Olympus ChainSCANNER User Manual Download

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DMTA069-01EN, Rev. D, March 2017

Appendix A

Table 10 ChainSCANNER sizing chart (inches)

Number of short links (Ordering number: ChainScan-A-SLink)

Num

ber of

long

links (Orderin

g num

ber: Chai

nScan-A-LgLink)

N/A

1.6–3.5 (5.1–11.0)

The first numbers represent the outside pipe diameter. The numbers between parenthesis
represent the pipe circumference.

3.4–4.4 (10.8–13.9)

4.3–5.3 (13.6–16.7)

5.2-6.2 (16.2–19.3)

N/A

N/A N/A

9.6–9.9

(30.2–31.0)

9.8–10.6 (30.7–33.4)

10.5–11.4 (33.1–35.8)

9.9–10.8 (31.2–33.8)

10.7–11.5 (33.6–36.1)

11.4–12.3 (35.9–38.5)

12.2–13.0 (38.2–40.9)

12.9–13.8 (40.6–43.4)

12.3–13.1 (38.5–41.2)

13.0–13.9 (40.9–43.6)

13.8–14.6 (43.2–46.0)

14.5–15.4 (45.6–48.4)

15.3–16.2 (48.0–50.9)

14.6–15.5 (45.9–48.7)

15.4–16.2 (48.2–51.0)

16.1–17.0 (50.6–53.5)

16.9–17.8 (53.1–55.9)

17.7–18.6 (55.5–58.4)

16.9–17.9 (53.2–56.1)

17.7–18.6 (55.6–58.5)

18.5–19.4 (58.0–60.9)

19.3–20.2 (60.5–63.4)

20.0–21.0 (62.9–65.9)

19.3–20.2 (60.6–63.5)

20.1–21.0 (63.0–66.0)

20.8–21.8 (65.5–68.4)

21.6–22.6 (67.9–70.9)

22.4–23.3 (70.4–73.3)

21.7–22.6 (68.1–71.0)

22.4–23.4 (70.5–73.4)

23.2–24.2 (72.9–75.9)

24.0–24.9 (75.4–78.3)

24.8–25.7 (77.9–80.8)

24.0–25.0 (75.5–78.4)

24.8–25.7 (77.9–80.9)

25.6–26.5 (80.4–83.3)

26.4–27.3 (82.9–85.8)

27.2–28.1 (85.3–88.3)

26.4–27.3 (82.9–85.9)

27.2–28.1 (85.4–88.3)

28.0–28.9 (87.8–90.8)

28.7–29.7 (90.3–93.3)

29.5–30.5 (92.8–95.8)

28.8–29.7 (90.4–93.4)

29.5–30.5 (92.8–95.8)

30.3–31.3 (95.3–98.3)

31.1–32.1 (97.8–100.8)

31.9–32.9 (100.2–103.3)

31.1–32.1 (97.8–100.9)

31.9–32.9 (100.3–103.3) 32.7–33.7 (102.7–105.8) 33.5–34.5 (105.2–108.2) 34.3–35.3 (107.7–110.7)

13 33.5–34.5 (105.3–108.3) 34.3–35.3 (107.7–110.8) 35.1–36.0 (110.2–113.2) 35.9–36.8 (112.7–115.7) 36.7–37.6 (115.2–118.2)

14 35.9–36.9 (112.8–115.8) 36.7–37.6 (115.2–118.2) 37.5–38.4 (117.7–120.7) 38.3–39.2 (120.2–123.2) 39.0–40.0 (122.7–125.7)

15 38.3–39.2 (120.2–123.3) 39.1–40.0 (122.7–125.7) 39.8–40.8 (125.2–128.2) 40.6–41.6 (127.7–130.7) 41.4–42.4 (130.2–133.2)

16 40.7–41.6 (127.7–130.8) 41.4–42.4 (130.2–133.2) 42.2–43.2 (132.7–135.7) 43.0–44.0 (135.2–138.2) 43.8–44.8 (137.7–140.7)

17 43.0–44.0 (135.2–138.2) 43.8–44.8 (137.6–140.7) 44.6–45.6 (140.1–143.2) 45.4–46.4 (142.7–145.7) 46.2–47.2 (145.1–148.2)

18 45.4–46.4 (142.7–145.7) 46.2–47.2 (145.2–148.2) 47.0–48.0 (147.6–150.7) 47.8–48.8 (150.1–153.2) 48.6–49.6 (152.6–155.7)

19 47.8–48.8 (150.2–153.2) 48.6–49.6 (152.6–155.7) 49.4–50.4 (155.1–158.2) 50.2–51.2 (157.6–160.7) 51.0–52.0 (160.1–163.2)

20 50.2–51.2 (157.6–160.7) 51.0–51.9 (160.1–163.2) 51.8–52.7 (162.6–165.7) 52.6–53.5 (165.1–168.2) 53.4–54.3 (167.6–170.7)

21 52.6–53.6 (165.2–168.2) 53.4–54.3 (167.6–170.7) 54.2–55.1 (170.1–173.2) 54.9–55.9 (172.6–175.7) 55.7–56.7 (175.1–178.2)

22 54.9–55.9 (172.6–175.7) 55.7–56.7 (175.1–178.2) 56.5–57.5 (177.6–180.7) 57.3–58.3 (180.1–183.2) 58.1–59.1 (182.6–185.7)

23 57.3–58.3 (180.1–183.2) 58.1–59.1 (182.6–185.7) 58.9–59.9 (185.1–188.2) 59.7–60.7 (187.6–190.7) 60.5–61.5 (190.1–193.2)

24 59.7–60.7 (187.6–190.7) 60.5–61.5 (190.1–193.2) 61.3–62.3 (192.7–195.7) 62.1–63.1 (195.1–198.2) 62.9–63.9 (197.6–200.7)

Summary of Contents for ChainSCANNER

Page 1: ... Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively Before using this product thoroughly review this instruction manual Use the product as instructed Keep this instruction manual in a safe accessible location ...

