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SECTION 1 - SPECIFICATIONS
3120895
– JLG Lift –
1-11
Propane Fuel Filter Replacement
REMOVAL
1.
Relieve the propane fuel system pressure. Refer to
Propane Fuel System Pressure Relief.
2.
Disconnect the negative battery cable.
3.
Slowly loosen the Filter housing retaining bolt and
remove it.
4.
Pull the filter housing from the Electric lock off
assembly.
5.
Locate Filter magnet and remove it.
6.
Remove the filter from the housing.
7.
Remove and discard the housing seal.
8.
Remove and discard the retaining bolt seal.
9.
Remove and discard mounting plate to lock off O-
ring seal.
INSTALLATION
BE SURE TO REINSTALL THE FILTER MAGNET INTO THE HOUS-
ING BEFORE INSTALLING NEW SEAL
1.
Install the mounting plate to lock off O-ring seal.
2.
Install the retaining bolt seal.
3.
Install the housing seal.
4.
Drop the magnet into the bottom of the filter hous-
ing.
5.
Install the filter into the housing.
6.
Install the retaining bolt into the filter housing.
7.
Install the filter up to the bottom of the electric lock
off.
8.
Tighten the filter retaining bolt to 106 in lbs (12 Nm).
9.
Open manual shut-off valve. Start the vehicle and
leak check the propane fuel system at each serviced
fitting. Refer to Propane Fuel System Leak Test.
Propane Fuel System Pressure Relief
THE PROPANE FUEL SYSTEM OPERATES AT PRESSURES UP TO
312 PSI (21.5 BAR). TO MINIMIZE THE RISK OF FIRE AND PER-
SONAL INJURY, RELIEVE THE PROPANE FUEL SYSTEM PRES-
SURE (WHERE APPLICABLE) BEFORE SERVICING THE PROPANE
FUEL SYSTEM COMPONENTS.
To relieve propane fuel system pressure:
1.
Close the manual shut-off valve on the propane fuel
tank.
2.
Start and run the vehicle until the engine stalls.
3.
Turn the ignition switch OFF.
RESIDUAL VAPOR PRESSURE WILL BE PRESENT IN THE FUEL
SYSTEM. ENSURE THE WORK AREA IS WELL VENTILATED
BEFORE DISCONNECTING ANY FUEL LINE.
1. Electric Lock Off Solenoid
2. Mounting Plate
3. Housing Seal
4. Filter Magnet
5. Filter Housing
6. Seal
7. Electrical Connector
8. Fuel Outlet
9. O-ring
10. Filter
11. Fuel Inlet
12. Retaining Bolt
Figure 1-4. Filter Lock Assembly
Summary of Contents for JLG 400S
Page 1: ...Service and Maintenance Manual Models 400S 460SJ P N 3120895 December 6 2012...
Page 2: ......
Page 20: ...xvi JLG Lift 3120895 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 52: ...SECTION 2 GENERAL 2 14 JLG Lift 3120895 NOTES...
Page 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3120895 Figure 3 35 Swing Drive Installation...
Page 101: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 49 Figure 3 36 Swing Motor...
Page 105: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 53 Figure 3 38 Swing Brake S N 64802 to Present...
Page 107: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 55 Figure 3 39 Swing Torque Hub...
Page 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 JLG Lift 3120895 Figure 3 44 EFI Component Location...
Page 136: ...SECTION 3 CHASSIS TURNTABLE 3 84 JLG Lift 3120895 Figure 3 49 Valve Location Chassis...
Page 137: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 85 Figure 3 50 Hyd Tank Installation...
Page 143: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 91 This page left blank intentionally...
Page 155: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 103 Figure 3 60 EMR2 Fault Codes Sheet 1 of 5...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3120895 Figure 3 61 EMR2 Fault Codes Sheet 2 of 5...
Page 157: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 105 Figure 3 62 EMR2 Fault Codes Sheet 3 of 5...
Page 158: ...SECTION 3 CHASSIS TURNTABLE 3 106 JLG Lift 3120895 Figure 3 63 EMR2 Fault Codes Sheet 4 of 5...
Page 159: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 107 Figure 3 64 EMR2 Fault Codes Sheet 5 of 5...
Page 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3120895...
Page 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 JLG Lift 3120895...
Page 213: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 161...
Page 223: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 171 Sensor Transducer Type...
Page 227: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 175 Sensor Transducer Type...
Page 229: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 177...
Page 231: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 179...
Page 233: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 181...
Page 235: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 183...
Page 237: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 185...
Page 255: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 203...
Page 259: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 207...
Page 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 JLG Lift 3120895 NOTES...
Page 288: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3120895 Figure 4 12 Rotator Counterbalance Valve...
Page 303: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 15 Figure 5 22 Main Valve...
Page 313: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 25 Figure 5 25 Variable Displacement Hydraulic Pump...
Page 402: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 86 JLG Lift 3120895 NOTES...
Page 460: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 58 JLG Lift 3120895 NOTES...
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