OMNI 4000/7000 Installation Guide - Rev H
Series 4000/7000
Flow Computer Installation Guide
Page 1: ...OMNI 4000 7000 Installation Guide Rev H Series 4000 7000 Flow Computer Installation Guide...
Page 2: ...els 1 1 2 OMNI 4000 7000 Overview 2 1 2 1 Hardware 2 1 2 2 Firmware 2 2 2 3 Software 2 2 3 Installation 3 1 3 1 Installation Requirements 3 1 3 2 Equipment Verification 3 2 3 3 Documentation Review 3...
Page 3: ...e Activation 4 14 4 5 1 Welcome Email 4 14 4 5 2 Online Activation 4 15 4 5 3 Manual Activation 4 16 4 5 4 Phone Activation 4 18 4 5 5 30 Day and 60 Day Trial 4 20 4 6 Firmware License Activation 4 21...
Page 4: ...to Peer Protocol 4 76 5 Calibration 5 1 5 1 Calibrate Using the Front Panel 5 1 5 1 1 Input Calibration 5 1 5 1 2 Output Calibration 5 6 5 2 Calibrate Using OMNICONNECT 5 9 5 2 1 Analog Inputs 5 9 5 2...
Page 5: ...OMNI 4000 7000 Installation Guide Rev H iv Copyright 2016 2020 OMNI Flow Computers Inc All rights reserved Electronically published by OMNI Flow Computers Inc in the United States of America...
Page 6: ...g with customers integrators and original equipment manufacturers Collaborating with our customers to determine the best solutions Providing superior performance based on quality metrics Operating wit...
Page 7: ...onstitute in any way a commitment by OMNI to make such changes OMNI Flow Computers Inc may issue a revision of this manual or a new edition of it to incorporate such changes The OMNI Flow logo OMNI OM...
Page 8: ...topic The bookmark icon indicates a reference to another guide in this series WARNING The warning icon indicates a definite risk of danger to personnel or damage to equipment Failure to observe and f...
Page 9: ...advanced knowledge of liquid and gas flow instrumentation and electronic measurement This manual is written for Installers System and Project Managers Engineers and Programmers Advanced Technicians O...
Page 10: ...28 UL Standard for Safety Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements CSA C22 2 61010 1 Issued 2004 07 12 Ed 2 R2009 Safety Requirements for Electrical...
Page 11: ...MC Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test IEC 61000 4 3 Electromagnetic Compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequenc...
Page 12: ...n D Software Guide Measuring Instruments Directive 1 3 Calculations The OMNI 4000 7000 includes but is not limited to support for the following calculations Liquid U S API MPMS CH 11 1 2007 Commodity...
Page 13: ...DP Meters ISO 5167 2003 API MPMS CH 14 3 AGA 3 2012 Pulse Meters AGA 7 2006 Density Calculations AGA 8 1994 Method 1 Detailed Analysis Method 2 HV SG CO2 Method 3 SG N2 CO2 Heating Value Calculation I...
Page 14: ...code which could render an existing EC evaluation certification invalid With an OMNI flow computer the factory programmed software does not need modification in the field This preserves the integrity...
Page 15: ...allowing assignment of different permission for each port A full audit feature with separate reports for the system and measurement audits Support for SSL Dual Stations User Database Mapping A Gas Li...
Page 16: ...r must be properly Earth Grounded before installation An Earth Grounded electrical outlet must be available for all power cables If using a power cable other than the factory supplied cable the power...
Page 17: ...tally for proper heat transfer Mount chassis to bonded metal surface Bonded metal surface shall be provided with a safety earth path Avoid mounting in drafts that cause fluctuations in temperature The...
Page 18: ...rform I O calibrations and print reports Back Panel All signal I O terminals and power connector terminals are located on the back panel The OMNI 4000 has four I O terminal blocks and the OMNI 7000 ha...
Page 19: ...surement Technicians can also remotely test Modbus communications through a unique Modbus register master simulator that is built in to the software The flow computer has an automatic two point calibr...
Page 20: ...0 7000 Overview Figure 2 1 OMNICONNECT OMNIPANEL The OMNIPANEL software remotely replicates all the functionality of the OMNI 4000 7000 flow computer s front panel for times when physical access to th...
Page 21: ...Modbus Master that can test a device that implements a Modbus slave protocol such as an OMNI flow computer The tester can communicate using Modbus over TCP RTU or ASCII protocol The register addressin...
Page 22: ...OMNI 4000 7000 Installation Guide Rev H 2 5 OMNI 4000 7000 Overview Figure 2 4 OMNI Modbus Tester...
Page 23: ...nge of 14 F to 140 F 10 C to 60 C CAUTION I O specifications are guaranteed within these operating conditions only Do not cover the vent holes in the cabinet rack or enclosure that provides cooling Pr...
