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Osburn

Matrix

Inbuilt

Installation

and

Operation

Manual

24

______________________________________________________________________________

5.1.2

DOOR

ADJUSTMENT

In

order

for

your

wood

inbuilt

to

burn

at

its

best

efficiency,

the

door

must

provide

a

perfect

seal

with

the

firebox.

Therefore,

the

gasket

should

be

inspected

periodically

making

sure

to

obtain

an

air

tight

fit.

Airtightness

can

be

improved

with

a

simple

latch

mechanism

adjustment.

To

increase

the

pressure

on

the

gasket,

remove

one

washer

(B).

To

reduce

pressure

on

the

door,

when

putting

a

new

door

gasket

for

example,

put

two

washers.

To

adjust:

1.

Unscrew

the

two

screws

(A)

and

remove/add

one

spacer

(B).

2.

Reinstall

the

handle

guide

with

the

screws

(A)

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Summary of Contents for MATRIX INBUILT

Page 1: ...d Ph 09 274 8265 Fax 09 274 8472 Email sales glendimplex co nz www glendimplex com au AUSTRALIA Unit 1 21 Lionel Road Mount Waverley Victoria 3149 Ph 1 300 566 816 Fax 8787 3570 Email sales glendimplex com au www glendimplex com au This manual is available for free download on the manufacturer s web site It is a copyrighted document Re sale is strictly prohibited The manufacturer may update this m...

Page 2: ...ur wood inbuilt comply with AS NZS 4012 4013 1999 and AS NZS 2918 2001 standards Please read this entire manual before you install and use your new wood inbuilt Failure to follow instructions may result in property damage bodily injury or even death It is important that you follow the installations guidelines exactly Consult your local city borough or shire council about restrictions and installat...

Page 3: ...r New Wood inbuilt Made Of 10 3 Fuel 11 3 1 Materials That Should Not be Burned 11 3 2 How to Prepare or Buy Good Firewood 11 3 2 1 What is Good Firewood 11 3 2 2 Tree Species 11 3 2 3 Log Length 11 3 2 4 Piece Size 12 3 2 5 How to Dry Firewood 12 3 2 6 Judging Firewood Moisture Content 13 3 3 Manufactured Logs 14 4 Operating Your Wood inbuilt 15 4 1 The use of a fire screen 15 4 2 Your First Fire...

Page 4: ...ion requirements 28 6 1 Masonry Fireplace 28 6 2 Zero Clearance Kit 28 7 Safety Information 29 7 1 Summary of Installation Cautions and Warnings 29 7 2 Regulations Covering Wood inbuilt Installation 30 8 Clearances to Heat Sensitive Materials 31 8 1 Location of the Certification Label 31 8 2 Positioning the Unit 31 8 3 Minimum Masonry Opening Clearances to Combustibles and Floor Protector 34 9 The...

Page 5: ...lling the Fire Screen AC01315 48 Appendix 6 Installation of Secondary Air Tubes and Baffle 49 Appendix 7 Removal instructions 51 Appendix 8 Exploded Diagram and Parts List 52 REGISTER YOU WARRANTY ONLINE To receive full warranty coverage you will need to show evidence of the date you purchased your wood inbuilt Keep your sales invoice We also recommend that you register your warranty online at htt...

Page 6: ...REEN AC01315 SOLD SEPARATELY THE DOOR MAY BE OPEN OR FIRE SCREEN REMOVED ONLY DURING LIGHTING PROCEDURES OR RELOADING ALWAYS CLOSE THE DOOR OR PUT BACK THE FIRE SCREEN AFTER IGNITION DO NOT LEAVE THE WOOD INBUILT UNATTENDED WHEN THE DOOR IS OPENED WITH OR WITHOUT FIRE SCREEN NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL NAPHTHA FUEL OIL MOTOR OIL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS ...

Page 7: ...sions hardwood Australia 1 9 g kg Approximate Burn Time 6 to 8 hours Color Metallic black Flue Spigot Diameter 150 mm Flue system Triple skin or liner Minimum Flue Height from floor protector 4 6 meters Maximum Log Length 508 mm sideways Log loading Sideways Firebox Volume 0 068 m3 Weight 228 kg Baffle Material C Cast Burn time and heating capacity may vary subject to location in home flue system ...

Page 8: ...Osburn Matrix Inbuilt Installation and Operation Manual 8_______________________________________________________________________________ ...