Page 2: ... ensure the accuracy of the information contained therein and corresponds to the version of the product manufactured prior to the date appearing on the title page There could however be some differences between the manual and the product if the product was modified thereafter The information contained in this document is subject to change without notice Part number DMTA069 01EN Rev D March 2017 Pr...

Page 3: ... Visual Interferences or Phantom Spots 5 Safety Symbols 5 Safety Signal Words 6 Note Signal Words 6 Safety 7 Warnings 7 CE European Community 8 WEEE Directive 8 EMC Directive Compliance 8 Warranty Information 9 Technical Support 9 Introduction 11 1 Overview 13 1 1 Slide Bar Assembly 14 1 2 Probe Displacement System 14 1 3 Probe Holder Assembly 15 1 4 Buckle Assembly 16 1 5 Main Module and Encoder ...

Page 4: ...version Kit 42 2 10 Optional 20 Centimeter Bar and Lead Screw Kit 46 3 Preparing the ChainSCANNER for an Inspection 49 4 Operating the ChainSCANNER 53 5 Maintenance 55 5 1 Preventive Maintenance 55 5 2 Unit Cleaning 55 6 Spare Parts and Optional Kits 57 6 1 Spare Parts 57 6 2 Optional Kits and Parts 62 7 ChainSCANNER Specifications 67 7 1 General and Operating Environment Specifications 67 7 2 Con...

Page 5: ...DMTA069 01EN Rev D March 2017 Table of Contents v Index 87 ...

Page 6: ...DMTA069 01EN Rev D March 2017 Table of Contents vi ...

Page 7: ...17 List of Abbreviations vii List of Abbreviations CE Communauté Européenne European Community N A not applicable OD outside diameter P N part number TOFD time of flight diffraction WEEE Waste Electrical and Electronic Equipment ...

Page 8: ...DMTA069 01EN Rev D March 2017 List of Abbreviations viii ...

Page 9: ...tions on the instrument are shown in Figure i 1 on page 1 If any or all of the labels or symbols are missing or illegible please contact Olympus The descriptions of the symbols are provided in Table 1 on page 2 Figure i 1 Marking locations Symbols on part surfaces ChainSCANNER label ...

Page 10: ... WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separately The warning symbol indicates that the user must read the user s manual in order to find out the nature of the potential hazards and any actions to avoid them The regulatory compliance mark RCM label indicates that the product complies with all applicable standards and has ...

Page 11: ...75 in to 38 in The ChainSCANNER allows encoding on the two axes the x axis encoder and the y axis encoder Do not use the ChainSCANNER for any purpose other than its intended use It must never be used to inspect or examine human or animal body parts Instruction Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively Before using this p...

Page 12: ... to connect scanners encoder cables with DE 15 connector to OmniScan MX2 with LEMO connector scanner interface OMNI A ADP27 U8780329 Scanner interface adaptor to connect scanners encoder cables with LEMO connector to OmniScan MX with DE 15 connector scanner interface C1 LF BXM 0 3M U8769010 0 3 m long adaptor LEMO female to Bendix male linking LEMO encoder cable to TomoScan FOCUS LT C1 DE15F BXM 0...

Page 13: ...ences are temporary and their persistence is not permanent in comparison with physical features of the inspected part Safety Symbols The following safety symbols might appear on the instrument and in the instruction manual General warning symbol This symbol is used to alert the user to potential hazards All safety messages that follow this symbol shall be obeyed to avoid possible harm or material ...

Page 14: ...r adhered to could result in death or serious personal injury Do not proceed beyond a WARNING signal word until the indicated conditions are fully understood and met The CAUTION signal word indicates a potentially hazardous situation It calls attention to a procedure practice or the like that if not correctly performed or adhered to may result in minor or moderate personal injury material damage p...

Page 15: ...n addition note the external markings on the product which are described under Safety Symbols Warnings General Warnings Carefully read the instructions contained in this instruction manual prior to turning on the instrument Keep this instruction manual in a safe place for further reference Follow the installation and operation procedures It is imperative to respect the safety warnings on the instr...

Page 16: ...sed properly that is in strict accordance with the manufacturer s instructions may cause interference The ChainSCANNER has been tested and found to comply with the limits for an industrial device in accordance with the specifications of the EMC directive This device complies with the requirements of both directive 2014 30 EU concerning electromagnetic compatibility and directive 2014 35 EU concern...

