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ORTHMAN 

MANUFACTURING

INCORPORATED

www.orthman.com

ORTHMAN MFG. INC.

75765 RD. 435

LEXINGTON, NE 68850

OPERATOR’S MANUAL

OM06-04-01

TERRA

FIRM’R

STILL THE STRONGEST

Summary of Contents for TERRA FIRM'R

Page 1: ...ORTHMAN MANUFACTURING INCORPORA TED www orthman com ORTHMAN MFG INC 75765 RD 435 LEXINGTON NE 68850 OPERA TOR S MANUAL OM06 04 01 TERRA FIRM R STILL THE STRONGEST...

Page 2: ...h Make sure you hand tools are in good condition Never leave a damaged tooling accessible for someone else to use Highway traffic Collisions resulting in injury or death Follow regulations stay alert...

Page 3: ...hoppers Never walk the grain Be aware that methane gas carbon dioxide ammonia and hydrogen sulfide can form in unventilated grain silos and manure pits and can suffocate or poison workers or explode T...

Page 4: ...essary to proceed with warranty consideration a Return Goods Authorization RGA will be completed by the Orthman Service Department in conjunction with the selling dealer Upon completion of the RGA the...

Page 5: ...have been greased at the factory They do not need to be greased until sufficient usage Overgreasing will cause triple v lip seal failure Quinstar Equipment Company L P P O Box 424 2550 County Road 76...

Page 6: ...a Firm r 5 14 Rigid Section 6 Tongue Assembly 7 Wheel Assembly and phcement 8 Hydraulic Schen latics 9 1 19 Terra Firm r I 0 19 Rigid Section 11 Tongue Assembly 12 wheel Assembly and Placement 13 Hydr...

Page 7: ...m r Continued Wing Rest Assembly 30 Wheel Assembly and pkl ement 31 Hydraulic s klematics 32 5 42 Terra Firm r 51 13 Center Section 52 10 Right 1t lser t 53 10 Left Insert 54 4 112 Right wing 55 4 112...

Page 8: ...ion 63 10 Right Insert 64 10 Left I sert 65 5 46 Terra Firm r Continued Tongue Assembly 69 Wing Rest Assembly 70 Wheel Assembly and phx ment 71 Hydraulic schematics 72 5 52 Terra Firm r 73 15 Center S...

Page 9: ......

Page 10: ...ND ENGAGING TOOLS 300102 POWERLINES ELECTROCUTION CAN OCCUR ON IMPLEMENTS STAY CLEAR OF OVERHEAD POWERLINES 300158 STAY CLEAR OF WING WATCH FOR SHARP OBJECTS 300100 STAYCLEAR OFSHARP OVERHEADOBJECTS S...

Page 11: ...ROADING COMPLY WlTH ALL STATE AND LOCAL TRANSPORTATION LAWS CHECK WHEEL BOLTS EVERY 100 HOURS DO NOT TRANSPORT THE MACHINE OVER 15 MILES PER HOUR NEVER ALLOW RIDERS ON THE IMPLEMENT DO NOT STAND OVER...

Page 12: ...GENERAL INFORMATION SHEET TERRA FIRM R 6 1 01 3 l RIGID MACHINE 3 THREE SECTION MACHINE 5 FIVE SECTION MACHINE MODELJWIDTH TRANSPORT APPROX TONGUE DIMENSIONS WEIGHT LENGTH...

Page 13: ...BASKET STRUT BEARINGS IMPLEMENT JACK WINTERIZING MACHINE WHEN FINISHED USING MACHINE FOR THE SEASON OR STORING MACHINE FOR AN EXTENDED PERIOD OF TIME THESE MEASURES WlLL HELP ENSURE THAT YOUR MACHINE...

Page 14: ......

Page 15: ...52 13116 BACK VIEW ANGLE BRACKETS AREPLACEDOVERTHE CENTER TRUSS 01229 TONGUE ASSEMBLY TERRA FIRM R 1 1 4 6 26 01...

Page 16: ...2 1112 CENTERLOCK HEX NUT 2 13 PREASSEMBLE THE BEARINGS TO THE BASKETS PRIOR TO ASSEMBLING THE STRUT SUPPORTS TO THE BASKETS 16 17 18 ADJUST THE BOTTOM EDGE OF THE SCRAPER 118 TO 114 OFF THE OUTER EDG...

