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Online Electronics ID5000P, Operating Manual

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Online Electronics ID5000P Operating Manual Download Page 18

ONLINE ELECTRONICS LTD 

ID5000P_5001_A01 

Page 18 of 18 

8.

 

ATEX APPENDIX 

 
EQUIPMENT:  

 

 

ID5000P 

 
MANUFACTURER:   

 

Online Electronics Ltd. 

 

 

 

 

 

Web:  www.online-electronics.com 

 
 
NOTIFIED BODY NUMBER: 

0891 

 
ATEX CERTIFICATE: 

 

TRL08ATEX21161X 

 

ATEX MARKINGS:   

            

 II 2 G   Ex d ib IIC T5/T6 

 
 
IECEx CERTIFICATE: 

 

IECEx TRC 12.0011X  

 
IECEx MARKINGS:        

 

Ex d ib IIC T5….T6 Gb 

 
APPLICABLE STANDARDS: 

EN 60079-0:2012+A11 

 

 

 

 

 

EN 60079-1 

 

 

 

 

 

EN 60079-11 

 

 

 

 

 

IEC 60079-0:2011 

 

 

 

 

 

IEC 60079-11:2011 

 
SPECIAL CONDITIONS FOR SAFE USE: 
 
1.

 

Transducer face must be positioned close to the pipeline surface and adequately protected 
from impacts. 

2.

 

Transducer, cable and electronics shall only be used as a complete assembly. 

3.

 

Equipment  must  be  adequately  earth  bonded  via  the  external  earth  terminal.  Conductor 
size  shall  be  2.5mm

2

  or  the  same  size  as  the  input  power  cabling,  whichever  is  the 

greater. 

4.

 

External power and signals shall only be supplied according to manufacturer’s instructions 
by suitable cable using a suitable ATEX Certified cable gland.  

5.

 

Unused cable entries shall be sealed using suitable ATEX certified blanking elements.  

6.

 

The  temperature  at  the  cable  entry  point  may  exceed  +70°C.  Cables  suitable  for  use  at 
this temperature must be used.  

7.

 

Only ID5000 battery packs shall be used with the ID5000P. 

8.

 

The battery pack must be removed if the external power supply is attached.  

9.

 

Do not open enclosure nor replace battery packs when a potentially explosive atmosphere 
is present.  

10.

 

The battery pack shall only be charged when removed from the equipment and moved to a 
safe area. 

11.

 

Temperature  class  is  reliant  on  the  operating  ambient  temperature,  the  internal  power 

dissipation (Pd), and whether internal cells are fitted.  

 
 
 

Power Dissipation 

(Pd) Watts 

External 

Power 

Alkaline 

Battery 

Rechargeable 

Battery 

T5 

T6 

T5 

T6 

T5 

T6 

7W < Pd <= 10W 

-40...70°C 

-40...55°C 

-20...54°C 

-20...54°C 

-20...65°C 

-20...55°C 

3W < Pd <= 7W 

-40...75°C 

-40...60°C 

-20...54°C 

-20...54°C 

-20...65°C 

-20...60°C 

2W < Pd <= 3W 

-20...75°C 

-20...65°C 

-20...54°C 

-20...54°C 

-20...65°C 

-20...65°C 

1W < Pd <= 2W 

-20...80°C 

-20...65°C 

-20...54°C 

-20...54°C 

-20...65°C 

-20...65°C 

Pd <= 1W 

-20...85°C 

-20...70°C 

-20...54°C 

-20...54°C 

-20...65°C 

-20...65°C 

Summary of Contents for ID5000P

Page 1: ...berdeen AB21 0PS UK 44 0 1224 714 714 www online electronics com sales online electronics com NON INTRUSIVE SIGNALLER ULTRASONIC PASSIVE TOPSIDE OPERATING MANUAL The ID5000P is a fully ATEX certified non intrusive pig signaller which detects signals and logs the passage of pigs at critical points along a pipeline both on land and offshore ...

Page 2: ...5001 Checked IF APPLICABLE Date IF APPLICABLE Approved Date Rev Date By Summary of change A00 07 08 17 BG CR00485 Was ID5000P MANUAL RevB04 CR00380 Address change CR00499 Front cover update A01 14 10 17 BG CR00499 Cover page update COMMENTS ca 12 54 27 12 10 2017 ...

Page 3: ...INGLE BUTTON MENU INTERFACE 9 3 7 1 EXIT 10 3 7 2 STATUS 10 3 7 3 VIEW EVENTS 10 3 7 4 DELETE ALL EVENTS 10 3 7 5 SHUTDOWN 10 3 7 6 MORE 10 3 7 7 SET OUTPUT 11 3 7 8 SET TIME DATE 11 3 7 9 LIVE DISPLAY ON OFF 12 3 7 10 SET FILTERS 12 3 7 11 SET LIMITS 12 3 7 12 SET COEFFICIENTS 12 3 7 13 FACTORY RESET 12 4 RECOMMENDED MAINTENANCE 13 4 1 MAIN BATTERY REPLACEMENT 13 5 EXTERNAL CONNECTIONS 14 5 1 STA...

Page 4: ...everal optional outputs The unit logs the time and date of up to 100 events which can be viewed at any point using the local display The user can turn the unit ON and OFF as well as modify several settings using a single control button and intuitive menu system The unit has two basic parts as shown below The transducer is permanently connected to the main housing via a cable The transducer is scre...