Page 17: ...quipment replacement if necessary This instruction manual explains the proper operation of your Olympus product The information contained herein is intended solely as a teaching aid and shall not be used in any particular application without independent testing and or verification by the operator or the supervisor Such independent verification of procedures becomes increasingly important as the cr...

Page 18: ...DMTA069 01EN Rev D March 2017 Important Information Please Read Before Use 10 ...

Page 19: ...ANNER is a manual pipe inspection scanner for outside pipe diameters ranging from 45 mm to 965 mm 1 75 in to 38 in The ChainSCANNER allows encoding the position on the two axes This manual is organized to allow a progressive understanding of the scanner s different functions Each section however is complete in itself This manual is therefore a useful reference ...

Page 20: ...DMTA069 01EN Rev D March 2017 Introduction 12 ...

Page 21: ... components in the standard configuration The scanner is shown in Figure 1 1 on page 13 A description of each component follows Figure 1 1 The ChainSCANNER main components Main module with the x axis encoder Probe holder assembly wedge and probe not included Slide bar assembly Y axis encoder Buckle assembly ...

Page 22: ... be either conventional ultrasonic transducers or phased array probes 1 2 Probe Displacement System The probe displacement system offers a convenient way to adjust the distance between the probes and to center the pair of probes over the surface to be inspected by using a convenient lead screw system However it is not required and the probe holders can be attached directly to the dovetail groove o...

Page 23: ...e 1 3 The probe displacement system 1 3 Probe Holder Assembly The probe holder assembly is designed to hold a wedge probe assembly and to ensure contact between the wedge and the surface see Figure 1 4 on page 16 Slide bar Probe displacement system ...

Page 24: ...uire 5 mm 0 204 in pivot buttons The length of the yoke arms can also be changed to suit the length of the wedge see To change the yoke arms on page 33 1 4 Buckle Assembly The purpose of the buckle assembly is to attach the ChainSCANNER and to adjust the tension around the pipe see Figure 1 5 on page 17 For extra small Probe holder s removable knob Latch knob Yoke width adjustment knob Swing arm Y...

Page 25: ...The main module of the ChainSCANNER offers an ergonomic grip to manipulate the scanner see Figure 1 7 on page 18 The main module also holds an internal x axis encoder and its connector The umbilical encoder cable connects to the x axis connector and provides the y axis encoder connector see Figure 1 6 on page 17 Figure 1 6 The encoder umbilical cable Tension adjustment screw Buckle arm Link knob B...

Page 26: ...der measures the probe holders displacement on the lateral axis see Figure 1 8 on page 18 Figure 1 8 The y axis encoder location The y axis encoder is waterproof like the x axis encoder Ergonomic cover Removable knob Encoderumbilical cable release wing knob Encoder umbilical cable X axis encoder wheel Y axis encoder ...

Page 27: ...e are two link lengths for the ChainSCANNER short links P N CHAINSCAN A SLINK U8775127 and long links P N CHAINSCAN A LGLINK U8750042 Consult Table 10 on page 72 or Table 11 on page 74 to find the adequate combination of links according to the outside diameter of the surface to be inspected Figure 1 9 The short and long links The ChainSCANNER is not recommended for pipes larger than 965 mm 38 in O...

Page 28: ...DMTA069 01EN Rev D March 2017 Chapter 1 20 ...

Page 29: ...des procedures for the main module chain links probe holders y axis umbilical cable and optional parts kits 2 1 Main Module Setup and Connection This section gives the procedures used to configure the main module in order to use it as a component of the ChainSCANNER To use the main module in the mouse scanner configuration the optional mouse conversion kit is required see Optional Mouse Conversion...

Page 30: ...knob simply pull it out and use the supplied tool insert into the screws see Figure 2 1 on page 22 2 Turn the removable knob or the tool clockwise to collapse the split dovetail Do the same with the other screw 3 Insert the collapsed split dovetail into the dovetail groove 4 Turn the removable knob or the tool counterclockwise to secure the split dovetail into the dovetail groove 5 Ensure that the...

Page 31: ...lit dovetail and counterclockwise to secure the mount in fact opening the split dovetail Once the split dovetail is collapsed it can be inserted anywhere along the dovetail groove see Figure 2 2 on page 23 Figure 2 2 Collapsing and opening a split dovetail TIP Turn the knob counterclockwise to open the split dovetail Collapsed split dovetail Turn the knob clockwise to collapse the split dovetail O...

Page 32: ...ift it straight up 4 Reverse the operation to reinstall the ergonomic cover To install or release the encoder umbilical cable 1 Remove the ergonomic cover see To remove the ergonomic cover on page 24 2 Locate the encoder umbilical cable release wing knob under the main module see Figure 1 7 on page 18 3 Loosen the wing knob by turning it counterclockwise 4 Remove the encoder umbilical cable see Fi...

Page 33: ...ilical cable 5 Reverse the operation to install the encoder umbilical cable To connect the y axis encoder cable 1 Remove the ergonomic cover see To remove the ergonomic cover on page 24 Figure 2 5 The encoder connector and the cable management tabs Y axis encoder connector Cable management tabs Encoder umbilical cable ...

Page 34: ...ER 1 Measure the outside diameter or the circumference of the pipe to be inspected 2 Use Table 10 on page 72 inches or Table 11 on page 74 centimeters to find the correct link combination On bigger pipes long links are required at the front and the rear of the main module Failure to do so will result in insufficient pressure between the wheel and the pipe which will generate encoder count lost and...

