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OptiPure BWS1500, Installation, Operation & Maintenance Manual

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BWS1500 

Advanced Membrane 

Separation System

Installation, Operation 

& Maintenance Manual

Rev. 2.1

Manufactured By:

OptiPure Div. of 

Procam Controls, Inc.

2605 Technology Drive, Bldg. 300

Plano, TX 75074

P: 972.881.9797   F: 972.422.6262

BWS1500-iom-manual_v2-1.indd

©2016 Procam Controls, Inc. All Rights Reserved

Summary of Contents for BWS1500

Page 1: ...allation Operation Maintenance Manual Rev 2 1 Manufactured By OptiPure Div of Procam Controls Inc 2605 Technology Drive Bldg 300 Plano TX 75074 P 972 881 9797 F 972 422 6262 BWS1500 iom manual_v2 1 in...

Page 2: ...RNING Hazardous Voltage Safety Instructions 1 Please read and follow these instructions when connecting and using the system 2 To avoid electrical shock never touch the inside of the electrical box On...

Page 3: ...r to Untreated Water when needed by turn ing handle horizontal Optimized Water Outlet 3 8 Push To Connect Connect to Optimized Water Storage Tank Inlet Reject Water Outlet 1 4 Push to Connect Connect...

Page 4: ...Buffer Tank Pre charged air bladder 20 psi 175 Gallon Optimized Water Storage Tank with Separate RP Pump 50 Gallon Optimized Water Storage Tank RP Pump Assembly Buffer Tank Valve Shown in normal posit...

Page 5: ...requires installation of an approved air gap in the drain line The drain connection should be accessible for system set up and service Electrical requirements A power source with two outlets should b...

Page 6: ...N FRONT OF THE PROCESSOR FOR MAINTENANCE AND SERVICE DO NOT MOUNT SYSTEM ABOVE THE CEILING OR IN A LOCATION THAT IS NOT EASILY ACCESSIBLE WHEN THE 50 GAL TANK ASSEMBLY IS FULL OF OPTIMIZED WATER IT WI...

Page 7: ...2 3 Processor Optimized Water Storage Tank 50 gal Atmospheric Storage Tank RP Return Optimized Water Outlet Sample Port Pressurized Water Line 1 2 Gray Hose with hose barb inserts at both ends from Re...

Page 8: ...ssor Optimized Water Storage Tank 175 gal Atmospheric Storage Tank RP Return Optimized Water Outlet Sample Port Pressurized Water Line 1 2 Gray Hose with hose barb inserts at both ends from Repressuri...

Page 9: ...bing from the installation kit to the REJECT WATER OUTLET on the processor Run the line to an appropriate drain Observe local plumbing codes and supply an appropriate air gap Any fittings for connecti...

Page 10: ...n the 1 2 hose and the distribution line which will be completed in Connect to Equipment NOTE If Post Filtration is used it will be installed between the Optimized Water Outlet and the designated equi...

Page 11: ...firmly grip the gray hose 4 Plug the power cord from the RP pump into the outlet For a 175 Gallon Tank turn on the RP Pump button on top of pump Water should begin to flow rapidly from the Storage Ta...

Page 12: ...to the System Bypass position When normal operation is restored toggle the Bypass Switch plug in turn on the RP Pump and turn the Bypass Valve to the Service position What are all those parts and what...

Page 13: ...2 to the SYSTEM BYPASS position The Bypass Switch on the Controller must also be placed in the System Disable position This allows tap water to bypass the processor and RP assembly A Sample Port 21 al...

Page 14: ...a 175 Gallon Storage Tank is a demand controlled pump that maintains pressure down stream at all times It shuts off automatically when there is no demand for water As long as the Pump is placed at a...

Page 15: ...ty Probe Pressurized Water Check Valve PN 524 01035 Sample Port Valve PN 520 12223 Permeate Check Valve PN 524 01030 Water Quality Monitor PN 530 40112 IN Optimized Water Conductivity Probe CTO Q PreF...

Page 16: ...ssor When tank is full float switch is in up positon and switch inside float is open causing Processor to shut off RP Pump PN 704 35513 Tank Bracket PN 594 80510 Buffer Tank PN 340 50004 Buffer Tank V...

Page 17: ...tem turn Divert Valve handle so the arrow points up towards the Sample Port Float Valve inside tank PN 520 01203 Air Breather PN 300 40005 High Level Float Switch inside tank PN 740 01120 Controls Pro...

Page 18: ...he water temperature will not later go up without a corresponding adjustment being made to the operating pressure The maximum safe permeate flow rate is 1200 gpd 50 gph 0 83 gpm 4500 liters per day 19...

Page 19: ...osition and with a 50 Gallon Tank Repressurization Assembly close the Sample Port and open the Buffer Tank Valve Measuring Reject Flow Rate Access the Reject Drain Line and measure the flow in a simi...

Page 20: ...equipment such as during filter changes Problem Conditions 1 Low Inlet Pressure Fault If the pressure at the pump inlet drops below 10 psi the pump will automatically turn off and the Low Pressure LED...

Page 21: ...Tank Inlet Divert Valve to the Normal position handle horizontal or down If using a 50 Gallon Tank RP Assy close the Sample Port on the Processor 10 Check for leaks 11 Plug in the RP Pump power cord...

Page 22: ...indicator on Controller Replace High Level Float Switch Processor Does Not Turn On See also Processor Either Does Not Shut Off or Turn On above Controller Bypass Switch left in OFF position LED will...

Page 23: ...f Error on RP Pump Ensure power cord is plugged into outlet with power check circuit breaker Press switch on top of RP Pump to turn it On Check the top of the RP Pump for errors contact OptiPure to re...

Page 24: ...e felt when the tubing meets the O ring The outside of the tubing must be free of knicks and gouges Cut tubing with a plastic tubing cutter or a razor knife Make a clean square cut After cutting make...

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