Olympus OmniScan MX2 User Manual Download Page 85 | Manualshive

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Olympus OmniScan MX2 User Manual Download Page 85

DMTA-20015-01EN [U8778402], Rev. J, January 2014

Introduction

73

Introduction

The OmniScan MX by Olympus is an innovative and portable multitechnology
nondestructive testing (NDT) instrument. It is suitable for a number of applications,
including tube inspection, weld inspection, and corrosion mapping.

The system supports any of the following NDT technologies: conventional ultrasonics
(UT); phased array ultrasonics (PA); conventional eddy current testing (ECT); and

eddy current array testing (ECA). Each of these technologies offers unique capabilities
and a level of performance previously unseen in an instrument of this size.

The OmniScan MX also doubles as an all-in-one instrument by virtue of its modular
design. Various modules are available, each with a particular inspection technology.

OmniScan MX Features

The OmniScan MX offers the following features:

•

Data storage and imaging

•

Conventional ultrasonic technology (UT)

•

Phased array ultrasonic technology (PA)

•

C-scan production

•

Real-time color display of the volume of a test part (sectorial scanning)

•

Up to 256 selectable A-scans per image

•

Conventional eddy current (ECT) and eddy current array (ECA) modules

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Summary of Contents for OmniScan MX2

Page 1: ...ual This instruction manual contains essential information on how to use this Olympus product safely and effectively Before using this product thoroughly review this instruction manual Use the product...

Page 2: ...cy of the information contained therein and corresponds to the version of the product manufactured prior to the date appearing on the title page There could however be some differences between the man...

Page 3: ...Manual 7 Instrument Compatibility 8 Repair and Modification 8 Safety Symbols 9 Safety Signal Words 9 Note Signal Words 10 Safety 10 Warnings 11 Battery Precautions 12 Equipment Disposal 13 CE Europea...

Page 4: ...e OmniScan MX2 31 2 2 Sleep Mode 33 2 3 Automatic Start Up Mode 33 2 4 Power Supply Management 34 2 4 1 DC Power Adaptor 34 2 4 2 Lithium Ion Batteries 35 2 4 3 Battery Status Indicators 36 2 4 4 Batt...

Page 5: ...of the Equipment 75 7 1 Front Panel of the OmniScan MX 75 7 1 1 Main Control Area 76 7 1 2 Function Keys 77 7 1 3 Power Key 78 7 1 4 Up and Down Keys 79 7 1 5 Menu Key 79 7 1 6 Submenu Keys 79 7 1 7 H...

Page 6: ...ng and Acquisition Module Cleaning 101 9 2 2 LCD Screen Protector Cleaning 102 10 Troubleshooting 103 10 1 Start Up Problems 103 10 2 Messages 103 10 3 Battery Charging Problems 104 10 4 Battery Life...

Page 7: ...ions 139 D 1 Acoustic Specifications 140 D 2 Acquisition Specifications 141 D 3 Data Specifications 141 Appendix E OMNI M PA1616M and OMNI M PA1664M Module Specifications 143 E 1 Acoustic Specificatio...

Page 8: ...1 ECT Acquisition Module Description 171 L 2 ECT Acquisition Module Receptacles 171 L 3 Probe Connectors 172 L 4 4CH Connector References 173 L 5 ECT Acquisition Module Specifications 174 L 5 1 Genera...

Page 9: ...January 2014 Table of Contents ix Appendix O OMNI M2 UT 2C Module Specifications 193 O 1 Acoustic Specifications 195 O 2 Acquisition Specifications 196 O 3 Data Specifications 196 List of Figures 199...

Page 10: ...DMTA 20015 01EN U8778402 Rev J January 2014 Table of Contents x...

Page 11: ...d FS full speed HS high speed IATA International Air Transport Association ICAO International Civil Aviation Organization IMO International Maritime Organization NDT nondestructive testing PA phased a...

Page 12: ...DMTA 20015 01EN U8778402 Rev J January 2014 List of Abbreviations xii...

Page 13: ...attached to the instrument at the locations shown in Figure i 1 on page 1 Figure i 2 on page 2 and Figure i 3 on page 2 If any or all of the labels or symbols are missing or illegible please contact O...

Page 14: ...A 20015 01EN U8778402 Rev J January 2014 Labels and Symbols 2 Figure i 2 The OmniScan MX Figure i 3 Module identification label Location of rating label see Table 1 on page 3 Module identification lab...

Page 15: ...ink between the equipment and the manufacturer importer or agent responsible for compliance and for placing it on the Australian market The WEEE symbol indicates that the product must not be disposed...

Page 16: ...polarity symbol M N The model number on the OmniScan MX rating plate label S N The serial number on the OmniScan MX rating plate label CALIB DATE Indicates the date on which the unit was calibrated C...

Page 17: ...label may vary Table 2 Content of the OmniScan MX2 identification label Identification label Contains M N Model number S N Serial number Table 3 Content of a module identification label Identification...

Page 18: ...used to counterbalance the internal and external pressure and to maintain the instrument s watertight integrity Do not puncture the membrane vent Puncturing of the membrane vent will result in the in...

Page 19: ...terials Do not use the OmniScan MX and OmniScan MX2 for any purpose other than their intended use They must never be used to inspect or examine human or animal body parts Instruction Manual This instr...

Page 20: ...confirm that the OmniScan MX or OmniScan MX2 are compatible with the ancillary equipment being used Always use equipment and accessories that meet Olympus specifications Using incompatible equipment c...

Page 21: ...o avoid possible harm Safety Signal Words The following safety symbols might appear in the documentation of the instrument The DANGER signal word indicates an imminently hazardous situation It calls a...

Page 22: ...instrument The IMPORTANT signal word calls attention to a note that provides important information or information essential to the completion of a task The NOTE signal word calls attention to an oper...