Page 24: ...with OMNICONNECT software and standard drawings for different installation configurations Extended power cable when using AC power Extended I O ribbon cables OMNI USB key with OMNICONNECT software an...
Page 25: ...00 7000 Flow Computer Instructions for 4000 7000 flow computer mounting options include Panel mount NEMA mount NEMA 4X Enclosure The diagrams included with the instructions for each mounting option il...
Page 26: ...separate piece as illustrated in Figure 3 3 and Figure 3 4 Figure 3 3 OMNI 7000 with Extended Back Panel Figure 3 4 OMNI 7000 with Short Extended Pack Panel NEMA Mount and 4X Enclosure The NEMA option...
Page 27: ...e for the OMNI 4000 except for the depth which is 9 5 inches 241 3 mm Figure 3 6 OMNI 7000 Panel Mount Configuration To safely install a panel mount follow these instructions 1 Verify that the panel c...
Page 28: ...ackets at the top and bottom of the chassis 6 Connect the Earth Ground from the cabinet or rack to the Earth Ground stud on the back of the chassis 3 4 2 Panel Mount with Extended Back Panel Figure 3...
Page 29: ...OMNI 4000 7000 Installation Guide Rev H 3 7 Installation Figure 3 8 OMNI 7000 Panel Mount with Extended Back Panel Figure 3 9 OMNI 7000 Panel Mount Short with Extended Back Panel...
Page 30: ...he minimum thickness recommendation is 1 8 inch 3 2 mm 3 Cut out the mounting panel to specifications 4 Slide the chassis into the cutout 5 Tighten the mounting screws on the mounting brackets at the...
Page 31: ...a controlled temperature stable environment Figure 3 10 Figure 3 11 and Figure 3 12 illustrate the OMNI 4000 and 7000 flow computer NEMA mount configuration which includes the separate front panel th...
Page 32: ...OMNI 4000 7000 Installation Guide Rev H 3 10 Installation Figure 3 11 OMNI 7000 NEMA Mount Figure 3 12 OMNI 7000 NEMA Mount with Short Extended Back Panel...
Page 33: ...ifications 3 Cut out the front panel mounting plate as indicated in Figure 3 10 OMNI 4000 or Figure 3 11 OMNI 7000 4 Use the 4 factory supplied screws to mount the front panel where indicated in Figur...
Page 34: ...d of the NEMA chassis 8 At the chassis connect the front panel ribbon cable to the CPU module J8 connector 9 Verify that the surface used for mounting the back panel is grounded 10 To install the OMNI...
Page 35: ...hed The ferrite clamp provides radio frequency interference suppression for electromagnetic compatibility and measuring instrument directives MID compliance 13 Mount the back panel using the factory s...
Page 36: ...afely install a NEMA enclosure follow these instructions 1 Verify that the surface of the structure where the enclosure will be mounted is a bonded metal surface and connected to an Earth Ground CAUTI...
Page 37: ...ack panel to create two openings for inserting the power cables and field wires 3 4 5 Optional Digital I O Terminal Installation To safely install a Digital I O Terminal DT module follow these instruc...
Page 38: ...th AC Go to Section 8 for the electrical specifications of the back panel such as the transducer output power Figure 3 14 OMNI 4000 Back Panel The OMNI 7000 standard back panel is illustrated in Figur...
Page 39: ...DC input power Go to Section 8 for the electrical specifications of the back panel such as the transducer output power Figure 3 16 OMNI 7000 Extended Back Panel 3 6 Input and Output Modules Overview T...
Page 40: ...sed for Process I O modules Each terminal block corresponds to an I O module slot on the motherboard Figure 3 17 I O Modules and the OMNI 4000 Back Panel Figure 3 18 illustrates the standard factory o...
Page 41: ...s and wiring diagrams particularly if project requirements differ from the factory default and standard drawings The Technical Bulletins on OMNI s support website for installation options and examples...
Page 42: ...10 Digital 10 Digital I O 11 DT Comm Link H High Speed Serial Link 12 DT Comm Link L High Speed Serial Link Figure 3 19 illustrates an example of DM module wiring to field devices Always use your pro...
Page 43: ...of the DT board Figure 3 20 illustrates a wiring connection example for the DT board Always use your project specific drawings for wiring the DT Board Figure 3 20 Example DT Board Wiring In this exam...
Page 44: ...tage direct current VDC 3 Connect wiring from the J1 and J2 pinouts to field devices according to your project specific drawings Table 3 3 provides guidance for DT board wiring 4 Install cable wiring...
Page 45: ...nal Type 11 Digital 9 Digital I O 12 Digital 10 Digital I O 13 Digital 11 Digital I O 14 Digital 12 Digital I O 15 Return Signal Return 16 Digital 13 Digital I O 17 Digital 14 Digital I O 18 Digital 1...