Page 9: ...chen dining and living rooms are located By locating the inbuilt in this area you will get the maximum benefit of the heat it produces and will achieve the highest possible heating efficiency and comfort The space where you spend most of your time will be warmest while bedrooms and basement if there is one will stay cooler In this way you will burn less wood than with other forms of heating Althou...

Page 10: ...eel Should it ever become necessary many years in the future almost the entire wood inbuilt can be recycled into new products thus eliminating the need to mine new materials The paint coating on your wood inbuilt is very thin Its VOC content Volatile Organic Components is very low VOCs can be responsible for smog so all the paint used during the manufacturing process meets the latest air quality r...

Page 11: ...sture content is reduced to 15 to 20 per cent 3 2 2 TREE SPECIES The tree species the firewood is produced from is less important than its moisture content The main difference in firewood from various tree species is the density of the wood Hardwoods such as gums Manuka or ironbark are denser than softwoods Hard wood will produce long lasting coal beds combined to more heat and longer burn cycles ...

Page 12: ... 75 mm 3 should be split to encourage drying Wood should be split to a range of sizes from about 75 mm to 150 mm 3 to 6 in cross section Having a range of sizes makes starting and rekindling fires much easier Often the firewood purchased from commercial suppliers is not split finely enough for convenient stoking It is sometimes advisable to resplit the wood before stacking to dry 3 2 5 HOW TO DRY ...

Page 13: ...es are big firewood dries more quickly when stacked in the open where it is exposed to sun and wind it takes much longer to dry when stacked in a wood shed firewood that is ready to burn has a moisture content between15 and 20 by weight and will allow your wood inbuilt to produce its highest possible efficiency 3 2 6 JUDGING FIREWOOD MOISTURE CONTENT You can find out if some firewood is dry enough...

Page 14: ...compressed sawdust can be burned but use caution in the number of these logs burned at one time Start with one manufactured log and see how the wood inbuilt reacts You can increase the number of logs burned at a time to making sure the temperature never rises higher than 246 C 475 F on a magnetic thermometer for installation on wood inbuilt flue The thermometer should be placed about 450 mm 18 abo...

Page 15: ...nt of smoke spillage into the room Potential causes of smoke spillage are described in Section 9 The Flue System of this manual See Appendix 5 Installing the Fire Screen AC01315 for installation instructions OPERATING WITH THE FIRE SCREEN INCREASES POSSIBILITIES OF GENERATING CARBON MONOXIDE CARBON MONOXIDE IS AN ODOURLESS GAS THAT IS HIGHLY TOXIC AND WHICH CAN CAUSE DEATH AT HIGH CONCENTRATION IN...

Page 16: ...A conventional kindling fire with paper under finely split wood DO NOT LEAVE THE WOOD INBUILT UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION ALWAYS CLOSE THE DOOR AFTER IGNITION After the kindling fire has mostly burned you can add standard firewood pieces until you have a fire of the right size for the conditions 4 3 2 THE TOP DOWN FIRE The top down fire starting method solves two pr...

Page 17: ... output from your wood inbuilt It is normal for its surface temperature to rise after a new load of wood is ignited and for its temperature to gradually decline as the fire progresses This rising and falling of temperature can be matched to your household routines For example the area temperature can be cooler when you are active such as when doing housework or cooking and it can be warmer when yo...

Page 18: ...way from all combustible materials pending final disposal Ashes normally contain some live charcoal that can stay hot for several days If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Other waste shall not be placed in this container NEVER STORE ASHES INDOORS OR IN A NON METALIC CO...

Page 19: ...m the result will be a surge of heat from the wood inbuilt This heat surge is welcome when the room temperature is a little lower than desirable but not welcome if the space is already warm Therefore allow each load of wood to burn down so that the space begins to cool off a little before loading Letting the space cool before loading is one of the secrets to clean burning and effective zone heatin...

Page 20: ... the air control is not the only way to match the wood inbuilt s heat output to the heat demand Your house will need far less heat in April than in July to be kept at a comfortable temperature If you fill the firebox full in fall weather you will either overheat the space or turn the wood inbuilt down so much that the fire will be smoky and inefficient Here are some suggestions for building fires ...

Page 21: ...he pieces compactly A densely built fire like this will produce the longest burn your wood inbuilt is capable of You will need to be cautious when building fires like this because if the air is turned down too much the fire could smoulder Make sure the wood is flaming brightly before leaving the fire to burn The wood should be positioned in a north south fashion that is from the front to the back ...