Page 23: ...le are for trained service personnel To avoid the risk of electric shock do not perform any work on the instrument unless qualified to do so For any problem or question regarding this instrument conta...

Page 24: ...nal organizations shall conform to the principles laid down in these regulations thus contributing to worldwide harmonization in this field These international organizations include the International...

Page 25: ...n MX2 unit during instrument storage Equipment Disposal Before disposing of the OmniScan MX or OmniScan MX2 check your local laws rules and regulations and follow them accordingly CE European Communit...

Page 26: ...Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial envi...

Page 27: ...rier making the delivery of any damage because the carrier is normally liable for damage during shipment Retain packing materials waybills and other shipping documentation needed in order to file a da...

Page 28: ...l of customer service and product support If you experience any difficulties when using our product or if it fails to operate as described in the documentation first consult the user s manual and then...

Page 29: ...OmniScan MX2 Model no OMNI MX2...

Page 30: ......

Page 31: ...this high end highly evolved platform delivers true next generation NDT testing The first part of this manual contains descriptions and instructions for using the OmniScan MX2 Information about compa...

Page 32: ...DMTA 20015 01EN U8778402 Rev J January 2014 Introduction 20...

Page 33: ...To find out which modules are compatible with the OmniScan MX2 see Appendix A on page 123 Each module is also detailed in the appendices at the end of this manual 1 1 Front Panel of the OmniScan MX2...

Page 34: ...n surface Refer to the OmniScan MXU Software User s Manual for advanced operating instructions for the touch screen 1 1 2 Main Control Area The main control area is shown in Figure 1 1 on page 22 You...

Page 35: ...tep Table 4 Main control area Element Name Description Scroll knob Used to navigate through selections without the need for a keyboard mouse or touch screen Turning the scroll knob in a clockwise dire...

Page 36: ...can MX2 front panel power acquisition and alarm Each indicator light is described below 1 1 6 1 Power Indicator Light The power indicator light is located above the Power key The color of this light i...

Page 37: ...ated on the upper right corner of the OmniScan MX2 These lights only flash one color red and indicate the trigger status of their respective alarms set within the software For more details about the a...

Page 38: ...ide panel of the OmniScan MX2 Memory card slot Slot for inserting the Secure Digital High Capacity SDHC memory card DC power adaptor plug Used to connect an external DC power adaptor to the OmniScan M...

Page 39: ...X2 USB ports 3 The USB ports see Figure 1 3 on page 27 accommodate USB peripherals such as external keyboards mice storage devices or printers Ethernet RJ 45 port Used to connect to an Ethernet networ...

Page 40: ...on page 28 Figure 1 4 Top panel of the OmniScan MX2 Scanner interface Used to connect a scanner device equipped with an encoder Alarm and I O Used as an alarm output and control input SVGA output An...

Page 41: ...ule currently connected to the OmniScan MX2 More information about each module s capabilities is available in the respective appendix Using incompatible equipment can result in a malfunction and or eq...

Page 42: ...DMTA 20015 01EN U8778402 Rev J January 2014 Chapter 1 30...

Page 43: ...on the OmniScan MX2 In order to prevent injury do not place your fingers between the acquisition module and the instrument s support stand when unfolded Press the Power key for one second The system...

Page 44: ...e Power Indicator Light in section 1 1 6 on page 24 To turn off the OmniScan MX2 1 Quickly press the Power key The Select a command message appears see Figure 2 3 on page 33 Figure 2 1 The Shut Down b...

Page 45: ...d message appears see Figure 2 3 on page 33 2 Select Sleep Figure 2 3 Sleep mode selection 3 To disable the sleep mode quickly press the Power key The OmniScan MX2 returns to its previous state inspec...

Page 46: ...lithium ion batteries or a DC power adaptor 2 4 1 DC Power Adaptor You can operate the OmniScan MX2 on AC power using the DC power adaptor P N OMNI A AC U8767093 The OMNI A AC has a universal AC power...

Page 47: ...by default using the battery with the highest charge When both batteries are at the same charge level the Omniscan MX2 operates using both batteries at the same time This increases battery life by abo...

Page 48: ...ash red for approximately three seconds To operate the OmniScan MX2 replace the batteries or plug in the DC power adaptor Figure 2 5 Battery charge status Charge remaining in both batteries The batter...

Page 49: ...mniScan MX2 software informs the user of the remaining power status The battery status indicator variations are described in Table 7 on page 37 Table 7 Battery status indicator variations Indicator Ou...

Page 50: ...a new battery Make sure that the groove on the battery is aligned with the small edge inside the battery compartment 4 Close the battery compartment door The batteries are recharged inside the OmniSca...

Page 51: ...ttery being recharged flashes yellow Once the weakest battery has reached the same level as the other battery both batteries are charged simultaneously Because the OmniScan MX2 is running less power i...

Page 52: ...t 10 to 15 periods of normal use or after two to three weeks in order to drain the battery thus maintaining good run time and maximizing battery life 3 Frequently switching from external DC power to b...

Page 53: ...rminals A short circuit could cause injury and severe damage to a battery making it unusable Do not expose a battery to moisture or rain doing so could cause an electric shock Only use the OmniScan MX...

Page 54: ...ers Before using the OmniScan MX2 attach the ferrite clamp filters supplied with the OmniScan MX2 to the peripheral cables that will be connected to the OmniScan MX2 unit and its modules The optional...

Page 55: ...errite clamp filter to the USB cable in close proximity to the connector for the OmniScan MX2 4 Attach the ferrite clamp filter to the Ethernet cable in close proximity to the connector RJ 45 that con...

Page 56: ...X2 connection diagram ferrite clamp filters Table 8 Ferrite clamp filter locations ID Description 1 Scanner connection 2 Alarm and I O connector 3 SVGA output 4 Serial port 5 Probe connection dependin...