Page 35: ...ink knobs to the open position 5 Attach this link assembly to the front and rear attachments of the main module 2 3 Probe Holders Adjustment and Maintenance The ChainSCANNER can hold a pair of conventional UT probes or a pair of phased array probes The probes are mounted on probe holders see Figure 2 7 on page 28 that need the following types of adjustments Latching or unlatching the probe holder ...

Page 36: ...on of a wedge probe assembly see Figure 2 7 on page 28 Yoke The yoke is the U shaped part holding the wedge probe assembly Assembled to the swing arm with bearings the yoke rotates to maintain the wedge parallel to the surface being inspected The pivot buttons also allow the wedge to swivel see Figure 2 7 on page 28 To latch the swing arm Lift the swing arm upward until the latch knob engages itse...

Page 37: ...engage in the wedge holes 4 Tighten the wing knob To install the probe holder onto the ChainSCANNER 1 Collapse the split dovetail by rotating the removable knob clockwise 2 Insert the probe holder assembly directly into the scanner s dovetail groove The probe holders can be installed either into the slide assembly upper or lower dovetail groove or directly into the slide bar when the slide assembl...

Page 38: ...g the dovetail groove Figure 2 8 Collapsing and opening a split dovetail Figure 2 9 Installing a probe holder Turn the knob counterclockwise to open the split dovetail Collapsed split dovetail Turn the knob clockwise to collapse the split dovetail Open split dovetail Split dovetail Dovetail groove Removable knob ...

Page 39: ...2 10 Adjusting the distance between the probes 1 Loosen the thumb knob on the slide assembly that you wish to adjust see Figure 2 10 on page 31 2 Turn the small knob on the slide assembly while holding the large knob to prevent it from rotating 3 Tighten the thumb knob Small knobs Large knob Thumb knob Slide assembly ...

Page 40: ...1 on page 32 In summary the large red knob is used to move the two slide assemblies together while each small red knob moves its respective slide assembly Once the distance between the probes is set you can then use the large red knob to maintain the probes aligned with the weld during the displacement of the scanner This is especially useful on larger pipe diameters 2 4 Changing the Yoke Arm to F...

Page 41: ... 2 12 on page 33 3 Slide out the fixed yoke arm 4 Remove the wedge probe assembly 5 Install the new fixed yoke arm and tighten the hexagonal screw 6 Loosen the wing knob to free the mobile yoke arm 7 Remove the mobile yoke arm 8 Install the wedge probe assembly see To install the wedge probe assembly to the probe holder on page 29 9 Install the new mobile yoke arm and tighten the wing knob 10 Ensu...

Page 42: ... from the assembly 5 Remove the knob assembly and the slide assemblies from the slide bar 6 Slide the knob assembly and the slide assemblies onto the new slide bar 7 Position the knob assembly where desired and tighten the lock screw 8 Thread the new lead screw into the small knob s to the desired position and tighten the screw on the large knob 9 If required reinstall the encoder assembly see Fig...

Page 43: ...2 Tighten the lock screw with a hexagonal key see Figure 2 14 on page 35 2 6 Y Axis Encoder Removal and Installation The ChainSCANNER comes equipped with a y axis encoder If required the y axis encoder can be removed or installed To remove the y axis encoder 1 To remove loosen the lock screw 2 Slide the y axis encoder assembly out of the slide bar and off the lead screw Expect some resistance beca...

Page 44: ...because the coupling between the lead screw and the encoder is strong see Figure 2 15 on page 36 2 Tighten the lock screw 2 7 Umbilical Sheath Strain Relief Assembly The umbilical cable must be attached to the ChainSCANNER To assemble the umbilical cable sheath 1 Slide the annular part of the strain relief over the cable sheath as shown in Figure 2 16 on page 37 Encoder assembly Lock screw Slide b...

Page 45: ...ure 2 17 on page 37 3 Insert the threaded portion of the strain relief into the internal section of the cable sheath see Figure 2 17 on page 37 Figure 2 17 Inserting the threaded portion of the strain relief into the cable sheath 4 Put the cable sheath sections back together 5 Align and assemble the threaded and annular parts of the strain relief see Figure 2 18 on page 38 Internal section Threads...

Page 46: ...r 6 Connect the LEMO connector of the umbilical cable to the main module of the ChainSCANNER see Figure 2 19 on page 38 Figure 2 19 Connecting the umbilical cable to the ChainSCANNER s main module 7 Attach the umbilical cable to the ChainSCANNER using the thumb screw see Figure 2 20 on page 39 ...

Page 47: ...DMTA069 01EN Rev D March 2017 ChainSCANNER Setup and Connection 39 Figure 2 20 Attaching the umbilical cable to the ChainSCANNER The procedure is now complete see Figure 2 21 on page 40 ...

Page 48: ... probes on large pipes The four probe assembly adapts to the pipe circumference through the pivots of the additional frame bar pivots see Figure 2 22 on page 41 The optional four probe kit includes the following An additional bar A pair of frame bar pivots to adapt to pipe curvature A pair of probe holders for TOFD or pulse echo probes A bracket for pre amplifier mounting Umbilical sheath strain r...