Page 22: ...hours 0 042 m3 to 0 056 m3 5 to 6 hours 0 056 m3 to 0 071 m3 6 to 8 hours 0 071 m3 to 0 085 m3 8 to 9 hours 0 085 m3 9 to 10 hours Long burn times are not necessarily an indication of efficient wood inbuilt operation When you are home during the day and able to tend the fire it is preferable to build a smaller fire that might provide three or four hours of heating than to fully load the firebox fo...

Page 23: ...moved when the wood inbuilt is cool by wiping with a damp cloth or paper towel and then drying Never try to clean the glass when the wood inbuilt is hot In spring and fall when the wood inbuilt is run at lower temperatures you may see some light brown stains forming especially at the lower corners of the glass This indicates that the fire has been smoky and some of the smoke has condensed on the g...

Page 24: ...fect seal with the firebox Therefore the gasket should be inspected periodically making sure to obtain an air tight fit Airtightness can be improved with a simple latch mechanism adjustment To increase the pressure on the gasket remove one washer B To reduce pressure on the door when putting a new door gasket for example put two washers To adjust 1 Unscrew the two screws A and remove add one space...

Page 25: ...pet Remove the old gasket from the door by pulling and prying it out with an old screw driver Then use the screwdriver to scrape the old gasket adhesive from the door Now run a 6 mm 1 4 bead of high temperature silicone in the door gasket groove Starting from the middle of the hinge side press the gasket into the groove Do not stretch the gasket as you place it Leave the gasket about 12 mm 1 2 lon...

Page 26: ...orm the same operation described above 5 1 5 CLEANING AND PAINTING THE WOOD INBUILT Do not attempt to clean or paint the wood inbuilt when the unit is hot Painted surfaces can be wiped down with a damp cloth Plated surfaces may be scratched by abrasive cleaners To maintain the finish at its original brilliance use only a damp soft cloth to clean plated surfaces If the paint becomes scratched or da...

Page 27: ...erstood plan to handle a flue system fire 5 2 3 CLEANING THE FLUE SYSTEM Flue system cleaning can be a difficult and dangerous job If you don t have experience cleaning flue systems you might want to hire a professional flue system sweep to clean and inspect the system for the first time After having seen the cleaning process you can decide if it is a job you would like to take on The most common ...

Page 28: ...ilding code 2 FLUE SYSTEM CAPS Mesh type flue system caps must have provision for regular cleaning or the mesh should be removed to eliminate the potential of plugging 3 ADJACENT COMBUSTIBLES The fireplace should be inspected to make sure that there is adequate clearance to combustibles both exposed combustibles to the top side and front as well as concealed combustibles in the flue system and man...

Page 29: ...N ADVANCE CONNECT THIS WOOD INBUILT ONLY TO A TRIPLE SKIN FLUE KIT FOR USE WITH SOLID FUEL OR TO A LINED MASONRY FLUE SYSTEM CONFORMING TO NATIONAL AND LOCAL BUILDING CODES USE SMOKE DETECTORS IN THE ROOM WHERE YOUR WOOD INBUILT IS INSTALLED IF REQUIRED A SUPPLY OF COMBUSTION AIR SHALL BE PROVIDED TO THE ROOM OR SPACE KEEP FURNITURE AND DRAPES WELL AWAY FROM THE WOOD INBUILT DO NOT CONNECT TO OR U...

Page 30: ...TEM MUST THEREFORE BE INSTALLED IN ACCORDANCE WITH AS NZS 2918 2001 AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR CODES WARNING APPLIANCES INSTALLED IN ACCORDANCE WITH THIS STANDARD SHALL COMPLY WITH THE REQUIREMENTS OF AS NZS 4012 4013 1999 WHERE REQUIRED BY THE REGULATORY AUTHORITY I E THE APPLIANCE SHALL BE IDENTIFIABLE BY A COMPLIANCE PLATE WITH THE MARKING TESTED TO AS NZS...

Page 31: ...e certification label the faceplate may need to be removed Therefore we recommend that you note the wood inbuilt s serial number on this manual since it will be needed to precisely identify the version of the appliance in the event you require replacement parts or technical assistance 8 2 POSITIONING THE UNIT It is necessary to have a floor protection made of non combustible materials that meets t...