Page 57: ...lation is designed to be as trouble free as possible The software is stored on an SDHC card During upgrades to new versions a message appears on the screen to inform you that the upgrade is taking pla...

Page 58: ...DMTA 20015 01EN U8778402 Rev J January 2014 Chapter 2 46...

Page 59: ...reventative maintenance Simply perform regular inspections to keep the OmniScan MX2 in proper working order 3 2 Instrument Cleaning The OmniScan MX2 external surfaces which includes the casing the acq...

Page 60: ...compliant 6 Make sure the left side panel is closed 7 To restore the instrument s original finish clean the casing and module with a soft cloth 8 To remove persistent stains use a damp cloth with a mi...

Page 61: ...loth 9 To remove persistent stains use a damp cloth with a mild soapy solution Do not use abrasive products or powerful solvents which could damage the finish 10 Once the connector protectors are remo...

Page 62: ...een dust and dirt cause bubbles to appear on the protective film See section 3 2 2 on page 49 2 Simply remove the label marked No 1 and peel away the protective film on the back Avoid touching the bac...

Page 63: ...those provided and documented by Olympus 4 1 Start Up Problems The OmniScan MX2 does not start Possible solutions Check that the DC power adaptor is connected to both the OmniScan MX2 and a power outl...

Page 64: ...OmniScan MX2 and wait for it to cool Battery charging is disabled when the battery temperature or the system s internal temperature is too high This status will be indicated on the battery status ind...

Page 65: ...y 2014 Troubleshooting 53 Verify your current configuration There may be an option or combination of options that are causing the batteries to drain too quickly Such options could include the brightne...

Page 66: ...DMTA 20015 01EN U8778402 Rev J January 2014 Chapter 4 54...

Page 67: ...9 For the specifications applicable to specific acquisition modules please refer to the respective appendices at the end of this manual Table 10 OmniScan MX2 general specifications Housing Size 325 mm...

Page 68: ...C 3 months Battery charge time 3 5 hours using the internal charger or an optional battery charger Battery life Minimum 6 hours with two batteries under normal operating conditions OMNI M2 modules mi...

Page 69: ...tions 57 Viewing angles Horizontal 80 to 80 Vertical 60 to 80 Data storage Storage devices SDHC card most standard USB storage devices or through optional Fast Ethernet Maximum data file size 300 MB T...

Page 70: ...er second FS 12 Mbps LS 1 5 Mbps Video output Video out SVGA Ethernet 10 100 Mbps I O lines Encoder 2 axis encoder line quadrature or clock direction Digital input 4 digital inputs TTL 5 V Digital out...

Page 71: ...ts 12 bit resolution 5 V nominal in 10 k maximum 10 mA per output Pace input 5 V TTL pace input a At this time OTG is available in host mode only Table 11 OmniScan MX2 alarms Alarms Number of alarm zo...

Page 72: ...DMTA 20015 01EN U8778402 Rev J January 2014 Chapter 5 60...

Page 73: ...nector on page 62 Scanner Interface Connector on page 63 Scanner Interface Adaptor on page 66 Alarm and I O Connector on page 68 The following information is provided for each of these connectors a br...

Page 74: ...nnector Kycon KMDLA 8P Figure 6 1 The serial connector Table 12 Pinout for the serial connector Pin I O Signal Description Level 1 In Video in Video input 1 Vp p 2 5 V 500 mA max Note This power is sh...

Page 75: ...ircular connector Manufacturer number LEMO EEG 1K 316 CLL Suggested cable connector LEMO FGG 1K 316 CLAC65Z Figure 6 2 The scanner interface LEMO connector contact view 7 10 V to 12 6 V 500 mA max sho...

Page 76: ...as generic input 1 or as the preset of encoder 1 Refer to the OmniScan MXU Software User s Manual Configuring the Digital Input section for information on programming this input To preset you must us...

Page 77: ...gital input 4 external pace input Programmable input Can be configured as generic input 4 or as an external pace input high level with a minimum signal length of 50 ms when used as DIN4 or 21 s as Ext...

Page 78: ...Manufacturer number LEMO FGG 1K 316 CLA C65Z Figure 6 3 The scanner interface adaptor LEMO connector solder cup view 11 In PhB axis 2 Encoder 2 phase B direction N U N U N A TTL 12 In PhA axis 2 Encod...

Page 79: ...17EHD 015 SAA 000 Figure 6 4 The scanner interface adaptor DE 15 connector solder cup view Table 14 Scanner interface adaptor pinout DE 15 to LEMO LEMO Signal DE 15 1 Analog In 4 2 5 V 3 3 DIN1 1 4 DI...

Page 80: ...female connector Manufacturer number Amphenol 788797 1 Suggested cable connector ITT Cannon DE 9P Figure 6 5 The alarm and I O connector 14 RX 7 15 TX 8 16 GND 15 Casing Shield Casing a N U Not used...

Page 81: ...is at 0 V When active it is at 5 V 15 mA TTL 4 Out AOUT1 Analog output 1 10 mA 5 V 5 Out AOUT2 Analog output 2 10 mA 5 V 6 GND Ground N A N A 7 Out DOUT4 Digital output 4 15 mA TTL 8 Out DOUT3 Digita...

Page 82: ...DMTA 20015 01EN U8778402 Rev J January 2014 Chapter 6 70...

Page 83: ...OmniScan MX Model no OMNI MX...

Page 84: ......

Page 85: ...testing ECA Each of these technologies offers unique capabilities and a level of performance previously unseen in an instrument of this size The OmniScan MX also doubles as an all in one instrument by...

Page 86: ...troduction 74 The illustrations in this manual were prepared with the instrument version available at the time of publication they may differ slightly from what you see on the OmniScan MX according to...

Page 87: ...OmniScan MX which features a modular design Each acquisition module is presented in its respective appendix at the end of this manual 7 1 Front Panel of the OmniScan MX The front panel of the OmniSca...

