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Onicon F-3200 Series, Installation & Operation Manual

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F-3200 Series

In-line Electromagnetic Flow Meter

Installation & Basic Operation Guide

1500 North Belcher Road, Clearwater, Florida 33765 • (727) 447-6140 • Fax (727) 442-5699

www.onicon.com • [email protected]

04-13

0671-12 / 18325

                                 | [email protected] | Phone: 877.566.3837 | Fax: 925.407.2903

Summary of Contents for F-3200 Series

Page 1: ...etic Flow Meter Installation Basic Operation Guide 1500 North Belcher Road Clearwater Florida 33765 727 447 6140 Fax 727 442 5699 www onicon com sales onicon com 04 13 0671 12 18325 sales mvandc com Phone 877 566 3837 Fax 925 407 2903 ...

Page 2: ...1500 North Belcher Road Clearwater FL 33765 Tel 727 447 6140 Fax 727 442 5699 sales onicon com F 3200 Flow Meter Manual 04 13 0671 12 18325 Page 2 sales mvandc com Phone 877 566 3837 Fax 925 407 2903 ...

Page 3: ...d by the use of this product ONICON assumes no responsibility for any such harm owing to any defects in the product which were not predictable or for any indirect damages Safety Precautions The following general safety precautions must be observed during all phases of installation operation service and repair of this product Failure to comply with these precautions or with specific WARNINGS given ...

Page 4: ...1500 North Belcher Road Clearwater FL 33765 Tel 727 447 6140 Fax 727 442 5699 sales onicon com F 3200 Flow Meter Manual 04 13 0671 12 18325 Page 4 sales mvandc com Phone 877 566 3837 Fax 925 407 2903 ...

Page 5: ...1 1 General Guidelines 13 3 1 2 Flow Direction 13 3 1 3 Remote Mount Transmitter 13 3 1 4 Minimum Straight Run Requirements 14 3 2 MECHANICAL INSTALLATION 15 3 2 1 Standard Transmitter Dimensions 15 3 2 2 Sensor Body Dimensions Weights 16 3 2 3 Installation Drawing for Conductive Pipe 19 3 2 4 Installation Drawing for Non Conductive Pipe 21 3 2 5 Installation Drawing for Threaded Connections 21 3 ...

Page 6: ...SSIONING 31 4 1 DISPLAY AND KEYPAD OPERATION 31 4 2 ALARMS INTERPRETATION AND LED S 32 4 3 START UP AND COMMISSIONING 32 4 4 START UP AND COMMISSIONING WORKSHEET 33 4 5 TROUBLESHOOTING GUIDE 33 4 6 ALARMS INTERPRETATION AND LED S 34 4 7 ALARM MESSAGES AND ACTION TO TAKE 35 APPENDIX A 1 FIELD REMOTE MOUNTING THE TRANSMITTER 37 A 2 CONDITIONS OF SALE 40 sales mvandc com Phone 877 566 3837 Fax 925 40...

Page 7: ...onductive liquid when it passes through a magnetic field generated by the meter and the induced voltage will be directly proportional to the velocity of the conductor By placing electrodes on opposite sides of the flow tube it is possible to accurately measure the induced voltage and determine the corresponding velocity of the flowing liquid WARNING Only qualified service personnel should attempt ...

Page 8: ...ature range Polypropylene liner 32 to 140 F Ebonite liner 23 to 175 F PTFE liner 4 to 212 F 266 F with remote electronics without pre amplifier option Ambient temperature range 4 to 140 F FLUID CONDUCTIVITY 5 µS cm minimum MAINTENANCE Periodically inspect the power supply cables cable glands and the enclosure for signs of damage Inspect installation and mounting hardware for loose connections MECH...

Page 9: ... and after the meter Grounding Ring Dimensions ONICON Part Numbers Nominal Size Bore A C D T 316 SS Part 1 1 1 16 2 5 8 4 9 16 1 15 16 1 8 15212 1 5 1 9 16 3 3 8 5 5 16 1 15 16 1 8 15213 2 2 1 16 4 1 8 6 1 16 1 15 16 1 8 15214 3 3 1 16 5 3 8 7 5 16 1 15 16 1 8 15215 4 4 1 16 6 7 8 8 13 16 1 15 16 1 8 15216 6 6 8 3 4 10 11 16 1 15 16 1 8 15217 8 8 11 12 15 16 1 15 16 1 8 15218 10 9 1 2 13 3 8 15 5 ...

