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Omron Sti F3SJ-A Series, User Manual

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209

F3SJ-A

User’s Manual

Chapter

7

Re
vi

si

on
 His

to

ry

Appendix

E

Revision History

A manual revision code appears as a suffix to the manual number at the bottom of the front and back covers
of this manual.

Revision

symbol

Revision date

Revisions

B

November, 2005

First edition

C

February, 2006

Minor correction

D

May, 2006

Minor correction

E

December, 2006

Added F3SJ-A

††††

P55

F

July, 2007

Added F3SJ-A

††††

P25 Troubleshooting revised

Revision No.

0997622-6 F

Courtesy 

of 

CMA/Flodyne/Hydradyne 

▪

 Motion 

Control 

▪

 Hydraulic 

▪

 Pneumatic 

▪

 Electrical 

▪

 Mechanical 

▪

 (800) 

426-5480 

▪

 www.cmafh.com

 

Summary of Contents for Sti F3SJ-A Series

Page 1: ...Cat No 0997622 6F Safety Light Curtain User s Manual P Series Version 2 F3SJ A Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com...

Page 2: ...ch process of the design installation operation maintenance services and disposition of the machine It is assumed that F3SJ will be used properly according to the installation environment performance...

Page 3: ...ly for test OMRON S82K T V S D Product Service GmbH Type Approval Type 4 ESPE EN61496 1 Type 4 AOPD prEN61496 2 SIL1 2 3 EN61508 1 through 7 Application EN954 1 Category B 1 2 3 4 5 The F3SJ A receive...

Page 4: ...for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applic...

Page 5: ...our OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes...

Page 6: ...GWUM or F39 MC21 the administrator must manage the details of the changes and perform the changes Accidental functional setting change may cause failure of human body detection resulting in a serious...

Page 7: ...esulting in a serious injury Detection capability gets larger when fixed floating blanking function is used You must use the detection capability for fixed and floating blanking functions Failure to d...

Page 8: ...equirements of the necessary safety category Do not connect each line of F3SJ to a DC power supply of more than 24VDC 20 Also do not connect to an AC power supply Failure to do so may result in electr...

Page 9: ...ppropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Do not try to disassemble repair or modify this...

Page 10: ...hich case the Responsible Person may be required to take adequate measures to reduce interference Do not use radio equipment such as cellular phones walkie talkies or transceivers near the F3SJ Wiring...

Page 11: ...one for cleaning because they affect the product s resin parts and paint on the case Object detection The F3SJ cannot detect transparent and or translucent objects Courtesy of CMA Flodyne Hydradyne Mo...

Page 12: ...ht of the F3SJ is 600mm or longer The number of brackets included depends on the total length of the F3SJ 4 sets maximum for each emitter receiver Test rod 1 F3SJ A P14 Series Diameter 14mm F3SJ A P20...

Page 13: ...an essential point regarding a function such as an important point regarding operation or advice on how to use it Indicates the page number for related content Indicates a reference for when there is...

Page 14: ...ii Introduction How to Read This Manual Explanation of Symbols F3SJ A User s Manual Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh co...

Page 15: ...ng Zone Function 8 Features 9 Protective Height Available in Incremental Sizes 9 Easy to Read Light Level and Error Mode Display 9 Providing Tools for Setting 9 Additional Safety Functions 9 Enhanced...

Page 16: ...t 55 External Device Monitoring Function EDM 55 Chapter3 What can be done by the setting tool 57 Using the Setting Tool 58 F3SJ Version 58 List of Functions that Can Be Changed by the Setting Tool 59...

Page 17: ...ing Recovery Function 109 Other 110 Safety Distance Calculation Function 110 Connection Cable Length Calculation Function 110 Rated Response Time Check 110 Chapter4 Wiring Installation 113 Installatio...

Page 18: ...Muting Sensors 170 Connecting 4 Muting Sensors 171 Connecting to an F3SP B1P 172 Connecting to an F3SX E L2R2 173 Connecting to a G9SA 301 175 Connecting to a G9SA 300 SC 176 Connecting to a G9SB 301...

Page 19: ...ontents E European Standards 207 U S Federal Regurations 207 U S Standards 207 Canadian Standards 208 Revision History 209 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electric...

Page 20: ...xviii Introduction Contents F3SJ A User s Manual Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com...

Page 21: ...d Names 2 Application Examples 5 Features 9 Indicator Display Patterns 11 Ratings 14 Ratings Specifications 14 Model Name List Response Times 17 Power Cable Length 22 Compatibility with former version...

Page 22: ...e Description Emitter receiver F3SJ A P Select a model name based on the required protective height and detection capability Cap and connection cable are included The model name can be understood as f...

Page 23: ...m e g DeviceNet safety p 195 Cable with connectors on both ends F39 JC B This extension cable is used when the length of the connection cable is insufficient or for plug and play connection to the F3S...

Page 24: ...multiple sets of F3SJ in a series The F39 JJR3W can be used for extension with cable with connectors on both ends F39 JC B Connection Procedure p 125 Key cap for muting F39 CN6 Required when using mut...

Page 25: ...ne The F3SJ should be installed where workers require frequent access in order to perform tasks such as maintenance and where physical barriers are difficult to install Detect the Approach of a Person...

Page 26: ...he amount of wiring in the panel For a System in which a Workpiece Crosses Detection Zone Muting Function Enter of a workpiece can be detected by a sensor and the detection zone can be temporarily dis...

Page 27: ...ion can be used to disable the specific beams When the Zone Is Movable Floating Blanking Function If a part of the machine can move within the detection zone the floating blanking function can be used...

Page 28: ...e she is getting close to a detection zone before activating the safety functions It can be used to prevent the unintended stopping of a machine due to the approach of a person Part of a detection zon...

Page 29: ...ing tool is required Enhanced Mutual Interference Prevention When the series connection function is used mutual interference is prevented in up to 400 beams in 4 sets When F3SJ are used individually t...

