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Olivetti d-color MF651 Service Manual Download Page 854

19. TROUBLE CODE

Field Service Ver. 2.0 Jul. 2009

794

TROUBLESHOOTING

19.5.65

C2160: PC charge (C) malfunction

19.5.66

C2161: PC charge (M) malfunction

19.5.67

C2162: PC charge (Y) malfunction

19.5.68

C2163: PC charge (K) malfunction

19.5.69

C2164: PC charge malfunction

19.5.70

C2204: Waste toner agitating motor’s failure to turn

Relevant parts

Imaging unit

High voltage unit/1 (HV1)
Printer control board (PRCB)

Step

Action

WIRING DIAGRAM

Control signal

Location (Electri-

cal component)

1

Check the imaging unit for proper 
connection and correct as necessary.

—

—

2

Check the HV1 connector for proper 
connection and correct as necessary.

—

—

3

Check the PRCB connector for proper 
connection and correct as necessary.

—

—

4

Change IU

—

—

5

Change HV1

—

—

6

Change PRCB

—

—

Relevant parts

Waste toner agitating motor lock sensor (PS23)
Waste toner agitating motor (M20)

Printer control board (PRCB)

Step

Action

WIRING DIAGRAM

Control signal

Location (Electri-

cal component)

1

Clean the PS23 if it has toner or paper 
dust, etc.

—

—

2

Change the waste toner box.

—

—

3

Check the M20 connector for proper 
connection and correct as necessary.

—

—

4

Check the connector of motor for proper 
drive coupling and correct as necessary.

—

—

5

M20 operation check

PRCB CN23-1 to 4

C-8 to 9

6

Change M20

—

—

7

PRCB ICP3 conduction check

—

—

8

Change PRCB

—

—

Service Manual                                           Y110571-1

Summary of Contents for d-color MF651

Page 1: ...d Color MF651 d Color MF551 d Color MF451 Color Printer SERVICE MANUAL Code Y110571 1...

Page 2: ...PUBLICATION ISSUED BY Olivetti S p A 77 Via Jervis 10015 Ivrea TO Italy Copyright 2009 Olivetti All rights reserved...

Page 3: ...se of technical training and even after that for performing maintenance and control of the product properly Keep this service manual also for future service In this Service Manual each of three expres...

Page 4: ...nce and safety Such modifications are therefore strictly prohibited the points listed below are not exhaustive but they illustrate the reason ing behind this policy SAFETY WARNINGS Prohibited Actions...

Page 5: ...able having enough cur rent capacity and the cord set meets regulatory requirements for the area Use of inadequate cord set leads to fire or electric shock Attach power plug which meets the following...

Page 6: ...eads to the product connecting to inadequate power supply voltage current capacity grounding and may result in fire or electric shock If proper wall outlet is not available advice the customer to cont...

Page 7: ...a risk of fire Check whether the power cord is damaged Check whether the sheath is damaged If the power plug cord or sheath is damaged replace with a new power cord with plug and connector on each en...

Page 8: ...ot use an extension cable reel with the cable taken up Fire may result Prohibited Installation Places WARNING Do not place the product near flammable materials or vola tile materials that may catch fi...

Page 9: ...Servicing CAUTION Before conducting an inspection read all relevant docu mentation service manual technical notices etc and proceed with the inspection following the prescribed pro cedure in safety c...

Page 10: ...risk of elec tric shock exists Safety Checkpoints WARNING Check the exterior and frame for edges burrs and other damage The user or CE may be injured Do not allow any metal parts such as clips staples...

Page 11: ...g a lithium battery replace it with a new lith ium battery specified in the Parts Guide Manual Dispose of the used lithium battery using the method specified by local authority Improper replacement ca...

Page 12: ...breathe excessive amounts or let the substances come into contact with eyes etc It may be stimulative If the substances get in the eye rinse with plenty of water immediately When symptoms are noticeab...

Page 13: ...aner at a time and take care not to spill any liquid If this happens immediately wipe it off A risk of fire exists When using any solvent ventilate the room well Breathing large quantities of organic...

Page 14: ...r le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant Denmark ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig h ndtering Udskiftning m kun ske med ba...

Page 15: ...employs a Class 3B laser diode that emits an invisible laser beam The laser diode and the scanning polygon mirror are incorporated in the print head unit The print head unit is NOT A FIELD SERVICEABL...

