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Omni Cresco

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Summary of Contents for Cresco

Page 1: ...Omni Cresco...

Page 2: ...ODE 25 17 PLAY BACK CYCLE 25 18 CREATION OF A PLAY BACK CYCLE 26 19 USING A PLAY BACK CYCLE 28 20 FORMATTING SAVED DATA 29 21 LOCKING AND UNLOCKING THE BUTTONS 30 22 ALARMS 30 23 DIAGNOSTIC 32 24 STAN...

Page 3: ...re of the main accident prevention norms know how to react in case of emergency be provided with the necessary personal protective equipment and know how to use it properly Qualified maintenance techn...

Page 4: ...l located in the column in a position easily accessible to the operator The control panel position allows control devices to be located away from dangerous areas of the machine away from the work area...

Page 5: ...L OK RESET START STOP CYCLE SELECTION CYCLE WARNING LIGHTS BOTTOM WRAPPING ADJUSTMENT FILM TENSION ADJUSTMENT MANUAL CONTROL AND TABLE ROTATION SETTING TOP WRAPPING ADJUSTMENT MANUAL CONTROL AND CARRI...

Page 6: ...chine are stopped in the shortest possible time To be used in case dangerous or alarm conditions arise JOG To be used to increase the value of the selected parameter JOG To be used to decrease the val...

Page 7: ...ed flashes together with the START led When the machine is in programming mode RECORD it has different configurations depending on the operating process see Play Back section for further informations...

Page 8: ...means that the machine is in manual function If they all flash it means that a Play Back cycle is being registered BOTTOM WRAPPING ADJUSTMENT BUTTON AND LED When selected LED light on in AUTOMATIC mod...

Page 9: ...nd JOG buttons CARRIAGE DESCENT BUTTON AND LED When the machine is in MANUAL mode this button starts and stops the carriage descent When selected in AUTOMATIC or MANUAL mode led light on the carriage...

Page 10: ...ine malfunctions ATTENTION GENERAL PARAMETERS MUST ONLY BE CHANGED BY EXPERIENCED STAFF WITH A DEEP KNOWLEDGE OF THE MACHINE AND OF THE PARAMETERS MEANING Turn the main switch to power up the machine...

Page 11: ...object requiring packing listed 0 0 10 10 1 1 C2 High Revolutions Number of revolutions of the table when the wrapping machine is wrapping the upper part of the object requiring packing after complet...

Page 12: ...nd during the playback of the Play Back cycle 0 0 100 100 20 20 20 G5 Rmp To Hz Conversion Rpm to Hz Conversion 0 0 5000 5000 2000 3173 2400 G6 Cm To Point Carriage Conversion of the revolutions of th...

Page 13: ...from when the parameter Start Film Tension is enabled to when the cycle parameter Stretch in sec is automatically enabled 0 0 0 0 10 0 10 0 5 0 5 0 5 0 G14 Last Revolution Tension Film tension during...

Page 14: ...A 10 10 100 100 40 40 40 H3 Overtemperature threshold 30 30 C 100 100 C 30 30 100 100 80 80 80 H4 Minimum voltage dc bus 5 50V 32 320V 0 0 32 32 25 25 25 H5 Maximum voltage dc bus 16 160V 50 500V 16 1...

Page 15: ...imum voltage dc bus 16 160V 50 500V 16 16 50 50 40 40 U6 Start voltage reduction low speed boost 10 10hz 80 80hz 10 10 80 80 50 50 U7 voltage at 0 Hz boost 0 0 40 40 0 0 40 40 15 15 U8 Acceleration 1...

Page 16: ...he end of the reset cycle and the end of the acoustic signal to begin using the machine When the RESET button is pressed an acoustic signal is emitted The rotating table and the carriage reach their z...

Page 17: ...is not in the correct position when it stops press the RESET button and it will go back to its initial position 8 PAUSE During each wrapping cycle except for the ones in the MANUAL working mode press...

Page 18: ...p the machine press the emergency mushroom stop button located in the control panel RED button on yellow background The machine will safely stop in the shortest possible time After pressing the emerge...