Page 30: ...Function are Provided An F3SJ by itself can operate with muting or override function without using a controller Definition of muting function and override function p 203 Courtesy of CMA Flodyne Hydrad...

Page 31: ...EDM ON Turns ON when an input is given to external device monitoring input 6 Blanking Test indicator BLANKING TEST ON Turns ON when the blanking function and warning zone function are enabled Blinkin...

Page 32: ...x the error mode label included near the F3SJ to allow for quick troubleshooting when errors occur For details of the error mode see Chapter 7 Troubleshooting 3 Power indicator POWER ON Turns ON while...

Page 33: ...ability operate when all incident light level indicators incident light level indicator Safety Output ON ON ON OFF OFF OFF Incident light level 170 or higher Less than 170 130 Less than 130 100 Less t...

Page 34: ...st 3 m according to IEC61496 2 Safety outputs OSSD PNP transistor outputs x 2 Load current 300mA max Residual voltage 2V max except for voltage drop due to cable extension including inductance load Ma...

Page 35: ...k restart interlock The setting tool is required when muting function is used External device monitoring Muting Includes lamp breakage detection and override functions F39 CN6 key cap for muting is re...

Page 36: ...ts intermediate mounting brackets 2 error mode label user s manual CD ROM 1 It is not included in F3SJ A P55 2 The number of intermediate mounting brackets depends on the total length of the F3SJ F3SJ...

Page 37: ...0720P30 F3SJ A1420P55 29 beams 11ms 44ms F3SJ A0281P14 F3SJ A0455P20 F3SJ A0600P25 F3SJ A0745P30 F3SJ A1470P55 30 beams 12ms 48ms F3SJ A0290P14 F3SJ A0470P20 F3SJ A0620P25 F3SJ A0770P30 F3SJ A1520P55...

Page 38: ...SJ A1460P25 F3SJ A1820P30 73 beams 15ms 60ms F3SJ A0677P14 F3SJ A1115P20 F3SJ A1480P25 F3SJ A1845P30 74 beams 15ms 60ms F3SJ A0686P14 F3SJ A1130P20 F3SJ A1500P25 F3SJ A1870P30 75 beams 15ms 60ms F3SJ...

Page 39: ...0ms 80ms F3SJ A1073P14 F3SJ A1775P20 F3SJ A2360P25 118 beams 20 0ms 80ms F3SJ A1082P14 F3SJ A1790P20 F3SJ A2380P25 119 beams 20 0ms 80ms F3SJ A1091P14 F3SJ A1805P20 F3SJ A2400P25 120 beams 20 0ms 80m...

Page 40: ...ms F3SJ A1487P14 F3SJ A2465P20 164 beams 22 5ms 90ms F3SJ A1496P14 F3SJ A2480P20 165 beams 22 5ms 90ms F3SJ A1505P14 F3SJ A2495P20 166 beams 22 5ms 90ms F3SJ A1514P14 167 beams 22 5ms 90ms F3SJ A1523P...

Page 41: ...eams 27 5ms 110ms F3SJ A1928P14 213 beams 27 5ms 110ms F3SJ A1937P14 214 beams 27 5ms 110ms F3SJ A1946P14 215 beams 27 5ms 110ms F3SJ A1955P14 216 beams 27 5ms 110ms F3SJ A1964P14 217 beams 27 5ms 110...

Page 42: ...series connection p 122 Power Cable Length Extension of power cable must be the length shown below or shorter In case F3SJ is directly connected to external power supply or connected to G9SA 300 SC W...

Page 43: ...kground color Ver 1 White Ver 2 Yellow Compatibility Combination of Ver 1 emitter receiver and Ver 2 receiver emitter Available but the system operates as a system of Ver 1 sensors Series connection o...

Page 44: ...ter 1 Compatibility with former version F3SJ A User s Manual Overview and Specifications Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cma...

Page 45: ...unction 34 Muting System 35 Upgrading F3SJ for Muting System 36 Standard Muting Mode 38 Wiring Diagrams 40 Installation Standard for Muting Sensors 42 Installation Example 1 of Standard Muting Mode us...

Page 46: ...p 92 x Combination unavailable Fixed Blanking Function Floating Blanking Function Muting Override Function Warning Zone Function Fixed Blanking Function O Floating Blanking Function Muting Override Fu...

Page 47: ...y or other device that controls hazardous parts of the machine Load or PLC etc for monitoring 1 Use a switch for micro loads Input specifications 24V 1 8mA 2 F3SJ can operate even if K3 and K4 are not...

Page 48: ...line 0V Blue Shield Test input Green Reset input Yellow 24V Brown Auxiliary output 2 Red S1 S3 K4 External test switch connect to 0V if a switch is not required Lockout reset switch connect to 24V if...

Page 49: ...Auto reset is used on machines where a worker is not able to enter the zone between the detection zone and the hazardous part of the machine To wire auto reset 1 Open the interlock selection input li...

Page 50: ...nput line to 9 to 24V via a reset switch N O contact pin 4 yellow 3 Keep the reset switch contact open and turn ON the power to the F3SJ Wiring for manual reset mode p 27 To reset 1 Cycle the reset sw...

Page 51: ...ned ON within 2 second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within the response time while operating If an error is found in the sel...

Page 52: ...circuit or wiring and it enters lockout state See the table below Auxiliary Output Non Safety Output The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a d...

Page 53: ...to 24V to the reset input line for 100ms or longer and then open the switch to apply a 0 to 1 5V signal or open circuit pin 4 yellow For auto reset set the reset line open or to 0 to 1 5V for 100ms or...

Page 54: ...de is safety output information and reverse output mode is being enabled for which setting is not changed to the external device monitoring input or disable external device monitoring function by the...

Page 55: ...hange the setting and enable the interlock function The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are oper...

