Oshkosh JLG 12SP Operation And Safety Manual Download Page 41

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SECTION 4 - MACHINE OPERATION

3120774

– JLG Lift –

4-5

Figure 4-3. Battery Charger - Front Panel - 120V-AC Input.

ABNORMAL CYCLE

(YELLOW LED)

A/C POWER

CORD RECEPTACLE

CIRCUIT

BREAKER

RESET

% OF CHARGE

IN PROGRESS

CHARGER ON

(GREEN LED'S)

(GREEN LED)

100%

80%
25%

order

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Summary of Contents for JLG 12SP

Page 1: ...ation and Safety Manual ANSI Original Instructions Keep this manual with the machine at all times Models 12SP 15SP 3120774 June 29 2018 Rev N T o o r d e r g o t o D i s c o u n t E q u i p m e n t c...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...sors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc re...

Page 5: ...NGE BACKGROUND CAUTION INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKG...

Page 6: ...JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and...

Page 7: ...April 20 2000 Revised E January 16 2002 Revised F January 20 2006 Revised G July 12 2006 Revised H July 23 2008 Revised I November 26 2008 Revised J December 7 2010 Revised K May 3 2011 Revised L May...

Page 8: ...2 1 Training Supervision 2 1 Operator Responsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 4 2 3 FUNCTION CHECK 2 4 2 4 DAILY WALK AROUND INSPECTION 2 5 General 2 5...

Page 9: ...TIE DOWN 4 15 General 4 15 Transporting by Pushing 4 15 Lifting 4 16 Transport Vehicle Tie Down 4 16 4 9 RUG CARRIER ACCESSORY OPTION 4 17 General 4 17 Pre Start Inspection 4 17 Hanging a Rug using th...

Page 10: ...tructions 1 4 1 3 Death or Serious Injury Could Occur from a Tip Over 1 4 1 4 All Personnel Must Stand Clear When Platform Is Being Raised Or Lowered 1 5 1 5 Falling from Platform could cause Death or...

Page 11: ...oor Stop 4 8 4 6 Platform Operating Configurations 4 10 4 7 Platform Operating Configurations 4 11 4 8 SP Tie Down Pockets 4 17 LIST OF TABLES 1 1 Minimum Approach Distance M A D 1 7 2 1 Inspection an...

Page 12: ...safe to operate The user operator of the machine should not accept operating responsibility until this manual has been READ and UNDER STOOD and operating instructions of the machine under the supervi...

Page 13: ...floor level machines are aware of the aerial platforms presence Dis connect power to overhead cranes barricade floor area if necessary Precautions to avoid all known hazards in the work area must be...

Page 14: ...unit s base frame is level according to the bubble level indicator on base frame Do not operate machine on soft footing that will allow the floor brake to settle into or break through surface Never op...

Page 15: ...exten sions or attachments Do not tie off machine to any adjacent structure never attach wire cable or any similar items to platform Figure 1 2 Always Look in the Direction of Movement Watch for Overh...

Page 16: ...il such time as the transfer to the structure is complete No horseplay is permitted in platform Do not allow personnel to tamper with service or operate this machine from the ground with personnel in...

Page 17: ...ithout the platform gates securely latched Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area Avoid accumulation of debris on platform...

Page 18: ...hall not be part of or attached to the machine The minimum approach distance shall be reduced to a distance within the designed work ing dimensions of the insulating barrier This determination shall b...

Page 19: ...lower and completely empty platform of tools and debris before moving machine Never allow personnel in platform while moving machine FAILURE TO OBSERVE THE FOLLOWING TIPPING HAZARD INSTRUC TIONS COULD...

Page 20: ...ys on a slope Use caution and check clearances when moving machine in restricted or close quarters Always use an assistant when moving machine in areas where vision is obstructed Keep non operating pe...

Page 21: ...AUTIONS 1 10 JLG Lift 3120774 Figure 1 8 Two People May Be Required on Slopes Up To Five Degrees Also Always Travel With Platform End On The Low Side of Slope T o o r d e r g o t o D i s c o u n t E q...

Page 22: ...lations 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal function 6 The safest means to operate the ma...

Page 23: ...erial work platforms The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environ ment if the machine is used with increased frequ...

Page 24: ...nthsor150 hours whichever comesfirst orOut ofservice foraperiod of more than3months orPurchasedused Owner Dealer orUser Qualified JLG Mechanic Service andMaintenance Man ualandapplicableJLG inspec tio...

Page 25: ...complete perform a function check of all systems in an area free of overhead and ground level obstructions Refer to Section 3 for more specific instructions IF THE MACHINE DOES NOT OPERATE PROPERLY T...

Page 26: ...covery of conditions which could cause extensive machine damage 1 Wheels and Casters Properly secured wheels and casters turn freely and are properly lubricated Check for any visible damage 2 Floor St...