Page 5: ...Housing Ambient Temperature Range NiMH Rechargeable Batteries 20 C to 65 C Transducer Ambient Temperature Range 40 C to 85 C Maximum Pipeline Surface Temperature 150 C ATEX Code II 2 G Ex d ib IIC T5 T6 EC Type Examination Certificate Number TRL08ATEX21161X Housing Material SS Unit Only 316L Stainless Steel Housing Material Al Unit Only Copper Free Aluminium Alloy LM25 Al Transducer Material 316L ...

Page 6: ...ired connect the earth stud on top of the housing to a suitable earth bonding point at the point of installation 3 1 2 TRANSDUCER INSTALLATION 1 For optimum results ensure that the pipeline surface at the point of installation is uniform clean and smooth If the surface is irregular corroded or has flaking paint then an abrasive paper or wire brush should be used to prepare the surface The unit wil...

Page 7: ...ressed the next screen will appear The next screen shows the time and date currently set in the unit This can be changed if required See Section 3 7 8 SET TIME DATE for more information The next screen is the STATUS screen This screen shows the current configuration of several settings See section 3 7 2 STATUS for more information The unit now enters STABILISATION During STABILISATION the unit wil...

Page 8: ...in the DETECTION state The time and date of the pig passage are stored in internal memory and can be viewed later using the menu interface The length of time the unit will remain in this state for is determined by the OUTPUT DELAY value See section 3 7 7 SET OUTPUT for a description of this parameter and how to alter its value It should be configured to give the pig enough time to get out of the r...

Page 9: ...which are discussed in this section While in the menu system every time the user presses the control button the CURSOR will move down one line and the COUNTDOWN INDICATOR will be reset to 5 Once the CURSOR is pointing at the desired item the user simply allows the COUNTDOWN INDICATOR to reach 0 and the selected item will be executed This simple behaviour is used throughout the menu interface to mo...

Page 10: ...played after which the unit will return to LISTENING MODE If the control button is pressed at any point then the unit will immediately return to LISTENING MODE 3 7 4 DELETE ALL EVENTS When DELETE ALL EVENTS is selected a screen showing the message WARNING PRESS TO ERASE ALL EVENTS will appear If the user wishes to delete all logged data then they should press the control button once before the cou...

Page 11: ...tered for the hours HH the unit will latch in DETECTION MODE if a pig is detected and will require the user to press the control button to reset the unit back to LISTENING MODE RELAY LOGIC RELAY NORMAL indicates that the relay outputs will behave as described in Section 3 5 RELAY OUTPUT RELAY INVERTED indicates that the behaviour of the relay outputs will be inverted 3 7 8 SET TIME DATE Selecting ...

Page 12: ...editable items when selected 3 R or S Toggles LIVE DISPLAY between showing raw R or processed data S when selected 4 Z Sets the horizontal zoom level when modified Default value is Z01 5 G Sets the gain when modified Default value is G20 6 x Sets the vertical zoom level when modified Default value is 15x 3 7 10 SET FILTERS These parameters should only be modified by qualified personnel that have b...

Page 13: ... must be in accordance with the manufacturers specifications Failure to use such components may invalidate the certification approval and may make the equipment dangerous 4 1 MAIN BATTERY REPLACEMENT 1 The Special Conditions for Safe Use detailed in section 8 ATEX APPENDIX of this manual must be observed and followed at all times 2 Referring to the figure below use a 3mm AF Hex key to loosen the l...

Page 14: ... and PARTITION PLATE will always already be fitted if a MODBUS or HEATER PCB is fitted at the TERMINAL PCB position If a TERMINAL BLOCK and PARTITION PLATE are not fitted then follow the instructions below to fit them 1 Observe how the wires connected to the transducer cable are routed inside the housing before removing the 2x M4x25 cap screws holding the plastic battery compartment in place and c...

Page 15: ...f external supply and the positive side of the current loop supply 5 2 HEATER PCB OPTION The HEATER PCB is fitted when low temperature operation is required 40 C to 20 C It also provides connections for external power and relay output There is no provision for a current loop output The HEATER PCB should only be used with an EXTERNAL POWER SUPPLY Use with a battery pack is not recommended All conne...

Page 16: ...may be shared for the positive side of external supply and the positive side of the current loop supply The MODBUS PCB provides a current loop output utilising connections COM1 and NC1 as shown above Because relay 1 is used to control the current loop then inverting the relay logic as per section 3 7 7 SET OUTPUT will also reverse the state of the CURRENT LOOP output The only information provided ...

Page 17: ...onsibilities In the UK OEL has joined a registered compliance scheme WeeeCare registration number WEE MP3538PZ SCH Electrical and electronic equipment should never be disposed of with general waste but must be separately collected for the proper treatment and recovery The crossed out bin symbol placed on the product reminds you of the need to dispose of it correctly at the end of its life When buy...

Page 18: ...table cable using a suitable ATEX Certified cable gland 5 Unused cable entries shall be sealed using suitable ATEX certified blanking elements 6 The temperature at the cable entry point may exceed 70 C Cables suitable for use at this temperature must be used 7 Only ID5000 battery packs shall be used with the ID5000P 8 The battery pack must be removed if the external power supply is attached 9 Do n...

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