Optimum 3336090 Operating Manual Download Page 1

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Operating Manual

Version 1.0.4

Milling machine

Part no. 3336090

Summary of Contents for 3336090

Page 1: ...GB Operating Manual Version 1 0 4 Milling machine Part no 3336090...

Page 2: ...fety during operation 15 1 13 Safety during maintenance 15 1 14 Switching off and securing the milling machine 15 1 15 Using lifting equipment 16 1 16 Mechanical maintenance work 16 1 17 Accident repo...

Page 3: ...9 Moving the spindle head holder forward or back 34 4 10 Moving the cross table left or right X axis 34 4 10 1 Manual movement on the X axis 34 4 10 2 Switching the automatic table feed X axis on off...

Page 4: ...Milling table adjusting 75 7 7 Fr skopf Milling head 78 7 8 Fr skopf Milling head 79 7 9 Fr skopf Milling head 80 7 10 Fr skopf Milling head 82 7 11 Fr skopf Milling head 83 7 12 Vorschubgetriebe X A...

Page 5: ...as well as its long service life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and inform...

Page 6: ...might arise for you or others if these instructions are not observed informs you about how to avoid dangers In addition to these operation instructions please observe the applicable laws and regulatio...

Page 7: ...cause serious injury or death CAUTION A danger or unsafe procedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the milling machine and product...

Page 8: ...an described above or modified without the approval of Maschinen Germany GmbH then the milling machine is being used improperly We will not be held liable for any damages resulting from any operation...

Page 9: ...s the machine is no longer being used as intended This causes the warranty to be null and void When pro cessing carbons graphite and carbon fibre reinforced carbons and similar materials the machine c...

Page 10: ...m the mains when cleaning or main tenance work is carried out WARNING The milling machine may only be used with fully functional safety devices Disconnect the milling machine immediately whenever you...

Page 11: ...and any possible risks of improper behaviour 1 7 2 Authorized persons INFORMATION Sufficient expertise is required for working on the milling machine No one must work on the machine without having the...

Page 12: ...ng machine immediately if there is a failure on the safety device or becomes inef fective This is your responsibility If a safety device has been activated or has failed the milling machine must only...

Page 13: ...the maximum possible braking torque The spindle drive continues to run for a while depending on the moment of inertia of all components and the mass of the tool in use Press the emergency stop push b...

Page 14: ...d Protect your face and your eyes Wear a safety helmet with facial protection when performing work where your face and eyes are exposed to hazards Wear protective gloves when handling pieces or tools...

Page 15: ...g extinguishing agents are permissible solid extinguishing agent of fire class D fires involving metals dry covering salts for magnesium a mixture of sand and cast chips argon Ar or nitrogen N2 If fin...

Page 16: ...ed to an accident near misses There are many possible causes for near misses The sooner they are notified the quicker the causes can be eliminated INFORMATION We provide information about the specific...

Page 17: ...use the inspection intervals in the maintenance section as reference values 1 20 Clamping devices for workpieces and tools ATTENTION Attention when taking over existing clamping devices Pleased thorou...

Page 18: ...nnection Total connection 3 x 400V 50Hz 60 Hz Fusing performed by the operator 16 A 2 2 Vertical spindle Drive motor 2 2 kW Speed 90 2000 rpm Gear stages 8 Spindle seat ISO 40 DIN 2080 Draw bar M16 Sp...

Page 19: ...ndwheel scale 2 5 Travels X axis automatic manual mm 680 750 Y axis manual mm 230 Z axis manual mm 360 2 6 Dimensions Installation plan on page 24 Total weight kg 1300 2 7 Work area Keep a work area o...

Page 20: ...duction engineering factors e g speed material and clamping conditions INFORMATION The specified numerical value represents the emission level and does not necessarily a safe working level Though ther...

Page 21: ...uspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect c...

Page 22: ...maged when unpacking If damage is discovered the carrier and or ship per must be notified immediately so the necessary steps can be taken to register a complaint Examine the complete machine carefully...

Page 23: ...ARNING Before lifting the milling machine check that all clamping screws of the milling table and the spindle head are tightened The milling machine is lifted with a forklift on the machine base The c...

Page 24: ...t mat and or slip resistant flooring must be at least R11 in accordance with BGR 181 The deter mination of this requirement resulted in the risk assessment of the machine The used shoes must be suitab...

Page 25: ...mind accessibility for installation and maintenance works Ensure adequate lighting is available minimum value 500 Lux measured at the tool tip In the event of a lower level of lighting additional ill...

