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HT-R510

SERVICE MANUAL

SERVICE MANUAL

Ref. No. 3778

062003

120V AC, 60Hz

AV RECEIVER

MODEL 

HT-R510

Black models

BMDD

STANDBY/ON

PHONES

MASTER  VOLUME

VIDEO 

2

TAPE

TUNER

C D

VIDEO 

3

DVD

A

B

SPEAKERS

DIMMER

SURROUND

VIDEO 

1

VCR

AUDIO

SELECTOR

DSP

STEREO

STANDBY

DISPLAY

AUDIO ADJUST

SPEAKER ADJUST

FM MODE

SUBWOOFER

MODE

DIGITAL INPUT

MEMORY

DIRECT

S VIDEO

AUDIO

VIDEO

L

R

TUNING

CLEAR

PRESET/ADJUST

VIDEO 

3 INPUT

SAFETY-RELATED COMPONENT 
WARNING!!

COMPONENTS IDENTIFIED BY MARK         ON THE

SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE

CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.

REPLACE THESE COMPONENTS WITH ONKYO

PARTS WHOSE PART NUMBERS APPEAR AS SHOWN

IN THIS MANUAL.

MAKE LEAKAGE-CURRENT OR RESISTANCE

MEASUREMENTS TO DETERMINE THAT EXPOSED

PARTS ARE ACCEPTABLY INSULATED FROM  THE

SUPPLY CIRCUIT BEFORE RETURNING THE

APPLIANCE TO THE CUSTOMER.

Summary of Contents for HT-R510

Page 1: ...ITAL INPUT MEMORY DIRECT S VIDEO AUDIO VIDEO L R TUNING CLEAR PRESET ADJUST VIDEO 3 INPUT SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK ON THE SCHEMATIC DIAGRAM AND IN THE PARTS LIST...

Page 2: ...uting 50 dB Input Sensitivity and Impedance VIDEO DVD VIDEO 1 2 3 1 Vp p 75 S VIDEO DVD VIDEO 1 2 3 1 Vp p 75 Y 0 28 Vp p 75 C COMPONENT VIDEO 1 2 1 Vp p 75 Y 0 7 Vp p 75 PB PR Output Level and Impeda...

Page 3: ...Leakage Current Check Measure leakage current to a known earth ground water pipe conduit etc by connecting a leakage current tester between the earth ground and exposed metal parts of the appliance i...

Page 4: ...ASTER VOLUME control This control is used to set the volume of the HT R510 M SPEAKER A B buttons These buttons are used to turn speaker sets A and B on and off N PHONES jack This 1 4 inch phone jack i...

Page 5: ...source and listening mode 4 Tuning indicators TUNED This indicator lights up when the HT R510 is tuned into a radio station AUTO This indicator lights up when the Auto Tuning function is on MEMORY Th...

Page 6: ...mote controller can then be used to control that component To use you must make an analog RCA phono connection between your HT R510 and the other AV component even if they are connected digitally L VI...

Page 7: ...e CD DVD TAPE VIDEO 1 VIDEO 2 and VIDEO 3 sources H Input selector buttons These buttons are used to select the audio and video sources CD DVD TAPE TUNER VIDEO 1 VIDEO 2 and VIDEO 3 I MUTING button Th...

Page 8: ...added to the end of the product name indicates the color of the HT R510 Specifications and operation are the same regardless of color Features Amp 6 channel amplifier 100 watts per channel min RMS at...

Page 9: ...U9 U31 U17 U26 2 2 17 17 17 16 P7502 P7503 24 53 51 1 2 25 U3 U6 P101 53 52 2 U5 U1 2 U15 33 F901 U24 9 U23 T901 9 U25 U13 13 Q6050 Q6065 55 12 21 22 23 21 22 23 8 8 7 6 U21 F6901 F6902 U14 2 U12 10...

Page 10: ...R 78K 0 UPD780232GC 8BT CS493292 DSP AK4586 96 24 6CH D A OPTICAL 2 OPTICAL 1 REMOTE SENSOR COMPOSITE VIDEO INPUT VIDEO2 VIDEO1 DVD 12 5MHZ 5MHZ 12 288MHZ COMPOSITE VIDEO OUT MONITOR OUT VIDEO 1 OSC 2...

