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Optimum OPTidrill RD 4, Operating Manual

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Optimum OPTidrill RD 4 Operating Manual Download Page 39

OPTIMUM

M A S C H I N E N   -   G E R M A N Y

Maintenance

Version 1.0   dated 2017-03-13

Page 39

Original operating instructions

RD4

GB

R

D

4_

GB

_5.

fm

WARNING!

Before starting the machine you must be sure that

no dangers generated for persons,

the machine is not damaged.

4.2

Inspection and maintenance

The type and level of wear depends to a large extent on the individual usage and operating
conditions. Any indicated intervals therefore are only valid for the corresponding approved con-
ditions. 



 "Technical specification“ on page 48

4.3

Overview of lubrication points

1

2

3

4

Interval

Where?

What?

How?

Start of sh

ift

After each 

mainte

nance or repair work 

Repair

RD4

Examination for outside damages.



 "Safety check“ on page 13

Summary of Contents for OPTidrill RD 4

Page 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating Manual Version 1 0 Radial drilling machine Part no 3049040...

Page 2: ...Clamping Table 15 1 14 Personal protective equipment 15 1 15 Safety during operation 16 1 16 Safety during maintenance 16 1 16 1 Disconnecting and securing the radial drilling machine 16 1 17 Using li...

Page 3: ...parts 45 4 5 Adjustment of clearance on cantilever and drilling head 46 4 6 Adjustment of position switch on clamping lever 46 4 7 Position switch spindle sleeve 47 4 8 Repair 47 4 8 1 Customer servi...

Page 4: ...lation of the original instructions RD4 GB 8 5 3 Disposal of the old device 77 8 5 4 Disposal of electrical and electronic components 77 8 5 5 Disposal of lubricants and coolants 78 8 6 Disposal via m...

Page 5: ...In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present man...

Page 6: ...radial drilling machine If you would like to order another operating manual for your machine please indicate the serial number of your machine The serial number is located on the type plate 1 1 Type p...

Page 7: ...t can cause serious injury or death CAUTION A danger or unsafe procedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the radial drilling machine...

Page 8: ...bed above modified without authorization of Optimum Maschinen Germany GmbH then the geared drill is being used improperly We will not be held liable for any damages resulting from any operation which...

Page 9: ...NG Risk of injury caused by flying workpieces The workpiece is always to be fixed by a machine vice jaw chuck or by another appropriate clamping tool such as for the clamping claws Clamp the workpiece...

Page 10: ...e radial drilling machine immediately whenever you detect a failure in the safety devices or when they are not fitted All additional devices installed by the operator must be equipped with the stipula...

Page 11: ...es who are working for the operating company and for the manufacturer The operating company must Obligations of the operating company train the personnel instruct the personnel in regular intervals at...

Page 12: ...combustible agents e g spirit to avert a health hazard 1 9 Safety devices Use the radial drilling machine only with properly functioning safety devices Stop the radial drilling machine immediately if...

Page 13: ...l drilling machine are legible clean them if necessary are complete replace if necessary INFORMATION Organise the checks according to the following table General check Equipment Check OK Guards Mounte...

Page 14: ...hecked regularly 1 11 EMERGENCY STOP push button CAUTION The drilling spindle keeps turning for a short time even after actuating the emergency stop push button depending on the preset speed Img 1 1 E...

Page 15: ...e to workpieces flying off at high speed Securely fix the workpiece on the machine foot or on the clamping table 1 14 Personal protective equipment For some works you need personnel protective equipme...

Page 16: ...ell fitting work suit and if necessary a hairnet Do not use protective gloves when drilling 1 16 Safety during maintenance Inform the operators in good time of any maintenance and repair works Report...

Page 17: ...inspection The operating company of the machine must ensure that the electrical systems and operating equipment are inspected with regards to their proper condition namely by a qualified electrician o...

Page 18: ...sta tus Please inform us about any other claims within six days after receipt of delivery Check if all parts are firmly seated 2 2 Interdepartmental transport WARNING Severe or fatal injuries may occu...

Page 19: ...osed packing case and lift the packing case as shown in the illustration with a forklift truck Check the ground The ground must bear the load Transport the radial drilling machine to the installation...