Page 32: ... D x 945 mm width W The standard configuration of the wood inbuilt leaves no projection of the convection air jacket in front of the fireplace opening Therefore the minimum projection is 0 Although it is possible to position the wood inbuilt to obtain a projection of 51 mm 2 or 102 mm 4 of the convection air jacket in front of the fireplace opening with the use of the PROJECTION KIT option AC01323...

Page 33: ..._33 Data for Floor Protection Calculation MINIMUM EXTENDED A B Note 1 C D AIR JACKET MILLIMETRES Dimension of the hearth extension 500 mm 0 mm D B A C Flush with fireplace facing MAXIMUM EXTENDED A B Note 1 C D AIR JACKET MILLIMETRES Dimension of the hearth extension 500 mm 51 or 102 mm D B A C Back from fireplace facing 51 or 102 mm ...

Page 34: ...n Matrix Inbuilt Installation and Operation Manual 34______________________________________________________________________________ 8 3 MINIMUM MASONRY OPENING CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR ...

Page 35: ...m of 102 mm 4 to the width of the minimum masonry opening If projection kit AC01323 sold separately is used L 439 mm If installed without projection kit L 541 mm Note 1 From door opening The depth of the hearth extension in front of the wood inbuilt is included in the calculation of the floor protector s dimensions Note 2 A min 80 mm air gap between the flue outer casing and the first timber stud ...

Page 36: ...E FLUE SYSTEMS Your wood inbuilt will provide optimum efficiency and performance when connected to a 150 mm diameter flue liner The reduction of liner diameter to less than 150 mm should only be done if the total height of the masonry flue system is greater than 20 feet 9 3 LINER INSTALLATION For appliances discharging combustion products through a chimney the chimney shall be inspected for soundn...

Page 37: ...ion 9 5 1 Use a liner offset adapter Section 9 5 2 only as a last resort 9 4 1 IF THE FLUE LINER DOES ALIGN WITH THE WOOD INBUILT S FLUE OUTLET YOU HAVE TWO OPTIONS A Install the flue liner starter adapter provided with the flue liner Follow the flue liner starter adapter manufacturer s instructions In order to connect the flue liner starter adapter to the flue outlet you can install the brackets ...

Page 38: ...reduces the free flow of exhaust gases and may result in smoke roll out from the wood inbuilt when it s door is opened for loading Only use an offset adaptor if a there is no other alternative and b if the total height of the fireplace and flue system is at least 20 feet If you must install a liner offset adapter secure the three brackets with the three screws provided 30131 on top of the wood inb...

Page 39: ...ue exit shall be located outside the building in which the appliance is installed so that a The flue shall extend not less than 4 6 m above the top of the floor protector b The minimum height of the flue system within 3 m distance from the highest point of the roof shall be 600 mm above that point c The minimum height of the flue system further than 3 m from the highest point of the roof shall be ...

Page 40: ...fire burning in a heater connected to a flue system that is shorter than the warm space inside the house the slight negative pressure low in the house will compete against the desired upward flow in the flue system There are two reasons why the flue system in the house at right will cold downdraught when it is cold outside and there is no fire burning in the wood inbuilt First the flue system runs...

Page 41: ...below if you wish to avail yourself of this feature 1 Remove the latch and hinge access plate A by unscrewing screws B 2 Remove the latch D and reinstall the screws that were securing the assembly into the holes Note To avoid dropping the door due to its weight get help from another person to perform the following steps 3 Remove screws C securing the hinges to the firebox 4 Rotate the door over 18...

Page 42: ...e shoulder screw T that holds the door handle E and the washer S on the handle guide G 4 Remove the door handle E rotate it a half turn and reinstall it in the same location Put back the spacers B 5 Assemble the handle guide G along with the washer S on the door handle E with the shoulder screw T and the nut R Make sure the parts are properly assembled 6 Secure the handle guide G with the 2 bolts ...

Page 43: ...ry AC01298 adapter is required Using pliers remove the rectangular knock out plate A located on the left or right side of the convection air jacket Choose the side that is best for your installation Then install the fresh air kit adapter B using 4 screws C Secure the flexible pipe E part AC02090 not supplied to the adapter B using one of the adjustable pipe clamps D Secure the other end of the pip...

Page 44: ...late Remove the faceplate parts of the packaging and inspect its content Then remove the wing nut that secures the fan switch assembly to the floor of the convection air jacket for transport The faceplate installation requires a ratchet and 3 8 box to secure each part to the front of the wood inbuilt The back of each faceplate part is identified as follow A 24249 B 24250 F 24248 and G 24247 1 Secu...