Page 56: ...pe contact Two wire type sensor cannot be used Muting Lamp External Indicator Because it notifies workers that the muting function is operational the muting lamp external indicator must be installed U...

Page 57: ...s ON when an input is applied to muting input 1 Muting input 2 indicator turns ON when an input is applied to muting input 2 Muting input 1 and 2 indicators blink while muting overriding Receiver s mu...

Page 58: ...owever when there is a muting error the F3SJ safety function operates and normal operation continues Muting error can be released by any of following conditions When muting is started by the proper mu...

Page 59: ...me When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 wh...

Page 60: ...ch when interlock function is used Configuration by the setting tool is required 3 F3SJ operates even when K3 is not connected 4 Connect a muting lamp to either of external indicator output or auxilia...

Page 61: ...llow Safety output 1 Green Safety output 2 White K1 K2 K3 Relay or other device that controls hazardous parts of the machine Load or PLC etc for monitoring 1 F3SJ can operate even if K3 is not connect...

Page 62: ...example of 2 retro reflective type photoelectric sensors used as muting sensors installed in a cross pattern Use 2 sensors when the length L of the workpieces are not constant or are insufficient 1 Be...

Page 63: ...ty function of the F3SJ is disabled 3 The muting sensor outputs are turned ON muting inputs are HIGH and the safety function of the F3SJ is disabled The F3SJ is blocked but the safety function is disa...

Page 64: ...time limit value minimum 0 03s T1max s Muting input time limit value maximum 3s Use the PC tool for F3SJ to change following values T1min Muting input time limit value minimum T1max Muting input time...

Page 65: ...ate exceeds this time muting is released of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 B1 A1 24V DC 0V A1 B1 F3SJ Muting Input 1 White Muting Input 1 White Mu...

Page 66: ...re a workpiece passes through All muting sensors are turned OFF and the safety function of the F3SJ is working 2 The muting sensors are blocked and the safety function of the F3SJ is disabled When mut...

Page 67: ...Installation Distance The minimum distances D2 m and D3 m required for the muting sensors to keep the muting function enabled are D2 L Formula 3 D3 L Formula 4 L m Length of a workpiece The maximum d...

Page 68: ...tall the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor Wiring Diagrams Workpiece Workpiece Workpiece Workpi...

Page 69: ...sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cr...

Page 70: ...ence into account Muting sensors must be installed so that a distance D3 between muting sensors A1 and A2 should be smaller than workpiece length L As a muting sensor a transmission or regressive refl...

Page 71: ...sensor causing the interference Displace beams for each other to prevent interference change installation height or place them crosswise Install a barrier Arrange sensors in alternation Lower the sen...

Page 72: ...cate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Install the switch that uses hold to run device such as...

Page 73: ...put 1 and 2 indicators blink while muting overriding Muting error indicator turns ON when a muting error occurs Reset input ON OFF Muting input 1 ON OFF Muting input 2 ON OFF Enabled Disabled Test inp...

Page 74: ...Performed Blanking test indicator blinks when voltage is applied to the test input Self Test Function The F3SJ performs the self test when power is turned ON within 2 second or 2 2 seconds in case of...

Page 75: ...tails Resetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following methods Cycle the power back ON Set the reset input line open or...

Page 76: ...the F3SJ s Internal Indicator When Using the External Device Monitoring Function The internal indicator cannot be used to check the input to the external device monitoring input Courtesy of CMA Flodyn...

Page 77: ...ator Input Output Setting 95 Auxiliary Output Non Safety Output 95 Designated Beam Output Function 97 External Indicator Output Non Safety Output 99 Interlock Function 100 External Device Monitoring F...

Page 78: ...he setting tool can be used for F3SJ of version 2 or later but cannot be used for that of version 1 Or if any one of series connected F3SJs is version 1 the setting tool cannot be used communication e...

Page 79: ...ction For muting system 2 3 3 Override Function For muting system 2 3 3 Indicator Input Output Setting Auxiliary Output 2 3 3 Designated Beam Output Function 1 3 External Indicator Output 2 3 3 Interl...

Page 80: ...unctional Description External Device Monitoring Function Chapter 2 External Device Monitoring Function EDM Allowable Delay Time Specifies maximum value T1 of external device s operation time after sa...

Page 81: ...le Setting console F39 MC21 consists of following units Setting Console Branch Connector with Connector Cap Dedicated Cable Plugged Dedicated Cable Instruction Manual Connection Procedure Connect the...

Page 82: ...ifficult to attach due to devices layout or other reason use an accessory plugged dedicated cable to communication lines and For details see the help for the SD Manager Minimum Wiring for Setting Mini...

Page 83: ...blanking beam receives light Internal Indicators During Maintenance Status When in the maintenance status the emitter side POWER indicator POWER and the receiver side ON or OFF indicator ON or OFF bli...

Page 84: ...er connector side see below blink When accessing at the administrator level the indication lamps blink twice per second and when accessing at user level they blink once per second For details about ad...

Page 85: ...digits passwords can be set for the setting console and PC tool for F3SJ respectively If a password of 5 digits or more or that includes lowercase alphabet is set for the PC tool for F3SJ a user cann...

Page 86: ...ll be kept ON status even if an object exists in the disabled zone For beams with fixed blanking designation one zone is set for beams in concatenation and up to 5 zones can be set as fixed blanking z...

Page 87: ...a fixed blanking beam that irregularly switches between light incidence and interruption due to an interrupting object s oscillation It can be set for either both or single end of a fixed blanking zo...

Page 88: ...of the setting console With the PC tool for F3SJ perform the same settings for fixed blanking zones 2 to 5 Allowable Beam F3SJ A P14 F3SJ A P20 F3SJ A P25 F3SJ A P30 F3SJ A P55 Disable 14 20 25 30 55...

Page 89: ...SJ The setting console can be combined with muting function For both setting tools there is a limitation for setting with zones For details see Setting Zone Adjacent Conditions p 92 Setting Zone Adjac...