Page 17: ...0556 WHEEL ASSEMBLY 4 D PLACEMENT TERRA FI RM R 1 1 4 611 101 8...

Page 18: ...4YDRAULIC SCHEMATICS TERRA FIRM R 1 1 4 711 8101 9...

Page 19: ...I ITEM NO QTY PART NO DESCRIPTION 1 1 901207 19 FOOT RIGID SECTION 2 1 901229 TONGUVI 0 EXTENSION ASSEMBLY 3 2 705538 WHEEL TOWER SUPPORT 10505 TERRA FIRM R I 1 9 611 101 I 0...

Page 20: ...RIGID SECTION TERRA FIRMA R 1 1 9 6125101 11 ADJUST THE BOTTOM EDGE OF SCRAPER 118 TO 114 OFF THE EDGE OF THE BASKET PREASSEMBLE THE BEARINGS TO THE BASKETS PRIOR TO ASSEMBLING THE STRUT SUPPORTS TO T...

Page 21: ...BACK VIEW 1229 TONGUE ASSEMBLY TERRA FIRM R 1 1 9 6 22 01 12...

Page 22: ...110505 WHEEL ASSEMBLY TERRA FIRM R 1 1 9 6 1 01 13 4ND PLACEMENT...

Page 23: ...YDRAULIC SCHEMATICS TERRA FIRM R 1 1 9 711 8 01 14...

Page 24: ...10498 TERRA FIRM R 3 22 6 1 01 15...

Page 25: ...1204 13 CENTER TERRA FIRM R 3 22 29 34 5 42 AND 5 46 6 25 01 16...

Page 26: ...101206 4 112 RIGHT WING TERRA FIRM R 3 22 AND 5 42 6 25 01 17 21 21705022 ISTRUT SUPPORT SINGLE 3 1 11705038 I BASKET 53...

Page 27: ...NUT 101 81150185 1 1 1 2 1 CGESCREW G R 5 ZC I 01218 4 112 LEFT WING TERRA FIRM R 3 22 AND 5 42 6 27 01 18 11 12 13 14 112 CENTERLOCK HEX NUT I 318 CENTERLOCK HEX NUT 318 X 1 112 HHCS GR2 ZC 1 318 USS...

Page 28: ...3ASKET AND TRUSS ASSEMBLY TERRA FlHM R 3 22 611 0101 19...

Page 29: ...BACK VIEW 01229 TONGUE ASSEMBLY TERRA FIRM R 3 22 6 25 01 20...

Page 30: ...VlNG REST ASSEMBLY TERRA FI RM R 3 22 611 010 1 21...

Page 31: ...0498 WHEEL ASSEMBLY I D PLACEMENT TERRA FIRM R 3 22 611 0101 22...

Page 32: ...IYDRAULIC SCHEMATICS TERRA FIRM R 3 22 711 8 01 23...

Page 33: ...TERRA FIRM R 3 29 611 0101...

Page 34: ...X 2 112 ROLL PIN 10 8150058 5 8 X 2 1 2 H H C S G R 2 Z C 1 1 8 150283 518 SAE FLATWASHER 12 8 150040 518 LOCKWASHER 13 8 150041 1518 HEX NUT 14 24 150185 1112 X 1 CGE SCREW GR 5 ZC 15 24 1 5 0 1 1 2...

Page 35: ...RINGS ARE TED ON INSIDE OF BASKETS PREASSEMBLE THE BEARINGS TO THE BASKETS PRIOR TO ASSEMBLING THE STRUT SUPPORTS TO THE BASKETS 181 51 150269 1318 USS FLAT WASHER 1 01211 8 RIGHT WING TERRA FIRM R 3...

Page 36: ...EFT WING TERRA FIRM R 3 29 811 5 01 27 ADJUST THE BOTTOM EDGEOF THE SCRAPER 118 TO 114 OFF THE OUTER EDGE OF THE BASKETS PREASSEMBLE THE BEARINGS TO THE BASKETS PRIOR TO ASSEMBLING THE STRUTSUPPORTSTO...

Page 37: ...1 8 FOOT RT WING 3 1 901219 8 FOOT LT WING 4 1 705014 CENTER TRUSS 22 29 51 2150739 1 1 4 X I O H H C S G R 8 Z C 61 2 150157 1 114 SPLIT LOCKWASHER I 1 3 21504263 LOOSE HINGE BUSHING 1 4 21150033 1 S...