Page 88: ...e 76 You can control the OmniScan MX completely from this area if you wish The main control area contains three elements which are described in Table 16 on page 77 Main control area Function keys Para...

Page 89: ...ed This will cause the function keys to switch to alphanumeric mode and the keypad indicator light to flash orange see Keypad Indicator Light in section 7 1 9 on page 80 You can then use the Start Sto...

Page 90: ...will first cycle through the yellow characters and next through the green characters before returning back to yellow To proceed to the next character press another function key or simply wait one seco...

Page 91: ...the Accept key in the main control area 7 1 5 Menu Key The blue Menu key is located on the upper left side of the OmniScan MX front panel Menu key Used to automatically display all available menus fro...

Page 92: ...hts on the OmniScan MX front panel keypad power acquisition and alarm Each indicator light is described below 7 1 9 1 Keypad Indicator Light The keypad indicator light is located to the right of the A...

Page 93: ...lights flash red for a few seconds and then the unit automatically shuts down to prevent damage to the internal circuits Table 18 Power indicator light statuses Off The OmniScan MX is turned off Gree...

Page 94: ...ght corner of the OmniScan MX These lights only flash one color red and indicate the trigger status of their respective alarms set by the software For more details about the alarm indicator lights ref...

Page 95: ...e jack Used to connect a set of headphones or external speakers to the OmniScan MX for greater audio capacity than the internal speaker Memory card slot Slot for inserting a CompactFlash memory card B...

Page 96: ...for expanded connectivity Figure 7 4 Left side panel of the OmniScan MX USB 1 1 ports 3 Each one of the three USB 1 1 ports can accommodate USB peripherals such as external keyboards mouses storage de...

Page 97: ...d to connect a mechanical scanner Alarm and I O Used as an alarm output and control input SVGA output An external VGA or SVGA monitor that mirrors the OmniScan MX display may be connected to this DB 1...

Page 98: ...J January 2014 Chapter 7 86 Using incompatible equipment can result in a malfunction and or equipment damage For more information about installing or removing acquisition modules refer to the appendic...

Page 99: ...een the acquisition module and the instrument s support stand when unfolded Press and hold the Power key for one second The system starts up performs a memory check and displays the OmniScan logo and...

Page 100: ...ement The OmniScan MX is a portable instrument that can draw power from either lithium ion batteries or a DC power adaptor 8 2 1 DC Power Adaptor You can operate the OmniScan MX with AC power using th...

Page 101: ...mniScan MX DC power adaptor plug see Figure 8 1 on page 89 4 Press the Power key to start the OmniScan MX 8 2 2 Lithium Ion Batteries The OmniScan MX holds up to two lithium ion batteries but will ope...

Page 102: ...ure 8 2 on page 90 The remaining operation time is displayed on the battery status indicator The OmniScan MX must be operated for approximately 15 minutes before it is able to accurately display this...

Page 103: ...92 Table 20 Battery status indicator variations Indicator Outline Fill Meaning Dotted N A There is no battery in that compartment Blue Blue The battery is functioning properly Blue Orange The battery...

Page 104: ...tomatically starts the recharging process The batteries can also be recharged using an optional external charger 8 2 5 Battery Charging To charge the OmniScan MX batteries Connect the OmniScan MX to a...

Page 105: ...completely discharged battery For more information about battery charge status see Table 20 on page 91 8 2 6 Maximizing the Performance of Lithium Ion Batteries This section describes lithium ion batt...

Page 106: ...ximizing battery life 3 Frequently switching from external DC power to battery power and vice versa may result in shorter battery life because the charge discharge cycles are limited approximately 300...

Page 107: ...s to charge the batteries Do not recharge a battery unless the indicators light up when the capacity check button on the battery is pressed Doing so could be dangerous Do not store batteries that have...

Page 108: ...d eddy current 19 pin eddy current probe USB Ethernet network Scanner interface Alarm and I O If the ferrite clamp filters are not attached the OmniScan MX will fail to comply with the international a...

Page 109: ...ctor for the OmniScan MX 4 Attach the ferrite clamp filter to the Ethernet cable in close proximity to the connector RJ 45 for the OmniScan MX 5 Attach the ferrite clamp filter to the scanner interfac...

Page 110: ...rrent testing eddy current arrays it is possible to obtain a single CompactFlash card containing all the software programs During upgrades to new versions a message appears on the screen to inform you...

Page 111: ...rior to 1 7 the OmniScan software update overwrites the User folder You must follow the software installation procedure applicable to your software version before proceeding with the software update F...

Page 112: ...DMTA 20015 01EN U8778402 Rev J January 2014 Chapter 8 100...

Page 113: ...herefore only requires minimal preventative maintenance Simply perform regular inspections to keep the OmniScan MX in proper working order 9 2 Instrument Cleaning The OmniScan MX external surfaces whi...

Page 114: ...cts or powerful solvents which could damage the finish 6 Once the connector protectors are removed make sure the connectors are dry before connecting anything else to them If they are wet dry them wit...

Page 115: ...those provided and documented by Olympus 10 1 Start Up Problems The OmniScan MX does not start Possible solutions Check that the DC power adaptor is connected to both the OmniScan MX and a power outle...

Page 116: ...if at all if the power consumption is too high Shut down the OmniScan MX and wait for it to cool The internal charger is equipped with a temperature monitor to prevent batteries from being recharged...

Page 117: ...ong way If the memory card was removed while the OmniScan MX was active especially if data was being read or written at the time data corruption may have occurred There is a slight possibility that re...

Page 118: ...files before reformatting any memory cards Reformatting causes all data on the memory card to be lost 10 6 Headphone or Speaker Problems 10 6 1 Internal Speaker The internal speaker does not work Poss...

