OROTIG Revo S L0F102HN Operator'S Manual Download Page 10

 

Operator's manual 

 

 

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Installation 

Transport 

The information in this section must be followed when the machine is in one of the transport phases below: 

 

Equipment storage; 

 

Initial installation; 

 

Relocation; 

The machine is normally supplied complete with special packaging that allows for easy transport and handling. 
In the event the aforementioned packaging has not been provided, the machine must be moved using a forklift capable of lifting the machine 
mass (refer to the plate located on the machine), with the lifting forks positioned under the plate at the base of the device. Secure the machine 
to the lifting forks and ensure that it is perfectly balanced before lifting. 
 

 

The crates should be moved using the lifting equipment taking the proper precautions and strictly observing the sense of direction 
indicated on the packaging. Please take normal and logical precautions to avoid collisions and overturning. 
When storing the welding machine in its packaging, do not tilt it, place it in the upright position or turn it upside down. Doing so may 
cause the coolant to spill out. 

 

 

Protect  the  device  and  any  accessory  equipment  from  the  elements.  Water  and  moisture  can  oxidize  some  parts  of  the  device, 
causing irreversible damage. 

Unpacking 

After removing the packaging, check to ensure that the machine is complete and that there are no missing or damaged parts. If in doubt 

DO 

NOT USE THE DEVICE

, and please contact the manufacturer. 

 

 

Please keep all packaging materials for future use 

 

Positioning 

The device should be positioned in a location and environment suited to the use for which it was designed (laboratory use sheltered from the 
weather); such positioning should be performed by qualified personnel. 
 
Acceptable temperatures 

 

from + 10 °C to + 40 °C 

Acceptable relative humidity   

from 30% to 80% 

Maximum height above sea level 

2000 m 

 
When positioning the laser welding machine, please take the following recommendations into consideration: 
 

 

Position the device on a flat, stable surface that extends beyond the base of the machine in all directions. Position the device so that 
there is more than 10 cm between the back of the machine and the wall. 

 

Leave enough space around the welder to permit adequate ventilation. 

 

Do  not  position  the  machine  in  places  subject  to  rapid  changes  in  temperature  and  humidity.  Keep  the device  away  from  direct 
sunlight, strong light or heat sources. 

 

Do not position the welding machine near appliances that produce moisture, dust or heat (sanders, vaporizers, EDMs, ovens etc.). 

 

Position the device no farther than 1.5 m from an electrical outlet. 

Preliminary checks 

The device is delivered with liquid inside the cooling circuit. During the winter months the liquid is not placed inside the machine, rather a rinse is 
made with a 20% alcohol solution for the inspection. In this case a container of liquid coolant (deionized water) is placed in the package with an 
attached note. 
In this case it is necessary to: 

 

run two rinses in the following manner: fill the tank half full with the supplied liquid (with the machine off), turn the machine on and 
the "on" button under the option H2O (Options > H2O), wait one minute and then drain the tank. 

 

Fill the tank completely with the machine turned off. 

 

 

Summary of Contents for Revo S L0F102HN

Page 1: ...ury to the operator if used correctly and properly However no engineering design can make this device safe if it is not used and maintained properly and in compliance with safety standards This manual...

Page 2: ...ort 10 Unpacking 10 Positioning 10 Preliminary checks 10 Electrical connections 11 Power supply tolerances 11 Device specifications 12 Technical specifications 12 Applicable standards and directives 1...

Page 3: ...the protective glass slide 22 Routine Maintenance 22 Removal of the liquid 22 Filling refilling the liquid 22 Filling up inserting liquid 22 Checking Cleaning of rear filters 23 Check resin filters 2...

Page 4: ...itions other than those set out in this manual The manufacturer reserves the right to make changes without notice to this documentary material or to the device to which it refers Safety pictograms Dan...

Page 5: ...ure to laser radiation can cause cataracts and in the worst cases burning of the retina Do not remove the hand curtains for any reason Persons of small stature should not be near the hand curtains whe...

Page 6: ...lding chamber Bottles and objects containing gas or highly flammable liquids should be moved a safe distance away from the welding chamber Keep a fire extinguisher nearby in case of fire Do not use wa...

