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12

 WARNING

Boiler and venting installations shall be performed 

by a quali

fi

 ed expert and in accordance with the 

appropriate manual. Installing or venting boiler 

or other gas appliance with improper methods or 

materials may result in serious injury or death due 

to 

fi

 re or to asphyxiation from poisonous gases such 

as carbon monoxide with is odorless and invisible.

!

     

 WARNING

Do not connect boiler to any portion of mechanical 

draft system operating under positive pressure.

!

     

• Inspect chimney. Verify construction in accordance 

with requirements of provincial building codes or, in 

the absence of such regulations, in accordance with 

National Building Code of Canada, or CAN/CSA - A405. 

Local regulations may differ from this code and should 

be checked. Where there is a con

fl

 ict, the local code will 

prevail.

• Install boiler into chimney which has masonry or metallic 

chimney liner.

• Unlined chimney will have leaks that will cause poor 

chimney performance (no draft), and could result in 

positive pressure in the combustion chamber.

• Horizontal portions of venting system should not exceed 

10 ft. in length. Horizontal lengths over 10 ft. will have 

negative effect on chimney performance.

• Chimney should extend at least 2 ft. above any portion 

of building within 10 ft.

 See  Figure 15 . 

 It should produce 

a -.06 to -.08 inch W.C. draft, as measured with draft 

gauge between boiler and barometric draft control while 

maintaining .02 inch W.C. negative draft in combustion 

chamber.  See "Chimney or Vent Sizes" chart for 

recommended minimum and maximum chimney or vent 

sizes. 

• Inadequate draft will cause improper combustion, 

resulting in dirty 

fl

 ue ways and high fuel bills.

• Connect 

fl

 ue pipe same size as boiler outlet to chimney, 

sloping upward continuously toward the chimney 

approximately ¼" per foot. Bolt or screw joints together 

to avoid sag.

• If oil 

fi

 red water heater is vented into same 

fl

 ue as boiler, 

provide separate hole into chimney whenever possible. 

When this isn’t possible, use “Y” connection in 

fl

 ue 

pipe, using separate draft regulator for each unit. When 

chimney will not provide adequate draft to handle input 

from water heater and boiler simultaneously, wire units 

so only one will operate at a time, favoring water heater.

Table 6   CHIMNEY OR VENT SIZES

MODEL NUMBER

ROUND 

INCHES

SQUARE 

INCHES

HEIGHT (FT)

MIN MAX MIN MAX MIN MAX

OBC3O

6

8

8x8

8x10

15

40

BC4

6

8

8x8

8x10

15

40

VENTING SYSTEM INSPECTION & INSTALLATION

Figure 15 

 Chimney Installation

• Install Vent Safety Switch follow instructions included 

with kit. See 

 

Figure 16

 

.

Summary of Contents for OBC II Series

Page 1: ...T IRON BOILER INSTALLATION OPERATION MAINTENANCE MANUAL Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com P N 240009512 Rev A 04 2012 Models OBC3...

Page 2: ...nts may result in personal injury or loss of life TO THE OWNER Installation and service of this boiler must be performed by a qualified installer TO THE INSTALLER Leave all instructions with boiler fo...

Page 3: ...a to be heated select boiler on basis of its Heating Capacity 5 Nozzle listed for use with Beckett Burner 6 Electrical service to be 120 Volts 15 Amps 60 Hz STANDARD EQUIPMENT Crated Boiler Flush Jack...

Page 4: ...l base as near chimney as possible and centrally located with respect to the heat distribution system as practical Allow 24 inches in front top and right hand side for servicing and cleaning or removi...

Page 5: ...sectional area of the openings to which they are connected Table 5 COMBUSTION AIR REQUIREMENTS Minimum Opening Requirement BTU Hr Input Mbh Unconfined Area Confined Area Outside Inside Outside Combust...

Page 6: ...d each opening shall have a minimum free area 1 square inch per 2 000 BTU per hour total input rating of all appliances in the enclosed space See Figure 5 D When ducts are used they shall be of the sa...

Page 7: ...ng as suggested in Figure 6 When boiler is used in connection with refrigerated systems A Chilled medium MUST BE IN PARALLEL with boiler Figure 6 Boiler Used In Connection With Refrigerated System B U...

Page 8: ...t the system or condition of the installation Although this method of piping is not typically required for baseboard heating systems A This method is used to protect systems using radiant panels and t...

Page 9: ...9 CONNECTING SUPPLY AND RETURN PIPING Figure 9 Bypass Piping Option Used to Protect From Converted Systems With High Water Temperature Figure 10 Typical Installation With Circulators...

Page 10: ...10 CONNECTING SUPPLY AND RETURN PIPING Figure 11 Typical Installation With Valves Figure 12 Typical Installation With DHW...

Page 11: ...fety relief valve outlet and downstream of union if used Terminate pipe with plain end not threaded Refer to local codes and appropriate ASME Boiler and Pressure Vessel Code for additional installatio...

Page 12: ...chimney performance Chimney should extend at least 2 ft above any portion of building within 10 ft See Figure 15 It should produce a 06 to 08 inch W C draft as measured with draft gauge between boiler...

Page 13: ...13 VENTING SYSTEM INSPECTION INSTALLATION P N 240005186 Rev 1 0 06 05 Figure 16 Final Placement Of Boiler With New Vent Safety Switch Installed...

Page 14: ...ended E Compression fittings on suction line often allows air to be drawn into fuel pump making it difficult to maintain oil pressure at the nozzle F Do not run overhead fuel lines from tank to oil bu...

Page 15: ...be installed on an inside wall about four feet above the floor 2 NEVER install a thermostat on an outside wall 3 Do not install a thermostat where it will be affected by drafts hot or cold pipes sunli...

Page 16: ...16 WIRING DIAGRAMS Figure 19 Wiring Diagram...

Page 17: ...ration Thermostat calls for heat Circulator turns on Limit checks boiler water temperature Burner ignition delayed until limit determines call for heat cannot be met by residual heat in boiler and hea...

Page 18: ...h limit point Burner should start B Verify Primary Control and Flame Sensor Flame Failure simulate by shutting off oil supply with hand valve while burner is on Sixty seconds after flameout safety swi...

Page 19: ...14 5 Disconnect oil line from burner Recommend replacing nozzle at start of each heating season Lubricate burner motor and circulator motor if required with few drops of good grade of light motor oil...

Page 20: ...ECR International 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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