to ensure that there is no fretting risk ...

Page 49: ...49 OXE 150 200 HP INSTALLATION MANUAL Rear view 1 Fasten and secure wiring with clips 1 ...

Page 50: ...ling order GND cabling order 1 Starter motor supply 1 Engine harness GND 2 Alternator supply 2 PSU GND cable 3 Engine block GND 1 Place the engine block ground cable closest 1 to the bracket 2 Secure fasten all cables and the harness within the cable clip 2 3 Cable 3 and cable 4 should be mounted in parallell with bracket edges ...

Page 51: ...N MANUAL Power connectors long starter motor cable 170 mm 6 72 in 1 Mount the starter motor cable 1 in an right angle to the bracket edge Power connectors PSU 1 Mount the power cables at recommended angles as shown in picture above ...

Page 52: ...unting the ECU bracket assembly on the engine 3 First connect the swirl valve 1 NOTE Ensure it click s 4 Slide the secondary lock yellow in place 5 Fit the ECU bracket in place and secure loosely with screws nuts NOTE Rear side of engine only ...

Page 53: ...ock GND cable 1 on the engine block NOTE Ensure that the contact surface is free from paint 7 Connect the engine oil pressure sensor connector 2 NOTE Ensure it click s 8 Mount the alternator supply 3 on the alternator NOTE Route the cable towards the engine ...

Page 54: ... starter motor supply cable 3 to the starter motor solenoid 1 and lead it as vertical as possible CAUTION Ensure no fretting on starter motor cables 4 Recommended clearance 10 mm 0 394 in 11 Connect the crankcase sensor connector 5 NOTE Ensure it click s 12 Slide the secondary lock yellow in place ...

Page 55: ...55 OXE 150 200 HP INSTALLATION MANUAL 13 Tighten 3 screw nuts 1 Adjust the ECU bracket assembly to ensure not fretting CAUTION Ensure that fretting is not possible Recommended clearance 10 mm 0 394 in ...

Page 56: ...ATION MANUAL 14 Mount the PTT power cables blue cable 1 closest to the rear end of the engine black green cable 2 second closest to the rear end of the engine 15 Connect the fuel pressure control valve 1 NOTE Ensure it click s ...

Page 57: ...e connector 2 Port selector coil connector FWD gear 3 Flywheel 4 Gearbox oil pressure sensor connector 5 Cable ties 6 Starboard selctor coil connector REV gear WARNING Make sure the cables are tightly secured so that no contact with the flywheel is possible Recommended clearance 15 mm 16 Ensure that all connectors click ...

Page 58: ...58 OXE 150 200 HP INSTALLATION MANUAL 1 Cable tie 17 Connect the propeller speed sensor connector 2 Make sure it clicks ...

Page 59: ...ing engine sensor and actuaror connectors 18 Connect the PTT sensor adapter 1 to the engine harness Make sure it clicks 19 Connect the PTT cowl switch 2 Make sure it clicks 20 Connect the PTT sensor adapter to the PTT sensor 3 Make sure it clicks ...

Page 60: ...nnector 4 Injector harness connector 5 Air filter restriction connector 6 Turbo actuator connector 7 Cam shaft angle sensor connector 8 Fuel rail pressure sensor connector 9 Cable tie 10 FSM connector 11 Clips NOTE Make sure all connectors click and push the yellow or red secondary lock in place ...

Page 61: ...61 OXE 150 200 HP INSTALLATION MANUAL 1 Exhaust manifold 2 Intercooler 3 ECT connector NOTE Make sure The ECT connector clicks when connecting ...

Page 62: ...62 OXE 150 200 HP INSTALLATION MANUAL 1 Clip 2 Water in fuel sensor connector 3 Clip 4 Cable tie 1 Fix the Water in fuel sensor 3 connector with a cable tie 4 ...

Page 63: ...63 OXE 150 200 HP INSTALLATION MANUAL 2 Fix the Gearbox lubricating oil pressure switch connector 2 with a cable tie 1 3 Secure the cacle with a clip 3 ...

Page 64: ...64 OXE 150 200 HP INSTALLATION MANUAL 1 Alternator belt 2 Engine oil pressure sensor connector 4 Connect the Engine oil pressure sensor connector 2 Make sure it clicks ...

Page 65: ...is rekommended Battery specification Battery size 95Ah Cranking current 850CCA Battery cables between battery bank Maximum total cable length between battery banks one way 5 m Minimum cable area 50 mm BATTERY CONNECTIONS Single outboard 1 Black sleeve negative 2 Red sleeve positive 3 Hex nuts Torque to 13 5 Nm 120 lb in 4 Starting Battery 5 Ground Cable Same Wire Size As Engine Battery Cable Conne...

Page 66: ... cables in the picture below 3 Install a separate B to the fuse box See layout and specifications of the cables in the picture below 4 Prior to installing the ground cable ensure that the main electric power switch is disengaged OFF and ignition key is in the OFF position 5 Install the ground cable to the specified torque on the alternator bracket and then install the other end to the battery B Gr...

Page 67: ...67 OXE 150 200 HP INSTALLATION MANUAL ...

Page 68: ...nd specifications of the cables in the picture below 4 Prior to installing the ground cable ensure that the main electric power switch is disengaged OFF and ignition key is in the OFF position 5 Install the ground cable to the specified torque on the alternator bracket and then install the other end to the battery B Ground Connect a common ground cable wire size same as engine battery cables betwe...

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