Page 7: ...m the welding chamber and to prevent the operator or people close by from exposure to the flashes produced during welding operations as well as to prevent any leakage of shielding gas in use Operation...

Page 8: ...ng some device operation procedures These risks can be eliminated by following basic work and behaviour rules or more specifically the procedures in this manual and by using personal protective equipm...

Page 9: ...very and provide an explanation The customer should be careful when using box cutters or other cutting tools when opening the package Package content The package contains the following items 1 Laser W...

Page 10: ...oning The device should be positioned in a location and environment suited to the use for which it was designed laboratory use sheltered from the weather such positioning should be performed by qualif...

Page 11: ...led and sized according to the specifications of the device Power supply tolerances Voltage at 10 of the rated voltage Frequency 1 of the rated voltage for continuous use 2 of the rated voltage for sh...

Page 12: ...hour Tested at 2kW 2ms 10Hz with room temperatures of 25 C 77 F Continuous Dimensions max Stereo microscope Leica with 10X eyepieces Leica with 10X eyepieces The device offers the ability to adjust th...

Page 13: ...fhydrocarbon gas anymixtureof Hydrogenand Nitrogen Do not use Nitrogen when welding Do not place any flammable materials along the path of the laser beam Do not use any toxic materials or materials th...

Page 14: ...ct the energy level of the laser generator used in this device is Class 4 5 Enabling Key Safety devices on equipment are adopted LASER radiation protection glass KG3 under microscope Leather stripes f...

Page 15: ...ctions see section 6 Rear connections see section 7 Liquid cooling racks do not cover the grill leave at least 5 cm of space between the grid and the wall 8 Coolant level window 9 Cooling circuit filt...

Page 16: ...no defective damaged or worn parts perform any regular maintenance or repairs that may be required Positioning and ergonomics Microscope eyepieces Remove the caps that protect the stereo microscope i...

Page 17: ...e welding area through the coaxial chamber of the stereo microscope in this mode a crosshair is displayed on the screen to indicate the point of impact of the laser beam Switching between the display...

Page 18: ...t controls to adjust the desired height then set the desired parameters on the display according to the metal to be welded Use the control pedal to perform the welding Emergency Stop The emergency but...

Page 19: ...menu is protected by password and is accessible only to personnel authorized for the repair of the device 7 Cam This button switches the view to the welding chamber after a few seconds of inactivity o...

Page 20: ...r touching anywhere on the touch screen the display returns to the welding parameters 13 Location of the memory cell pages there are 70 memory cells displayed 7 at a time Refer to chapter Memory Cells...

Page 21: ...cone in the cone holder to direct the flow to the welding point Be sure that the lever 1 is turned to a position that releases the gas from the conveyor cone 2 It is recommended to use compressed air...

Page 22: ...lutions Routine Maintenance The routine maintenance operations described in this chapter do not required special training they can be performed by any operator provided that the directions concerning...

Page 23: ...chine removing the 6 screws shown in the image Unscrew the caps blocking the filters and slide them out Replace them with new ones code RIC00254 Cleaning the filters Failure to maintain these filters...

Page 24: ...erials Leave sufficient space at least 10cm between the aspiration grills and walls or obstacles so as not to compromise the efficiency of the machine Replacing the protective glass slide To access th...

Page 25: ...itate the alignment procedure the crosshairs bear the symbol which indicates the highest point make sure this symbol is pointed upwards and complete the alignment as described above Only use the viewi...

Page 26: ...ndition of side filters and clean or replace if necessary If automatic recovery does not happen contact technical support WARNING Cod 6 CCPS Hot 1 Problem The temperature of the electronic circuits fo...

Page 27: ...open and not blocked Check the condition of side filters and clean or replace if necessary If automatic recovery does not happen contact technical support ERROR Cod 16 Vcap High 2 Problem The voltage...

Page 28: ...R G R C 02 RM567 21 08 2013 R G R C 03 RM573 01 10 2013 R G R C Last integrated RM571 04 21 11 2013 R G R C Err Cod 21 Sync 05 02 04 2014 R G L C Max 4bar air compressed 06 24 11 2014 R G R C Verify a...

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