Page 38: ...6 TRAILER BALL HI RISE Wl1 114 SHANK 11 1 1 1705079 I JACK SUPPORT 121 11705026 1 HITCH TUBE 131 101150057 I X H H C S G R Z C 141 121 150037 1314 SPLIT LOCKWASHER ZC 15 12 150038 314 HEX FINISH NUT Z...

Page 39: ...ING REST ASSEMBLY TERRA FIRM R 3 29 611 0101 30...

Page 40: ...ACEMENT 14 2 150826 r TYPE B NARROW FLAT WASHER I 15 2 150031 112 HEX FINISH NUT 16 2 150030 112 SPLIT LOCKWASHER 17 2 150183 112 X 3 112 HHCS GR 5 ZC 18 19 20 2 2 4 800300 705535 8021 07 6 BOLT HUB S...

Page 41: ...DRAULIC SCHEMATICS TERRA FIRM R 3 29 711 8 01 32...

Page 42: ...3 1 0507 TERRA FIRM R 3 34 611 0101 33...

Page 43: ...EDGE OF THE OFF THE OUTER s 01204 13 CENTER TERRA FIRM R 3 22 29 34 5 42 AND 5 46 6 26 01 34...

Page 44: ...901209 10 112 RIGHT WING TERRA FIRM R 3 34 6126101 35...

Page 45: ...11220 10 112 LEFT WING TERRA FIRM R 3 34 36...

Page 46: ...IASKET AND TRUSS ASSEMBLY TERRA FI RM R 3 34 611 1 101 37 21 1 11901220 110 112 FOOT LT WING 221 11705050 I CENTER TRUSS 34 42 46...

Page 47: ...TS ON HAND TIGHT LEAVE LOOSE UNTIL FINAL ASSEMBLY NOTE THE TRAILER BALL AND THE IMPLEMENT MANUAL ARE PLACED INSIDE THE PLASTIC MANUAL HOLDER ANGLE BRACKETS ARE PLACED OVER THE CENTERTRUSS 101230 TONGU...

Page 48: ...NlNG REST ASSEMBLY TERRA FIRM R 3 34 611 1 01 39...

Page 49: ...10507 WHEEL ASSEMBLY ND PLACEMENT TERRA FIRM R 3 34 611 I I01 40...

Page 50: ...HYDRAULIC SCHEMATICS TERRA FI RM R 3 3 4 711 7 01 41...

Page 51: ...TERRA FIRM R 3 36 611 1 01...

Page 52: ...901208 15 CENTER TERRA FIRM R 3 3 6 6 27 01 43...

Page 53: ...6 1 SCRAPER 1 0 112 outer I 141 61 150269 1318 USS FLAT WASHER MOUNTED ON INSIDE OF BRACKETS 15 6 150058 518 X 2 112 HHCS GR 2 ZC 16 6 150283 518 SAE FLATWASHER 17 6 150040 518 LOCKWASHER 18 6150041 5...

Page 54: ...301220 10 112 LEFT WING TERRA FIRM R 3 36 45...

Page 55: ...ASKET AND TRUSS ASSEMBLY TERRA FIRM R 3 36 611 1101 46...

Page 56: ...i 2 l...

Page 57: ...ING REST ASSEMBLY TERRA FIRM R 3 36 611 1 101 48...

Page 58: ...310501 WHEEL ASSEMBLY TERRA FIRM R 3 36 611 1 I01 9ND PLACEMENT...

Page 59: ...IYDRAULIC SCHEMATICS TERRA FIRM R 3 36 811 6 01 50...

Page 60: ...I 0502 TERRA FI RM R 5 42 611 2 01 51...

Page 61: ...NTED ON INSIDE OF BOTTOM EDGE OF 8 TO 114 OFF THE E BASKETS PREASSEMBLE THE BEARINGS TO BASKETS PRIOR TO ASSEMBLING THE STRUT SUPPORTS TO THE BASKETS THE OUTER 11204 13 CENTER TERRA FIRM R 3 22 29 34...

Page 62: ......

Page 63: ...SPECIAL NOTE BEARINGS ARE MOUNTED ON INSIDE OF BASKETS ADJUST THE BOTTOM EDGE OF THE SCRAPER 118 TO 114 OFF THE OUTER EDGE OF THE BASKETS 31217 10 LEFT INSERT TERRA FIRM R 5 42 46 52 6 13 01 54...