Page 19: ...the change is performed in real time except for Low Revolutions and High Revolutions which during their performance are not modified in real time To save a configuration which must be used several ti...

Page 20: ...suspended When the START button is pressed the cycle will start again from the same position when it was interrupted and it will be completed DETAILED DESCRIPTION Press START to start up the automati...

Page 21: ...table stopped and conclude the cycle Press STOP to conclude the cycle keeping the carriage up In this case when START is pressed next time a new cycle is started from the current point TOP SHEET CYCL...

Page 22: ...ich can be used during a standard cycle it is used to reinforce the wrapping of the pallet keeping the carriage fixed in the desired position and continuing to have the table rotating To use the reinf...

Page 23: ...inds an obstacle the machine enters into the safety Sic mode and passes directly in the Manual mode in order for the operator to exit from this dangerous situation In the Manual mode the following but...

Page 24: ...which must be recorded Pressing STOP the machine will start the registration with a pause Pressing STOP TABLE ROTATION CARRIAGE ASCENT or CARRIAGE DESCENT the machine will start recording the relating...

Page 25: ...ition in that moment A prolonged acoustic sound is emitted and the display shows the wording S rEc1 showing in which of the 9 possible positions it is possible to save the cycle carried out in this ca...

Page 26: ...ay Back cycle which has just been loaded with the wording PLY and the relating position number In case of loading of a programme in which no Play Back cycle has been saved an acoustic warning double b...

Page 27: ...TTENTION BY FOLLOWING THIS PROCEDURE ALL SAVED DATA WILL BE DELETED INCLUDING REGISTER PARAMETERS DATA SETS AND PLAY BACK CYCLES Turn the main switch to power up the machine As soon as the software ve...

Page 28: ...locked buttons again 22 ALARMS If a breakdown occurs the problem is identified and localised through an alarm message appearing on the display List of the alarm messages shown on the display when a m...

Page 29: ...nverter Err16 High Voltage Inverter Carriage Problem high Voltage Inverter Carriage Err17 Maximum Current Carriage Inverter Problem with inverter high current table Err18 Short Circuit Inverter Carria...

Page 30: ...e company power grid 4 Check the condition of the fuses of the control panel 5 Contact the manufacturer The table turns abnormally 1 Check and if necessary record the rotation chain tension as specifi...

Page 31: ...he machine s control panel The operator does not need to adjust or calibrate anything Please find below a list of the warning pictograms and plates located on the carriage The plates and pictograms ar...

Page 32: ...onents are protected by a casing fixed to the carriage INSERTING A NEW FILM COIL To insert a new film coil in the carriage act in the following way Phase 1 Insert the new film coil in the coil holder...

Page 33: ...Phase 2 Pass the film end through the carriage rollers as shown in the picture The following picture shows all film passages through the rollers CRESCO UCP REV10 35...

Page 34: ...ay with the control panel The power pre stretch carriage is easily interchangeable with the standard carriage The Client can therefore decide to replace the standard carriage with the power pre stretc...

Page 35: ...OPERATIONAL DEVICES The power pre stretch carriage is equipped with a pallet height detection photocell The electrical components are protected by a casing fixed to the carriage CRESCO UCP REV10 37...

Page 36: ...ct in the following way Phase 1 Insert the new film coil in the coil holder Phase 2 After opening the carriage door pass the film end on the steel roller as shown in the picture Pass the film end thro...

Page 37: ...Phase 3 Pass the film end on the carriage rollers as shown in the picture and close the door The following picture shows all film passages through the rollers CRESCO UCP REV10 39...

Page 38: ...rd but through the inverter located on the carriage as shown in the picture For details on the parameter values please refer to the machine s wiring diagram THE INVERTER PARAMETERS MUST ONLY BE CHANGE...

Page 39: ...0 00 650 00 P700 1 Selection of command source 1 factory default setting 2 operator panel keypad 3 terminal 5 USS MBUS on RS485 0 5 P701 2 Function of digital input 1 0 99 P1000 1 Selection of freque...

Page 40: ...ult our of experience and knowledge in the industry our strong reputation has come from cutting edge product innovation with the focus to reduce the cost and environmental impact of packaging products...

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