Page 90: ...anking Function Enlarges detection capability to allow an object with a certain size to enter or more than one interruption at the same time Floating Blanking Zone Setting In the setting console all b...

Page 91: ...ng beams 2 Number of floating beams 1 Interrupting object diameter mm Available range for setting 4 13 22 31 F3SJ A P14 series Available range for floating 0 10 20 30 40 50 60 Number of floating beams...

Page 92: ...binations are available Number of floating beams is 3 monitoring disabled Number of floating beams is 3 monitoring enabled number of allowable beams is 2 Number of floating beams is 4 monitoring enabl...

Page 93: ...3SJ A P25 series Available range for floating 0 10 20 30 40 50 60 70 80 90 100 Number of floating beams 4 Number of Allowable beams 1 Number of floating beams 4 Number of Allowable beams 2 Number of f...

Page 94: ...one zone of detection zone safety output is turned OFF Under this mode floating blanking monitoring can be configured It cannot be if number of floating beams is 1 For minimum detection capability see...

Page 95: ...ned OFF when more than one zone is interrupted by object s that should not turn the safety output OFF Figure 4 Safety output OFF Not specified Dia 65mm Floating blanking zone Floating blanking zone Fi...

Page 96: ...is only one interrupting object safety output can be turned OFF when 3 beams are interrupted Figure 7 Internal Indicators of F3SJ For basic system Emitter s BLANKING TEST indicator is turned on under...

Page 97: ...ther Functions You can use muting fixed blanking and warning zone functions in combination only with the PC tool for F3SJ Note that there is a limitation for setting with zones The setting console can...

Page 98: ...endicularly p 115 if a detection zone is within vertically installed F3SJ as shown left See Safety Distance In case of horizontal approach of a human body to F3SJ s detection zone p 116 if a detection...

Page 99: ...ed as a warning zone figure 4 A warning zone is specified without including any of end beams figure 5 Note that a warning zone can be configured for all beams if series connected F3SJs have one or mor...

Page 100: ...must attach labels that indicate a border between normal detection zone and warning zone Function Initial Setting Available Setup Item Setting Console PC Tool for F3SJ Warning Zone Function Disable D...

Page 101: ...y configured for its application by a sufficiently trained and qualified person and the person must have responsibility for settings especially when setting the muting time limit to infinite Use indep...

Page 102: ...y reason using diagnosis function is recommended Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 1 Standard Muting Mode Operation mode configured for F3SJ fact...

Page 103: ...changed When a muting beam is not blocked within muting input time limit T1max maximum after the muting input 2 is turned ON Muting state can be also released when the sensor enters lockout For Wirin...

Page 104: ...muting delay time T5 4 Muting sensor B1 is turned OFF A workpiece finished passing the muting sensor B1 and the sensor is turned OFF F3SJ disables its safety function if it is within a exit only mutin...

Page 105: ...t1 in Equation 1 for F3SJ to enter muting state is within a range shown below T1min t1 T1max Equation 2 T1min s Muting input time limit value minimum T1max s Muting input time limit value maximum The...

Page 106: ...and 2 Minimum value must be less than maximum value T2 Muting time limit Time to be continued for muting function If muting state exceeds this time the function is canceled T3 Maximum muting input tim...

Page 107: ...D ON This can be used for such a case that F3SJ should be temporarily disabled as the switch is so operated by a worker who puts an object at a carry in entrance Start Conditions If both of the follow...

Page 108: ...tput 1 Green Safety output 2 White Muting input 1 White Muting input 2 Red Wiring when using position detection muting mode and external device monitoring function S1 S2 A1 B1 K1 K2 K3 M1 External tes...

Page 109: ...rned from ON to OFF within T1max s before or after the muting input 1 s turning ON safety function of F3SJ is disabled Safety output is kept ON even if F3SJ is blocked Under normal operation Guard fen...

Page 110: ...ng function If muting state exceeds this time the function is canceled T3 Maximum muting input time with allowable waveform cracks This is the maximum time limit allowed for waveform cracks for muting...

Page 111: ...details see Setting Zone Adjacent Conditions p 92 Setting Zone Adjacent Conditions p 92 Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Muting Zone Setting All beams 1 t...

Page 112: ...override function Enabled for factory shipment Override Function p 52 Override Time Limit Override continuance time at the function s activation can be changed 60s for factory shipment Setting Change...

Page 113: ...ed blanking allowable beam or floating blanking zone they cannot be adjacent Figure 2 2 For details about setting adjacent fixed blanking zones see the section on fixed blanking Restriction Condition...

Page 114: ...ng zone are configured as overlapped fixed blanking monitoring function is effective Thus a fixed blanking beam receives light under muting operation is based on setting of the monitoring function Mut...

Page 115: ...ator to auxiliary output Auxiliary Output Diagnosis Function Enabling auxiliary output diagnosis allows breakage 1 and short circuit detection 2 of auxiliary output 1 Use incandescent lamp if you want...

Page 116: ...er error lockout state 3 3 Muting Override Information Under either muting or override state 3 3 Blanking Warning Zone Information 2 When fixed blanking floating blanking functions and warning zone fu...

Page 117: ...le To turn an external indicator ON when a specified beam of F3SJ is interrupted To provide an auxiliary output when a specified beam of F3SJ is receiving light Functional Description Designated Beam...

Page 118: ...te ON when Interrupted ON when Interrupted On when receiving 3 Designated Beam Incidence State Reverse Output Mode Disabled Reverse Output Mode Enabled ON when Interrupted ON if 1 or more beams are in...

Page 119: ...ndicator or muting lamp connected to the output Use incandescent lamp if you want to enable external indicator output diagnosis function If the diagnosis function is enabled while no external indicato...

