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Optimum OPTIdrill B 40GSP Operating Manual Download Page 62

Version 2.1.1 - 2020-07-27

62

Originalbetriebsanleitung

B40 GSP

DE | EN

B40G

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Säule und Bohrtisch - Column and drilling table

Abb.7-11:   Säule und Bohrtisch - Column and drilling table

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Summary of Contents for OPTIdrill B 40GSP

Page 1: ...Operating manual Version 2 1 1 Geared drill Part no 3034403...

Page 2: ...l protection gear 15 1 12 Safety during operation 15 1 13 Safety during maintenance 16 1 13 1 Disconnecting and securing the geared drill 16 1 13 2 Using lifting equipment 16 1 13 3 Mechanical mainten...

Page 3: ...he required speed for your drilling machine 37 6 Maintenance 6 1 Safety 38 6 1 1 Preparation 39 6 1 2 Restarting 39 6 2 Inspection and maintenance 39 6 3 Repair 43 6 3 1 Customer service technician 43...

Page 4: ...ndix 9 1 Liability claims for defects warranty 73 9 2 Storage 74 9 3 Note regarding disposal options to reuse 74 9 3 1 Decommissioning 75 9 3 2 Disposal of the packaging of new devices 75 9 3 3 Dispos...

Page 5: ...aragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can p...

Page 6: ...keep this documentation close to the geared drill INFORMATION If you are unable to solve a problem using these operating instructions please contact us for advice Optimum Maschinen Germany GmbH Dr Ro...

Page 7: ...the staff or can lead to death CAUTION Danger of unsafe procedure that might cause injury to the staff or property damages ATTENTION Situation that could cause damage to the geared drill and products...

Page 8: ...ural changes which had not been performed by the company Optimum Maschinen Germany GmbH It is also part of intended use that observe the limits of the geared drill the operating manual is observed the...

Page 9: ...itable speed is set depending on the diameter of the drill the pressure must only be such that the drill can cut without load in case of too strong pressure the drill will get worn early or even might...

Page 10: ...will prevent it from being used by unauthorized staff The qualifications of the staff for the different tasks are mentioned below Operator The operator is instructed by the operating company about the...

Page 11: ...uctions by means of a signature check whether the staff is working safety and risk conscious and observe the operating instructions The operator must Obligations of the operator have obtained a traini...

Page 12: ...chine 1 9 Safety devices Use the geared drill only with properly functioning safety devices Stop the geared drill immediately if there is a failure on the safety device or if it is not function ing fo...

Page 13: ...on 0 by a padlock to prevent unauthorized or accidental activation When the main switch is off the power supply to the machine is completely inter rupted Img 1 3 Main switch Except for the areas marke...

Page 14: ...Check them regularly 1 10 Safety check Check the geared drill before each start up or at least once per shift Inform the person respon sible immediately of any damage defect or change in operating fu...

Page 15: ...sharp edges Use safety shoes when you assemble disassemble or transport heavy components 1 12 Safety during operation We specially point out the specific dangers when working with and on the geared d...

Page 16: ...erous voltages are switched off Excepted are only the positions which are marked with the adjoining pictogram Attach a warning sign on the machine 1 13 2 Using lifting equipment WARNING The use of uns...

Page 17: ...fter modifications or repairs prior to recommissioning and at certain intervals The deadlines must be set so that arising foreseeable defects can be detected in time The relevant electro technical rul...

Page 18: ...steel mm 35 Tapping in steel mm M 24 Drilling capacity in cast mm 45 Tapping in cast mm M 30 Throat mm 350 Sleeve travel mm 180 2 3 Spindle seat Spindle seat MT4 Spindle sleeve feed mm rev 2 stages 0...

Page 19: ...use it reliably to determine if further precaution measures are required or not The following factors influence the actual degree of the noise exposure of the operator Characteristics of the working...

Page 20: ...27 20 Translation of original instruction B40 GSP EN B40GSP_GB_2 fm 2 11 Dimensions Img 2 1 Dimensions B40GSP A A A A 560 545 120 2280 935 760 545 560 705 150 350 730 150 386 32 18 320 Schwerpunkt Ce...

Page 21: ...uspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect c...

