SECTION 1 - SPECIFICATIONS
1-12
– JLG Lift –
3120895
Figure 1-5. Torque Chart (SAE Fasteners - Sheet 1 of 7)
REFERENCE JLG ANEROBIC THREAD LOCKING COMPOUND
JLG P/N
Loctite® P/N
ND Industries P/N
Description
0100011
242
TM
Vibra-TITE
TM
121
Medium Strength (Blue)
0100019
271
TM
Vibra-TITE
TM
140
High Strength (Red)
0100071
262
TM
Vibra-TITE
TM
131
Medium - High Strength (Red)
Size
TPI
Bolt Dia
Tensile
Stress Area
Clamp Load
In
Sq In
LB
IN-LB
[N.m]
IN-LB
[N.m]
IN-LB
[N.m]
IN-LB
[N.m]
4
40
0.1120
0.00604
380
8
0.9
6
0.7
48
0.1120
0.00661
420
9
1.0
7
0.8
6
32
0.1380
0.00909
580
16
1.8
12
1.4
40
0.1380
0.01015
610
18
2.0
13
1.5
8
32
0.1640
0.01400
900
30
3.4
22
2.5
36
0.1640
0.01474
940
31
3.5
23
2.6
10
24
0.1900
0.01750
1120
43
4.8
32
3.5
32
0.1900
0.02000
1285
49
5.5
36
4
1/4
20
0.2500
0.0318
2020
96
10.8
75
9
105
12
28
0.2500
0.0364
2320
120
13.5
86
10
135
15
In
Sq In
LB
FT-LB
[N.m]
FT-LB
[N.m]
FT-LB
[N.m]
FT-LB
[N.m]
5/16
18
0.3125
0.0524
3340
17
23
13
18
19
26
16
22
24
0.3125
0.0580
3700
19
26
14
19
21
29
17
23
3/8
16
0.3750
0.0775
4940
30
41
23
31
35
48
28
38
24
0.3750
0.0878
5600
35
47
25
34
40
54
32
43
7/16
14
0.4375
0.1063
6800
50
68
35
47
55
75
45
61
20
0.4375
0.1187
7550
55
75
40
54
60
82
50
68
1/2
13
0.5000
0.1419
9050
75
102
55
75
85
116
68
92
20
0.5000
0.1599
10700
90
122
65
88
100
136
80
108
9/16
12
0.5625
0.1820
11600
110
149
80
108
120
163
98
133
18
0.5625
0.2030
12950
120
163
90
122
135
184
109
148
5/8
11
0.6250
0.2260
14400
150
203
110
149
165
224
135
183
18
0.6250
0.2560
16300
170
230
130
176
190
258
153
207
3/4
10
0.7500
0.3340
21300
260
353
200
271
285
388
240
325
16
0.7500
0.3730
23800
300
407
220
298
330
449
268
363
7/8
9
0.8750
0.4620
29400
430
583
320
434
475
646
386
523
14
0.8750
0.5090
32400
470
637
350
475
520
707
425
576
1
8
1.0000
0.6060
38600
640
868
480
651
675
918
579
785
12
1.0000
0.6630
42200
700
949
530
719
735
1000
633
858
1 1/8
7
1.1250
0.7630
42300
800
1085
600
813
840
1142
714
968
12
1.1250
0.8560
47500
880
1193
660
895
925
1258
802
1087
1 1/4
7
1.2500
0.9690
53800
1120
1518
840
1139
1175
1598
1009
1368
12
1.2500
1.0730
59600
1240
1681
920
1247
1300
1768
1118
1516
1 3/8
6
1.3750
1.1550
64100
1460
1979
1100
1491
1525
2074
1322
1792
12
1.3750
1.3150
73000
1680
2278
1260
1708
1750
2380
1506
2042
1 1/2
6
1.5000
1.4050
78000
1940
2630
1460
1979
2025
2754
1755
2379
12
1.5000
1.5800
87700
2200
2983
1640
2224
2300
3128
1974
2676
NO. 5000059 REV. J
Values for Zinc Yellow Chromate Fasteners (Ref 4150707)
SAE GRADE 5 BOLTS & GRADE 2 NUTS
Torque
(Dry)
Torque
(Loctite® 262
TM
or Vibra-
TITE
TM
131)
Torque
Lubricated
Torque
(Loctite® 242
TM
or 271
TM
OR Vibra-TITE
TM
111 or
140)
3. * ASSEMBLY USES HARDENED WASHER
NOTES: 1. THESE TORQUE VALUES DO NOT APPLY TO CADMIUM PLATED FASTENERS
2. ALL TORQUE VALUES ARE STATIC TORQUE MEASURED PER STANDARD AUDIT METHODS TOLERANCE = ±10%
Summary of Contents for JLG 400S
Page 1: ...Service and Maintenance Manual Models 400S 460SJ P N 3120895 December 6 2012...
Page 2: ......
Page 20: ...xvi JLG Lift 3120895 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 52: ...SECTION 2 GENERAL 2 14 JLG Lift 3120895 NOTES...
Page 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3120895 Figure 3 35 Swing Drive Installation...
Page 101: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 49 Figure 3 36 Swing Motor...
Page 105: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 53 Figure 3 38 Swing Brake S N 64802 to Present...
Page 107: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 55 Figure 3 39 Swing Torque Hub...
Page 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 JLG Lift 3120895 Figure 3 44 EFI Component Location...
Page 136: ...SECTION 3 CHASSIS TURNTABLE 3 84 JLG Lift 3120895 Figure 3 49 Valve Location Chassis...
Page 137: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 85 Figure 3 50 Hyd Tank Installation...
Page 143: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 91 This page left blank intentionally...
Page 155: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 103 Figure 3 60 EMR2 Fault Codes Sheet 1 of 5...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3120895 Figure 3 61 EMR2 Fault Codes Sheet 2 of 5...
Page 157: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 105 Figure 3 62 EMR2 Fault Codes Sheet 3 of 5...
Page 158: ...SECTION 3 CHASSIS TURNTABLE 3 106 JLG Lift 3120895 Figure 3 63 EMR2 Fault Codes Sheet 4 of 5...
Page 159: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 107 Figure 3 64 EMR2 Fault Codes Sheet 5 of 5...
Page 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3120895...
Page 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 JLG Lift 3120895...
Page 213: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 161...
Page 223: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 171 Sensor Transducer Type...
Page 227: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 175 Sensor Transducer Type...
Page 229: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 177...
Page 231: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 179...
Page 233: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 181...
Page 235: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 183...
Page 237: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 185...
Page 255: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 203...
Page 259: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 207...
Page 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 JLG Lift 3120895 NOTES...
Page 288: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3120895 Figure 4 12 Rotator Counterbalance Valve...
Page 303: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 15 Figure 5 22 Main Valve...
Page 313: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 25 Figure 5 25 Variable Displacement Hydraulic Pump...
Page 402: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 86 JLG Lift 3120895 NOTES...
Page 460: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 58 JLG Lift 3120895 NOTES...
Page 461: ......