Page 10: ...res Does it provide enough resiliency and creep resistance to maintain loading over time Will it deform enough to create a seal by filling imperfections in the sealing surfaces Is it thick enough to take up variations in flatness of the surface In many cases a simple 1 8 red rubber gasket with a Shore A hardness Durometer of 60 80 will suffice Your local gasket supplier should be able to guide you...

Page 11: ...Temperature 212 F Connections ANSI 150 Class Flanges Peripheral device serial number 220177 Analog Flow Range 4 20 mA 0 to 230 Gal Min Full Scale Frequency Output 200 00 Hz Scaled Pulse Output 1 pulse 100 Gallons GL Date 4 12 2011 5 25 2011 This meter was manufactured for ONICON Incorporated The original manufacturer certifies that this flow meter was calibrated against standards that are traceabl...

Page 12: ...ke future maintenance easier For example do not install the flow meter where it will be difficult for personnel to perform periodic maintenance When selecting a site for mounting consider the criteria under Section 1 6 WORKING ENVIRONMENT as well as the following i IMPORTANT NOTE Proper site selection is critical to the performance of this flow meter The flow meter must be properly located within ...

Page 13: ...rior to installation determine the direction of flow in the piping system and orient the meter accordingly i IMPORTANT NOTE Flow direction is indicated by polarity symbols and flow totals are accumulated separately based on direction The polarity of the flow indication may be reversed by reversing the polarity of the Ka coefficient IMPORTANT NOTE The standard F 3200 remote mounted transmitter opti...

Page 14: ... run of pipe free of bends tees valves transitions and obstructions for a distance of at least 3 diameters upstream and 2 diameters downstream i Recommended Installation Place pipe at least 3 pipe diameters downstream and 2 pipe diameters upstream from bends and obstru tions Avoid downward flow which can lead to partially filled pipes The electrodes should be located in the horizontal axis 3 o clo...

Page 15: ...age 15 3 2 MECHANICAL INSTALLATION IMPORTANT NOTE F 3200 transmitters and sensor bodies are two parts of one uniquely calibrated system and must be installed together Mixing components from other systems will result in significant calibration errors i 3 2 1 Standard Transmitter Dimensions sales mvandc com Phone 877 566 3837 Fax 925 407 2903 ...

Page 16: ...8 15 8 74 9 64 10 20 11 34 12 40 13 43 15 79 18 15 20 75 Flange Dia D above 4 24 46 4 5 00 5 98 7 00 7 52 9 02 10 00 10 98 13 50 15 98 19 02 Weight in lbs 6 6 9 7 11 15 4 21 5 26 4 32 0 35 2 55 75 138 159 Sensor Size Nominal Diameter 14 16 18 20 24 26 30 34 36 42 48 Length L above 21 65 23 62 23 62 23 62 23 62 25 59 29 53 33 46 35 43 39 37 47 24 Height H above 22 91 25 16 27 08 29 57 34 09 36 26 4...

Page 17: ... 6 69 W 3 8 3 07 Sensor Size Nominal Diameter 1 1 25 1 5 2 2 5 3 4 5 6 8 10 12 14 16 L 3 94 3 94 3 94 3 94 5 90 5 90 5 90 7 09 7 09 7 87 9 84 11 81 13 78 15 75 H 5 79 6 02 6 34 6 97 7 83 8 23 9 25 10 35 11 46 14 25 16 42 18 39 20 75 22 80 D 2 20 2 44 2 76 3 39 4 25 4 65 5 67 6 77 7 87 10 67 12 83 14 80 17 17 19 21 G 5 67 7 64 9 60 11 57 13 54 Net Weight in lbs 2 6 3 5 4 0 4 4 7 9 8 4 11 17 2 18 40...

Page 18: ...with eyebolts The eyebolts are designed to hold only the weight of the meter WARNING Eyebolts are provided to assist in the safe installation of meters with a nominal diameter greater than 6 inches The eyebolts are only designed to hold the weight of the meter Do not attempt to place an additional load on the eyebolts during installation sales mvandc com Phone 877 566 3837 Fax 925 407 2903 ...