Page 22: ...d 3 3 Scope of delivery Check the machine immediately after delivery for transport damage missing parts and loose locking bolts Compare the scope of delivery with the attached packing list 3 4 Transpo...

Page 23: ...foundation is horizontal with a spirit level Check that the foundation has sufficient load bearing capacity and rigidity The total weight is 500 kg Place the geared drill on the provided foundation F...

Page 24: ...lean the machine Your new machine must be completely cleaned after it is unpacked to ensure that all moving parts and sliding surfaces are not damaged when the machine is operated Each unit leaves the...

Page 25: ...chine is installed ready for operation with a 400V three phase plug Please verify if the type of current voltage and protection fuse correspond to the values specified A protective earth ground wire c...

Page 26: ...elivers if it turns in the wrong direction Due to the wrong turning direction the pump is destroyed within a short time Img 3 4 Coolant pump coolant filler hole 3 10 Warming up the machine ATTENTION I...

Page 27: ...Handling 4 1 Control and indicating elements 2 4 7 1 5 6 8 9 Pos Designation Pos Designation 1 Gear selector for speed increments 2 Control panel 3 Drill chuck protection 4 Spindle sleeve lever 5 Dri...

Page 28: ...ing element on the control panel Operating mode selection switch Threading or Drilling is selected with the selection switch Drill depth stop The geared drill has two micro switches in the depth stop...

Page 29: ...itch switches to the set position of the drilling depth stop The micro switch activates the function of the push button change of direction The function of the micro switch is only active in the tappi...

Page 30: ...ndle feed the feed is switched off when it reaches the set value The sleeve is returned to its initial position by spring force 4 4 Spindle sleeve feed Spindle sleeve feed can be manual or automatic 4...

Page 31: ...he sleeve feed is activated When the preset depth is reached the drill depth stop pushes the feed lever mechanically down and disables the automatic drill feed The drilling sleeve returns to the top p...

Page 32: ...an the conical seat in the drilling spindle and at the taper man drel of the tool or the drill chuck Press the taper mandrel into the drilling spindle 4 6 Cooling WARNING Ejection and overflowing of c...

Page 33: ...emulsion as a cooling agent This can be acquired from authorised distributors Make sure that the cooling agent is being collected Respect the environment when disposing of any lubricants and coolants...

Page 34: ...nt and not too fast The spindle sleeve is returned to its initial position by the return spring WARNING Seizing of clothes and or hair Make sure to wear well fitting work during drilling work Do not u...

Page 35: ...e 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0 05 0 10 0 20 0 30 0 40 Thermosettin...

Page 36: ...1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873 18 0 71 106 142 177 212 265 318 354 442 53...

Page 37: ...The chisel edge is positioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recommended work...

Page 38: ...ely using proper oil absorption methods and dispose of them in accordance with current legal requirements on the environment Collect leakages Do not re introduce liquids split outside the system durin...

Page 39: ...efore starting the machine you must be sure that no dangers generated for persons the machine is not damaged 6 2 Inspection and maintenance The type and level of wear depends to a large extent on the...

Page 40: ...Drill head Oil level of the gear of the drilling spindle sleeve Check the oil level in the inspection glass The glass oil level deposed should be half covered Abb 6 2 Oil level of the gear of the dril...

Page 41: ...from the drain hole Img 6 4 Changing the oil in the gear of the drilling spindle sleeve Re fill the gear with gear oil Approx consumption 4 5 litres Pay attention to the correct level Operating materi...

Page 42: ...consumption 0 5 litres Pay attention to the correct level Operating material on page 19 Img 6 7 Changing the oil in the gear for the spindle sleeve feed Every month Drill column and toothed rack Lubr...

Page 43: ...n these operating instructions Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating ins...

Page 44: ...is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm mg a CAUTION Comply...

Page 45: ...nitial filing Measures in accordance manufacturer s recommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubricant circulation system Usage concentration Manual refracto...

Page 46: ...hnung Machines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare parts list Die Seriennu...

Page 47: ...Version 2 1 1 2020 07 27 47 Originalbetriebsanleitung B40 GSP DE EN B40GSP_parts fm 7 4 Getriebe Bohrspindel Gear box main spindel Abb 7 1 Getriebe Bohrspindel Gear box main spindel A B C D E F...