Page 46: ...t network cables to the NET1 and or NET 2 RJ45 jacks on the DE module For all other types of projects complete the steps 2 through 5 2 Check the end of the cable that is connected to the back panel te...
Page 47: ...et 2 RX Ethernet RX Green White 12 Net 2 RX Ethernet RX White Green 3 7 4 Serial Module The Serial module provides two ports By factory default both ports are configured for RS 232 mode Project specif...
Page 48: ...cting the cables from the serial devices to a serial port on the back panel follow these instructions for safe installation and operation 1 Determine which device to connect to each serial port 2 Conn...
Page 49: ...8 TERM RS232 pull down termination Port 2 9 RX RX B RS232 or RS485 Port 2 10 GND GND GND Signal Ground Port 2 11 RTS A TX A RS232 or RS485 Port 2 12 RDY RX A RS232 or RS485 Port 2 Figure 3 22 through...
Page 50: ...le Serial 10 GND 8 9 11 A 12 7 B COMPUTER OMNI MASTER COMPUTER OMNI COMPUTER OMNI COMPUTER OMNI 10 9 11 12 7 8 10 9 11 12 7 8 10 9 11 12 7 8 Module Serial Module Serial Module Serial RS485 2 Wire Term...
Page 51: ...HM modules The Process I O modules are installed in the chassis and are connected to the back panel terminal block with 12 wires on an internal ribbon cable CAUTION Use 4 wire Resistance Temperature...
Page 52: ...Return 9 RTD Excitation Current Source 1 3 45 mA Current Source 10 Signal Return Terminals 9 11 and 12 Internally Connected to DC Power Return 11 Analog Output 1 4 20 mA 12 Analog Output 2 or RTD Exci...
Page 53: ...tometer Pulses 6 Input Channel 4 AC or DC Coupled Digital Densitometer Pulses 7 NOT USED 8 RTD Excitation Current Source 2 3 45 mA Current Source 9 RTD Excitation Current Source 1 3 45 mA Current Sour...
Page 54: ...HM Module 1 HART Network 1 HART Input 2 HART Network 1 HART Input 3 HART Network 2 HART Input 4 HART Network 2 HART Input 5 HART Network 3 HART Input 6 HART Network 3 HART Input 7 HART Network 4 HART...
Page 55: ...eturn 4 20mA Input 4 20mA Input Signal Return A B E D or E TYPE COMBO MODULE TRANSMITTER TEMPERATURE POWER TERMINALS DC TRANSMITTER PRESSURE TEMPERATURE PRESSURE DC RTD PROBE 100 Ohm 4 WIRE RTD INPUT...
Page 56: ...MMON AMPLIFIER PRE POWER IN PICKOFF COIL PICKOFF COIL Prover Detector Switches FLOWMETER B TURBINE FLOWMETER A TURBINE Meter 1 Pulse Input A Detector Input Signal Return 8 6 5 7 9 10 for Double Chrono...
Page 57: ...HART Module Wiring Using an External Load SOLARTRON DENSITOMETER 7830 35 7840 45 Signal Return RTD Input 1 E D TYPE COMBO MODULE DC DC POWER TERMINALS 1 2 9 10 5 1 2 6 5 4 3 Density Input 1 Signal Ret...
Page 58: ...ing an Internal Load Figure 3 34 Example HART Module Wiring Using Multi Drop Load HART XMTR 24VDC OMNI 68 6207 HART INTERFACE BOARD DC RETURN 250 Ohm or 500 Ohm JUMPER NET NET HART XMTR 24VDC OMNI 68...
Page 59: ...ply will shut down and attempt to restart Section 7 3 8 1 AC Power To connect AC power to the OMNI 4000 7000 flow computer back panel use the factory provided power cable and follow these instructions...
Page 60: ...source to the OMNI 4000 7000 flow computer back panel follow these instructions 1 Verify that the maximum voltage potential from DC positive or DC negative to the Earth Ground is less than 120 VDC 2 V...
Page 61: ...Front Panel Element Description Active Alarm LED A new alarm causes this LED to glow red After the alarm is acknowledged the LED glows green When the condition has cleared or there are no other alarm...
Page 62: ...menu changes Navigation Keypad The arrow keys provide vertical and horizontal movement and scrolling The OK key same as Enter confirms a selection or data input Numeric Keypad These keys are used for...
Page 63: ...if no one is logged in When there are multiple screens for a category such as Meter Runs the auxiliary bar displays numbers that function like tabs in a browser Use the navigation keypad to scroll lef...
Page 64: ...default User ID 00 using the numeric keypad 3 Enter the default User Pin 0000 4 Press OK This will send you back to the Home screen Your User ID will show in the top right 5 Use the default Administr...
Page 65: ...on b Press OK 3 Use the arrow navigation keys to select a field Press OK to activate the variable field for editing 4 Use the Numeric Keypad to edit the numbers Use the Right and Left arrow keys if ne...