Page 16: ...nd must be attached to laser products marketed in the United States All Areas Denmark CAUTION Use of controls adjustments or performance of procedures other than those specified in this manual may res...

Page 17: ...n anv ndaren uts ttas f r osynlig laserstr lning som verskrider gr nsen f r laserklass 1 halvledarlaser Den maximala effekten f r laserdioden 30 mW v gl ngden 775 800 nm VARO Avattaessa ja suojalukitu...

Page 18: ...Laser Safety Label A laser safety label is attached to the inside of the machine as shown below 5 3 Laser Caution Label A laser caution label is attached to the outside of the machine as shown below A...

Page 19: ...d PC drum be sure first to turn the printer OFF If the job requires that the printer be left ON take off your watch and ring and wear laser protective goggles A highly reflective tool can be dangerous...

Page 20: ...shock WARNING INDICATIONS ON THE MACHINE A0P0P0E508DC The area around the fusing unit is extremely hot Touching any part other than those indicated may result in burns CAUTION Do not burn used toner c...

Page 21: ...enerates high voltage Be careful not to touch here when the power is turned ON to avoid getting an electric shock High voltage This area generates high voltage Be careful not to touch here when the po...

Page 22: ...oltage This area generates high voltage Be careful not to touch here when the power is turned ON to avoid getting an electric shock High voltage You may be burned or injured if you touch any area that...

Page 23: ...f a serious accident has been received from a customer an on site evalua tion must be carried out quickly and KMBT must be notified 3 To determine the cause of the accident conditions and materials mu...

Page 24: ...MEASURES TO TAKE IN CASE OF AN ACCIDENT S 22 Blank Page...

Page 25: ...rmation The basic configuration of each section is as follows However some options may not be applied to the following configuration Theory of Operation section Field Service section OUTLINE Explanati...

Page 26: ...feeding on the paper size No specific notation is added for the long edge feeding When the size has only the short edge feeding with no long edge feeding S will not be added to the paper size Sample...

Page 27: ...d Color MF651 d Color MF551 d Color MF451 Color Printer SERVICE MANUAL Code Y110571 1...

Page 28: ...PUBLICATION ISSUED BY Olivetti S p A 77 Via Jervis 10015 Ivrea TO Italy Copyright 2009 Olivetti All rights reserved...

Page 29: ...Machine specifications 11 2 7 Operating environment 12 2 8 Print functions 13 2 9 Scan functions 15 MAINTENANCE 3 PERIODICAL MIANTENANCE ITEMS 17 3 1 Concept of periodical maintenance 17 3 1 1 Main bo...

Page 30: ...the drum unit K 36 4 4 Charging section 40 4 4 1 Cleaning of the electrostatic charger wire Y M C 40 4 5 Developing section 40 4 5 1 Replacing the developing unit K 40 4 6 Toner supply section 44 4 6...

Page 31: ...ning of the duplex transport rollers 73 5 OTHER MAINTENANCE ITEMS 74 5 1 Disassembly adjustment prohibited items 74 5 1 1 CCD unit 74 5 1 2 PH unit 74 5 1 3 Fusing unit 74 5 2 Disassembly reassembly p...

Page 32: ...4 5 5 31 Tray 1 2 96 5 5 32 Tray 3 4 96 5 5 33 PH unit 97 5 5 34 Duplex unit 99 5 5 35 Manual bypass tray unit 100 5 5 36 CCD unit 101 5 5 37 Original glass moving unit 103 5 5 38 Glass step sheet 105...

Page 33: ...glass moving motor M202 161 5 5 69 Waste toner agitating motor M20 163 5 5 70 Transport motor M25 164 5 5 71 Vertical transport motor M26 165 5 5 72 Transfer belt motor M1 166 5 5 73 Color PC drum mot...

Page 34: ...ve cables 199 5 5 103 Tray 3 4 lift wire 209 5 6 Cleaning procedure 215 5 6 1 Transfer belt unit 215 5 6 2 Tray 1 feed roller tray 1 pick up roller 215 5 6 3 Tray 1 separation roller 216 5 6 4 Tray 1...

Page 35: ...te Care 241 7 3 6 Error code list for the Internet ISW 242 8 COMMERCIALLY AVAILABLE PARTS 245 8 1 Installing the key counter 245 8 1 1 Configuration 245 8 1 2 Procedure 245 8 2 Installing the original...