Page 48: ...ts fm 7 5 Getriebe Bohrspindel 1 von 4 Gear box main spindel 1 of 4 Abb 7 2 Getriebe Bohrspindel 1 von 4 Gear box main spindel 1 von 4 A B 221 222 223 235 225 226 227 228 244 230 231 232 225 235 234 2...

Page 49: ...DE EN B40GSP_parts fm 7 6 Getriebe Bohrspindel 2 von 4 Gear box main spindel 2 of 4 Abb 7 3 Getriebe Bohrspindel 2 von 4 Gear box main spindel 2 von 4 C D 254 252 253 257 264 256 261 239 269 260 261 2...

Page 50: ...ung B40 GSP DE EN B40GSP_parts fm 7 7 Getriebe Bohrspindel 3 von 4 Gear box main spindel 3 of 4 Abb 7 4 Getriebe Bohrspindel 3 von 4 Gear box main spindel 3 von 4 E F 203 204 205 206 199 197 191 196 1...

Page 51: ...anleitung B40 GSP DE EN B40GSP_parts fm 7 8 Getriebe Bohrspindel 4 von 4 Gear box main spindel 4 of 4 Abb 7 5 Getriebe Bohrspindel 4 von 4 Gear box main spindel 4 von 4 209 213 180 185 182 183 211 212...

Page 52: ...5 Gabel Fork 2 03334400183 196 Hebel Lever 1 03334403196 197 Welle Shaft 1 03334400187 199 Stift Pin 2 03334400189 201 Hebel Lever 2 03334400191 202 Aufnahme Hub 1 03334400192 203 Aufnahme Hub 1 03334...

Page 53: ...deckung Cover 1 251 Abdeckung Cover 1 252 Innensechskantschraube Socket head screw 3 GB 70 85 M6 x 20 03334400241 253 Zylinderstift Straight pin 1 GB 119 86 B 10 x 35 03334400242 254 Lagerdeckel Beari...

Page 54: ...Version 2 1 1 2020 07 27 54 Originalbetriebsanleitung B40 GSP DE EN B40GSP_parts fm 7 9 Vorschubgetriebe Feed gear box Abb 7 6 Vorschubgetriebe Feed gear box A B C D E...

Page 55: ...parts fm 7 10 Vorschubgetriebe 1 von 4 Feed gear box 1 of 4 Abb 7 7 Vorschubgetriebe 1 von 4 Feed gear box 1 of 4 A B C 140 138 139 131 137 141 142 136 135 134 130 144 153 152 150 151 149 148 148 149...

Page 56: ...eitung B40 GSP DE EN B40GSP_parts fm 7 11 Vorschubgetriebe 2 von 4 Feed gear box 2 of 4 Abb 7 8 Vorschubgetriebe 2 von 4 Feed gear box 2 of 4 D E 41 40 43 44 45 45 42 47 49 50 51 68 52 53 54 51 54 57...

Page 57: ...2 Vorschubgetriebe 3 von 4 Feed gear box 3 of 4 Abb 7 9 Vorschubgetriebe 3 von 4 Feed gear box 3 of 4 122 123 124 1S14 125 126 104 103 127 1S15 109 118 114 71 115 113 75 105 127 107 106 112 169 119 12...

Page 58: ...anleitung B40 GSP DE EN B40GSP_parts fm 7 13 Vorschubgetriebe 4 von 4 Feed gear box 4 of 4 Abb 7 10 Vorschubgetriebe 4 von 4 Feed gear box 4 of 4 92 2 92 1 92 90 91 96 73 73 72 73 43 282 283 284 285 2...

Page 59: ...042SR62I 57 Nabe Hub 1 0333440357 58 Scheibe Washer 1 60 Pinolenhebel Level 1 0333440360 61 Griff Handle 1 0333440361 63 Getriebedeckel Feed box cover 1 0333440363 CPL Vorschubgetriebe Feed Gear box 1...

Page 60: ...raube Socket head screw 4 GB 70 85 M10 x 25 125 Scheibe Washer 4 DIN 125 A 4 3 126 Sechskantmutter Hexagon nut 4 ISO 4032 M4 127 Scheibe Washer 10 DIN 125 A 5 3 128 Ringschraube Ring bolt 1 DIN 580 M1...