Page 66: ...n b Press OK or the Enter key 3 a Verify that the SW Software and HW Hardware columns both display Y Yes for each module b Use the Pg Down or Pg Up functions to scroll up or down the screen to view al...
Page 67: ...to Peer Mode a serial protocol that allows several computers to be multi dropped in a serial network Active Redundancy Mode a serial protocol that allows a pair of flow computers to operate redundantl...
Page 68: ...ts 1 and 2 on the S 1 module Serial S Module 2 for RS 232 or RS 485 ports 3 and 4 on the S 2 module Serial S Module 3 for RS 232 or RS 485 ports 5 and 6 on the S 3 module Ethernet DE Module 1 for RS 4...
Page 69: ...the Up and Down arrow keys to select the option that matches the communication parameters on the flow computer to your PC COM port b Press OK or Accept to accept the changes before moving to the next...
Page 70: ...with your Network Administrator for more details about IP addresses Unlike Serial ports Ethernet ports are only accessible through Ethernet modules The following selections are available from the fro...
Page 71: ...rk Ports screen with the IP Address selected press OK to activate the field b Use the numeric keypad to enter your desired IP address c Use the right and left arrow key to navigate between the numbers...
Page 72: ...port the quickest way to connect the flow computer to your PC follow these instructions 1 Locate the right most USB Mini B 5 pin port on the front panel of the flow computer 2 Use a USB cable to conn...
Page 73: ...the USB port in the PC The OMNI USB Key includes the following materials and applications Installation files for OMNICONNECT OMNIPANEL MBT and Network Utility Help files Manuals Data retrieval docume...
Page 74: ...the manual activation to activate OMNICONNECT to a PC not connected to the internet offline You need to use a PC connected to the internet to transfer the license to the offline PC that will host the...
Page 75: ...Select Online Activation and click Next to open the online activation screen 3 Enter the License ID and Password from the welcome email Section 4 5 1 Welcome Email Enter the Installation Name such as...
Page 76: ...resubmit the activation request 4 5 3 Manual Activation You can manually activate your license by submitting an activation request using another PC connected to the Internet and transfer an activatio...
Page 77: ...browser and navigate to the URL to access the OMNI license server OLS 7 At the Manual Request screen on the OMNI customer service site follow the instructions under Copy and Paste Request or Upload R...
Page 78: ...h to complete 4 5 4 Phone Activation Follow these instructions for phone activation The phone Activation process requires information from the welcome email Registered Company Name Registered Contact...
Page 79: ...es 6 OMNI Help Desk will reply back with two Activation Codes Enter these codes into the Activation Code 1 and Activation Code 2 fields 7 Click Next The final screen in the license activation shows a...
Page 80: ...censes begin on the date that the product is activated rather than the date of purchase Trials last for 30 or 60 days or until a new license is installed For ease the confirmation page provides the li...
Page 81: ...ase an upgrade to a standard CPU firmware license you will receive a welcome email with the following information 1 License ID 1 Password 2 Registered company name 3 Registered contact email 4 Enabled...
Page 82: ...ate the CPU Follow these instructions for online activation using a PC that is Hosting an activated OMNICONNECT Connected to the flow computer Connected to the internet 1 Launch OMNICONNECT 7000 2 a C...
Page 83: ...Enter the License ID and Password from the Welcome email Section 4 6 1 If you are using a proxy server proceed to Step 9 Otherwise click Next 9 If using a proxy server select Using Proxy and enter th...
Page 84: ...3 Manual Activation Use manual activation for a PC that will be connected to a flow computer s but will not have an internet connection offline Follow these instructions for manual activation 1 Launch...
Page 85: ...Activation screen Step 1 enter the License ID and Password from the Welcome email Section 4 6 1 7 Click Generate Request This will generate a message in Step 2 in the Activation Request box Do not clo...
Page 86: ...nse server OLS 10 At the Manual Request screen on the OMNI customer service site follow the instructions under Copy and Paste Request or Upload Request File if you saved a file 11 In the next screen R...
Page 87: ...to complete 4 6 4 Code Activation When there is no internet connection follow these instructions to complete code activation 1 Launch OMNICONNECT 7000 2 Click on Connect to connect to the target flow...
Page 88: ...ration 5 Click the Add License button 6 a Select Code Activation b Click Next 7 a Enter the required Activation Code s b Click Next 8 Click Finish to complete These are in the Welcome email Contact yo...
Page 89: ...he CPU To update the CPU follow these instructions 1 Launch OMNICONNECT 2 Click on Connect to connect to the target flow computer 3 On the ribbon bar click License 4 Click Manage CPU Features 5 Select...
Page 90: ...our cursor must be on the window screen or field 4 7 1 Startup Screen When OMNICONNECT opens you must choose the required type of application Figure 4 3 For more information about the different applic...
