OPTIMUM Maschinen 3034350 Operating Manual Download Page 17 | Manualshive

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Safety

Version 1.0.2 - 2020-07-06

17

Translation of original instruction

DH 40CT | DH 40CTP

EN

D

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4

0

CT_DH40CTP_G

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1.17

Inspection deadlines

Define and document the inspection deadlines for the machine in accordance with § 3 of the
Factory Safety Act and perform an operational risk analysis in accordance with § 6 of the Work
Safety Act. The inspection intervals in the maintenance section should be used as reference
values.

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Summary of Contents for 3034350

Page 1: ...GB Operating Manual Version 1 0 2 Gearbox drilling milling machine Part no 3034351 Part no 3034350 DH40CTP DH40CT...

Page 2: ...tive equipment 14 1 12 Safety during operation 15 1 13 Safety during maintenance 15 1 13 1 Switching off and securing the drilling milling machine 15 1 14 Using lifting equipment 16 1 14 1 Mechanical...

Page 3: ...head 32 4 10 2 Turning the spindle head 32 4 10 3 Lifting and lowering the spindle head 33 4 11 Tool holder 33 4 11 1 Fitting the drill chuck 33 4 11 2 Unfitting the drill chuck 33 4 11 3 Installatio...

Page 4: ...ng table 59 6 8 Schaltplan Wiring diagram 61 6 8 1 Teileliste Elektrik Parts list electrical components 62 7 Malfunctions 8 Appendix 8 1 Copyright 67 8 2 Terminology Glossary 67 8 3 Storage 67 8 4 Lia...

Page 5: ...ntenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly devi...

Page 6: ...Rating plate 1 1 1 Machine variants DH40CT Drilling milling machine without automatic spindle sleeve feed DH40CTP Drilling milling machine with automatic spindle sleeve feed provides further instructi...

Page 7: ...serious injury or death CAUTION A danger or unsafe procedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the drilling milling machine and produ...

Page 8: ...hine is being used improperly We will not be held liable for any damages resulting from any operation which is not in accord ance with the intended use We expressly point out that the guarantee will e...

Page 9: ...e tool and to improve the surface quality Clamp the cutting tools and workpieces on clean clamping surfaces Sufficiently lubricate the machine Set the bearing clearance and guides correctly Recommenda...

Page 10: ...40 CTP is equipped with an automatic quill feed The higher the speed at the quill the higher the automatic feed 1 6 Qualification of personnel 1 6 1 Target group This manual is addressed to the operat...

Page 11: ...anufacturer The operating company must Obligations of the operating company train the personnel instruct the personnel in regular intervals at least once a year on all safety regulations relevant to t...

Page 12: ...rd 1 9 Safety devices The drilling milling machine must only be operated with fully functional safety devices Stop the drilling milling machine immediately if there is a failure on the safety device o...

Page 13: ...ck When the master switch is switched off the power supply to the machine is completely inter rupted Except for the areas marked by the pictogram in the margin In these areas there might be volt age e...

Page 14: ...le 1 11 Personal protective equipment For some works you need personnel protective equipment as protective equipment These are Safety helmet protective glasses or face guard protective gloves safety s...

Page 15: ...tion maintenance and repair Do not work on the drilling milling machine if your concentration is reduced for example because you are taking medication Observe the accident prevention regulations issue...

Page 16: ...ipment checked regularly Immediately eliminate all defects such as loose connections defective wires etc A second person must be present during work on live components to disconnect the power in the e...

Page 17: ...fm 1 17 Inspection deadlines Define and document the inspection deadlines for the machine in accordance with 3 of the Factory Safety Act and perform an operational risk analysis in accordance with 6...

Page 18: ...r delta connection 1 1 1 5 kW Drilling capacity in steel mm 32 Continuous drilling capacity in steel mm 28 Max milling head size mm 76 Max end mill cutter size mm 25 2 3 Spindle head Spindle sleeve st...