Page 120: ...g reset input can release interlock state when no interrupting object exists in the detection zone This can be used to operate a machine after power on and inspection Restart Interlock With this setti...

Page 121: ...onsole PC Tool For F3SJ Start Interlock Disabled Enable disable 3 3 Restart Interlock Disabled Enable disable 3 3 Reset input ON OFF Safety output ON OFF 250ms or longer 1 Sensor status Interlock stat...

Page 122: ...in series When setting a short allowable delay time set it so that it is equal to or greater than the F3SJ OFF response time from ON to OFF Also the history of the allowable delay time can be displaye...

Page 123: ...thus influence on other photoelectric sensor At the same time F3SJ s threshold value is improved reducing influence from other photoelectric sensor Setting Change Configure for each CH in case of a se...

Page 124: ...asure against disturbance light from other nearby photoelectric sensor or adjacent F3SJ Functional Description Disturbance Light Level Display Indicates disturbance light intensity from other photoele...

Page 125: ...ction input Muting Input 1 Linked to muting input 1 for a muting system Muting Input 2 Linked to muting input 2 for a muting system Safety Output 1 1 Linked to safety output 1 Safety Output 2 1 Linked...

Page 126: ...if supply voltage is out of specification range Power on Time Overview The power on time of the F3SJ is displayed Functional Description Data related to the power on time of the F3SJ is recorded in th...

Page 127: ...case of series connection the power on time can be reset for each F3SJ CH Monitor Items Configure or display for each CH in case of a series connection Function Initial Setting Available Setup Item Se...

Page 128: ...s load switching frequency information must be assigned to an output operation mode Auxiliary Output Non Safety Output p 95 External Indicator Output Non Safety Output p 99 Accumulated load switching...

Page 129: ...lues or previous setting values Example To reset the configuration because the settings were forgotten Functional Description Setting Recovery Function By performing the setting recovery function the...

Page 130: ...f the cable excluding the length of cables between series connections according to the conditions that are input For series connections the maximum extendable length is 15 meters This function is avai...

Page 131: ...hat can be done by the setting tool E Monitor Items Function Setting Console PC Tool For F3SJ Rated response time check 3 3 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electri...

Page 132: ...112 Chapter 3 Other F3SJ A User s Manual What can be done by the setting tool Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com...

Page 133: ...ge by the Setting Tool 127 Dimensions 128 When Using Standard Mounting Brackets 128 When Using Optional Mounting Brackets 131 When Using Spatter Protection Covers 147 Setting Tool 148 Mounting a Prote...

Page 134: ...e equipment you must configure an appropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Install the...

Page 135: ...99 Reference If a person approaches the detection zone of the F3SJ perpendicularly S K x T C Formula 1 S Safety distance K Approach speed to the detection zone T Total response time of the machine and...

Page 136: ...may go through under a detection zone carelessly if it exceeds 300mm 200mm for other purpose than industrial use into risk assessment Calculation example When Tm 0 05s Ts 0 01s and d 14mm S 1 600mm s...

Page 137: ...hine s stopping time s Tr Response time of the F3SJ from ON to OFF s Tc Machine control circuit s maximum response time required to activate its brake s Tbm Additional time s If a machine has a brake...

Page 138: ...further from highly reflective surfaces such as metallic walls floors ceilings or workpieces as shown below Distance between an emitter and a receiver operating range L Allowable installation distanc...

Page 139: ...not occur such as by configuring series connections or using physical barriers between adjacent sets Series Connection Series connection can prevent mutual interference when multiple sensors are used...

Page 140: ...lternate the direction of emission between 2 sets alternation If 2 sets are installed near each other reflection from the surfaces may cause mutual interference For such a case it can be improved by r...

Page 141: ...J enters lockout Distance between emitter and receiver operating range L Allowable installation distance D For 0 2 to 3m 0 26m For 3m or more L x tan5 L x 0 088 m D D L D 5 5 Receiver Emitter Receiver...

Page 142: ...ets Total number of beams Up to 400 beams Connection cable length between 2 F3SJ in series connection 15m max Ex Configuring an L or U shaped detection zone The terms used in this document to describe...

Page 143: ...ary sensor Receiver Secondary sensor 1 Emitter Secondary sensor 1 Receiver Primary sensor Receiver Primary sensor Emitter Primary sensor 1 Emitter Secondary sensor 1 Receiver Secondary sensor Emitter...

Page 144: ...7 Use the F39 JJR L series connection cable for close contact when the connection distances between F3SJ are short for a L shaped configuration and use the F39 JJR3W and F39 JC B series connection cab...

Page 145: ...use the cable cap to come loose leading to deterioration of the protective functions Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector a...

Page 146: ...F39 A01P PAC F39 JJ3N 2 Attach the external indicator Recommended items When attaching a cable or cap tightly fasten the screws M2 in 4 places recommended torque 0 15Nxm Failure to do so may cause the...

Page 147: ...he emitter and receiver are configured as muting override output Blinking during muting and during override Timing chart of basic system Setting Change by the Setting Tool Functional setting is availa...

Page 148: ...25 E 13 75 B A 30 D 22 31 20 5 5 30 16 5 22 42 2 M5 4 M5 24 300 43 1 26 46 E B 13 75 10 37 42 53 5 5 7 dia 15 dia 6 dia 9 dia 6 5 2 Top bottom mounting brackets 2 Mounting holes 2 Mounting holes M12...

Page 149: ...10 35 31 15 E B 20 2 M5 4 M5 3 75 6 25 13 75 B E 13 75 A 51 53 30 20 16 5 5 5 24 15 11 53 300 43 36 10 43 37 5 5 dia 6 dia 6 5 dia 9 2 Top bottom mounting brackets 2 Mounting holes 2 Mounting holes 4...

Page 150: ...e protective height See the table below Protective height Number of intermediate mounting brackets E 1 0245 to 0596 0 0600 to 1130 1 B 2 1136 to 1658 2 B 3 1660 to 2180 3 B 4 2195 to 2500 4 B 5 16 2 3...