Page 26: ...ntre in the inner drill holes with the anchor screws Roughly align the machine Fill the drill holes with concrete and allow to set Aligning the machine Place a machine spirit level 0 04mm m on the cro...

Page 27: ...pliance with the recommendation of OPTIMUM or of the manufacturer of the clamping devices ATTENTION Before commissioning the machine all bolts fastenings and protections must be checked and retightene...

Page 28: ...ctor from the machine to the electrical cabinet in such a way as to prevent a trip hazard WARNING The three phase electrical connection may only be performed by an electrician or under the guidance an...

Page 29: ...tion Control panel with DRO 7 Table feed gear X axis 2 Spindle vertical milling 8 Table feed engaging lever 3 Spindle horizontal milling 9 Vertical milling spindle gear 4 Y axis handwheel for cross ta...

Page 30: ...TION The control turns on only when all actuators such as the feed lever is in the neutral position Switch the control on Press the push button for vertical milling or horizontal milling Observe the d...

Page 31: ...ure and draw bar M16 Clean the conical seat in the milling head Clean the cone of your tool Check that the driving blocks are firmly seated Put the tool holder with tool from below into the steep tape...

Page 32: ...ith HM m min 100 200 30 100 300 400 Tool diameter mm shell end mill helical milling cutter Steel 10 25 m min Grey cast iron 10 22 m min Al alloy hard ened 150 350 m min Speed rpm 35 91 227 91 200 1364...

Page 33: ...d 0 08 0 25 1 mm rev Set the feed rate Pull out the spindle sleeve lever The lever is released when the depth stop comes into contact with the adjusting nut Switch on the clockwise spindle rotation Im...

Page 34: ...oving the cross table left or right X axis There are two ways of moving the cross table on the X axis By turning the handwheel on the milling table With the automatic table feed 4 10 1 Manual movement...

Page 35: ...lector lever Loosen clamping lever on the cross table In this context absolutely pay attention that the clamping nuts of the adjustable end stop switch are well tightened Turn the direction lever for...

Page 36: ...the required feed direction In order to switch off the rapid traverse turn the direction lever for table feed motion to the neutral position 4 11 Moving the cross table forward back Y axis Loosen the...

Page 37: ...y disc Turn the square head until the milling head is in the zero position Retighten the nuts INFORMATION The milling head should be aligned after resetting to the initial position with a dial indicat...

Page 38: ...ched on and off via a push button on the control panel The amount of cooling lubricant can be regulated using the dosing tap The friction generated during rotation can cause the edge of the tool to be...

Page 39: ...eted the position indicator changes to the normal indicator status The digital position indicator displays the last data before it is switched off The selected coordinates and the selected tool The me...

Page 40: ...representational accuracy value will be shown accordingly P 14 Z0 Y axis P 15 Y axis P 16 X axis Correction factor Linear error compensation coefficient The value range for linear error compensation...

Page 41: ...ied delivery state with machine tool Please record the values before making any changes P 13 50 P 07 P 14 50 P 08 P 15 50 P 09 P 10 P 11 P 12 P 13 P 14 P 15 P 16 P 17 P 18 P 19 P 20 Letters Symbols on...

Page 42: ...ut Radius or Diameter X axis display when used on lathes Shift key Metric inches Display of values in the metric system in the Anglo American measurement sys tem Reference marker function for setting...

Page 43: ...ultiplication Division Coordinate points along a diagonal line Coordinate points along a diagonal line on page 46 Coordinate points on a circle Coordinate Points on a Circle or Arc on page 47 Inclined...

Page 44: ...values are now transferred to the axis display Example Setting the values After pressing the reference mark function the following values should be set 0 500 for the X axis 10 for the Y axis and 0 for...

Page 45: ...ton to start the calculator The LED lights up The number field of the rotation speed indicator is used as the input and result field To exit from the Calculator function press the button Keys to add t...

Page 46: ...line on the coordinate axis X Y 2 1 L_A Angle of the line on the coordinate axis Y Z 3 1 L_A Angle of the line on the coordinate axis X Z Press the key to select X Y Y Z or X Z as the coordinate axis...

Page 47: ...mly spaced coordinate points are defined The set coordinate points on the circle or arc run counterclockwise Coordinate point 2 is located counterclockwise of coordinate point 1 The parameters are dis...

Page 48: ...f the circle or arc in the coordinate plane X Y 2 2 C_d Diameter of the circle or arc in the coordinate plane Y Z 3 2 C_d Diameter of the circle or arc in the coordinate plane X Z To enter the diamete...