Page 11: ...EC3 B1L B1H HEADPHONE 12V 12V 7V AUDIO 7V AUDIO 5V DSP TU AF TU 12V AF 12V VOLTAGE SENSOR VOLH PROTE CTION PRO VOLTAGE SENSOR CURRENT SENSOR VIDEO 12V 27V VP FL TUBE FLAC FLAC SEC1H CONTROL RELAY B2 S...

Page 12: ...1 IC 5 P01 INTP1 16 P02 TI 17 P20 SCK3 14 P21 SO3 13 P22 12 P23 11 P24 BUSY 10 P25SO1 9 P26 SI1 8 P27 SCK1 7 P30 FIP24 54 P31 FIP25 53 P32 FIP26 52 P33 FIP27 51 P34 FIP28 50 P35 FIP29 49 P36 FIP30 48...

Page 13: ...6 C223 47 16 C217 2 2 50 C218 2 2 50 C207 2 2 50 C213 2 2 50 C215 470 16 C7502 33 50 C227 223Z C220 223Z C216 223Z C222 223Z C210 223Z C208 223Z C286 223Z C281 223Z C284 080D C283 223Z C226 223Z C224...

Page 14: ...4 7 Q803 NJM4565M 5 6 4 7 Q305 OR MPC4570 NJM4565M 5 8 6 7 Q302 OR MPC4570 NJM4565M 5 8 6 7 Q802 NJM4565M 3 8 2 1 Q804 NJM4565M 3 8 2 1 Q803 NJM4565M 3 8 2 1 R856 22K R858 15K R857 12K 470 R390 22K R...

Page 15: ...7180 33K R385 100 R382 22K R388 00 R7138 22K R7839 22K R7079 INIT2 R7033 47K R7179 33K R7004 R7141 10K R7041 10K R7083 220 R7085 220 R7084 220 R7082 220 R7081 220 R7075 220 R7074 220 R7073 220 R7072 2...

Page 16: ...100 16 C5053 47 50 C5113 10 63 10 100 C5103 10 100 C5023 10 50 C5014 22 16 C5044 100 16 C5054 47 50 C5114 10 100 C5104 10 100 C5024 10 50 C5015 22 16 C5045 100 16 C5055 47 50 C5115 10 100 C5105 10 10...

Page 17: ...100 C5022 10 50 C5011 22 16 C5041 220 16 C5051 47 50 C5111 10 100 C5101 10 100 C5021 10 50 C5010 22 16 C5040 220 16 C5050 47 50 C5110 10 100 C5100 10 63 10 100 C5020 10 50 C5002 101K C5082 040D C5092...

Page 18: ...2 2 1 4W R6155 12K R6145 22K R6195 330K R6175 47K R6185 47K R6235 8 2 1W C6902 C6901 10000 71 C6043 47 50 C6044 47 50 C6045 47 50 C6906 104J C6907 104J C6904 334J 100 C6905 334J 100 C6053 223J C6233 4...

Page 19: ...6031 390 R6161 33K R6091 2 2 1 4W R6151 12K R6141 22K R6191 330K R6171 47K R6181 47K R6231 8 2 1W R6050 3 9K R6080 2 2 1 4W R6070 110 1 4W R6010 3 9K R6000 5 6K R6030 390 R6160 33K R6090 2 2 1 4W R615...

Page 20: ...9513 223Z R9501 1 1 2W R9502 0 47 1 2W 3 3 1 2W R9503 0 22 1 2W R901 3 3M R924 82 1 2W R926 4 7K F901 C922 220 35 8 9 10 11 12 13 14 P912 P911A P912A P911 18 17 16 15 19 Q921 2SC2458 GR 2SC1740S R S P...

Page 21: ...ME TYPE RATING REFER TO THE MARKING ADJACENT TO THE SYMBOL FOR CONTINUED PROTECTION AGAINST FIRE HAZARD REPLACE WITH SAME TYPE FUSE FOR FUSE THIS SYMBOL LOCATED NEAR THE FUSE INDICATES THAT THE FUSE U...

Page 22: ...n A 1 2 3 4 5 B C D HT R510 P243B TO NAETC 7838 Q241 2SC1740 RL241 RL242 D241 R249 1K C242 103Z C241 103Z P241 COMPONENT OUT Y CB CR P241 COMPONENT IN 2 Y CB PB CR PR P241 COMPONENT IN1 Y CB PB CR PR...

Page 23: ...tch PC board ass y NAETC 7405 Headphone terminal PC board ass y NAETC 783 circuit PC b NAETC 7834 Secondary PC board ass y NAETC 7835 Speaker terminal PC board ass y NAAF 7842 Power amplifier PC board...