Page 91: ...Table 4 3 Figure 4 5 OMNICONNECT Icons Table 4 3 Home Ribbon Elements and Descriptions Home Ribbon Elements Setup Box Descriptions Sites Opens the Sites Setup window and is used to configure the conne...
Page 92: ...r to modify or create custom report templates for creating custom reports Operate Performs operations such as retrieving reports archiving data prover control and batch operations Diagnostics Provides...
Page 93: ...eactivating reviewing and retrieving your OMNICONNECT and CPU Firmware licenses and features Help The Help ribbon houses functions to view the software release notes check for updates to the OMNICONNE...
Page 94: ...he flow computer 4 7 2 Setup Sites After the OMNICONNECT software is activated connect the software on your PC to the flow computer through a selected communication method Follow the instructions in t...
Page 95: ...n list This number is not the flow computer serial port number d Adjust all the other parameters to match the values specified when the serial port was configured from the front panel of the flow comp...
Page 96: ...gh an Ethernet Port To connect through an Ethernet port follow these instructions 1 Click the Home tab on the OMNICONNECT ribbon 2 Click the Sites button in the Home ribbon to open the Setup Sites win...
Page 97: ...uter Click OK to save the changes 7 Repeat Steps 5 through 6 to add more units to this Ethernet site as needed 8 When you have finished adding units click OK to exit the remaining open windows Setup U...
Page 98: ...e OMNI CPU or front panel unit is automatically added and its default settings cannot be changed 5 Click OK to exit the Setup Communications window Connecting through a Modem or Satellite To connect t...
Page 99: ...unication port was configured from the front panel of the flow computer 5 For both Modem and Satellite click Modem Settings and edit the settings as appropriate Click OK to save the changes 6 If neede...
Page 100: ...the Home tab on the OMNICONNECT ribbon 2 Click the Preferences button in the Home ribbon to open the Setup Preferences window 3 In the Setup Preferences window change the preferences as needed On the...
Page 101: ...ribbon to see the Connect to OMNI window 2 In the Connect to OMNI window choose which unit to connect with from the list presented Double click or click to highlight and click Connect 3 In the Passwor...
Page 102: ...t contains firmware license information which lists the features that are licensed in the firmware of the OMNI flow computer and the features that are not licensed 5 Click Start to receive the data fr...
Page 103: ...match 9 Click OK twice to close both Setup Sites windows and save your changes when you have confirmed that the settings match Return to Step 1 to try to connect to the flow computer again 4 8 Securit...
Page 104: ...g users the ability to change their own passwords the default is no Changing the length of the timeout for the OMNICONNECT and OMNIPANEL user password ranging from zero no time out to 1 440 minutes 24...
Page 105: ...oth the OMNICONNECT password and the front panel PIN twice to confirm them 4 Select a user profile to edit 5 Fill in the User Information for that individual profile Maximum 6 characters alphanumeric...
Page 106: ...a user by selecting Full Access to select all permissions No Permissions to clear all permissions The permissions are grouped according to function and there is a Select Clear All checkbox in each gr...
Page 107: ...ate Editor Tree the Work Online with Templates option is disabled 4 8 4 Port Security Similar to configuring user security the default setting on the flow computer for port security by the firmware is...
Page 108: ...for a specific user according to the following section on Port Permissions Guidelines 10 alphanumeric characters for identification and auditing purposes 32 bit integer ranging from 0 9999999 To acce...
Page 109: ...s group Uncheck the box to de select all the items in the group If a device on a port attempts to edit an item or perform a function that it does not have permission for an Exception Code 05 is return...
Page 110: ...he flow computer connected to your PC to a file 4 At the prompt name the file and navigate to a folder Click Save 5 Verify the security file was saved to the correct location 6 After connecting to a d...
Page 111: ...rt and click OPEN 8 At the prompt a Click No to keep the current Administrator Settings on the flow computer that you are importing security settings to b Click Yes for updating the Administrator Sett...
Page 112: ...the administrator will change your password and inform you of the new password If the administrator needs further assistance or has lost a password contact the OMNI Help Desk at helpdesk omniflow com...
Page 113: ...If there is a new version to download go to www omniflow com to retrieve it Follow the instructions and prompts on the activation wizard as needed 4 The CPU firmware release notes include updates and...
Page 114: ...n in the Home ribbon to open the Configure tree in the left panel 2 Click the General Setup item in the tree in the left panel to display its configuration settings in the screens on the right This se...
Page 115: ...ration to adjust the list as needed Any new adjustments may affect other previously configured settings throughout the flow computer To set up the Equipment List follow these instructions 1 For the Eq...
Page 116: ...the Home ribbon to open the Configure tree in the left panel 2 Click the to expand the OMNI I O section in the tree and then select Modules 3 This opens the Modules screen where you can review the har...