Page 61: ...Innensechskantschraube Socket head screw 2 GB 70 85 M3 x 12 279 Aufnahme Collet 1 03334400279 280 Scheibe Washer 10 DIN 125 A 5 3 281 Innensechskantschraube Socket head screw 2 GB 70 85 M5 x 12 282 F...

Page 62: ...nleitung B40 GSP DE EN B40GSP_parts fm 7 14 S ule und Bohrtisch Column and drilling table Abb 7 11 S ule und Bohrtisch Column and drilling table 1 21 22 23 37 27 33 34 14 13 12 35 11 10 9 8 15 31 30 1...

Page 63: ...40011 12 Gewindestange Handle shaft 3 0333440012 13 Innensechskantschraube Socket head screw 2 GB 70 85 M14 x 60 14 Platte Plate 1 15 Zahnrad Gear 1 0333440015 16 Innensechskantschraube Socket head sc...

Page 64: ...Ersatzteilliste Bohrfutterschutz Spare part list drilling chuck protection Pos Bezeichnung Designation Menge Gr e Artikelnummer Qty Size Item no 1 Innensechskantschraube Socket head screw 1 GB 70 85 M...

Page 65: ...110 120 130 140 150 160 170 180 optimum maschinen de Master Labels 1 8 E D F B A C 1 2 1 2 1 2 D 50 100 125 250 345 690 E 75 150 180 365 500 1015 F 110 215 260 520 725 1450 A B C A B C D E F Master La...

Page 66: ...Version 2 1 1 2020 07 27 66 Originalbetriebsanleitung B40 GSP DE EN B40GSP_parts fm 7 17 Schaltplan Wiring diagram Abb 7 14 Schaltplan Wiring diagram...

Page 67: ...2 Wahlschalter Betriebsart Operating mode switch 1 K3SS1 10B KCBH 30 03334400SA2 1S14 Endschalter oben Limited switch high 1 JW2 11 1S15 Endschalter unten Limited switch low 1 JW2 11 1S16 Schalter Aut...

Page 68: ...Version 2 1 1 2020 07 27 68 Originalbetriebsanleitung B40 GSP DE EN B40GSP_parts fm...

Page 69: ...150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SPAR...

Page 70: ...broches haute vitesse VG 68 Deol BG 68 Emergol HLP D68 Spartan EP 68 Druck l KLP 68 C Shell Omala 68 Fett f r Zentralschmierung Flie fett Grease for central lubrica tion Graisse pour lubrification ce...

Page 71: ...or the taper mandrel Dirt grease or oil on the taper inside of the drill chuck or on the taper surface of the drill spindle Clean surfaces well Keep surfaces free of grease Motor does not start Motor...

Page 72: ...ring Working spindle moves up and down Adjustment strip loose Clamping chuck is loose Tool is blunt Workpiece is loose Readjust bearing slack or replace bearing Readjust bearing clearance fixed bearin...

Page 73: ...arranty claims Using the product beyond the technical options and proper use in particular due to over straining of the machine Any defects arising by one s own fault due to faulty operations or if th...

Page 74: ...ntal conditions than those given here 9 3 Note regarding disposal options to reuse Please dispose of your device environmentally friendly by disposing of scrap in a professional way Please neither thr...

Page 75: ...Disposing of the old device INFORMATION Please make sure in your own interest and in the interest of the environment that all component parts of the machine will be disposed of in the provided and ad...

Page 76: ...ist but that is needs to be delivered to a central collection point for recy cling Your contribution to the correct disposal of this product will protect the environment and the health of your fellow...

Page 77: ...EU Restriction of the use of certain hazardous substances in electrical and elec tronic equipment 2015 863 EU The following harmonized standards were applied EN 12717 2001 Machine tools Safety Drillin...

Page 78: ...L Lubrication 25 M Maintenance 38 Malfunctions 71 Misuse 8 O Obligations of the operating company 11 of the operator 11 Operating material 19 Operator positions 11 operator s log 38 P Personal protec...

Page 79: ...Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Artikelnr und wir unterbreiten Ihnen ein Angebot Allgemeine Betriebsmittel le und Schmie...

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