Page 24: ...or PC board ass y NAAF 7830 Driver circuit PC board ass y 7833 Const voltage PC board ass y NAVD 7847 Video circuit PC board ass y TUNER PACK U12 U6 U17 U26 U1 U9 U28 Flat cable Jumper Wire Socket PC...

Page 25: ...7 17 27 30 30 20 15 12 VOUT VCC GND 15 15 C7502 C7514 C7521 P7502A P7503A Q7501 R7580 S7501 S7501 S7631 S7632 S7633 S7634 S7635 S7636 S7637 S7641 S7642 S7643 S7644 S7645 S7646 S7647 J7501 J7502 J7510...

Page 26: ...NCETC 7405 25137405 0 R L J7574 2 2 2 2 2 2 2 2 2 2 12 15 12 7 20 17 22 7 15 22 7 0 15 7 7 12 7 C7512 D7505 JL7501A JL7502A 7501 Q7501 R7581 R7582 S7611 S7612 S7613 S7621 S7622 S7623 S7624 S7625 S762...

Page 27: ...6 Q706 Q710 Q710 Q6402 Q6403 Q6405 Q6406 Q7001 Q7002 Q7002 Q7003 Q7003 Q9501 R181 R182 R183 R184 R185 R186 R187 R701 R702 R703 R704 R705 R706 R707 R708 R709 R710 R711 R712 R713 R714 R715 R716 R717 R7...

Page 28: ...327 R328 R329 R332 R333 R334 R335 R336 R337 R338 R339 R340 R341 R342 R343 R345 R346 R347 R348 R359 R360 R361 R362 R363 R364 R365 R366 R367 R368 R369 R370 R371 R372 R373 R374 R375 R376 R377 R378 R379 R...

Page 29: ...R6054 R6184 R6164 R6174 R6154 Q6014 Q6024 Q6074 Q6044 Q6034 R6143 R6013 R6003 R6033 R6153 R6173 R6163 R6183 R6053 R6023 J6141 J6132 J6145 J6148 J6147 J6140 J6143 J6144 J6136 J6139 J6137 J6133 J6134 J...

Page 30: ...6012 R6002 R6032 R6142 J6116 R6172 R6162 R6182 R6152 R6022 R6052 Q6012 Q6022 Q6072 J6126 Q6042 Q6032 J6074 J6059 J6060 J6075 J6055 J6080 J6089 J6073 J6079 J6078 J6076 J6058 R6191 R6141 R6031 R6001 R60...

Page 31: ...P RSSP LSPE RSPE CSPE LSSPE RSSPE 24V CSRLD FRLD BRLD R6802 L L R R L R R L LS RS LS RS C C NCETC 7835 25137835 1 C6600 D6600 D6601 C6601 SB SB P6800 P6800 J5326 L6805 L6805 C6854 C6853 C6843 C6844 J5...

Page 32: ...50V P931A J6304 J6305 C902 C902 J6307 120V 220V B E POWER MPUGND MPUGND 13VS 13VS F903 F901 F902 R926 J6320 P921A P921 P922A P923A P913 P912 J6314 J6306 J6319 J6318 J6302 J6315 NCPS 7845 25137845 0 P9...

Page 33: ...53 D5003 R5103 R5093 R5063 J5038 B E C5044 C5014 R5014 R5004 R5024 R5044 C5034 R5034 C5084 Q5004 Q5014 R5164 C5074 R5054 Q5034 C5004 B B E E C5054 C5024 R5084 R5074 Q5044 R5174 P6004A B B NF B1 B1 R51...

Page 34: ...84 should always be reset upon power up SMUTE I Soft Mute Pin in parallel mode H Enable L Disable 6 CSN I Chip Select Pin in serial mode ACKS I Auto Setting Mode Pin in parallel mode L Manual Setting...

Page 35: ...ess pin 1 Bus mode CDTI I Control data input pin Serial mode SDA I O Control data input output pin Bus mode CCLK I Control data clock pin Serial mode SCL I Control data clock pin Bus mode CSN I Chip s...

Page 36: ...bass boost filter terminal 57 OUT2 2ch output terminal 58 BBNF2 2ch bass boost filter terminal 59 BNF22 2ch bass filter terminal 2 60 BNF12 2ch bass filter terminal 1 61 BNF21 1ch bass filter termina...