Page 119: ...he VGA standard The VGA standard requires the removal of pin 9 from the video connector While the OmniScan MX meets this requirement some monitors do not If pin 9 has not been removed from your monito...

Page 120: ...n used is probably greater than 1 04B but the fix for the old BIOS command BIOS 1 04 Rev B cmd has been executed Solution 1 Correct the BIOS version as follows 1 Insert a CompactFlash memory card with...

Page 121: ...oftware into a memory card reader connected to a computer 2 On the memory card search for a directory named Run the Fix for old BIOS 3 Run the Reset CMOS cmd program to create the necessary files on t...

Page 122: ...DMTA 20015 01EN U8778402 Rev J January 2014 Chapter 10 110...

Page 123: ...e to specific acquisition modules please refer to the respective appendices at the end of this manual Table 22 OmniScan MX general specifications Housing Size 321 mm 209 mm 125 mm 12 6 in 8 2 in 5 in...

Page 124: ...n 50 W Connector Circular 2 5 mm pin diameter center positive Suggested model OMNI A AC U8767093 Display Display size diagonal 213 mm 8 4 in Resolution 800 600 pixels Number of colors 16 million Type...

Page 125: ...or RS 485 Acquisition on off switch Remote acquisition enable TTL 5 V Power output line 5 V nominal 500 mA nominal power output line short circuit protected Alarms 3 TTL 5 V 15 mA maximum Analog outpu...

Page 126: ...DMTA 20015 01EN U8778402 Rev J January 2014 Chapter 11 114...

Page 127: ...or on page 116 Scanner Interface Connector on page 117 Alarm and I O Connector on page 120 The following information is provided for each of these connectors a brief description the manufacturer s num...

Page 128: ...ycon KMDG 8S BS Suggested cable connector Kycon KMDLA 8P Figure 12 1 The serial connector Table 24 Pinout for the serial connector Pin I O Signal Description Level 1 In Video in Video input 1 V p p 2...

Page 129: ...or Table 25 Pinout for the scanner interface connector Pin I O Signal Description Current Level 1 In DIN1 Preset1 Digital input 1 preset axis 1 Programmable input Can be configured as generic input 1...

Page 130: ...um signal length of 50 ms TTL 3 Out 5 V External power supply 500 mA 4 In AIN Analog input 5 V 5 In DIN3 AcqEn Digital input 3 acquisition enable Programmable input Can be configured as generic input...

Page 131: ...1 Encoder 1 phase A clock up down TTL 10 In PhB axis 1 Encoder 1 phase B direction N U N U a TTL 11 In PhA axis 2 Encoder 2 phase A clock up down TTL 12 In PhB axis 2 Encoder 2 phase B direction N U N...

Page 132: ...t for the alarm and I O connector Pin I O Signal Description Current Level 1 Out Al1 Alarm output 1 Disabled on reset and is at 0 V When active it is at 5 V 15 mA TTL 2 Out Al2 Alarm output 2 Disabled...

Page 133: ...t Programmable input Can be configured as generic input 4 or as external pace input high level with a minimum signal length of 50 ms when used as DIN4 or 21 s as ExtPace Refer to the OmniScan software...

Page 134: ...DMTA 20015 01EN U8778402 Rev J January 2014 Chapter 12 122...

Page 135: ...h the OmniScan MX2 and the OmniScan MX see Table 27 on page 123 to Table 31 on page 125 Table 27 Module compatibility Module Model Part Number OMNI MX2 OMNI MX OMNI M PA1616M U8100019 No Yes OMNI M PA...

Page 136: ...MXU 3 1R3a TomoView 2 10R5 with OSTV 3 0 a Not compatible with version later than 3 1 OmniPC 3 1R3a TomoView 2 10R5 PA MXU 4 1b TomoView 2 10R5 with OSTV 3 0 b MXU 3 2 and OmniPC 3 2 are also compatib...

Page 137: ...cables yes Yes OMNI A ADP05 PA Y Adaptor U8767016 Using E128P extension cables yes Yes OMNI A ADP11 8UT to OmniScan connector adaptor U8767019 Using E128P extension cables yes Yes Scanners with DE 15...

Page 138: ...DMTA 20015 01EN U8778402 Rev J January 2014 Appendix A 126...

Page 139: ...dule used with the OmniScan MX and OmniScan MX2 units and the procedure for cleaning a module fan filter B 1 General Specifications Table 32 on page 128 lists the general specifications common to all...

Page 140: ...ns 244 mm 182 mm 57 mm 9 62 in 7 17 in 2 15 in 250 mm 190 mm 57 mm 9 84 in 7 48 in 2 15 in Weight 1 2 kg 2 6 lb 1 38 kg 3 lb Probe recognition Automatic probe recognition and setup Operating temperatu...

Page 141: ...A connector UT connector LEMO 00 Table 34 General specifications OMNI M2 UT 2C Specifications Module OMNI M2 UT 2C Overall dimensions 226 mm 183 mm 40 mm 8 9 in 7 2 in 1 6 in Weight 1 6 kg 3 5 lb Prob...

Page 142: ...OMNI M2 PA16128 OMNI M2 PA32128 OMNI M2 PA32128PR and OMNI M2 UT 2C R1 BNC or LEMO connector used for the reception of ultrasonic signals when using the pitch catch inspection technique P1 BNC or LEMO...

Page 143: ...en the acquisition module and the instrument s stand when unfolded To replace an acquisition module 1 Shut down the OmniScan 2 Remove all batteries and disconnect the DC adaptor if applicable 3 Place...

Page 144: ...e connector as follows a Align the phased array probe connector correctly by matching its guide pins with the PHASED ARRAY module connector see Figure B 2 on page 132 Figure B 2 The phased array modul...

Page 145: ...the screw securing the grill to the module see Figure B 3 on page 133 Figure B 3 The grill and filter of the OMNI M PA32nn model 2 Remove the filter 3 Clean the filter using soap and water 4 Rinse th...