Page 20: ...re used to fasten the machine on the pallet Take care with the centre of gravity of the radial drilling machine Lift the radial drilling machine with a crane carefully from the pallet Img 2 2 Load sus...

Page 21: ...for oiler 1 x grease press for grease nipple 1 set of Allen keys 2 x drill drift wedge 1 x cross head and slotted screwdriver Including 1 x clamping table 4 x adjusting shims for levelling the machine...

Page 22: ...at and or the slip resistant floor must be at least R11 according to BGR 181 The risk assess ment of the machine determines whether or not this is needed The used shoes must be suitable for being used...

Page 23: ...ion of the radial drilling machine must be performed by at least 2 persons WARNING The condition of the underground and the fixing type of the machine foot to the underground must be in a way that it...

Page 24: ...g screws 2 6 4 Fixing WARNING In order to provide for the necessary stability of the radial drilling machine connect the machine with its foot to the substructure Use the threaded rods supplied The th...

Page 25: ...the machine foot cannot break away or the machine can tilt over If the fixing screws are too tight in particular in connection with an uneven substructure it may result in a broken stand of the machi...

Page 26: ...again A two component paint also consists of binding agent and solvent However the paint only dries when a setting agent is added This process is not reversible i e the binding agent can not be re so...

Page 27: ...n of rotation of the drive motor is correct The switch position of the rotation selector switch for right handed rotation R has to turn the drill spindle clockwise If necessary exchange two phase conn...

Page 28: ...inexperienced personnel We do not assume any liability for damages caused by incorrectly performed commissioning Qualification of personnel auf Seite 10 2 11 1 Warming up the machine ATTENTION If the...

Page 29: ...11 12 6 14 13 8 10 9 Pos Designation Pos Designation 1 clamping lever 2 Selection of spindle sleeve feed 3 Move hand wheel drill head 4 Quill lever 6 Direction of rotation lever 5 Gear lever 7 Extenda...

Page 30: ...eter and on the material Use the tables on the machine INFORMATION The data of the speed tables are guide values In some cases it may be advantageous to increase or decrease these values A cooling or...

Page 31: ...ble stress loads on the operator or assembler may be exceeded Turn the cantilever towards the rear and load the table with a crane or another suitable loading device Recommended threshold values when...

Page 32: ...suitable length of shift rod When shift rod comes into contact with something or when the workpiece or the clamp breaks loose the machine must shut down Img 3 1 Shift rod extended 3 5 Moving drilling...

Page 33: ...n Img 3 3 Clamping lever of cantilever INFORMATION Move the spindle sleeve down with the feed lever The spindle starts to turn as soon as it leaves the upper end position The spindle shuts down as soo...

Page 34: ...stop button in a genuine emergency You should not use the emergency stop button to stop the machine during normal operation For a long term standstill of the machine switch it off at the main switch 3...

Page 35: ...the rotation speed is too low and the feed is too high 3 11 1 Adjusting the drill depth shutdown Turn the dial until the desired drilling depth corresponds to the marking on the scale Fasten the dial...

Page 36: ...over by means of a form locking connection A frictionally engaged connection keeps and centres the drill chuck or the drill in the drill spin dle Check and if necessary clean the conical seat in the...

Page 37: ...riction heat caused by the rotation movement high temperatures are generated on the cutting edge of the tool Cool down the tool while drilling In this way you attain better working results and a longe...

Page 38: ...ods and dispose of them in accordance with current legal requirements on the environment Collect leakages Do not re introduce liquids spilt outside the system during repair or as a result of leakage f...

Page 39: ...maged 4 2 Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions Any indicated intervals therefore are only valid for the corr...

Page 40: ...withMobil Greaserex 47 with one stroke of the grease press every day Oiling Transmission top front Oil once a day until it is com pletely filled with Mobilgear 626 oil every day Oiling Oil right side...

Page 41: ...completely filled with Mobilgear 626 oil weekly Bare steel parts Lubricating Rub bare steel parts with an acid free lubricating oil e g Mobilgear 626 or engine oil Coolant tank Inspection CAUTION The...