Page 151: ...C A C 74 B C 39 5 C 4 digit number of the model name protective height F39 LJ2 Use standard brackets 20 27 5 5 25 5 2 19 37 17 25 B 17 25 A B 4 M5 0 3 9 7 20 35 44 37 6 5 35 C Protective height Mater...

Page 152: ...ee location Mounting Bracket 22 31 7 5 5 24 25 46 45 45 1 6 M5 F B 16 F B 42 42 42 42 53 Backside mounting Unit mm C Protective height Material Zinc die cast Courtesy of CMA Flodyne Hydradyne Motion C...

Page 153: ...43 30 5 6 M5 16 5 2 45 45 F B F B 15 15 15 Side mounting when using intermediate brackets for side mounting Unit mm C Protective height Material Zinc die cast stainless steel Courtesy of CMA Flodyne H...

Page 154: ...ckets cannot be used in combination with standard brackets Side mounting when not using intermediate brackets for side mounting Unit mm 31 16 24 25 46 45 45 1 6 M5 F B 42 42 42 2 dia 5 5 53 42 13 C Pr...

Page 155: ...location mounting brackets 2 pieces are included with F39 LJ3 for 1 F3SJ set emitter receiver B C 90 C 4 digit number of the model name protective height F Depends on the protective height See the tab...

Page 156: ...me protective height F39 LJ4 19 6 6 37 2 1 B 19 1 30 4 M5 26 A B 21 5 21 5 30 45 Backside mounting Use standard brackets C Protective height Unit mm 1 A mounting width of 18 to 20 can be supported whe...

Page 157: ...F39 LJ4 4 M5 B 19 1 19 6 6 37 A B 21 5 21 5 30 35 34 5 4 10 5 30 2 45 Side mounting Use standard brackets C Protective height Unit mm Material Stainless steel 1 A mounting width of 18 to 20 can be sup...

Page 158: ...th the F3SN s mounting holes Dimensions A to C A C 23 B C 10 C 4 digit number of the model name protective height F39 LJ5 Inward facing mounting Use standard brackets 5 5 5 5 20 30 21 32 19 9 44 9 20...

Page 159: ...l name protective height F39 LJ5 Outward facing mounting Use standard brackets B 20 4 M5 44 30 20 5 5 5 5 21 B 5 8 4 2 A 30 15 5 15 5 19 9 32 2 C Protective height Unit mm Material Stainless steel dia...

Page 160: ...tective height F39 LJ5 Inward outward facing mounting Use standard brackets 44 30 19 9 32 32 5 11 5 5 8 4 2 15 5 21 B A 16 5 5 5 5 5 20 30 B 20 4 M5 2 C Protective height Unit mm Material Stainless st...

Page 161: ...replace with standard brackets The protective height becomes 17mm shorter Replace with outward facing mounting of F39 LJ5 when you want to set the detection surface height to be same as the F3SN Howe...

Page 162: ...cannot be mounted simultaneously so set the protective height to 600mm or less A C 23 B C 10 3 C 4 digit number of the model name protective height F39 LJ8 Backside mounting Use standard brackets C Pr...

Page 163: ...ions A to C A C 102 3 B C 77 3 C 4 digit number of the model name protective height F39 LJ9 Backside mounting Use standard brackets Unit mm C Protective height 8 B 17 16 B 16 6 6 30 3 10 33 3 28 69 3...

Page 164: ...mber of the model name protective height F39 LJ9 Side mounting Use standard brackets Unit mm 16 B 5 2 4 M5 B 8 17 30 6 6 16 A 3 10 33 69 3 3 28 10 4 35 C Protective height Material Stainless steel Cou...

Page 165: ...nting holes are required for intermediate mounting brackets F3SN Replacement F3SJ Model Protective height Model Protective height F3W C044 120 F3W C084 280 F3SJ A0320 30 320 F3W C124 440 F3SJ A0470 30...

Page 166: ...C 4 digit number of the model name protective height Use standard brackets 26 20 13 54 5 34 3 13 30 6 20 54 5 A B B 2 1 4 M5 Hole size for mounting 4 Mounting holes Material Stainless steel Unit mm C...

Page 167: ...n Covers Dimensions of the Spatter Protection Cover F39 HJ Assembly Dimensions 18 90 20 173 6 16 6 19 34 54 2 32 FKC FKC FKC Unit mm Material Stainless steel L 10 32 L 10 mm Unit mm Material PC protec...

Page 168: ...7 46 11 8 Insulated vinyl round cord dia 4 6 Standard length 0 5m 22 52 8 136 50 Left Key Cancel Key Communication Jack Connection Indicator Function Selection Indicator Channel Indicator Channel Keys...

Page 169: ...et 16 5 5 5 37 1 13 75 13 75 A B D 69 64 15 6 20 43 23 10 20 30 24 dia 9 16 8 dia 6 5 37 B M5 39 D 6 25 20 2 M8 2 M6 3 75 3 75 6 25 B M5 39 D 20 4 M5 20 C Protective height dia 5 5 6 Hole size for mou...

Page 170: ...23 5 B M5 39 D 6 25 20 2 M8 2 M6 3 75 3 75 6 25 B M5 39 D 20 4 M5 37 37 13 75 13 75 dia 5 5 6 dia 9 dia 6 5 Side mounting C Protective height Hole size for mounting Protection Bracket 4 1 Protection B...

Page 171: ...ight D C 44 13 5 5 5 20 32 dia 6 5 16 16 2 8 dia 9 dia 60 5 A B D 32 22 8 2 2 M8 2 M6 20 20 8 2 4 M5 B B Backside mounting Hole size for mounting Unit mm Using M5 Using M6 and M8 Material Acrylic resi...