Page 146: ...DMTA 20015 01EN U8778402 Rev J January 2014 Appendix B 134...

Page 147: ...odule Specifications 135 Appendix C OMNI M PA32128 Module Specifications This appendix outlines the technical specifications for OmniScan PA acquisition module model OMNI M PA32128 see Figure C 1 on p...

Page 148: ...from 30 ns to 500 ns resolution of 2 5 ns Fall time 5 ns Pulse shape Negative square pulse Output impedance 30 Receiver Gain range 0 dB to 74 dB in steps of 0 1 dB maximum input signal 1 25 Vp p Inpu...

Page 149: ...A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compression 0...

Page 150: ...he probe frequency range Programmable TCG Number of points 16 One TCG time corrected gain curve per channel for focal laws Storage A scan recording 6000 A scans per second 512 point 8 bit A scan C sca...

Page 151: ...ns 139 Appendix D OMNI M UT 2C OMNI M UT 4C and OMNI M UT 8C Module Specifications This appendix presents the technical specifications for OmniScan UT acquisition module models OMNI M UT 2C OMNI M UT...

Page 152: ...mode 2 channels OMNI M UT 2C 4 channels OMNI M UT 4C 8 channels OMNI M UT 8C Pitch catch mode 1 pulser and 1 receiver OMNI M UT 2C 2 pulsers and 2 receivers OMNI M UT 4C 4 pulsers and 4 receivers OMNI...

Page 153: ...cations Frequency Digitizing frequency 100 MHz 10 bits A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 mete...

Page 154: ...Programmable TCG Number of points 16 One TCG time corrected gain curve per channel Maximum gain 40 dB Maximum slope 20 dB s Step 0 1 dB Synchronization Pulser or gate I Storage A scan recording TOFD 6...

Page 155: ...oid touching the inner conductor of the BNC or LEMO connectors Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk The OMNI M...

Page 156: ...e acoustic specifications for the pulser receiver and beam formation see Table 41 on page 144 Table 41 Acoustic specifications Pulser Voltage Low 40 V High 80 V Pulse width Adjustable from 30 ns to 50...

Page 157: ...s Number of elements 16 elements for the OMNI M PA1616M 64 elements for the OMNI M PA1664M Number of focal laws 128 Delay range transmission 0 s to 10 s in 2 5 ns increments Delay range reception 0 s...

Page 158: ...cation RF full wave half wave half wave Filtering Low pass adjusted to probe frequency digital filtering bandwidth frequency range Video filtering Smoothing adjusted to the probe frequency range Progr...

Page 159: ...or LEMO connectors to reduce the risk of electric shock Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk The OMNI M PA1616...

Page 160: ...the pulser receiver and beam formation see Table 44 on page 148 Table 44 Acoustic specifications Pulser Voltage Low 40 V High 80 V Pulse width Adjustable from 30 ns to 500 ns resolution of 2 5 ns Fall...

Page 161: ...to 10 s in 2 5 ns increments Table 45 Acquisition specifications Frequency Digitizing frequency 100 MHz 10 bits A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pul...

Page 162: ...ll wave half wave half wave Filtering Low pass adjusted to probe frequency digital filtering bandwidth frequency range Video filtering Smoothing adjusted to the probe frequency range Programmable TCG...

Page 163: ...oid touching the inner conductor of the BNC or LEMO connectors Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk This append...

Page 164: ...djustable from 30 ns to 500 ns resolution of 2 5 ns Fall time 10 ns Pulse shape Negative square pulse Output impedance 25 Receiver Gain range 0 dB to 74 dB maximum input signal 1 32 Vp p Input impedan...

Page 165: ...A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compression 0...

Page 166: ...he probe frequency range Programmable TCG Number of points 16 One TCG time corrected gain curve per channel for focal laws Storage A scan recording 6000 A scans per second 512 point 8 bit A scan C sca...

Page 167: ...ching the inner conductor of the BNC or LEMO connectors Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk The OMNI M PA16128...

Page 168: ...the pulser receiver and beam formation see Table 50 on page 156 Table 50 Acoustic specifications Pulser Voltage Low 40 V High 80 V Pulse width Adjustable from 30 ns to 500 ns resolution of 2 5 ns Fall...

Page 169: ...ay range reception 0 s to 10 s in 2 5 ns increments Table 51 Acquisition specifications Frequency Digitizing frequency 100 MHz 10 bits A scan acquisition mode Up to 6000 A scans per second 512 point 8...

Page 170: ...16 Rectification RF full wave half wave half wave Filtering Low pass adjusted to probe frequency digital filtering bandwidth frequency range Video filtering N A Programmable TCG Number of points 16 On...

Page 171: ...ule Specifications 159 Appendix I OMNI M PA32128PR Module Specifications This appendix presents the technical specifications for OmniScan PA acquisition module model OMNI M PA32128PR see Figure I 1 on...

Page 172: ...e 5 ns Pulse shape Negative square pulse Output impedance 30 Receiver Gain range 0 dB to 74 dB in steps of 0 1 dB maximum input signal 1 3 Vp p pulse echo channel and 0 9 Vp p pitch catch channel Inpu...

Page 173: ...A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compression 0...

Page 174: ...he probe frequency range Programmable TCG Number of points 16 One TCG time corrected gain curve per channel for focal laws Storage A scan recording 6000 A scans per second 512 point 8 bit A scan C sca...

Page 175: ...2 Module Specifications 163 Appendix J OMNI M PA3232 Module Specifications This appendix lists the technical specifications for OmniScan PA acquisition module model OMNI M PA3232 see Figure J 1 on pag...

Page 176: ...stable from 30 ns to 500 ns resolution of 2 5 ns Fall time 5 ns Pulse shape Negative square pulse Output impedance 30 Receiver Gain range 0 dB to 74 dB in steps of 0 1 dB maximum input signal 1 1 Vp p...