Page 49: ...n to exit from the function Parameter Description 1 5 E_A End angle X Y 2 5 E_A End angle Y Z 3 5 E_A End angle X Z To enter the end angle on the coordinate plane use the numeric keys and confirm with...

Page 50: ...of the selected coordinate plane read 0 000 INFORMATION Press the button to temporarily interrupt the function The display returns to the normal display status Press the 0 key again to continue with...

Page 51: ...eters Parameter Description 1 1 ACE Midpoint of the arc on the coordinate plane X Y 2 1 ACE Midpoint of the arc on the coordinate plane Y Z 3 1 ACE Midpoint of the arc on the coordinate plane X Z Pres...

Page 52: ...se the numeric keys 0 or 1 0 Machining mode of the arc from the inside 1 Machining mode of the arc from the outside Confirm with the key Parameters Description 1 4 CU_d Milling tool diameter X Y 2 4 C...

Page 53: ...ion Y Z 3 6 E_Po End position X Z To enter the end position use the numeric keys and confirm with the key Parameters Description 1 7 CUF Machining depth X Y 2 7 CUF Machining depth Y Z 3 7 CUF Machini...

Page 54: ...ON The Save function for tool data only works when the Reference Mark function is activated Reference marker function on page 44 Saved values remain even by loss of electric power Example Tool data nr...

Page 55: ...ries of persons working on the milling machine damage to the milling machine Maintenance and repair work on the milling machine must be carried out by qualified technical personnel only Validation Che...

Page 56: ..._5 fm 6 2 Overview of lubrication points Pos Designation Item Designation 1 Vertical spindle gear 5 Guide track 2 Fine feed 6 Y axis 3 Spindle sleeve 7 Guide track 4 Horizontal spindle gear 8 Guide tr...

Page 57: ...con ditions Technical specification on page 18 Interval Where What How Start of work after every maintenance or repair work Milling machine Safety check on page 14 Start of work after every maintenanc...

Page 58: ...the oil will heat up and will slightly penetrate from the opening Unscrew the screw from the drain hole Unscrew the screw from the filler hole Close the drain hole if no more oil drains Fill up to th...

Page 59: ...nscrew the screw from the drain hole Unscrew the screw from the filler hole Img 6 3 Filler hole feed gear Close the drain hole if no more oil drains Fill up to the middle of the reference mark of the...

Page 60: ...il the movement in the respective guideway is still easily possible Img 6 4 V ledge Dismantle the wiper plate and wiper in order to reach the adjustment screw Img 6 5 Y axis V ledge As required but at...

Page 61: ...aschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service techni cian can only be made via your specialist dealer If...

Page 62: ...is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm mg a CAUTION Comply...

Page 63: ...nitial filing Measures in accordance manufacturer s recommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubricant circulation system Usage concentration Manual refracto...

Page 64: ...h die Seriennummer Ihrer Fr smaschine zu erhalten Ihre MT60 Fr smaschine kann sich erheb lich in diversen Teilen und deren Kompatibilit t zu anderen MT60 Fr smaschinen unterschei den Bitte haben Sie V...

Page 65: ...Version 1 0 4 2020 8 4 65 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 4 Maschinenfu und S ule Base Column A...

Page 66: ...Version 1 0 4 2020 8 4 66 Originalbetriebsanleitung MT60 DE EN MT60_parts fm B...

Page 67: ...Version 1 0 4 2020 8 4 67 Originalbetriebsanleitung MT60 DE EN MT60_parts fm C...

Page 68: ...Version 1 0 4 2020 8 4 68 Originalbetriebsanleitung MT60 DE EN MT60_parts fm D...

Page 69: ...1 03336090119 20 lschauglas Oil Sight Glass 1 03336090120 21 lverschluss Oil Plug 1 10 1x8 03336090121 22 lverschluss Oil Plug 1 M16 1 5x8 03336090122 23 Abdeckung Cover 1 03336090123 24 Dichtung Gas...

Page 70: ...orm Gear 1 03336090164 65 Befestigungsschraube Locating Screw 1 03336090165 66 Kugellager Ball Bearing 2 51102 04051102 67 Zahnrad Gear 1 03336090167 68 Anzeigeplatte Indicator Plate 1 03336090168 69...