Page 64: ...YUlZ06 4 112 RIGHT WING TERRA FI RM R 3 22 AND 5 42 6125101 55...

Page 65: ...4 150040 518 LOCKWASHER 9 4150041 518HEXNUT 10 8 150185 112 X 1 CGE SCREW GR 5 ZC 11 8 1501 12 112 CENTERLOCK HEX NUT 12 3 150042 318 CENTERLOCK HEX NUT 13 3150333 318X1112HHCSGR2 ZC 14 3 150269 318...

Page 66: ...3ASKET AND TRUSS ASSEMBLY TERRA FIRM R 5 42 611 2 01 57...

Page 67: ...ITEM NO QTY I PART NO 1 DESCRIPTION 1 1 1 1705000 1 STANDARD A FRAME TONGUE BACK VIEW ANGLE BRACKETS ARE PLACED OVER THE CENTERTRUSS 101230 TONGUE ASSEMBLY TERRA FIRM R 5 42 6 27 01...

Page 68: ...WING REST ASSEMBLY TERRA FIRM R 5 42 611 2 01 59...

Page 69: ...703535...

Page 70: ...SECTION A A SCALE 1 30...

Page 71: ...I 10500 I TERRA FIRM R 5 46 611 3 01 62...

Page 72: ...IUI ZU4 13 CENTER TERRA FIRM R 3 22 29 34 5 42 AND 5 46 6 13 01 63...

Page 73: ...1205 10 RIGHT INSERT TERRA FIRM R 5 42 46 AND 52 6 13 01 64...

Page 74: ...3U1217 10 LEFT INSERT TERRA FIRM R 5 42 46 AND 52 611 3 01 65 ADJUST THE BOlTOM EDGE OF THE SCRAPER 118 TO 1 1 4 OFF THE OUTER EDGE OF THE BASKETS...

Page 75: ...THE OUTER 1212 6 112 RIGHT WING TERRA FIRM R 5 46 611 3 01 66...

Page 76: ...I01221 6 112 LEFT WING TERRA FIRM R 5 46 611 3 01 67 SPECIAL NOTE BEARINGS ARE MOUNTED ON INSIDE OF BASKETS...

Page 77: ...4SKET AND TRUSS ASSEMBLY TERRA FIRM R 5 46 611 3 01 68...

Page 78: ...77 12 5116 TRAILER BALL HI RISE WI1 114 SHANK 1 QTY 1 1 BACK VIEW 17 8150742 l X l O H H C S G R 5 Z C 18 16 150033 1 SPLIT LOCKWASHER 19 16 150034 1 HEX FINISH NUT 20 2 150016 3 1 4 X 6 HHCS GR2 ZC 2...

Page 79: ...ING REST ASSEMBLY TERRA FIRM R 5 46 611 4 01...

Page 80: ...703535...

Page 81: ......

Page 82: ...1 1 0504 TERRA FIRM R 5 52 611 3 01 73...

Page 83: ...181 9 1 150269 318 USS FLAT WASHER 01 208 15 CENTER TERRA FIRM RS 52 6 27 01 74...

Page 84: ...JU12U5 10 RIGHT INSERT TERRA FIRM R 5 42 46 AND 52 6127101 75...

Page 85: ...11217 10 LEFT INSERT TERRA FIRM R 542 4 6 52 6 13 01 76...

Page 86: ...30121 1 8 RIGHT WING TERRA FIRM R 5 52 6 27 01 77...

Page 87: ...01219 8 LEFT WING TERRA FIRM R 5 52 611 3 01...

Page 88: ...5ASKt I AND I KUSS ASStMBLY TERRA FIRM R 5 52 611 4 01 79...

Page 89: ...H NUT ZC 161 21508123 I MOUNT PLATE 17 8 150742 1 X 10 HHCS GR5 ZC I I I I 18 16 150033 1 SPLIT LOCKWASHER 19 16 150034 1 HEX FINISH NUT 20 2 150016 314 X 6 HHCS GR2 ZC 21 4150413 l X 3 H H C S G R 5...

Page 90: ...W I N U K t 3 I ASSEMBLY TERRA FI RM R 5 52 611 8 01 81...

Page 91: ...703535...

Page 92: ...IYDKAULII SGHtMATICS TERRA FIRRM R 5 52 811 5 01 83...