Page 49: ...Setup and Connection 41 Figure 2 22 The optional four probe kit For an example of the ChainSCANNER four probe configuration see Figure 2 23 on page 42 Additional bar 1 Additional probe holders 2 Pre amplifier mounting bracket Frame bar pivots 2 ...

Page 50: ...nts This option allows the scanner to be held against a ferromagnetic surface by a set of magnetic wheels instead of by the chain component This configuration is used for pipe inspections of 965 mm 38 in OD up to flat surface as well as longitudinal weld inspections of large diameter pipes The mouse conversion kit P N CHAINSCAN A MOUSE U8750037 includes the following see Figure 2 24 on page 43 Fou...

Page 51: ...e the buckle assembly and chain links if any attached to the scanner 2 Remove the main module assembly from the slide bar see To couple the main module and the slide bar on page 22 3 For an easier manipulation remove the encoder umbilical cable from the main module see To install or release the encoder umbilical cable on page 24 Magnetic wheels 4 Parking brake handle Mouse dedicated dovetail attac...

Page 52: ...g the mouse rear attachment for chain links 6 Use a hexagonal key or the supplied universal tool to install the mouse dedicated dovetail attachment for the mouse scanner see Figure 2 26 on page 45 7 Use a hexagonal key or the supplied universal tool to install the parking brake The newer version of the main module comes already equipped with an integrated break system If your main modules is thus ...

Page 53: ...universal tool to unscrew the opposite wheel screw see Figure 2 27 on page 45 Figure 2 27 Using the supplied universal tool to install the magnetic wheels 9 Install the magnetic wheels using the hexagonal key or the supplied universal tool to secure it in place see Figure 2 28 on page 46 10 Reverse the procedure to transform the mouse scanner back into the ChainSCANNER configuration Parking brake ...

Page 54: ...SBAR U8775129 allows for a very compact configuration of the scanner It can be used with the mouse conversion kit P N CHAINSCAN A MOUSE U8750037 as shown in Figure 2 29 on page 47 as well as a with the chain assembly see Figure 2 30 on page 48 These configurations are convenient when minimum encumbrance is required The 20 centimeter bar and lead screw kit includes the following One 20 cm 8 in slid...

Page 55: ... 20 cm slide bar or into one of the two dovetail grooves of the y axis adjustment assembly To use the y axis adjustment on the 20 cm slide bar retrieve the large red knob assembly and one of the two small red knob assemblies from the ChainSCANNER standard configuration see To replace the slide bar and the lead screw on page 34 and use the 20 cm lead screw instead of the standard lead screw The 20 ...

Page 56: ...DMTA069 01EN Rev D March 2017 Chapter 2 48 Figure 2 30 The 20 centimeter bar and lead screw option ChainSCANNER ...

Page 57: ...ition the ChainSCANNER on the pipe to be inspected 4 Hook the buckle arm either on the catch link or on the main module rear attachment depending on the pipe outside diameter see To add or remove a link on the ChainSCANNER on page 26 5 Adjust the tension of the ChainSCANNER by turning the adjustment screw see Figure 3 1 on page 50 6 Engage the buckle latch to close the ChainSCANNER around the pipe...

Page 58: ...nd the pipe c Measure again the distance between the side of the wheel of the module and the weld for example 120 mm d Unlatch the chain mechanism while keeping pressure on the latch to make sure that the ChainSCANNER stays at its current position e Move the module to position it at the same distance to the weld as measured in step 7 a as per this example we would move the module 20 mm toward the ...

Page 59: ...ck ergonomic cover see Figure 3 2 on page 51 Failure to pass the cables and tubes underneath the module s ergonomic cover can result in lack of pressure between the wedge and the part being inspected Figure 3 2 Cables passing underneath the module s ergonomic cover model equipped with Four Probe kit shown 11 Cover the cables and tubes with the supplied divisible cable protection IMPORTANT Scanner ...

Page 60: ...9 01EN Rev D March 2017 Chapter 3 52 12 Attach the divisible cable protection to the chain to avoid excessive stress on the cables and tubes connections see Umbilical Sheath Strain Relief Assembly on page 36 ...

Page 61: ...o operate To operate the ChainSCANNER 1 Fasten the scanner around the pipe to be inspected see To prepare the ChainSCANNER for an inspection on page 49 2 Center the inspection area between the probes see To move the probe holders together on page 32 and Figure 4 1 on page 53 Figure 4 1 Center the inspection area between the probes Inspection area weld ...

Page 62: ... pins should be flush with the wedge surface see Appendix B Wedge Probe Assembly Maintenance on page 77 For proper contact between the wedge and the part being inspected when performing an inspection always make sure that the swing arm is unlatched 3 Simply push or pull the scanner in the desired inspection direction IMPORTANT IMPORTANT IMPORTANT ...

Page 63: ... a regular inspection of the product is recommended to ensure that the ChainSCANNER functions correctly 5 2 Unit Cleaning The ChainSCANNER external surfaces can be cleaned when needed This section provides the procedure for the appropriate cleaning of the product To clean the unit 1 Ensure the unit is turned off by removing the source of power 2 Disconnect all cables 3 To bring the instrument back...

Page 64: ...DMTA069 01EN Rev D March 2017 Chapter 5 56 ...