Page 37: ...7 PGM VCC VPP A16 A15 A12 A7 A6 A5 A4 OE A10 CE Q7 Q6 Q5 Q4 Q3 GND Q2 Q1 Q0 A0 A1 A2 A3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 MX27L2000TC 12 2M Bit CMO...

Page 38: ...y chip select or general purpose input output number pin 22 SDATAN1 PCM audio data input number one 23 VD3 Digital positive supply 24 DGND3 Digital supply ground 25 SCLK1 STCLK2 PCM audio data input b...

Page 39: ...H L X Don t care Z High impedance G1 H X L L G2 X H L L An X X H L OUTPUT INPUTS TC74VHC541FT Octal bus buffer TC7WU04FU Triple inverter TC7HTC7007AF Hex buffer 74HCU04F Hex Inverter TC74VHC574FT Oct...

Page 40: ...DET Q6701 2 DC DET Q6703 GATE CIRCUIT Q6070 75 CURRENT DET R6380 Q6303 THERMAL DETECTION CIRCUIT Q7502 SUB MICRORPOCESSOR MPD70232GC Q701 DSP CS493264 39 40 6 7 8 9 10 P7501 HP JACK DET SW Q7007 Q206...

Page 41: ...4 P55 FIP45 33 P56 FIP46 32 P57 FIP47 31 P60 FIP48 30 P61 FIP49 29 P62 FIP50 28 SYSOUT 27 SYSIN 26 POO INTP0 15 VDD0 25 VDD1 1 VDD2 59 VLOAD 60 VSS0 23 VSS1 2 X1 3 X2 4 RESET 6 Q7501 FL TUBE HNA 16MM3...

Page 42: ...tion input terminal 41 SELMUT O Muting control output terminal for selector volume and tone IC BD3811 42 SELCLK O Serial clock output terminal of IC BD3811 43 SELSDO O Serial data and latch signal out...

Page 43: ...ound terminal for A D converter 58 P5 O Segment output terminal of P5 19 K3 I Operation key connection terminal 59 VDD2 Power supply terminal Apply 5V 20 K2 I Operation key connection terminal 60 VLOA...

Page 44: ...esistors above so that the voltage becomes 4 0 mV When 4 0 mV to 6 0 mV you are not necessary to adjust When more than 6 0 mV readjust the resistors above so that the voltage becomes 6 0 mV Note No lo...

Page 45: ...is displayed press CD button to set the unit to the test mode of FL tube Note DVD TEST 1 VIDEO 1 TEST 2 SP B or SUBWOOFER MODE UP VIDEO 2 TEST 3 VIDEO 3 TEST 4 SP A or DIGITAL INPUT DOWN Test X YZ It...

Page 46: ...Zone 2 Right Surround Right Surround Right Center Center Center Center Surround Left Surround Left Surround Left Surround Left Surround Back Right Surround Back Right Zone 2 Right Zone 2 Right Surrou...

Page 47: ...B Leg 22 28141494 Cushion 23 838130088 3TTB 8B Self tapping screw 24 28325641 Knob volume 25 28191957 Clear plate 31 27123075A Rear panel 33 838430088 3TTB 8B BC Self tapping screw 51 27212502 Front p...

Page 48: ...6065 2203553 KTA1962 O 2203552 KTA1962 R 2203674 MP130S Y 2203676 MP130S P 2203673 MP130S O 2202833 or 2SA1962 O or 2202832 2SA1962 R T901 2301682 NPT 1465D Power transformer U1 1A970521 1F NADG 7821...

Page 49: ...45 1H NAPS 7845 1H Primary circuit PC board ass y U25 1A970546 1H NAPS 7846 1H Secondary terminal PC board ass y U26 1A970547 1H NAVD 7847 1H Video circuit PC board ass y U27 1A970548 1H NAETC 7848 1H...

Page 50: ...054020 Carton box B 29054115 Carton box S 77 29363326 Label UPC B 29363547 Label UPC S 81 29363059A Label cable 83 29343479A Instruction manual E 86 29343480 Instruction manual digest 87 24140518 RC 5...

Page 51: ...UDZ8 2B or 224660824R2 HZU8 2B Zener D7502 224550510R2 UDZS5 1B 224490510R2 or UDZ5 1B or 224660514R2 HZU5 1B Zener D7503 D7507 223269R2 or 1SS355 or 223234R2 1SS352 D7505 225290 SEL4110R LED Choke co...