Page 117: ...in the Home ribbon to open the Configure tree in the left panel 2 Click the to expand the OMNI I O section in the tree 3 Select and expand the Digital I O section of the tree then select DM to display...
Page 118: ...igned to I O channels Search the database using keywords or register numbers Category and Data Type filters allow you to reduce the number of results to those specific to your needs 5 After you have f...
Page 119: ...Configure tree in the left panel 2 a Click the to expand the OMNI I O section in the tree b Select and expand Process I O then expand the module in this example A 1 c Select Process Inputs to display...
Page 120: ...og signal out to other devices if required To configure analog outputs follow these instructions 1 a In the Configure tree in the left panel select OMNI I O b Select Process I O c Select the module A...
Page 121: ...orts Depending on the modules installed in the flow computer the ports may have already been set up and configured Sections 4 3 1 and 0 However you can now use OMNICONNECT to edit the settings for tho...
Page 122: ...established Verify the settings in the flow computer a If the settings do not need adjusting go to Step 4 b If the settings need to be adjusted go to Step 3 3 If the port was not previously configured...
Page 123: ...a Printer Fill in the necessary information in the screens for each tab a When you complete all tabs click OK on any tab b Click Apply to save your changes 7 Continue selecting and completing fields...
Page 124: ...onfigured for gas applications will have different configuration settings To assign input to a meter run follow these instructions 1 In the Configure tree in the left panel expand the first Meter Run...
Page 125: ...Reynolds Correction tab select the Use Reynolds Correction check box if the correction is required for your meter The supported meter model numbers are listed in the Meter Model drop down box The Reyn...
Page 126: ...ons 7 Select an I O Point using the drop down box 8 a Fill in the remaining information in the Meter Temperature screen b When you are finished click Apply to save the changes 9 Select Meter Pressure...
Page 127: ...ture and a Density Pressure input channel should also be configured even if they share the same input channels as the Meter Temperature and Meter Pressure 13 In the main Density or Density Gravity dis...
Page 128: ...Density or Density Gravity select Pressure Select an I O Point and fill in the information in the Pressure screen b When you are finished click Apply to save the changes 16 Continue selecting and com...
Page 129: ...of products 2 a Select a product in the tree to display its configuration options in the screens on the right b Fill in the information in the screens for all three tabs as necessary c When you are fi...
Page 130: ...shed click Apply to save the changes Gas To configure gas fluid products if the flow computer is configured for gas applications follow these instructions 1 Select Fluid Products in the Configure tree...
Page 131: ...graph selected on the Equipment List screen in Section 4 10 1 select and expand Gas Chromatograph on the tree Select GC 1 to display its configuration settings in the screens on the right 5 a Fill in...
Page 132: ...guration options in the screens on the right 2 a Fill in the information in all of the screens as necessary b When you have finished with each screen click Apply to save the changes 3 When all the Con...
Page 133: ...local RS 232 serial printer or Ethernet network printer follow the applicable set of instructions Serial Local Printer 1 Select the Local Printers function in the Configure tree in the left panel to...
Page 134: ...et port to view the Ethernet Configuration window 3 a Check Physical Connection to confirm the location of the Ethernet port you want to use for the printer b Click Configure DE to view the Ethernet C...
Page 135: ...e Report Setup To select the report templates for the flow computer follow these instructions 1 Select the Report Setup function in the Configure tree in the left panel to display its configuration se...
Page 136: ...ost computer is in Master Mode and passes mastership from one flow computer to the next This allows each flow computer to process its own transactions Refer to the Technical Bulletin 4000 7000 Peer to...
Page 137: ...function in the Configure tree in the left panel to display its configuration settings in the screen on the right 2 Fill in the information in the Setup and screen as necessary 3 When you have finishe...
Page 138: ...on 4 Complete the assignments in the Transactions screen that will allow the flow computers to exchange data 5 When you have finished click Apply to save the changes Up to 100 transactions can be sele...
Page 139: ...rature to stabilize If it is necessary to replace a hardware module allow 20 minutes for the temperature to stabilize 5 1 Calibrate Using the Front Panel Access the calibration tools through the front...
Page 140: ...dividual Meters 1 through 6 for example Meter 1 Temperature or Meter 5 Density Pressure S1 and S2 allow you to calibrate using a process input variable name for Individual Station 1 and Station 2 for...
Page 141: ...xample mA Ohms b Type in the desired Override Value in engineering units After editing each field press OK or the Accept function key to continue Selected Input displays the channel number or process...
Page 142: ...the applied value from the field transmitter or signal generator If the value is not close to the applied value check The wiring is connected to the correct channel The hardware jumper settings 11 Wa...
Page 143: ...Apply High Input Source screen is close to the applied value from the field transmitter or signal generator If the value is not close to the applied value check The wiring is connected to the correct...