Page 65: ...rous parts components and accessories Individual spare parts and parts kits are listed in tables 6 1 Spare Parts An exploded view and a list of spare parts for the ChainSCANNER are provided in Figure 6 1 on page 58 and Table 3 on page 58 for the frame and chain and in Figure 6 2 on page 61 and Table 4 on page 62 for the cart ...

Page 66: ... 965 mm 1 75 in to 38 in Includes two spring loaded arms two yokes for TOFD PE UT probes two yokes for phased array probes 5 m encoder cable for OmniScan 5 m divisible cable protection irrigation tubes and fittings Probes and wedges are not included 1 U8775130 CHAINSCAN A TOOL ChainSCANNER universal tool 4 33 2 7 10 8 6 11 12 1 25 23 22 5 9 3 24 21 14 13 16 15 19 17 18 20 29 26 27 28 30 31 32 38 3...

Page 67: ... dovetail mount Resolution 1440 counts revolution NOTE This item is for encoders with serial numbers 128983 and higher For serial numbers 128982 and lower see legacy old encoder items 33 38 12 U8750042 CHAINSCAN A LGLINK ChainSCANNER long link Required on pipes with OD greater than 244 mm 9 6 in 13 U8830730 CHAINSCAN A PH LEFT Probe holder assembly wide left 14 Q8301080 N A Probe holder subassembl...

Page 68: ... probe holder compatible with ChainSCANNER left sided Can accommodate up to 45 mm wide wedge Fork arms are 37 mm long and have 5 mm diameter buttons 22 U8150457 CHAINSCAN SP SHORTLINKDOVET AIL ChainSCANNER short link dove tail 23 U8775127 CHAINSCAN A SLINK ChainSCANNER short link Required on pipes with OD less than 244 mm 9 6 in 24 U8775259 CHAINSCAN A HANDLE Handle for ChainSCANNER To be mounted ...

Page 69: ...mbers 128982 and lower 35 U8830489 N A Y encoder no base for legacy encoder serial numbers 128982 and lower 36 U8150449 CHAINSCAN SP BRACKETENCMOU NT Mounting bracket for legacy encoder serial numbers 128982 and lower 37 U8150448 CHAINSCAN SP COUPLINGENC Coupling for legacy encoder serial numbers 128982 and lower 38 U8150450 N A Screw BHCS M5 0 8 8 mm stainless steel for legacy encoder serial numb...

Page 70: ...AN SP BUGGYCOVER Plastic buggy cover for ChainSCANNER 5 U8775224 CHAINSCAN SP CART ChainSCANNER main cart replacement module Includes X encoder cart module and shafts NOTE The encoder inside the cart is not available as an individual part 6 U8779383 CHAINSCAN A MWHEEL Magnetic wheel for ChainSCANNER 7 U8775189 CHAINSCAN A PWHEEL Plastic wheel for ChainSCANNER 8 U8775167 CHAINSCAN A KNOB Removable ...

Page 71: ...mount on the scanner arm U8775128 CHAINSCAN A 4PROBE Extra part package to allow inspection using 4 probes on the ChainSCANNER Includes 2 side frame arms one 450 mm bar 2 magnetic wheels 2 handles and 2 TOFD yokes U8750037 CHAINSCAN A MOUSE Extra part package to allow the ChainSCANNER to be used as a mouse scanner with magnetic wheels holding system instead of chain links Includes front attachment...

Page 72: ...d Y adaptor for pump outlet N A U8775153 WTR SPRAYER 4L Portable manual couplant feed unit Manual water pump used to supply couplant to wedges during automated inspection Includes reservoir capacity of 4 L flow valve irrigation tube 8 mm OD 5 mm ID and sling for transportation N A U8775001 WTR SPRAYER 8L Portable manual couplant feed unit Manual water pump used to supply couplant to wedges during ...

Page 73: ... brackets to attach TRPP 5810 to HSMT type scanners and hard carrying case N A U8775201 OMNI A2 ADP20 Scanner interface adaptor to connect scanner encoder cables with DE15 connector to OmniScan MX2 with LEMO connector scanner interface N A U8780329 OMNI A ADP27 Scanner interface adaptor to connect scanner encoder cables with LEMO connector to OmniScan MX with DE15 connector scanner interface N A U...

Page 74: ...DMTA069 01EN Rev D March 2017 Chapter 6 66 ...

Page 75: ...er 45 mm 1 75 in to 965 mm 38 in Main module dimension 7 5 cm 8 4 cm 11 4 cm 2 95 in 3 30 in 4 50 in Weight 960 g 2 1 lb Main module only X axis encoder Resolution 19 2 steps mm 0 15 steps mm quadrature decode Power 5 VDC 100 mA Frequency 0 2 kHz for a maximum displacement velocity per second of 10 cm 4 in Y axis encoder Resolution 226 8 steps mm 0 15 steps mm quadrature decode Power 5 VDC 25 mA F...

Page 76: ... Table 7 Operating environment specifications Parameter Value Operating temperature 5 C to 50 C 41 F to 122 F Storage temperature 30 C to 60 C 22 F to 140 F Relative humidity RH Max 80 RH noncondensing Wet location Yes Altitude Up to 2000 m Outdoor use Yes Pollution level 1 IP rating Waterproof designed to meet IP67 Table 8 Required encoder cable adaptor Scanner connector Instrument OmniScan MX Om...