Page 27: ...pection 1 Daily Walk Around Inspection Items 1 Wheels Casters 2 FloorStop s 3 BaseFrame 4 BatteryBox Charger 5 Motor Pump ReservoirUnit 6 ManualDescentValve 7 GroundControls 8 MastInstallation 9 Platf...

Page 28: ...arts no visible damage Control and power cables no visible damage cables properly tensioned and seated in control cable sheaves control cable sheaves not damaged and rotate freely If equipped with sid...

Page 29: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 8 JLG Lift 3120774 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 30: ...ed by the operating characteristics and load limitations of the machine See Foreword at the start of this manual for a definition of the serious ness of each of the above placard types See Decal Locat...

Page 31: ...nctions on the unit The machine will not operate without the key inserted and turned to the ON position When left unattended removing key will prevent unauthorized machine use 2 EMERGENCY STOP Button...

Page 32: ...lic oil only when platform is completely low ered and after cycling platform up down a few times A 5 Amp fuse is located inside the ground control station 4 MANUAL DESCENT VALVE Knob This RED knob loc...

Page 33: ...taneously with either the UP or DOWN platform function buttons in order to operate the platform 3 PLATFORM UP Button When depressed simultaneously with ENABLE button raises the platform to a higher le...

Page 34: ...ONTROLS AND INDICATORS 3120774 JLG Lift 3 5 Decal Installation Figure 3 4 SP Machine Decal Installation See Table 3 1 10 1 4 3 9 11 12 7 8 13 2 14 6 15 15 5 T o o r d e r g o t o D i s c o u n t E q u...

Page 35: ...1704221 1704222 1704224 1704964 1704221 6 1701509 1701509 1701509 1701509 1701509 7 1704424 1704593 1704776 1704968 1704424 8 1703817 1704029 1703817 1703817 1703817 9 1703785 1704031 1704031 1704079...

Page 36: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 37: ...that the user operator know what instructions and warn ings are placed on the machine and in the manual And that these instructions and warning s be reviewed periodically The JLG per sonnel lift is d...

Page 38: ...chines are equipped standard with 12 volt 10 amp output battery chargers 120V AC 60Hz or 100 240V AC 50 60Hz input The battery charger has a microprocessor controlled automatic charge sensing circuit...

Page 39: ...LG Lift 4 3 Figure 4 1 Battery Box and Charger Assembly Original Design 100 80 25 Figure 4 2 Battery Box and Charger Assembly Compact Design 100 80 25 100 120 VAC 200 240 VAC T o o r d e r g o t o D i...

Page 40: ...charger will light up The charger then continues to monitor the increase in charge until it sees no increase and then ter minates the charging process 6 The CHARGE COMPLETE 100 LED will come on when...

Page 41: ...gure 4 3 Battery Charger Front Panel 120V AC Input ABNORMAL CYCLE YELLOW LED A C POWER CORD RECEPTACLE CIRCUIT BREAKER RESET OF CHARGE IN PROGRESS CHARGER ON GREEN LED S GREEN LED 100 80 25 T o o r d...

Page 42: ...ECTION 4 MACHINE OPERATION 4 6 JLG Lift 3120774 Figure 4 4 Battery Charger Front Panel 120 240V AC Input 100 120 VAC 100 80 25 200 240 VAC T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 43: ...control station they must be in the reset position for operation 4 Set Floor Stop see steps following Floor Stop Operation See Figure 4 5 1 Located on both sides of the machine under the base frame b...

Page 44: ...ER OF THE FLOOR STOP ASSEMBLIES IS PROPERLY SET AND MACHINE IS ON A SMOOTH FIRM LEVEL SURFACE BEFORE AND WHILE RAISING THE PLATFORM CHECK CLEARANCES ABOVE AND AROUND PLATFORM AND MAST TO ENSURE ADEQUA...

Page 45: ...the control panel until platform is lowered NOTE Machines equipped with platform gate alarm option the platform must be completely lowered when exiting the platform or the platform gate alarm will so...

Page 46: ...TION THE STOCKPICKER PLATFORM ALLOWS THE MACHINE TO BE OPER ATED IN AN OPEN RAIL CONFIGURATION SEE ILLUSTRATION THE OPERATOR MUST WEAR A FULL BODY HARNESS WITH A LAN YARD MAX 6 FT 1M ATTACHED TO THE A...

Page 47: ...igure 4 7 Platform Operating Configurations EXTENDIBLE PLATFORM OPTION GULL WING ENTRY 1 Gullwing Entry Gate 4 Extension Slide Lock Handle 2 Entry Gate Latch 5 Sliding Extendible Section 3 Lanyard Att...

Page 48: ...HED TO AN AUTHORIZED LANYARD ANCHORAGE POINT The main lanyard attach point for 12 15SP machines equipped with the extendible platform option is located on the lower left side of the mast platform head...

Page 49: ...lower platform rail near the center at the rear of the platform The gate alarm harness plugs into the control station box behind the decal board See item 4 of illustration SIDE ENTRY PLATFORM w MATERI...