Page 45: ..._______________________________________________45 3 Align the holes in the support bracket of faceplate F then tighten the screws H already installed on the wood inbuilt 4 Align the holes in the support bracket of faceplate G then tighten the screws H already installed on the wood inbuilt ...

Page 46: ..._________________ APPENDIX 4 BLOWER INSTALLATION 1 Slightly loosen screws B 2 Lift the faceplate A by 13 mm 1 2 then pull it towards you to remove 3 Slightly loosen the 4 wing nut C then pull the fan assembly D towards you to remove it from the convection air jacket Make sure to disconnect the wiring as it is accessible ...

Page 47: ...Osburn Matrix Inbuilt Installation and Operation Manual ______________________________________________________________________________47 ...

Page 48: ...les and bring it close to the door opening Lean the upper part of the fire screen against the top door opening making sure to insert the top fire screen brackets behind the primary air deflector as in DETAIL A Lift the fire screen upwards and push the bottom part towards the wood inbuilt then let the fire screen rest on the bottom of the door opening Warning Never leave the wood inbuilt unattended...

Page 49: ...ight channel hole Then lift and insert the left end of the tube into the rear left channel 2 Align the notch in the left end of the tube with the key of the left air channel hole Using a Wise grip hold the tube and lock it in place by turning the tube as shown in DETAIL A Make sure the notch reaches the end of the key way 3 Repeat steps 1 and 2 for the two tubes in the back then install the baffle...

Page 50: ..._________________ Note that secondary air tubes A can be replaced without removing the baffle board B Important Notes The air tubes are identified for placement as follows Model Type of tube Matrix wood inbuilt Front 30 holes of 3 75mm Middle front 30 holes of 3 5mm Middle rear 20 holes of 3 25mm Rear 15 holes of 3 25mm ...

Page 51: ...o remove your wood inbuilt follow these instructions Remove the faceplate assembly A using the reverse steps of Appendix 3 If installed take off the backing plates B and C and the projection kit by removing the front screws securing them to the wood inbuilt Remove the screws that secure the flue liner to the fixation brackets E Unscrew the leveling bolts F located on each side of the wood inbuilt ...

Page 52: ...Osburn Matrix Inbuilt Installation and Operation Manual 52______________________________________________________________________________ APPENDIX 8 EXPLODED DIAGRAM AND PARTS LIST ...

Page 53: ...ATE 1 10 AC01333 1270MM X 152MM BOTTOM FACEPLATE BACKING PLATE 1 10 AC01321 1118MM X 152MM BOTTOM FACEPLATE BACKING PLATE 1 11 AC01322 737MM X 1118MM FACEPLATE BACKING PLATE KIT 1 11 AC01332 737MM X 1270MM FACEPLATE BACKING PLATE KIT 1 12 AC01323 PROJECTION KIT FOR WOOD INBUILT 51MM OR 102MM 1 13 30765 WOODEN DOOR HANDLE 1 14 30123 SCREW 8 32 X 5 8 PAN QUADREX ZINC 2 15 30766 WOODEN CAP HANDLE 2 1...

Page 54: ...UADREX 8 50 PL34052 LINER FIXATION BRACKET 3 51 44092 ROCKER SWITCH 3 POSITION MSR 8 1 52 PL65752 SWITCH BRACKET 1 53 PL65629 JUNCTION BOX COVER 1 54 60020 POWER CORD 2 4M X 18 3 1 55 PL65627 JUNCTION BOX 1 56 PL65626 FAN WIRE GUIDE 1 57 30413 SNAP BUSHING 1 58 30484 WING NUT 1 4 20 4 59 30417 BLACK HEX NUT 8 32 1 60 44028 CERAMIC THERMODISC F110 20F 1 61 30239 MECHANICAL SCREW 8 32 x 3 8 QUADREX ...

Page 55: ...Osburn Matrix Inbuilt Installation and Operation Manual ______________________________________________________________________________55 ...

Page 56: ...IONAL INC 250 de Copenhague Saint Augustin de Desmaures Quebec Canada G3A 2H3 Tel 418 878 3040 Fax 418 878 3001 www osburn australia com Distributed by Glen Dimplex Australasia NEW ZEALAND 38 Harris Road East Tamaki Auckland For servicing your heater Call 0 800 666 2824 AUSTRALIA Unit 1 21 Lionel Road Mount Waverley Victoria 3149 For servicing your heater Call 1 300 556 816 ...

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