Page 77: ...Pin Signal Description 2 5 V External power supply 9 PhA axis 1 Encoder 1 phase A 10 PhB axis 1 Encoder 1 phase B 11 PhB axis 2 Encoder 2 phase B 12 PhA axis 2 Encoder 2 phase A 16 GND Ground Case Shield Ground earthing 5 V PHA 1 PHB 1 GND Shield 5 V PHA 1 PHB 1 GND Shield Case Solder cup view Contact view ChainSCANNER encoder ChainSCANNER encoder PHB 2 PHB 2 PHA 2 PHA 2 ...

Page 78: ...DMTA069 01EN Rev D March 2017 Chapter 7 70 ...

Page 79: ...ppropriate number of links for a given pipe size There is a metric chart and a U S Customary unit chart Each cell in the chart shows a range of pipe outside diameters pipe circumferences are between parenthesis The number at the top of the column indicates how many short links are required while the number at the left of the row indicates how many long links are required ...

Page 80: ...0 5 92 8 95 8 30 3 31 3 95 3 98 3 31 1 32 1 97 8 100 8 31 9 32 9 100 2 103 3 12 31 1 32 1 97 8 100 9 31 9 32 9 100 3 103 3 32 7 33 7 102 7 105 8 33 5 34 5 105 2 108 2 34 3 35 3 107 7 110 7 13 33 5 34 5 105 3 108 3 34 3 35 3 107 7 110 8 35 1 36 0 110 2 113 2 35 9 36 8 112 7 115 7 36 7 37 6 115 2 118 2 14 35 9 36 9 112 8 115 8 36 7 37 6 115 2 118 2 37 5 38 4 117 7 120 7 38 3 39 2 120 2 123 2 39 0 40...

Page 81: ...5 105 2 108 2 34 3 35 2 107 7 110 7 35 1 36 0 110 2 113 2 35 9 36 8 112 7 115 7 12 35 1 36 0 110 2 113 2 35 9 36 8 112 7 115 7 36 7 37 6 115 2 118 2 37 5 38 4 117 7 120 7 38 3 39 2 120 2 123 2 13 37 5 38 4 117 7 120 7 38 3 39 2 120 2 123 2 39 0 40 0 122 7 125 7 39 8 40 8 125 2 128 2 40 6 41 6 127 7 130 7 14 39 8 40 8 125 2 128 2 40 6 41 6 127 7 130 7 41 4 42 4 130 2 133 2 42 2 43 2 132 7 135 7 43 ...

Page 82: ...83 1 85 5 260 9 268 7 85 1 87 5 267 3 274 9 87 1 89 5 273 6 281 3 13 85 1 87 6 267 5 275 1 87 1 89 6 273 6 281 4 89 1 91 6 280 0 287 6 91 1 93 6 286 3 294 0 93 1 95 6 292 6 300 3 14 91 2 93 6 286 4 294 1 93 2 95 6 292 7 300 3 95 1 97 6 298 9 306 7 97 2 99 6 305 3 313 0 99 2 101 6 311 6 319 3 15 97 2 99 7 305 4 313 2 99 2 101 7 311 6 319 3 101 2 103 7 317 9 325 7 103 2 105 7 324 3 332 0 105 2 107 7...

Page 83: ...9 87 1 89 5 273 5 281 3 89 1 91 5 279 9 287 5 91 1 93 5 286 2 293 9 12 89 1 91 6 280 0 287 6 91 1 93 6 286 2 294 0 93 1 95 6 292 6 300 3 95 1 97 6 298 9 306 6 97 2 99 6 305 2 313 0 13 95 1 97 6 298 9 306 7 97 2 99 6 305 3 313 0 99 2 101 6 311 6 319 3 101 2 103 7 317 9 325 7 103 2 105 7 324 3 332 0 14 101 2 103 7 317 9 325 7 103 2 105 7 324 3 332 0 105 2 107 7 330 6 338 4 107 3 109 7 337 0 344 7 10...

Page 84: ...DMTA069 01EN Rev D March 2017 Appendix A 76 ...

Page 85: ...ion to complete this manual B 1 Adjustment of the Carbide Wear Pins on Wedges Wedges are designed to hold a transducer or a phased array probe in order to ensure an adequate ultrasonic diffusion through the surface being inspected and to direct the couplant flow correctly To limit wear to the wedge carbide wear pins can be inserted at each corner of the contact surface of the wedge see Figure 7 2 ...

Page 86: ...ed wedge Ensure that the top of each pin is flush to the surface of the wedge see Figure 7 2 on page 78 B 2 Replacing a Conventional Ultrasonic Transducer To replace a conventional ultrasonic transducer the assembly holding the transducer must be removed and partially disassembled Carbide wear pins The carbide wear pins must be flush with the surface of the wedge Bottom view Top view Use a hexagon...

Page 87: ...ther see Figure 7 3 on page 81 7 Ensure that the transducer cable is disconnected and then unscrew the transducer from the wedge It is possible to unscrew the transducer without removing the wedge 8 Screw the new transducer onto the wedge Before installing a new transducer on the wedge ensure that there is a sufficient amount of couplant between the transducer and the wedge 9 Tighten the transduce...