Page 19: ...following factors influence the actual degree of the noise exposure of the operator Characteristics of the working area e g size or damping behaviour other noise sources e g the number of machines oth...

Page 20: ...CTP EN DH40CT_DH40CTP_GB_2 fm CAUTION Depending on the overall noise exposure and the basic threshold values machine operators must wear appropriate hearing protectors We generally recommend the use o...

Page 21: ...uspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect c...

Page 22: ...th the machine 3 3 Scope of delivery Some of the components shown below can also be already mounted on the machine at factory 3 3 1 Accessories 1 Draw bar M16 2 Hand crank for height adjustment of spi...

Page 23: ...ch a manner that an illumination of 500 Lux is attained at the tool tip If this is not guaranteed with the normal installation site lighting workplace lights must be used 3 4 5 Fixing In order to prov...

Page 24: ...ore commissioning the machine all bolts fastenings and protections must be checked and retightened as necessary WARNING First commissioned of the milling machine by inexperienced personnel constitute...

Page 25: ...no power The guarantee will become null and void if the machine is connected incorrectly ATTENTION Check the rotary field respectively the turning direction of the motor The switch position of the rot...

Page 26: ..._GB_4 fm 4 Operation 4 1 Control and indicating elements Img 4 1 DH40 CT Item Designation Item Designation 1 Control panel 2 Speed switch 3 Spindle sleeve lever 4 Manual quill fine feed 5 Spindle slee...

Page 27: ...e sure it cannot be started up accidentally or without authorisation Notify the person responsible immediately of any modification Safety during operation on page 15 4 3 Switching on the machine ATTEN...

Page 28: ...site to the direction of rotation of the milling machine In synchronous milling the work piece moves with the hand cranks on the milling table in the direction of rotation of the milling machine A smo...

Page 29: ...me depth The spindle can only be lowered to the set value Img 4 3 Drill depth stop 4 8 Spindle sleeve feed with DH40CT 4 8 1 Manual spindle sleeve feed with the fine feed Turn the knurled screw clockw...

Page 30: ...lutions the greater the feed speed in the sleeve Make sure to use the correct speeds depending on the used material and on the drill diameter Img 4 6 Automatic sleeve feed DH40 CTP INFORMATION The max...

Page 31: ...e feed with the manually fine feed Img 4 7 Spindle sleeve feed with the fine feed on DH40 CTP To use the manual fine feed with the handwheel 4 Loosen the clamping lever 12 of the sleeve Set the feed s...

Page 32: ...swivel gear oil may seep from the ventilation hole Img 4 9 Spindle head clamping screw CAUTION If the screws are completely unfastened the spindle head might fall down When slewing the working head on...

Page 33: ...ion of a drill chuck The drill chuck or the tool is secured in the spin dle against turning over by means of a form lock ing connection driver A frictionally engaged connection keeps and cen tres the...

Page 34: ...collets are used to house milling tools higher machining tolerance can be achieved The collet may easily and quickly be changed for a smaller or larger end mill with no need to remove the complete to...

Page 35: ...lding device clamping claws 4 14 1 Calculation of the Cutting Forces or Necessary Holding Force when Milling The cutting force Fc arising between the tool and workpiece when milling can be calculated...

Page 36: ...his is best realised by a separate cooling equipment If there is no cooling equipment included in the delivery volume you can cool by means of a spray gun or a washing bottle CAUTION Danger of injury...

Page 37: ...and dispose of them in accordance with current environmental protection regulations Collect leakages Do not re introduce liquids spilt outside the system during repair or as a result of leakage from...

Page 38: ...ction and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions Any indicated intervals therefore are only valid for the corresponding appro...

Page 39: ...to drain of Swivelling the spindle head on page 32 Img 5 2 Oil filling screw Refill the spindle head after having drained the oil Pay atten tion to the correct level Operating material on page 19 Week...