Page 19: ... 1 Earth grounding rod driven into the soil 2 Earth wire connected directly to the building electrical service panel 3 Earth wire connection inside an electrical outlet near the meter Note 1 Using a 21 0 159 drill bit drill a deep hole in edge of each mating flange Tap each hole using a 10 32 tap Secure the ring connectors provided and grounding wires to the flange using the green grounding screws...

Page 20: ...ide an electrical outlet near the meter Flow direction INSTALLATION IN CONDUCTIVE PIPE Note 1 Note 1 Note 1 Using a 21 0 159 drill bit drill a 1 2 deep hole in edge of each mating flange Tap each hole using a 10 32 tap Secure the ring connectors provided and grounding wires to the flange using the green grounding screws provided Alternate method Weld 10 32 studs not provided to the flange faces an...

Page 21: ...N IN NON CONDUCTIVE PIPE flow direction GROUNDING RING GASKETS CAUTION The earth connections must be made as shown Failure to do so will result in erratic operation of the meter THREADED PROCESSED CONNECTION FLOW DIRECTION 3 DIA MINIMUM UPSTREAM STRAIGHT PIPE RUN 2 DIA MINIMUM DOWNSTREAM STRAIGHT PIPE RUN 3 2 5 Installation Drawing for Threaded Connections sales mvandc com Phone 877 566 3837 Fax 9...

Page 22: ...a good seal 3 Use new bolts nuts and hardened washers ONICON recommends the use of B7 nuts bolts and washers Prior to installation lubricate the bolt threads nuts washer faces and the underside of the bolt head with lubricant Fel Pro C5A or equivalent This lubricant is necessary to ensure uniform stress distribution on the sealing surface Use care not to get any lubricant on the liner or gasket ma...

Page 23: ... Clearwater FL 33765 Tel 727 447 6140 Fax 727 442 5699 sales onicon com F 3200 Flow Meter Manual 04 13 0671 12 18325 Page 23 ANSI Class 150 Flange Bolt Tightening Sequence sales mvandc com Phone 877 566 3837 Fax 925 407 2903 ...

Page 24: ...n ft lb Operating Pressure PSI 140 260 350 600 1000 Dia PTFE EBON PTFE EBON PP PTFE EBON PTFE EBON EBON 1 19 14 19 19 29 1 25 32 21 32 32 40 1 5 40 27 40 40 54 2 51 39 51 51 60 2 5 67 56 34 34 63 3 40 31 40 40 46 4 44 42 62 62 65 5 57 53 83 83 110 6 80 79 100 100 161 8 110 91 73 61 99 83 132 110 172 10 91 76 104 87 151 126 197 165 237 12 105 88 130 108 149 124 205 172 234 14 127 106 152 127 239 20...

Page 25: ...racket first separate it from the transmitter housing and attach it to the wall or other vertical surface Cable from the sensor body is attached to the transmitter using the center strain relief CAUTION DO NOT drill holes in the main unit Use only the openings that are provided DO NOT cut the remote cable Coil excess cable at one end 2 5 1 0 25 DIA Insert Mounting Bracket Cable is supplied already...

Page 26: ...ns must be made through pre drilled conduit strain relief opening located at the bottom of the enclosure Failure to do so will result in an increased risk of injury 3 3 2 Analog and Pulse Output Signals The primary output signals from ONICON F 3200 series electromagnetic flow meters include a single analog output for flow rate and two programmable pulse outputs for use as frequency scaled pulse al...

Page 27: ...led Pulse Bi directional Scaled Output Flow Direction This output will be configured for frequency if the flow meter is provided with a peripheral device Optional Auxiliary Pulse Outputs Application Pulse Output 3 Terminals 22 21 Pulse Output 4 Terminals 30 29 Standard Flow Direction OFF Bi directional Flow Direction OFF This output will be configured for frequency if the flow meter is provided wi...

Page 28: ...tions as shown Pull straight out on connectors to remove them Pulse Output 1 2 3 4 Opto coupled open collector pulse outputs Maximum voltage 40VDC Maximum current 100mA Maximum saturation voltage collector emitter 100mA 3 VDC Maximum Frequency 1 250 Hz AUX SIGNAL CONNECTIONS 4 20 mA Output 2 Pin 28 Pos Pin 20 Neg Pulse Out 3 Pin 22 Pos Pin 21 Neg Pulse Out 4 Pin 30 Pos Pin 29 Neg 16 out1 18 out2 2...