Page 88: ...the couplant flow 2 Disconnect the couplant tubes from the couplant source 3 Disconnect the probe cable from the instrument To prevent any damage to the Hypertronics connector pins be sure to always install the protective cover when the probe cable is disconnected 4 Remove the scanner from the inspection surface 5 Lift the swing arm until the latch engages into its higher position see To latch the...

Page 89: ...ross headed screwdriver unscrew the screws that hold the probe on the wedge either two or four screws depending on the model and then remove the probe 8 Install the new probe onto the wedge Before installing a new probe on the wedge ensure that there is a sufficient amount of couplant between the probe and the wedge 9 Tighten the screws that hold the probe on the wedge Turn the wing knob countercl...

Page 90: ...ten the screws overtightening might crack the wedge 10 Reinstall the wedge probe assembly on the yoke 11 Lift the swing arm slightly 12 Pull out the latch knob 13 Release the swing arm slowly to its lower position see To unlatch the swing arm on page 28 CAUTION ...

Page 91: ...the cable management tabs 25 Figure 2 6 Pull out and rotate slightly to latch the link knobs to the open position 27 Figure 2 7 Probe holder assembly parts 28 Figure 2 8 Collapsing and opening a split dovetail 30 Figure 2 9 Installing a probe holder 30 Figure 2 10 Adjusting the distance between the probes 31 Figure 2 11 The slide bar assembly 32 Figure 2 12 Changing the yoke arms 33 Figure 2 13 Re...

Page 92: ...28 Magnetic wheels to hold the mouse scanner on ferromagnetic surface 46 Figure 2 29 The 20 centimeter bar and lead screw option mouse scanner 47 Figure 2 30 The 20 centimeter bar and lead screw option ChainSCANNER 48 Figure 3 1 Closing the chain around the pipe 50 Figure 3 2 Cables passing underneath the module s ergonomic cover model equipped with Four Probe kit shown 51 Figure 4 1 Center the in...

Page 93: ... ChainSCANNER spare parts cart 62 Table 5 ChainSCANNER optional kits and parts 62 Table 6 General specifications 67 Table 7 Operating environment specifications 68 Table 8 Required encoder cable adaptor 68 Table 9 OmniScan MX2 pinout for the scanner interface LEMO connector 69 Table 10 ChainSCANNER sizing chart inches 72 Table 11 ChainSCANNER sizing chart centimeters 74 ...

Page 94: ...DMTA069 01EN Rev D March 2017 List of Tables 86 ...

Page 95: ...h 17 position 26 tension adjustment screw 17 C cables encoder umbilical cable 25 management tabs 25 under cover 51 carbide wear pins adjustment 77 78 height 78 on wedge 54 purpose 77 catch link 17 27 small pipe diameter 16 CAUTION signal word 6 cautions chain tension 49 encoder cables 26 Hypertronics connector 80 overtightening the screws on wedge 79 82 rubber wheels 49 CE European Community 8 CE ...

Page 96: ...17 conventional ultrasonic transducer mainte nance 79 couplant sufficient 79 81 cover See main module ergonomic cover curvature pipe 16 small pipe 27 D DANGER signal word 6 DE 15 LEMO connector adaptors 68 definitions probe holder assembly 15 slide bar assembly 14 direct current symbol 2 distance adjustment probe 31 divisible cable protection 51 dovetail assembly tip 29 closing tip 23 collapsing 2...

Page 97: ...arge red knob 31 latch knob 16 29 See also probe holder assembly latch buckle assembly 17 lateral displacement See y axis encoder lead screw short See 20 centimeter bar and lead screw lead screw changing 34 LEMO DE 15 connector adaptors 68 length yoke arm 33 links chain length 19 combination 19 charts 71 latch 19 link knob 19 long links for large pipe 26 ordering number 19 short and long 19 M magn...

Page 98: ...robe maintenance 79 replacement 79 pinouts OmniScan MX2 scanner interface con nector 68 pipe curvature 16 handles installing at intervals 26 long links for large pipe 26 maximum diameter 19 outside diameter OD 16 range 67 small diameter 27 pivot button 16 pivot optional four probe kit 40 41 pre amplifier mounting bracket optional four probe kit 40 41 precautions safety 7 preparation ChainSCANNER 4...

Page 99: ...6 spare parts 57 split dovetail See dovetail standard configuration 13 support information technical 9 swing arm 16 component 28 definition 28 latch 28 unlatching during inspection 29 54 yoke 33 symbols 1 CE 2 direct current 2 RCM Australia 2 safety 5 warning 2 WEEE 2 T technical support 9 tension adjustment screw 17 49 test surface ferromagnetic 46 tip dovetail 23 29 dovetail assembly 29 probe di...

Page 100: ...tenance 77 surface correctly position on 54 yoke 28 WEEE directive 8 symbol 2 wheel encoder See encoder X x axis encoder 17 connector 17 location main module assembly 13 resolution 67 wheel 18 Y y axis assembly installation 35 knob assembly 34 knobs 32 removal 34 y axis encoder 18 20 cm lead screw limitation 47 connection 25 connector 17 installation 36 removal 35 resolution 67 yoke 16 See also pr...

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