Page 42: ...RD4 GB RD4_GB_5 fm Every month Oil sight glass spindle gear Visual inspection Check oil level Oil sight glass gear lifting device Cantilever Visual inspection Check oil level Spindle lifting device Ca...

Page 43: ...ted 2017 03 13 Page 43 Original operating instructions RD4 GB RD4_GB_5 fm Annually Spindle gear Oil change Change the oil on the spindle gearbox Gear lifting device Cantilever Oil change Change the oi...

Page 44: ...lamping lever column Check and adjust switching point The spindle must not start when the clamping lever is in a released position Adjustment of position switch on clamping lever on page 46 after 4 at...

Page 45: ...tear parts based on operator s historic values in accordance with German DGUV BGV A3 Electronics Electrical inspec tion Obligations of the operating company on page 11 Electrical system on page 17 In...

Page 46: ...l roll guidance Undo screws 3 Undo clamping screw at 4 with an Allen key and turn the ring 4 with a suitable tool in the hole Clamp the screws 3 again and check the free running of the drilling head w...

Page 47: ...GmbH in Germany who can provide you with a specialist dealer s contact informa tion Optionally the company St rmer Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer serv...

Page 48: ...mp 0 1 KW Drilling capacity in steel S235JR mm 32 Drilling capacity in cast steel mm 50 Tapping in steel S235JR M24 Tapping in cast steel M30 Feed speed spindle sleeve mm rotation 3 stages 0 05 0 09 0...

Page 49: ...s e g speed material and clamping conditions INFORMATION The specified numerical value represents the emission level and does not necessarily a safe working level Though there is a dependency between...

Page 50: ...ional regulations This information about the noise emission should however allow the operator of the machine to more easily evaluate the hazards and risks CAUTION Depending on the overall noise exposu...

Page 51: ...nal operating instructions RD4 GB RD4_GB_2 fm 5 3 Space required for the machine 5 3 1 Work area Keep a work area of at least one metre around the machine free for operation and mainte nance The dista...

Page 52: ...Menge Gr sse Artikelnummer Quan tity Size Article no 1 K hlmittelpumpe Coolant pump 1 03049040101 2 Unterlegscheibe Washer 4 6 3 Schraube Bolt 4 M6x16 4 90 Bogen 90 Elbow 1 03049040104 5 Plastikschla...

Page 53: ...MUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 1 0 2017 03 13 53 Originalbetriebsanleitung RD4 DE GB 6 2 H henverstellung Height adjustment Abb 6 2 H henverstellung Height adjustm...

Page 54: ...1 03049040217 17 Schraube Bolt 2 03049040218 18 Messingmutter Brass Nut 1 03049040219 19 Schraube Bolt 4 M6x20 20 Buchse Bushing 1 03049040221 21 Schraube Bolt 2 M6x6 22 Lagerbock Bearing Bracket 1 03...

Page 55: ...OPTIMUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 1 0 2017 03 13 55 Originalbetriebsanleitung RD4 DE GB 6 3 S ule Column Abb 6 3 S ule Column...

Page 56: ...1 03049040323 24 Schraube Bolt 2 M6x20 25 Passfeder Key 1 03049040325 26 Schraube Bolt 2 M6x30 27 Schraube Bolt 4 3 16 x3 8 L 28 Ring Aluminiumlegierung Aluminum Alloy Ring 1 03049040328 29 Mutter Nut...

Page 57: ...OPTIMUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 1 0 2017 03 13 57 Originalbetriebsanleitung RD4 DE GB 6 4 Bohrkopf Drill head Abb 6 4 Bohrkopf Drill head...

Page 58: ...ar Shifter lever 1 03049040521 22 Kipphebel Dreh zahl nderung Speed Change Rocker Arm 1 03049040522 23 Schraube Bolt 4 M8x12 24 Abdeckung Wellenende Shaft End Cover 1 03049040524 25 Federstift Spring...

Page 59: ...gscheibe Washer 1 03049040582 83 Sicherungsring Retainer 1 62 84 Lager Bearing 1 6007 2Z 0406007 2R 85 Kupplung Getriebe oben Clutch Upper Gear 1 03049040585 86 Kupplung Getriebe unten Clutch Lower Ge...