Page 29: ...h ground In order to be certain that the meter is properly connected to earth the flow meter body earth connections at the flanges or on the neck of wafer meters and the transmitter earth connection should be run directly to a known earth connection The length of this earth cable should be as short as practically possible preferably 25 feet in length The table below lists earth connections from be...

Page 30: ...e wires are not color coded Install remote cables through the two strain reliefs as shown Connect the coil and electrode wires to the appropriate terminals according to the numbered tags on each wire 3 3 5 Remote Mount Cable Wiring Instructions Cable wires are labeled with numbers which correspond to connection terminals on the transmitter sales mvandc com Phone 877 566 3837 Fax 925 407 2903 ...

Page 31: ... AND USER INTERFACE The F 3200 advanced transmitter is equipped with a backlit graphic LCD capable of displaying alphanumeric and graphical data It is also capable of displaying alarm and error messages Three pushbutton keys located on the membrane panel immediately below the display are used to view the displayed data and access program functions sales mvandc com Phone 877 566 3837 Fax 925 407 29...

Page 32: ...nfirm control system programming Confirm that the control system input point is properly configured for the analog range or scale factor identified on the calibration certificate 3 Confirm connection to correct ONICON display or Btu meter if ordered Confirm that the flow meter serial number matches the ONICON display or Btu meter serial number when ordered together 4 Verify wiring before connectin...

Page 33: ...UIDE NOTE Also refer to the START UP AND COMMISSIONING GUIDE located on the preceeding pages REPORTED PROBLEM POSSIBLE SOLUTIONS No signal Verify correct wiring to control system See wiring diagram Check display for alarm messages Verify that the pipe is full Verify that the sensor body and transmitter are both connected to earth ground Reading is too high or low Verify correct wiring to control s...

Page 34: ... 0 125 of full scale m When activated this symbol indicates flow below the set point Range 0 125 of full scale Open coil connection Signal error When activated indicates empty pipe C Calibration running S Transmitter in simulated output mode W Pulse output saturated change pulse rate or duration ALARMS Status LED Continuously ON Initialization of firmware Flashing LED 1 second rate Normal operatio...

Page 35: ... Re confirm the design minimum flow rate Flow Rate FS Flow rate exceeds the maximum full scale value Re confirm the design maximum flow rate and the full scale flow rate setting Pulse Freq FS Pulse rate or frequency output exceeds the maximum rate Re confirm the design maximum flow rate and the full scale pulse rate of frequency setting Empty Pipe The pipe is empty or the empty pipe detector needs...

Page 36: ...L 33765 Tel 727 447 6140 Fax 727 442 5699 sales onicon com F 3200 Flow Meter Manual 04 13 0671 12 18325 Page 36 APPENDIX A 1 FIELD REMOTE MOUNTING THE TRANSMITTER A 2 CONDITIONS OF SALE sales mvandc com Phone 877 566 3837 Fax 925 407 2903 ...

Page 37: ...be fully removed Step 7 Carefully separate the electronics enclosure from the sensor body As the two come apart feed the sensor wires through the opening in the bottom of the enclosure Step 3 Remove power connector from its socket Remove wires from the connector and set aside Step 2 Open rear compartment to expose power connection Step 5 Remove electrode and coil wires from connectors and set asid...

Page 38: ...e holes in the bottom of the junction box and mount it in place Step 3 Re install the circuit board Step 4 Attach the cables to the terminal blocks as shown Step 5 Install the remote mount cables through the strain relief supplied with the junction box Connect cables to the numbered terminal blocks as shown Step 7 Re install the cover Note Each wire is labeled with a number that corresponds to a t...

Page 39: ...ach the green connectors to the end of the cable Numbers on each wire correspond to the numbers on the connectors Step 3 Re install the connectors and tighten the strain relief Re install the power cable and connector Step 4 Remove the o ring from the remote mount bracket and place it into the gland on the bottom of the enclosure as shown Step 5 Attach the mounting bracket using the screws and loc...

Page 40: ...ract will be added to the purchase price Buyer agrees to reimburse ONICON for such tax or charge or provide ONICON with an acceptable exemption certificate Payment of invoices will be due 30 days from the date of shipment of the products contained therein In the event that payment of an invoice is not received by the invoice due date ONICON will assess a late fee not to exceed 1 5 per month or 18 ...

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