Page 71: ...60901109 110 Nutwelle Spline Shaft 1 033360901110 111 Passfeder Key 1 10x55 033360901111 112 Sicherungsring Ext Retaining Ring 1 34mm 042SR34W 113 Zahnrad Gear 1 27 32 22T 033360901113 114 O Ring O Ri...

Page 72: ...Version 1 0 4 2020 8 4 72 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 5 Fr stisch Milling table Img 7 1 Fr stisch Mill table...

Page 73: ...Leitspindel Long Lead Screw 1 03336090218 19 Lagergeh use Bearing Housing 1 03336090219 20 Kegelstift Taper Pin 1 6x40 03336090220 21 Passfeder Key 2 6x22 03336090221 22 Gewindebuchse Threaded Bushin...

Page 74: ...ng MT60 DE EN MT60_parts fm 44 Schraube Screw 4 M6x25 45 Buchse Bush 1 03336090245 46 Skalenring Scale ring 1 03336090246 47 Spannmutter Clamping nut 1 03336090247 48 Ring Ring 1 03336090248 49 Schrau...

Page 75: ...Version 1 0 4 2020 8 4 75 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 6 Fr stischverstellung Milling table adjusting Img 7 2 Fr stischverstellung Milling table adjusting...

Page 76: ...6090315 16 Kegelzahnrad Conical Gear 1 03336090316 17 Rundmutter Circular Nut 2 M16x1 5 03336090317 18 Kegelzahnrad Conical Gear 1 03336090318 19 Kugellager Ball Bearing 1 51105 04051105 20 Manschette...

Page 77: ...ebsanleitung MT60 DE EN MT60_parts fm 41 Verschlussh lse Lock Sleeve 1 03336090341 42 Kegelstift Taper Pin 1 5x40 03336090342 43 Klemmgriff Lock Handle 1 03336090343 44 Kugelknopf Ball Knob 1 03336090...

Page 78: ...Version 1 0 4 2020 8 4 78 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 7 Fr skopf Milling head Img 7 3 Fr skopf Milling head...

Page 79: ...Version 1 0 4 2020 8 4 79 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 8 Fr skopf Milling head Img 7 4 Fr skopf Milling head...

Page 80: ...Version 1 0 4 2020 8 4 80 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 9 Fr skopf Milling head...

Page 81: ...Version 1 0 4 2020 8 4 81 Originalbetriebsanleitung MT60 DE EN MT60_parts fm Img 7 5 Fr skopf Milling head...

Page 82: ...Version 1 0 4 2020 8 4 82 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 10 Fr skopf Milling head Img 7 6 Fr skopf Milling head...

Page 83: ...Version 1 0 4 2020 8 4 83 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 11 Fr skopf Milling head Img 7 7 Fr skopf Milling head...

Page 84: ...33360904514 515 Niedrige Sechskantmutter Thin Hex Nut 1 M4 0 7 516 Stiftschraube Set Screw 1 M4 0 7x16 517 Gewindestift Threaded Pin 1 M6 1 518 Hebel Lever 1 033360904518 519 Stift Pin 1 033360904519...

Page 85: ...6 1x8 033360904563 564 Innensechskantschraube Cap Screw 1 M12 1 75x30 565 Flache Scheibe Flat Washer 1 12mm 566 Innensechskantschraube Cap Screw 1 12 1 75x30 567 Sicherungsscheibe Lock Washer 1 12mm 0...

Page 86: ...606 Kugellager Ball Bearing 1 6004ZZ 0406004ZZ 607 O Ring O Ring 1 47 5x2 65 033360904607 608 Manschette Collar 1 033360904608 609 Welle Shaft 1 033360904609 610 Abdeckung Cover 1 033360904610 611 Ku...

Page 87: ...ntact Bearing 1 7008AC 653 Kugellager Ball Bearing 1 32012 04032012 654 Distanzst ck Spacer 1 033360904654 655 Pinole Quill 1 033360904655 656 Abdeckung Cover 1 033360904656 657 Innensechskantschraube...

Page 88: ...nopf Ball Knob 1 033360904697 698 Druckfeder Compression Spring 1 033360904698 699 Abdeckung Cover 1 033360904699 700 Welle Shaft 1 033360904700 701 Sicherungsschraube Lock Bolt 1 033360904701 702 Gri...

Page 89: ...x10 727 Buchse Bushing 1 033360904727 728 O Ring O Ring 1 11 8x1 8 033360904728 729 Kegelstift Taper Pin 1 4x45 033360904729 730 Welle Shaft 1 033360904730 731 Kegelstift Taper Pin 1 4x30 033360904731...