Page 50: ...lay aside 6 Remove both upper and lower mount attach pins securing the platform support rails to the mast mounting channels 7 Swing and lift the platform out of the mounts and lay aside Platform Inst...

Page 51: ...uired machine batteries should be charged in prep aration for next work day 4 8 TRANSPORTING LIFTING AND TIE DOWN General The machine may be transported from work site to work site using any of the fo...

Page 52: ...URY OR BE DAMAGED DURING TRANSPORT Lifting If it becomes necessary to lift the machine use suitable lifting equipment capable of handling the weight of the machine NOTE Fork lifts cranes chains slings...

Page 53: ...i tion The arms are locked into position at approximately 90 degrees to the left side platform side rails when in use the carry position The pivoting arms position can be changed by lifting each arm t...

Page 54: ...with the finished side facing the platform As required use an assistant to load the rug onto the Rug Carrier Accessory arms 5 Make sure that the rug is centered over its length on the Rug Carrier Acce...

Page 55: ...ition 4 Elevate the platform a few feet Start to roll the rug onto the Rug Carrier Accessory arms 5 Be certain the rug is centered over its length on the Rug Car rier Accessory 6 While elevating to th...

Page 56: ...HE RUG MUST BE PROPERLY SECURED TO PREVENT INADVERTENT MOTION OR MOVEMENT OF THE RUG AND MUST NOT EXCEED THE RATED CAPAC ITY OF THE RUG CARRIER ACCESSORY NEVER OVERLOAD THE RUG CARRIER ACCESSORY MAXIM...

Page 57: ...Also if the on off key switch on the ground control station is turned to the off posi tion while the platform is still raised Amber Beacon Light The revolving amber beacon flashes any time the machin...

Page 58: ...d to determine maintenance intervals and other for other infor mational purposes when recorded over a specific period of time Platform Gate Alarm The platform gate alarm is available for machines equi...

Page 59: ...n overhead struc tures or equipment rescue the platform occupant prior to freeing the machine 6 3 INCIDENT NOTIFICATION JLG Industries Inc must be notified immediately of any incident involving a JLG...

Page 60: ...SECTION 6 EMERGENCY PROCEDURES 6 2 JLG Lift 3120774 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 61: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 62: ...is machine The maintenance portion of this section is intended as information to assist the machine operator to perform daily maintenance tasks only and does not replace the more thorough Preventive M...

Page 63: ...chine Height Platform Stowed 78in 1 9m Machine Base Overall WidthxLength 33in W x47 5in L 83 8cm W x120 6cm L MaximumWindSpeed 0mph 0kph Machinerated forindooruse only MaximumHorizontal Manual SideFor...

Page 64: ...atteryType WET DRYCOMBO Standard AGM VRLA Optional Voltage 12VoltsDC AmpHour AH Rating 105AmpHr 20Hr 100AmpHr 20Hr Reserve Capacity 165Min N A ColdCranking Amps 625Amps 0 F N A Weight 54lb 24kg 78lb 3...

Page 65: ...0lb 182kg 200lb 91kg Front 200lb 91kg Rear SideEntrywith Tray 23in X27in 500lb 227kg 250lb 113kg Tray 250lb 113kg Platform 400lb 182kg 200lb 91kg Tray 200lb 91kg Platform Distributeweight evenly throu...

Page 66: ...or machine identification a serial number plate is affixed to the machine The plate is located on the back of the mast just above the mast support bracket SPECIFICATION 12SP AND 15SP PlatformWeight St...

Page 67: ...CAUTION BATTERY ACID IS HIGHLY CORROSIVE AVOID CONTACT WITH SKIN AND CLOTHING AT ALL TIMES BATTERY ACID RELEASES AN EXPLOSIVE GAS WHILE CHARGING ALLOW NO OPEN FLAMES SPARKS OR LIGHTED TOBACCO PROD UCT...

Page 68: ...s or be of comparable viscosities If use of hydraulic oil other than Mobilfluid 424 is desired contact JLG Industries for proper recommendations NOTE Refer to Lubrication Chart Table 7 2 on page 7 9 f...

Page 69: ...SECTION 7 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 7 8 JLG Lift 3120774 Lubrication Points See Table 7 2 on page 7 9 1 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 70: ...rrusting AppliesOnly to MastSectionswithChains Keyto Lubricants MPG MultipurposeGrease HO HydraulicOil ISO Vggrade32 46 CL ChainLube Usea goodquality chainlubricant Notes 1 Becertain tolubricatelikeit...

Page 71: ...orm is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based...

Page 72: ...REPAIR LOG 3120774 JLG Lift 8 1 SECTION 8 INSPECTION AND REPAIR LOG MachineSerialNumber _________________________ Table 8 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D i s c o u n...

Page 73: ...8 INSPECTION AND REPAIR LOG 8 2 JLG Lift 3120774 Machine Serial Number _________________________ Table 8 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D i s c o u n t E q u i p m e n...

Page 74: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 75: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 76: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

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