Page 40: ...Any unusual rattling noises can be eliminated by regreasing The sleeve 1 moves downwards or upwards with the toothed spindle 2 in the fixed driven sleeve 3 during drill feed The noises are caused by...

Page 41: ...n provide a customer service technician however the request for a customer service techni cian can only be made via your specialist dealer If the repairs are carried out by qualified technical personn...

Page 42: ...e 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0 05 0 10 0 20 0 30 0 40 Thermosettin...

Page 43: ...1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873 18 0 71 106 142 177 212 265 318 354 442 53...

Page 44: ...he chisel edge is positioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recommended worki...

Page 45: ...Version 1 0 2 2020 07 06 45 Originalbetriebsanleitung DH 40CT DH 40CTP DE EN DH40CT_DH40CTP_parts fm 6 4 Spindelkopf Drilling head DH40 CT Abb 6 1 Spindelkopf Drilling head DH40 CT...

Page 46: ...w 1 M10x10 16 Schraube Screw 1 M10x8 17 Passfeder Fitting key 1 6x28 042P6628 18 Bolzen Bolt 1 3 8 19 Stopfen Cap 2 20 Schalthebel Speed lever 2 03034350120 21 Stift Pin 2 3x18 22 lablassschraube Oil...

Page 47: ...ngsring Retaining ring 1 35 042SR35I 60 Geh use Feed base 1 0303434059 61 Buchse Support base 1 0303434061 62 Sechskantmutter Nut 1 63 Knopf Knob 1 0303434066 64 Welle Graduated rod 1 0303434063 65 Sp...

Page 48: ...aft 1 030343501109 110 Hebel Lever 1 030343501110 111 Halterung Lever bracket 1 030343501111 112 Sicherungsring Retaining ring 2 12 042SR12W 113 Schraube Screw 2 M6x16 114 Welle Lever rod 1 0303435011...

Page 49: ...Version 1 0 2 2020 07 06 49 Originalbetriebsanleitung DH 40CT DH 40CTP DE EN DH40CT_DH40CTP_parts fm 6 5 Spindelkopf Drilling head DH40 CTP Abb 6 2 Spindelkopf Drilling head DH40 CTP...

Page 50: ...M8x45 14 Stift Pin 2 8x40 030343510214 15 Schraube Screw 1 M10x10 16 Schraube Screw 1 M10x8 17 Passfeder Key 1 8x28 030343510217 18 schraube Bolt 1 ZG3 8 030343510218 19 Kappe Cap 2 20020B 0303435102...

Page 51: ...343510264 65 Feste Schraube Fixed bolt 1 20021 030343510265 66 Skalenplatte Scale board 1 20132 030343510266 67 Sicherungsscheibe Lock washer 1 30 030343510267 68 Sicherungsmutter Lock nut 1 M30x1 5 0...

Page 52: ...20205B 0303435102128 129 Sicherungsring Retaining ring 3 15 0303435102129 130 Unterlegscheibe Washer 2 20108A 0303435102130 131 ldichtung oil seal 2 FB15x32x7 0303435102131 132 Feste H lse Fixed sleev...

Page 53: ...Version 1 0 2 2020 07 06 53 Originalbetriebsanleitung DH 40CT DH 40CTP DE EN DH40CT_DH40CTP_parts fm 6 6 Pinolenvorschub Spindle sleeve feed DH40 CTP...

Page 54: ...37 030343510114 15 Buchse Bush 1 20236 2 030343510115 16 Schneckenrad Worm gear 1 20236 1 030343510116 17 Kupplungsschraubensatz Clutch screw set 2 20231 030343510117 18 Schraube Screw 2 20235 0303435...

Page 55: ...2 M6 x 12 56 Schraube Screw 2 M6 x 25 57 Platte Plate 1 20107 030343510157 58 Skalenring Feinvorschub Mirco feed dial 1 20226 030343510158 59 Handrad Hand wheel 1 20105 030343510159 60 Griff Hand 1 0...