Page 90: ...Version 1 0 4 2020 8 4 90 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 12 Vorschubgetriebe X Achse Feed gear X Axis 1 3 Abb 7 8 Vorschubgetriebe X Achse Feed gear X Axis 1 3...

Page 91: ...Version 1 0 4 2020 8 4 91 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 13 Vorschubgetriebe X Achse Feed gear X Axis 2 3 Abb 7 9 Vorschubgetriebe X Achse Feed gear X Axis 2 3...

Page 92: ...Version 1 0 4 2020 8 4 92 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 14 Vorschubgetriebe X Achse Feed gear X Axis 3 3 Abb 7 10 Vorschubgetriebe X Achse Feed gear X Axis 3 3...

Page 93: ...5 016 Grundplatte Side plate 2 03336090816 017 Zylinderstift Cylindrical pin 2 6x24 018 Innensechskantschraube Socket head screw 4 M10x20 019 Kegelstift Taper pin 2 5x24 020 Verschlussschraube Plug sc...

Page 94: ...061 Passfeder Fitting key 1 4x14 042P4414 062 R ndelschraube Knurled screw 1 03336090862 063 Federring Spring washer 1 6 064 Motor Motor 2 03336090864 065 Dichtung Seal 1 03336090865 066 Schnecke Worm...

Page 95: ...on Menge Gr sse Artikelnummer Qty Size Item no 1 R ndelschraube Knurled screw 1 033360907 2 Halterung Fixture 1 0302024149CPL 3 Mikroschalter Microswitch 1 4 Platte Plate 1 5 Alu Profil Aluminium prof...

Page 96: ...Bearing part list Pos Bezeichnung Designation Menge Gr sse Artikelnummer Qty Size Item no 1 Lager Bearing 2 6009 P5 0406009R 2 Lager Bearing 1 6009 P5 0406009R 3 Lager Bearing 1 32010 P5 04032010 4 La...

Page 97: ...Version 1 0 4 2020 8 4 97 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 16 Schaltplan Wiring diagram 1 2...

Page 98: ...Version 1 0 4 2020 8 4 98 Originalbetriebsanleitung MT60 DE EN MT60_parts fm 7 17 Schaltplan Wiring diagram 2 2...

Page 99: ...150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SPAR...

Page 100: ...r broches haute vitesse VG 68 Deol BG 68 Emergol HLP D68 Spartan EP 68 Druck l KLP 68 C Shell Omala 68 Fett f r Zentralschmierung Flie fett Grease for central lubrica tion Graisse pour lubrification c...

Page 101: ...he clamping chuck Taper cannot be inserted in quill Remove any dirt grease or oil from the internal conical surface of the spindle sleeve or the taper Clean surfaces well Keep surfaces free from greas...

Page 102: ...earing Spindle moves up and down Adjustment strip loose Chuck loose Tool is blunt The workpiece is not fastened Readjust the bearing slack or replace the bearing Readjust bearing slack fixed bearing A...

Page 103: ...D 96103 Hallstadt does not grant any further warranties unless they are listed below or were promised in the framework of a sin gle contractual provision The processing of the liability claims or of...

Page 104: ...earest approaches the intent of the guarantor and remains within the framework of the limits of liability and warranty which are specified by this contract is deemed agreed 9 5 Storage ATTENTION Incor...

Page 105: ...up and supplied to the waste paper collection The films are made of polyethylene PE and the cushion parts are made of polystyrene PS These materials can be reused after reconditioning if they are pas...

Page 106: ...ry request the product specific data sheets 9 7 Disposal through municipal collection facilities Disposal of used electrical and electronic components Applicable in the countries of the European Union...

Page 107: ...led or machined Draw bar Threaded rod to fix the taper mandrel in the quill Drill chuck Drill bit adapter Collet Holder for end mill Drill mill head Upper part of the milling machine Quill Hollow shaf...

Page 108: ...MC Directive 2014 30 EU Restriction of the use of certain hazardous substances in electrical and elec tronic equipment 2015 863 EU The following harmonized standards were applied EN 13128 2001 A2 2009...

Page 109: ...aintenance Inspection 55 Malfunctions 101 Master switch 13 15 Milling head swivelling 34 turning 37 Zero position 37 Mounting anchored 25 O Obligations of the operating company 11 of the operator 12 O...

Page 110: ...Zubeh r OPTImill Zubeh r Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Artikelnr ein und wir unterbreiten Ihnen ein Angebot Allgemeine...

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