Page 172: ...D B A B B 32 22 32 dia 60 5 8 2 2 M8 2 M6 20 20 8 2 4 M5 Side mounting Hole size for mounting Unit mm Using M5 Using M6 and M8 Material Acrylic resin nitrile rubber stainless steel 2 Mounting bracket...

Page 173: ...0 4 Mounting screws M5x18 x 4 Top bottom mounting bracket 3 x 4 Top bottom mounting bracket 1 x 4 Top bottom mounting bracket 2 x 4 Mounting screws M3x8 x 8 1 The quantities shown here are the number...

Page 174: ...the intermediate mounting brackets Insert intermediate brackets 2 and 3 into the grooves on the side of the case and use the included mounting screws M3x10 to lightly fasten the brackets so that they...

Page 175: ...ttach the intermediate mounting bracket for side mounting to intermediate mounting bracket 1 using the included mounting screws M5x10 Then lightly attach intermediate mounting bracket 4 to the bracket...

Page 176: ...p 2 above 6 Adjust the beams Move the F3SJ from side to side to align it to a center position where the 5 lamps of the incident light level indicator are turned ON After each screw is securely tighten...

Page 177: ...cident light level indicator are turned ON 5 While taking care not to change the adjustment status of the beams tightly fasten all the bracket screws and mounting screws The table below shows the tigh...

Page 178: ...therwise the output is always ON Also the 0V of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number o...

Page 179: ...untry or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Remarks To prevent a fire the secondary circuit of the power supply mu...

Page 180: ...JC7A F39 JC7A L F39 JC7A D 7000 F39 JC10A F39 JC10A L F39 JC10A D 10000 F39 JC15A F39 JC15A L F39 JC15A D 15000 F39 JC20A F39 JC20A L F39 JC20A D 20000 dia 15 39 5 L 8 wire 4 pair Cross section of co...

Page 181: ...For emitter For receiver F39 JJR3W F39 JJR3W L Grey cable F39 JJR3W D Black cable L 33 4 33 4 dia 6 24 30 Unit mm 30 33 4 21 4 24 39 5 300 Unit mm Body color Black M12 Waterproof connector socket Ins...

Page 182: ...F39 JC3B F39 JC3B L F39 JC3B D 3000 F39 JC5B F39 JC5B L F39 JC5B D 5000 F39 JC7B F39 JC7B L F39 JC7B D 7000 F39 JC10B F39 JC10B L F39 JC10B D 10000 F39 JC15B F39 JC15B L F39 JC15B D 15000 F39 JC20B F...

Page 183: ...9 JC15C L F39 JC15C D 15000 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 White Brown Green Yellow Grey Pink Blue Red Shield Female Connected to single end connector cable Cable with connectors on both ends Control...

Page 184: ...d Connected to controller G9SA 300 SC Male Connected to emitter s connection cable and Cable with connectors on both ends 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Female Brown Green White White Grey Pink Blue...

Page 185: ...nection with a commercial indicator optional F39 JJ3N 21 4 33 4 3000 10 10 Vinyl insulated round cable Dia 6 8 cord conductor cross section 0 15mm2 insulation diameter 1mm 30 24 Connector Courtesy of...

Page 186: ...166 Chapter 4 Wiring F3SJ A User s Manual Wiring Installation Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com...

Page 187: ...3SJ 169 Connecting 2 Muting Sensors 170 Connecting 4 Muting Sensors 171 Connecting to an F3SP B1P 172 Connecting to an F3SX E L2R2 173 Connecting to a G9SA 301 175 Connecting to a G9SA 300 SC 176 Conn...

Page 188: ...Shield Shield 24V DC 0V 5 10 5 10 2 8 1 2 3 1 4 7 8 5 5 6 6 3 4 7 Emitter Main Circuit Indication Receiver Main Circuit 2 Communication line Pink Grey Grey Pink Communication line External indicator o...

Page 189: ...evice monitoring input Red Auxiliary output 1 Yelllow Safety output 1 Green Safety output 2 White 0V Blue Shield Manual reset mode S1 External test switch connect to 0V if a switch is not required S2...

Page 190: ...1 Yellow Safety output 1 Green Safety output 2 White 0V Blue Shield Auto reset mode S1 External test switch connect to 0V if a switch is not required S2 Lockout reset switch connect to 24V if a switc...

Page 191: ...d Test input Green Reset input Yellow Muting input 1 White 24V Brown 24V Brown External device monitoring input Red Auxiliary output 1 Yellow Safety output 1 Green Safety output 2 White 0V Blue Shield...

Page 192: ...c contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system Model F39 JC B L Model F39 JC B D Unbl...

Page 193: ...J 2nd unit Emitter Receiver Shield Test SW 0V Blue Open Red Test input Green Reset input Yellow Interlock selection input White DC24V Brown Wiring when F3SJ s testing function is used Relay Output Mod...

Page 194: ...C A single end connector cable enables use as a muting system F3SX Cable with connectors on both ends F39 JC B L grey Cable with connectors on both ends F39 JC B D black Cable with connectors on both...

Page 195: ...nput 2 PLC output S1 External test switch connect to 0V if a switch is not required S2 Interlock reset switch S4 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Magnetic contac...

Page 196: ...2 K3 N O cotact K3 N C contact S1 Interlock reset switch S2 External test switch open between Vcc and J1 if a switch is not required KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power supply S...

Page 197: ...itch S3 Safety output1 2 K1 K2 N O contact KM1 KM2 N O contact K1 K2 N C contact KM1 KM2 N C contact PLC input 1 PLC input 2 PLC output S1 External test switch connect to 0V if a switch is not require...

Page 198: ...M2 N C contact KM3 KM4 N C contact KM1 KM2 N O contact KM3 KM4 N O contact Motor operation command Motor rotation OFF delay time Shield 0V Blue Open Test input Green Reset input Yellow Interlock selec...