Page 144: ...hen attempt to calibrate the channel again b Press the Yes function key to finalize the calibration of the input channel c Press the No function key to discard the calibration changes 22 Continue cali...
Page 145: ...r press OK or the Accept function key to select the highlighted channel 5 Connect an ammeter in series between the flow computer and the external 4 20 mA device 6 Press the Start function key to begin...
Page 146: ...een press the Apply Low function key The next screen shows the Output Value mA field default of 20 00 12 Wait 20 to 30 seconds for the readings to stabilize 13 Note the value indicated on the ammeter...
Page 147: ...d output channels before calibration perform the steps in Section 7 1 2 Reset Multiple Channels before calibrating For inputs and outputs Click the Restore button any time after starting a calibration...
Page 148: ...y that the signal wiring on the back panel is correct 6 a Click Start Calibration b Click Yes to confirm on the pop up window If the Remark field is not filled in during the Analog input channel confi...
Page 149: ...e jumpers and click Apply Units 9 Click Calibrate Input Click Abort to abort the current calibration sequence 10 To apply the low calibration value in the Calibration Values screen a Adjust the Signal...
Page 150: ...eing used to calibrate the input channel and reconnect the field instrument wiring according to your project specific diagrams 13 Click End Calibration to complete the calibration of the input channel...
Page 151: ...Analog output channel configuration then the Modbus register s database description the hardware module and the Terminal Block pin numbers are still displayed in blue text after a selection is made I...
Page 152: ...instructed to output 20 mA 9 Wait 20 to 30 seconds for the readings to stabilize 10 Enter the value displayed on the ammeter then click Accept High 11 Click End Calibration to complete the calibration...
Page 153: ...cifications This includes the tests performed during the FAT SATs are performed on site and after installation and they use live process variables and flowing product The SAT Includes the following fu...
Page 154: ...Table 6 1 Acceptance Test Tools Tool Function OMNICONNECT Operates the flow computer and adjusts configuration Calibration Meter Sends process input signals to simulate alarm conditions Function Gener...
Page 155: ...are documented is to maintain a punch list for logging any errors and action items found during the test Table 6 2 is an example of a blank punch list and log to track the completion of action items T...
Page 156: ...needed for the test is onsite and calibrated Table 6 1 Apply power to the flow computer Verify that the front panel screen turns on and the diagnostic LEDs are lit Test the functionality of the front...
Page 157: ...the Diagnostics button in the Home ribbon to open the Diagnostics tree in the left panel Select System Resets in the left panel and then select the Reset Calibration tab in the screens to the right 2...
Page 158: ...call 281 240 6161 7 1 2 Reset Multiple Channels Use the option to reset multiple channels when Project specific requirements necessitate resetting all channels before beginning calibration Multiple in...
Page 159: ...persists a Check the hardware jumper settings for the channel in question b Check the software configuration settings to verify that they are set to the same type of input or output as the hardware j...
Page 160: ...mal Normal Possible Causes Suggested Action Front panel display and status indicators are OFF Heartbeat is not illuminated Front panel Display and status indicators are ON Heartbeat flashing green D55...
Page 161: ...wer If the flow computer powers on then power the unit off and inspect and install each I O board one at a time If the flow computer does not power on replace the PSU Flow Computer will not power on A...
Page 162: ...ality through OMNIPANEL check the front panel ribbon cable Inspect for damage to cable and no bent pins Verify the cable is installed with the correct orientation No key press beeps Keypress functions...
Page 163: ...e with the loaded firmware then the firmware will need flashed to correct the issue Three quick flashes of the heartbeat LED then a pause Status light indicates that the CPU is in Boot Loader mode wai...
Page 164: ...dicates Read Only or No Sys File on the front panel The SD module is set to the locked position or was removed and the system files were manually deleted before it was reinserted into the Omni CPU Wit...
Page 165: ...n the CAN STATUS LEDs DT module communication link not connected correctly Verify wiring is connected according to the project specific drawings Verify that the DT Module is powered operating and the...
Page 166: ...erating and the heartbeat LED is flashing If problem persist replace DT Module with a spare Red active I O point Green active I O point An overcurrent condition overloaded the fuse tripping it Remove...
Page 167: ...reaching the flow computer The K factor linearization values are not properly configured Under Meter check whether the K Factor value was configured Under Meter check whether the K factor curve was p...
Page 168: ...1 1 MPMS CH Pressure Invalid The pressure value on the Meter Run is outside the allowable limits for the selected measurement algorithm Check the pressure value from the transmitter Check any override...
Page 169: ...I 7000 Front Panel Cut Out 8 25 x 4 75 inches 210 x 121 mm Behind Panel 8 75 inches 222 mm 15 50 inches 394 mm Front Panel Bezel 9 25 x 5 inches 235 x 127 mm Extended Back Panel 8 75 inches 222 mm 18...