Page 56: ...6 56 Originalbetriebsanleitung DH 40CT DH 40CTP DE EN DH40CT_DH40CTP_parts fm 6 7 Bohrfutterschutz Drilling chuck protection Abb 6 3 Bohrfutterschutz Drilling chuck protection 129 130 132 131 133 134...

Page 57: ...Version 1 0 2 2020 07 06 57 Originalbetriebsanleitung DH 40CT DH 40CTP DE EN DH40CT_DH40CTP_parts fm 6 7 1 Schaltbox Switch box Abb 6 4 Schaltbox Switch box 1S3 1S6 1S7 1S7 2 1S7 1 1S1 1S5 1S0 139 140...

Page 58: ...sion 1 0 2 2020 07 06 58 Originalbetriebsanleitung DH 40CT DH 40CTP DE EN DH40CT_DH40CTP_parts fm 6 7 2 S ule und Bohrtisch Column and drilling table Abb 6 5 S ule und Bohrtisch Column and drilling ta...

Page 59: ...ib strip 1 KT210 0335660026 15 Einstellschraube Adjust screw 2 KT210 0335660009 16 Spindelmutter Guide screw nut 1 KT210 0335660022CPL 17 Spindelmutter Guide screw 1 KT210 0335660007CPL 18 Lagerbock B...

Page 60: ...m shaft 2 03034350252 53 Welle Small shaft 2 03034350253 54 Zahnrad Helical gear 2 03034350254 55 Scheibe Washer 2 56 Kurbel Crank 2 03034350256 57 Sicherungsring Retaining ring 4 58 Schraube Screw 8...

Page 61: ...Version 1 0 2 2020 07 06 61 Originalbetriebsanleitung DH 40CT DH 40CTP DE EN DH40CT_DH40CTP_parts fm 6 8 Schaltplan Wiring diagram Abb 6 6 Schaltplan Wiring diagram...

Page 62: ...Sicherung Fuse 1F4 1 Sicherung Fuse 1F4 2 Sicherung Fuse 1H4 Lampe Betriebsleuchte Work light lamp 0302024169 1Q7 Motorsch tz Motor contactor 0460020 1Q8 Motorsch tz Motor contactor 0460020 1S1 Drehri...

Page 63: ...la 150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SP...

Page 64: ...broches haute vitesse VG 68 Deol BG 68 Emergol HLP D68 Spartan EP 68 Druck l KLP 68 C Shell Omala 68 Fett f r Zentralschmierung Flie fett Grease for central lubrica tion Graisse pour lubrification ce...

Page 65: ...ings worn down in the spindle head Drill is not correctly clamped Drill chuck defective Replace drill bit Have the bearings in the spindle head replaced Clamp the drill bit properly Replace the drill...

Page 66: ...workpiece is not fastened Readjust the bearing slack or replace the bearing Readjust bearing clearance fixed bearing Adjust strip to the correct slack using the adjusting screw Check re tighten Sharp...

Page 67: ...al conditions Follow the instructions and information on the transport box Term Explanation Drill sleeve Fixed hollow shaft which runs in the drill spindle Spindle Shaft activated by the motor Drill c...

Page 68: ...to faulty operations or if the operating manual is disregarded Inattentive or incorrect handling and use of improper equipment Unauthorized modifications and repairs Insufficient installation and saf...

Page 69: ...5 3 Disposal of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended and adm...

Page 70: ...d as common household waste but that is needs to be disposed of at a central collection point for recycling Your contribution to the correct disposal of this product will protect the environment and t...

Page 71: ...tional EU direc tives have been applied EMC Directive 2014 30 EU Restriction of the use of certain hazardous sub stances in electrical and electronic equipment 2015 863 EU The safety objective meet th...

Page 72: ...28 Fine feed 29 I Intended use 8 Interdepartmental transport 21 M Maintenance 37 Malfunctions 65 Misuse 9 O Obligations of the operating company 11 of the operator 11 Operator positions 12 P Personal...

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