Page 60: ...aube Bolt 4 M8x16 134 Getriebeabdeckung vorne Gear Box Front Cover 1 030490405134 135 Zahnrad Vorschub nderung Feed Speed Change Gear 1 030490405135 136 Zahnstange Ausleger Arm Rack 1 030490405136 137...

Page 61: ...OPTIMUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 1 0 2017 03 13 61 Originalbetriebsanleitung RD4 DE GB 6 5 Steuerung Control 1 3 Abb 6 5 Steuerung Control 1 3...

Page 62: ...OPTIMUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 1 0 2017 03 13 62 Originalbetriebsanleitung RD4 DE GB 6 6 Steuerung Control 2 3 Abb 6 6 Steuerung Control 2 3...

Page 63: ...Bolt 2 M6x10 4 Schraube Bolt 2 M5x10 5 Welle Shaft 1 03049040605 6 Unterlegscheibe Washer 1 03049040606 7 Lager Bearing 1 6002 2Z 0406002 2R 8 Unterlegscheibe Washer 1 03049040608 9 Sicherungsring Ret...

Page 64: ...ter of Chain 1 03049040636 37 Kette Chain 1 03049040637 38 Sicherungsring Retainer 1 20 39 Nocke Cam 1 03049040639 39 1 Schraube Bolt 1 M6x6 40 Abdeckung Cover 1 03049040640 41 Schraube Bolt 4 3 16 x3...

Page 65: ...kelnummer Quan tity Size Article no 1 Arm Arm 1 03049040701 2 Abdeckung Cover 1 03049040702 3 Schraube Bolt 3 3 16 x1 4 4 Schaltschrank Electric Control Box 1 03049040704 5 Schraube Bolt 4 M6x10 6 Abd...

Page 66: ...OPTIMUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 1 0 2017 03 13 66 Originalbetriebsanleitung RD4 DE GB 6 9 Schaltplan Wiring diagram...

Page 67: ...OPTIMUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 1 0 2017 03 13 67 Originalbetriebsanleitung RD4 DE GB...

Page 68: ...ion switch counter clockwise Omron V 15 1ES 03049040S3 2 H1 Betriebsleuchte Power light ABB XB7 EVO BP 03049040H1 K2 Not Halt Relais Emergency stop relay Schneider RSB 1A120BD RXZE2S111M 03049040K2 B2...

Page 69: ...than 10 6 ml there is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm...

Page 70: ...es 0 5 based on initial filing Measures in accordance manufacturer s rec ommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubri cant circulation system Usage concentrat...

Page 71: ...ropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SPARTAN EP...

Page 72: ...Maccurat D68 ESSO Febis K68 LAMORA D 68 Mobil Vactra Oil No 2 Shell Tonna S2 M 68 Way lubricant X 68 le f r Hochfre quenzspindeln Oils for Built in spindles Huiles pour broches haute vitesse VG 68 De...

Page 73: ...high Chips do not come out of the drill hole Drill blunt No or too little cooling Select another speed Extract drill more often during work Sharpen or use new drill Use cooling agent Drill tip is runn...

Page 74: ...ges without notice 8 2 Terminology Glossary Term Explanation Drill drift Tool to release the bit or the drill chuck from the drill spindle Drill chuck Drill bit adapter Drill head Upper part of the ra...

Page 75: ...e transport box Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec ified...

Page 76: ...ng manual is disregarded Inattentive or incorrect handling and use of improper equipment Unauthorized modifications and repairs Insufficient installation and safeguarding of the machine Disregarding t...

Page 77: ...se 8 5 3 Disposal of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended an...

Page 78: ...ndicates that the product must not be handled as common household waste but that is needs to be disposed of at a central collection point for recycling Your contribution to the correct disposal of thi...

Page 79: ...ied EMC Directive 2014 30 EC Low Voltage Directive 2014 35 EC The safety objective meet the requirement of EC Directive 2006 42 EC The following harmonized standards were applied EN 1837 1999 A1 2009...

Page 80: ...ing 24 I Inspection 39 Installation 22 Intended use 8 L Load suspension point 19 M Machine switching on 33 Maintenance 38 39 Malfunctions 73 Misuse 9 O Obligations of the operating company 11 of the o...

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