Page 177: ...scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compression 0 4...

Page 178: ...he probe frequency range Programmable TCG Number of points 16 One TCG time corrected gain curve per channel for focal laws Storage A scan recording 6000 A scans per second 512 point 8 bit A scan C sca...

Page 179: ...hing the inner conductor of the BNC or LEMO connectors Up to 200 V can be present on the inner conductor The warning symbol near the BNC connectors signals this electric shock risk The OMNI M PA1664 m...

Page 180: ...the pulser receiver and beam formation see Table 59 on page 168 Table 59 Acoustic specifications Pulser Voltage Low 40 V High 80 V Pulse width Adjustable from 30 ns to 500 ns resolution of 2 5 ns Fall...

Page 181: ...to 10 s in 2 5 ns increments Table 60 Acquisition specifications Frequency Digitizing frequency 100 MHz 10 bits A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pul...

Page 182: ...and 16 Rectification RF full wave half wave half wave Filtering Low pass adjusted to probe frequency digital filtering bandwidth frequency range Video filtering Smoothing adjusted to the probe frequen...

Page 183: ...uisition Module Description The OMNI M ECT4 acquisition module See Figure L 1 on page 172 is designed for durability and simplicity Any conventional eddy current probe with up to four channels can be...

Page 184: ...using two types of connectors The first type is a 19 pin connector see Figure L 2 on page 172 used in multiple coil eddy current technology probes Figure L 2 The 4CH 19 pin eddy current probe connecto...

Page 185: ...4CH Connector References Description 19 pin connector Manufacturer number Fischer 1031 A019 130 Figure L 4 The 4CH connector Table 62 Pinout for the 4CH connector OMNI M ECT4 module Pin Signal Descri...

Page 186: ...GEN50_2 Main generator 50 100 Termination 2 8 GEN0 Main generator 1 direct output 9 GEN180 Main generator 2 direct output 10 VDC_DRV_P External MUX power supply 8 10 V 500 mA 11 IN1 Input 1 positive...

Page 187: ...nels 1 BNC connector 4 19 pin connector Generator Number of generators 2 Gen 2 used as internal reference Supported voltage 12 Vp p Operational frequency 20 Hz to 6 MHz Number of frequencies 2 default...

Page 188: ...ring FIR low pass adjustable cutoff frequency FIR high pass adjustable cutoff frequency FIR band pass adjustable cutoff frequency FIR band stop adjustable cutoff frequency Median filter variable from...

Page 189: ...he OmniScan MX only This appendix presents eddy current array ECA acquisition module model OMNI M ECA4 32 which can be used with the OmniScan MX unit M 1 ECA Acquisition Module Description The ECA acq...

Page 190: ...es The ECA acquisition module is equipped with three receptacles on the left side 1CH BNC receptacle for one single coil eddy current probe using conventional eddy current technique 4CH A 19 pin recep...

Page 191: ...receptacle see Figure M 2 on page 179 2 Gently press the ECA probe connector into the EC ARRAY module receptacle until completely inserted and maintain pressure on the probe connector 3 Tighten the r...

Page 192: ...used in multiple coil eddy current technology probes Figure M 4 The 19 pin eddy current probe connector The references for this connector are found in section M 4 on page 181 4CH Connector References...

Page 193: ...e M 6 The 4CH connector Table 66 Pinout for the 4CH connector OMNI M ECA4 32 module Pin Signal Description Current 1 PROBEDATA_P Probe ID Data 2 GEN50_1 Main generator 50 100 Termination 1 3 HSWAP1 Au...

Page 194: ...X power supply 8 10 V 500 mA 11 IN1 Input 1 positive 12 IN1 Input 1 negative 13 IN2 Input 2 positive 14 IN2 Input 2 negative 15 IN3 Input 3 positive 16 IN3 Input 3 negative 17 IN4 Input 4 positive 18...

Page 195: ...6 MHz Bandwidth 8 Hz to 5 KHz single coil inversely proportional to the time slot duration and set by the instrument multiplexed Maximum load 10 Receiver Number of receivers 1 to 4 Operation frequency...

Page 196: ...1 Filtering FIR low pass adjustable cutoff frequency FIR high pass adjustable cutoff frequency FIR band pass adjustable cutoff frequency FIR band stop adjustable cutoff frequency Median filter variabl...

Page 197: ...uctor of the LEMO connectors Up to 340 V can be present on the inner conductor of the UT connectors and up to 115 V can be present on the PA connector The warning symbol near the LEMO connectors signa...

Page 198: ...e N 2 Phased array module model OMNI M2 PA1664 16128 32128 32128PR By default these acquisition modules come with an anchor base see Figure N 3 on page 186 which allows the usage of EZ Latch probe con...

Page 199: ...igure N 4 Module with PA connector cap Before using a phased array probe that is not equipped with an EZ Latch connector remove the anchor base which is secured by two screws You can also attach acces...

Page 200: ...r receiver and beam formation for both UT and PA modes see Table 70 on page 188 and Table 71 on page 189 Table 70 Acoustic specifications UT channel using UT connector Pulser Voltage 95 V 175 V and 34...

Page 201: ...receive mode System bandwidth 0 25 MHz to 28 MHz 3 dB Table 71 Acoustic specifications PA channel Pulser Voltage 40 V 80 V and 115 V Pulse width Adjustable from 30 ns to 500 ns resolution of 2 5 ns F...

Page 202: ...ts OMNI M2 PA32128PR 128 elements Number of focal laws 256 Delay range transmission 0 s to 10 s in 2 5 ns increments Delay range reception 0 s to 6 4 s in 2 5 ns increments Table 72 Acquisition specif...

Page 203: ...cation RF full wave half wave half wave Filtering PA channel 3 low pass 6 band pass and 4 high pass filters UT channel 3 low pass 6 band pass and 4 high pass filters 3 low pass filters when configured...