Page 93: ...MBLY TERRA FIRM R 611 5 01 84 ITEM NO 1 2 1 300188B RT SIGNAL LIGHT WESBAR 3 4 300188C MAGNET 4 4 300188D 1 x 114 HEX WASHER HEAD SCREW 5 1 300188E WIRING HARNESS QTY 1 PART NO 3001 88A DESCRIPTION LT...

Page 94: ...VALKING DUAL IUWER ASSEMBLY TERRA FIRM R 611 5 01 85...

Page 95: ...I CYLINDER PIN 8 1 4 1 150048 1 148 HAIRPIN COTTER 9 1 11330887 IPlSTON 101 1 1330668 I CYLINDER ROD NUT 11 1 2 1 330881A I BU WASHER 12 1 213308818 O RING 13 1 21330881 1 BEARING RING 14 1 11 330888...

Page 96: ...33UY3U 3 1 Z X 1 U MIDWAY CYLINDER...

Page 97: ...11330956 CLEVIS ASSEMBLY 71 2 1 150766 CYLINDER PIN 81 41150048 1 148HAlRPlNCOTTER 1 330957 PISTON 1 330668 CYLINDER ROD NUT 12 2 3309518 O RING 2 330951C BEARING RING 14 11330951 O RING 15 1 1330951...

Page 98: ...i30539 3 112 x 24 TERRA FIRM R 611 5 01 89 RINCE CYLINDER ONLY AVAILABLE IN SEAL KIT PART NUMBER 330634...

Page 99: ...7 2 150431 1 114 x 4 CYLINDER PIN 8 4 150048 I48 HAIRPIN COTTER 9 1 330966 PISTON 10 1 330965 CYLINDER ROD NUT 1 1 2 330967A BU WASHER 12 2 3309678 O RING 13 2 330967C BEARING RING 14 1 330967D O RING...

Page 100: ...I PART NO DESCRIPTION 1 1 1 1330754 1 5 x 24 BARREL 1 5 x 24 BASE CASTING x 24 HEAD CASTING 8 1 21 150431 11 114 x 4 CYLINDER PIN 9 1 11 330856 CYLINDER ROD NUT ONLY AVAILABLE IN SEAL KIT PART NUMBER...

Page 101: ...NOTE CURRENT VIEW IS FOR FM SERIES 3 12498 HITCH PLATE 6 SECTION FALLOW MASTER TERRA FIRM R 6 15 01...

Page 102: ...3 5 7 SECTION FALLOW MASTER USE 2 5 16 TRAILER BALL WITH 1 114 SHANK IN THlS QUINSTAR PRT 300177 OLD MOUNT BOLTS WlLL BE TOO SHORT USE BOLTS PROVIDED HOLE NOTE THlS PLATE WlLL REPLACE THE TOP SHANK P...

Page 103: ...USE 2 5 16 TRAILER BALL HIGH RISE WlTH 1 114 SHANK IN THIS HOLE QUINSTAR PRT 3001 77 2518 HITCH PLATE UER 4 x 4 BOXING TERRA FIRM R 611 5101...

Page 104: ...IGH RISE 0 WlTH 1 114 SHANK IN THIS HOLE QUINSTAR PRT 300177 ITEM NO I QTY I PART NO DESCRIPTION 1 1 4 1 150037 1314 SPLIT LOCKWASHER ZC 2 3 4 5 4 1 2 2 150038 705076 150028 150748 314 HEX FINISH NUT...

Page 105: ...WITH 1 114 SHANK IN THIS HOLE QUINSTAR PRT 300177 12520 HITCH PLATE OUBLE CLAMP 4 x 4 BOXING TERRA FIRM R 611 5 01...

Page 106: ...21 150578 l1114X4HHCSGR5ZC 3 1 2 1 150157 1 1 114 SPLIT LOCKWASHER 4 1 2 1 150144 1 1 114 HEX FINISH NUT 5 1 4 1 150028 1314 USS FLATWASHER 6 1 8 1 150037 1314 SPLIT LOCKWASHER ZC 7 1 8 1 150038 1314...

Page 107: ...N THE END OF EACH EXTENSION 1 1 2 1 705023 I STRUT SUPPORT DOUBLE w V 11 1 4 1 150041 1518 HEX NUT 12 1 4 1 150040 1 518 LOCKWASHER 13 1 4 1 150283 518 SAE FLATWASHER 2 k w141 41 150443 1318 X 2 112 R...

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