Page 199: ...179 F3SJ A User s Manual E Chapter6 Checklists Pre Operation Checklists 180 Maintenance Checklists 183 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 42...

Page 200: ...ne of F3SJ by mistake When muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine When muting function i...

Page 201: ...d by construction and that there should be no zone that cannot detect the test rod in the detection zone To check detection move the test rod as shown in the diagram below When the external test funct...

Page 202: ...nserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod The hazardous parts...

Page 203: ...tor must be turned ON when test input line is short circuited to 9 to 24V When muting function is used muting lamp must not be clear due to dirt or degradation The test rod is not deformed When the st...

Page 204: ...e hazardous parts stop when the power of the F3SJ is turned OFF while nothing is in the detection zone Items to Inspect Every 6 Months or When Machine Settings Are Changed In addition to inspection it...

Page 205: ...Chapter7 Appendix Troubleshooting 186 Accessories Sold Separately 195 Glossary 203 Related Standards 207 Revision History 209 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Elec...

Page 206: ...eset input to restart the F3SJ 1 If communication error is indicated on primary sensor s receiver it may be caused by other F3SJ emitter or secondary sensor If a connector was disconnected before espe...

Page 207: ...ice so that a fixed blanking beam other than allowable beam should not receiver light Or configure fixed blanking setting again p 66 Number of interrupted beams is less than number of floating blankin...

Page 208: ...38 Lockout of other sensor than the primary receiver error mode indicator will not turn on A sensor other than the primary receiver is in lockout when series connected Solve the problem of an emitter...

Page 209: ...52 53 External device monitoring error Relay is welded Replace the relay The relay and external device monitoring input line are not properly wired Check the wiring for the relay The relay response t...

Page 210: ...aterial has occurred After cleaning the inside of the connector if any foreign material is attached tighten the connector more closely 5D Muting wiring error The reset input line is not properly wired...

Page 211: ...connection cables are connected properly Replace a series connection cable if it is broken 66 67 68 69 Safety output error 2 Safety output lines are short circuited to each other after power on Wire...

Page 212: ...any foreign material is attached tighten the connector more closely Error code other than those above Effect of noise Effect of noise is excessive If other devices using the same power supply generat...

Page 213: ...re longer operating range p 103 Test input is being applied Check if the test indicator is blinking If it is blinking set the test input OFF or open Detection surface of an emitter or a receiver is di...

Page 214: ...r F3SJ or photoelectric sensor is being received Solve the problems based on Mutual Interference Prevention p 119 A blanked beam received light that is not configured as an allowable beam while fixed...

Page 215: ...fications F39 JC3A 3m M12 connector 8 pin 8 wires Shield F39 JC7A 7m F39 JC10A 10m F39 JC15A 15m F39 JC20A 20m Appearance Model name Cable length Specifications F39 JCR2B 0 2m M12 connector 8 pin M12...

Page 216: ...15m Appearance Model name Cable length Specifications F39 JJR3W 0 3m Cap 10 pin M12 connector 8 pin Appearance Model name Cable length Specifications F39 JJ3N 3m Cap 10 pin 2 wires Appearance Model na...

Page 217: ...3SX N Relay 2a 1b contact expandable Connector connection is possible by using an F39 JC B cable with connectors on both ends and an F39 JC T branch connector for safety light curtains Connection is p...

Page 218: ...h PNP output can be connected Type with 5a 1b contact is also available Appearance Model name Output Note G9SA 300 SC Relay 3a contact One set of F39 JC C cables with connectors on both ends is requir...

Page 219: ...ates the same 4 digit number as the protective height in the model of the F3SJ When a spatter proof cover is attached operating range of F3SJ is reduced by about 10 Spatter proof cover with 1970 or hi...

Page 220: ...is used operating range is from 0 2 to 7m protective height of 1649mm or less and from 0 2 to 5m protective height of 1655mm or more If protective height of F3SJ is 605mm or more only vertical mountin...

Page 221: ...top bottom mounting brackets Appearance Model name Application Note F39 LJ3 Brackets for mounting in any location without using top bottom mounting brackets Side mounting and backside mounting are pos...

Page 222: ...rance Model name Application Note F39 LJ9 Mounting bracket used when replacing existing zone sensors F3W C series with the F3SJ 2 brackets for an emitter 2 for a receiver 4 brackets per set Appearance...

Page 223: ...iary output or external indicator output Detection capability Minimum size of an object that can be detected in the protective height of the F3SJ Disturbance light level display This display can read...

Page 224: ...ed to an output destination Load Switching Frequency Indicates load switching frequency connected to F3SJ Lockout Function that holds safety output OFF when an error is detected by the F3SJ Lower beam...

Page 225: ...rnal indicator output when the power on time exceeds this value Note that the power on time information must be assigned to an output mode Primary sensor Name of the F3SJ connected nearest the power s...

Page 226: ...monitors F3SJ s operating status such as disturbance light measurement by the setting tool Password is not required to transition to this mode W Warning zone information This information is output fro...

Page 227: ...Functional safety of electrical electronic programmable electronic safety related systems EN954 1 1996 Safety of Machinery Safety related parts of control systems Part 1 General principles for design...

Page 228: ...rt 1 General requirements and tests UL61496 2 2002 Electro sensitive protective equipment Part 2 Particular requirements for active opto electronic protective devices Canadian Standards CAN CSA 22 2 N...

Page 229: ...covers of this manual Revision symbol Revision date Revisions B November 2005 First edition C February 2006 Minor correction D May 2006 Minor correction E December 2006 Added F3SJ A P55 F July 2007 Ad...

Page 230: ...ont CA 94555 3605 USA Tel 1 510 608 3400 Fax 1 510 744 1442 OMRON EUROPE B V Representative in EU Wegalaan 67 69 2132 JD Hoofddorp The NETHERLANDS Tel 31 23 5681300 Fax 31 23 5681388 OMRON ASIA PACIFI...

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