Page 204: ...DMTA 20015 01EN U8778402 Rev J January 2014 Appendix N 192...

Page 205: ...avoid touching the inner conductor of the LEMO connectors Up to 340 V can be present on the inner conductor of the UT connectors The warning symbol near the LEMO connectors signals this electric shock...

Page 206: ...ition module model OMNI M2 UT 2C see Figure O 2 on page 194 Figure O 2 Module model OMNI M2 UT 2C You can also attach accessories to these acquisition modules using the fastening holes see Figure O 3...

Page 207: ...e probe on the P1 connector Table 74 Acoustic specifications Pulser Voltage 95 V 175 V and 340 V UT channel quantity 2 Pulse echo mode Pulser 1 to pulser 1 Pulser 2 to pulser 2 Pitch and catch mode Pu...

Page 208: ...00 MHz A scan acquisition mode Up to 6000 A scans per second 512 point 8 bit A scan Maximum pulsing rate Up to 10 kHz C scan Depth in material 59 8 meters in steel longitudinal wave 10 ms with compres...

Page 209: ...TOFD Video filtering Smoothing adjusted to the probe frequency range Programmable TCG Number of points 32 One TCG time corrected gain curve per focal law Range 100 dB per step of 0 1 dB Maximum slope...

Page 210: ...DMTA 20015 01EN U8778402 Rev J January 2014 Appendix O 198...

Page 211: ...attery 38 Figure 2 7 Attaching a ferrite clamp filter to a cable example shown with the scanner interface cable 43 Figure 2 8 OmniScan MX2 connection diagram ferrite clamp filters 44 Figure 3 1 Module...

Page 212: ...PA16128 151 Figure H 1 Phased array module model OMNI M PA16128PR 156 Figure I 1 Phased array module model OMNI M PA32128PR 159 Figure J 1 Phased array module model OMNI M PA3232 163 Figure K 1 Phased...

Page 213: ...Pinout for the scanner interface LEMO connector 64 Table 14 Scanner interface adaptor pinout DE 15 to LEMO 67 Table 15 Pinout for the alarm and I O connector 69 Table 16 Main control area 77 Table 17...

Page 214: ...uisition specifications 153 Table 49 Data specifications 153 Table 50 Acoustic specifications 156 Table 51 Acquisition specifications 157 Table 52 Data specifications 158 Table 53 Acoustic specificati...

Page 215: ...2 Rev J January 2014 List of Tables 203 Table 72 Acquisition specifications 190 Table 73 Data specifications 191 Table 74 Acoustic specifications 195 Table 75 Acquisition specifications 196 Table 76 D...

Page 216: ...DMTA 20015 01EN U8778402 Rev J January 2014 List of Tables 204...

Page 217: ...niScan MX 88 OmniScan MX2 34 Accept key OmniScan MX 77 OmniScan MX2 23 acquisition indicator light OmniScan MX 81 OmniScan MX2 25 acquisition module cleaning 47 101 caution 50 number of channels 140 O...

Page 218: ...ndicators 90 91 storage instructions 93 used disposal 94 using new 94 batteries OmniScan MX2 35 charge 38 problems 52 installation 38 life problems 52 lithium coin 35 maximizing performance 39 removal...

Page 219: ...ng acquisition module 47 101 fan filter 132 LCD screen protector 102 OmniScan MX 101 casing 101 OmniScan MX2 47 casing 47 touch screen 49 protector 49 coin battery lithium 35 90 compatibility tables 1...

Page 220: ...ect current symbol 4 directive EMC 14 42 95 display specifications OmniScan MX 112 OmniScan MX2 56 touch screen 22 disposal equipment 13 disposal used batteries 40 94 Down key 79 E EC ARRAY connector...

Page 221: ...pliance 15 illustrations note 19 74 important notes compliance with emission specifications 42 95 ferrite clamp filters 42 96 OMNI M ECA4 32 compatibility 177 OMNI M ECT4 compatibility 171 OMNI M PA16...

Page 222: ...batteries 35 89 Lower increment key 24 M main control area 22 76 maintenance OmniScan MX 101 OmniScan MX2 47 preventative OmniScan MX 101 OmniScan MX2 47 management power supply 34 88 manual instructi...

Page 223: ...can MX 84 OmniScan MX2 27 rear OmniScan MX 85 OmniScan MX2 29 right side OmniScan MX 82 OmniScan MX2 26 top OmniScan MX 85 OmniScan MX2 28 parameter keys 80 peripheral connection OmniScan MX 95 OmniSc...

Page 224: ...pulser OMNI M2 PA 16128 188 189 195 1664 188 189 195 32128 188 189 195 32128PR 188 189 OMNI M PA 16128 152 16128PR 156 1616 148 1616M 144 1664 168 1664M 144 32128 136 32128PR 160 3232 164 OMNI M UT 2C...

Page 225: ...update caution 99 upgrading 45 98 speaker problems 106 specifications OmniScan MX alarms 113 batteries 111 display 112 environmental conditions 111 external DC supply 112 general 111 I O lines 113 por...

Page 226: ...28PR 161 3232 165 OMNI M UT 2C 141 4C 141 8C 141 T tables compatibility 123 TCG programmable OMNI M2 PA 16128 191 197 1664 191 197 32128 191 197 32128PR 191 OMNI M PA 16128 154 16128PR 158 1616 150 16...

Page 227: ...2 32 51 start up sequence messages OmniScan MX 103 OmniScan MX2 51 turning off OmniScan MX 88 OmniScan MX2 32 turning on OmniScan MX 87 OmniScan MX2 31 U Up key 79 upgrade software 45 98 USB periphera...

Page 228: ...DMTA 20015 01EN U8778402 Rev J January 2014 Index 216...

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