Page 52: ...Socket JL7501B 25051107 NSCT 3P894 Headphone terminal PC board NAETC 7405 2C CIRCUIT NO PART NO DESCRIPTION P7501 25045724 YKB21 5005 Headphone JL7502B 25051109 NSCT 5P896 Socket Front video PC board...

Page 53: ...Q804 22241383R2 NJM4565M D 22240489R1NE or MPC4570G2 T1 MST or 22240581R2 NJM4565M Q805 22241929R2 AK4384 Transistors Q306 2214530R2 or RN2402 or 2216220R2 KRA102S Q307 Q308 2215410R2 RN1441 Q312 Q313...

Page 54: ...p film C347 C348 394741017 or CE04W16V100M SC or 394641017 CE04W16V 100M VR Elect C349 393341007 CE04W16V 10M VX Elect C353 C354 393344707 CE04W16V 47M VX Elect C358 393344707 CE04W16V 47M VX Elect C3...

Page 55: ...C9505 394762227 or CE04W35V2200M SC or 394662227 CE04W35V 2200M VR Elect C9506 394764717 or CE04W35V470M SC or 394664717 CE04W35V 470M VR Elect C9507 394762217 or CE04W35V220M SC or 394662217 CE04W35V...

Page 56: ...5844 KTA1024 Y 2211353 2SA949 O 2211354 or 2SA949 Y or 2215843 KTA1024 O Q5040 Q5045 2215854 KTC3206 Y 2211633 2SC2229 O 2211634 or 2SC2229 Y or 2215853 KTC3206 O Q5050 Q5055 2215896 KTC3200 BL 221075...

Page 57: ...rd NAVD 7831 1D CIRCUIT NO PART NO DESCRIPTION Transistor Q241 2215864 KTC3199 GR 2212115 2SC2458 GR 2213284 or 2SC1740S R or 2213285 2SC1740S S Diode D241 223163 or 1SS133 or 223205 1SS270A Relays RL...

Page 58: ...l R9502 453534794 RNU1 2WCJ 0 47 Metal R9503 453532294 RNU1 2WCJ 0 22 Metal R9521 453530334 RNU1 2WCJ 3 3 Metal Socket JL9501B 25051111 NSCT 7P898 Speaker terminal PC board ass y NAETC 7835 1D CIRCUIT...

Page 59: ...00 2SA1930 Q6070 Q6075 2214984 or 2SC2631 R or 2214985 2SC2631 S Q6303 2215995 KTA1267 GR 2213354 or 2SA933S R or 2213355 2SA933S S Q6601 Q6603 2215864 KTC3199 GR 2212115 2SC2458 GR 2213284 or 2SC1740...

Page 60: ...Elect C6706 394621017 or CE04W6 3V 100M VR or 394721017 CE04W6 3V100M SC Elect C6708 374722234 ECQ B50V 223J Plastic film C6901 C6902 3504384 CE69W71V10000M Elect C6903 374721044 ECQ B50V 104J Plasti...

Page 61: ...NPLG 2P29 P6301 25055042 NPLG 3P32 P6931 25055805 NPLG 16P761 P931 25055701 NPLG 5P657 Bar C6901A 27141817 BUS Primary circuit PC board NAPS 7845 1H CIRCUIT NO PART NO DESCRIPTION Power transformer T...

Page 62: ...2P631 or 25056028 NPLG 2P0978 Label F901C 29360842 Fuse Secondary terminal PC board NAPS 7846 1H CIRCUIT NO PART NO DESCRIPTION JL6951B JL6952B 25051109 NSCT 5P896 Wire holder NOTE THE COMPONENTS IDEN...

Page 63: ...233526K220 NCH 1561 220K L283 233454M022 or NCH 1452 022M or 233526K022 NCH 1561 022K Capacitors C201 C202 394680227 or CE04W50V 2 2M VR or C204 C207 394780227 CE04W50V2 2M SC Elect C203 C205 3946447...

Page 64: ...Plug P253A 25055236 NPLG 5P220 Thermal detector PC board NAETC 7849 1H CIRCUIT NO PART NO DESCRIPTION R6380 4000153 PTH9M04BF222TS2F333 Thermistor JL6402B 25051087 NSCT 3P874 Socket...

Page 65: ...CTRONICS GmbH Liegnitzerstrasse 6 82194 Groebenzell GERMANY Tel 49 8142 4401 0 Fax 49 8142 4401 555 E mail info onkyo de ONKYO CHINA LIMITED Units 2102 2107 Metroplaza Tower I 223 Hing Fong Road Kwai...

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