Page 170: ...aximum DC offset from DC or DC to Earth Ground is 120 VDC Transducer Output Power 24 VDC at approximately 350 mA for most configurations when AC powered Isolation All analog inputs and outputs are ele...
Page 171: ...orical records Real Time Clock Maintains time during power loss Reports downtime on power up Field replaceable battery Battery monitor and alarming Real Time Clock Battery Backup Period 1000 days 2 75...
Page 172: ...e Positive Going Trigger Threshold 4 2 V 0 2 V nominal 1 kHz Negative Going Trigger Threshold 3 2 V 0 2 V nominal 1 kHz Input Impedance 1 M nominal 1kHz Configuration Differential input E module input...
Page 173: ...e low signal input threshold setting It is available for densitometer periodic time measurements only Prover Detector Switch Inputs Conventional and Pipe Specifications Input Type Digital I O Gating T...
Page 174: ...D Resistance 100 at 32 F 0 C Excitation Current 3 45 mA nominal 0 02 mA Maximum Field Wiring Resistance 1 k per wire Resolution 0 008 Range 229 F to 293 F 145 C to 145 C Accuracy 0 025 of reading 2 co...
Page 175: ...nd 6 HT HM modules maximum If load resistance is set to Out position an external load resistor from 250 600 ohms must be provided Control Outputs Status Inputs Specifications Configuration FET transis...
Page 176: ...nded Load Impedance 120 located on module Short Circuit Current 20 mA limited Differential Input Low Threshold 0 2 V Differential Input High Threshold 0 2 V Baud Rate Software selectable range 3 6 1 2...
Page 177: ...Voltage 250 VDC to chassis ground LEDs Indicator LEDs for each channel input output signals Protocols Modbus Modbus TCP LPD Operator Keypad Specifications Keypad Characteristics 25 keys with tactile...
Page 178: ...ed alarm exists Green indicates an acknowledged alarm exists Not lit indicates that no alarms are present Security Specifications Hardware Optional lock on housing and internal keyboard program lockou...
Page 179: ...are using the NEMA chassis remove the card retaining bracket from the chassis 3 Use the card ejector to remove the serial module from the chassis Make note of the serial module s designated slot numb...
Page 180: ...position Each A or B module requires a specific address of 1 through 6 Position the jumper s address ADD for A0 A1 and A2 as indicated in the jumper table located on the PCB The A module can have eit...
Page 181: ...o P jumpers Input Channel 4 can be configured for AC or DC signal coupling The input signal trigger threshold can be lowered from 3 5 to 1 5 VDC by removing the input threshold HI jumper which makes i...
Page 182: ...e 4 20 jumper Configure Input 4 for one of the two analog signal types Install all four A jumpers Install the DC coupling jumper Install the HI signal threshold For 1 5 VDC Input remove the 4 20 jumpe...
Page 183: ...ove all four A jumpers and install the two P jumpers Install the DC coupling jumper Configure Input 4 for pulse signal types Remove all four A jumpers and install the two P jumpers Install the DC coup...
Page 184: ...e both RTD and 4 20 jumpers For 4 20 mA Input install the 4 20 jumper For RTD Input install the RTD jumper Configure Input 3 for pulse signal types Remove all four A jumpers and install the two P jump...
Page 185: ...4 20 jumper Low level RTD input signals 0 20 0 55 VDC by installing the RTD jumper which increases the signal input by a factor of 10X Channels 3 and 4 can be configured for flowmeter pulses or densit...
Page 186: ...the RTD jumper Configure Inputs 3 and 4 for pulse input type Signal coupling is instrument dependent For AC coupled install the two AC jumpers For DC coupled install the DC jumper Signal threshold is...
Page 187: ...move both RTD and 4 20 jumpers For 4 20 mA Input install the 4 20 jumper For RTD Input install the RTD jumper Configure Inputs 3 and 4 for pulse input type Signal coupling is instrument dependent For...
Page 188: ...ximum of six modules per OMNI 7000 Point to point transmitter connections with the HT option Multi drop and multi variable transmitter connections with the HM option Four devices per network in multi...
Page 189: ...Digital I O Terminal Board Setup Each DT module requires a specific unique address of 1 through 3 Position the Address Selection Switches as indicated in the Address Selection table shown in Figure A...
Page 190: ...OMNI 4000 7000 Installation Guide Rev H Page A 12 Jumper Settings Figure A 9 DT Board Jumper Settings ADDRESS SELECTION SWITCHES COMM LINK TERMINATION SWITCH...
Page 191: ...omniflow com The OMNI Flow logo OMNI OMNICOM OMNICONNECT and Measure the Difference are registered trademarks of OMNI Flow Computers Inc in the United States and other countries All other trademarks...