Page 36: ...s Copier Settings 280 10 5 13 Custom Display Settings Scan Fax Settings 281 10 5 14 Custom Display Settings User Box Settings 282 10 5 15 Custom Display Settings Copy Screen 283 10 5 16 Custom Display...

Page 37: ...7 Printer Settings Paper Setting 295 10 5 48 Printer Settings PCL Settings 297 10 5 49 Printer Settings PS Setting 298 10 5 50 Printer Settings XPS Settings 299 10 5 51 Printer Settings Print Reports...

Page 38: ...0 6 25 User Authentication Account Track General Settings 357 10 6 26 User Authentication Account Track User Authentication Setting 360 10 6 27 User Authentication Account Track Account Track Setting...

Page 39: ...Print Side 411 10 6 61 Copier Settings Automatic Image Rotation 411 10 6 62 Copier Settings Card Shot Settings 412 10 6 63 Printer Settings USB Timeout 412 10 6 64 Printer Settings Network Timeout 41...

Page 40: ...t of Enabled Functions 448 10 6 96 OpenAPI Authentication Management Restriction Code Setting 449 10 7 Banner Printing 449 10 8 My Panel Settings 450 10 9 Device Information 450 11 ADJUSTMENT ITEM LIS...

Page 41: ...sfer Belt Auto Cleaning 484 12 6 4 D Max Density 484 12 6 5 TCR Level Setting 485 12 6 6 Background Voltage Margin 485 12 6 7 Transfer Output Fine Adjustment Primary transfer adj 486 12 6 8 Transfer O...

Page 42: ...Cleaning 528 12 8 13 Trouble Isolation 529 12 8 14 Post card transfer table 529 12 8 15 Change Warm Up Time 529 12 8 16 Machine State LED Setting 530 12 9 System 2 531 12 9 1 HDD 531 12 9 2 Image Cont...

Page 43: ...Counter of Each Mode 548 12 10 9 Service Call History Data 548 12 10 10 ADF Paper Pages 548 12 10 11 Paper Jam History 548 12 10 12 Fax Connection Error 548 12 10 13 Split Line Counter 549 12 10 14 Pa...

Page 44: ...Procedure for test pattern output 579 12 13 2 Gradation Pattern 579 12 13 3 Halftone Pattern 580 12 13 4 Lattice Pattern 581 12 13 5 Solid Pattern 582 12 13 6 Color Sample 582 12 13 7 8 Color Solid P...

Page 45: ...5 FS FN adjustment Post Inserter Adjustment 608 12 16 16 FS FN adjustment finisher check 608 12 16 17 FS FN adjustment Load Data 611 12 16 18 FS FN adjustment Side position adjustment 612 12 16 19 FS...

Page 46: ...ng setting 626 14 2 Starting Exiting 626 14 2 1 Starting procedure 626 14 2 2 Exiting procedure 626 14 3 Billing Setting 627 14 3 1 Counter Setting 627 14 3 2 Management Function Choice 630 14 3 3 Man...

Page 47: ...tment of the tray 3 4 650 16 2 5 Pick up roller load adjustment of the tray 3 4 651 16 3 Mechanical adjustment of the bypass tray section 652 16 3 1 Adjustment of the bypass paper size unit 652 16 4 M...

Page 48: ...5 ADF paper feed section 686 17 3 16 ADF transport section 686 17 3 17 ADF paper exit section 687 17 3 18 ADF image reading section 687 17 3 19 Code 72 11 688 17 3 20 Code 72 13 688 17 3 21 Code 72 14...

Page 49: ...ion 710 18 3 1 S 1 CCD gain adjustment failure 710 18 3 2 D 1 Split line detect 710 18 3 3 D 2 ADF read guide trouble 710 18 3 4 P 5 IDC sensor front failure 711 18 3 5 P 28 IDC sensor rear failure 71...

Page 50: ...19 5 14 C1102 Main tray Up Down motor malfunction 764 19 5 15 C1103 Side staple front adjust drive motor malfunction 765 19 5 16 C1104 Paper exit roller drive motor malfunction 765 19 5 17 C1105 Paper...

Page 51: ...lfunction middle 784 19 5 48 C1182 Shift motor drive malfunction 784 19 5 49 C1183 Elevate drive malfunction 785 19 5 50 C1190 Alignment plate motor drive malfunction 786 19 5 51 C1194 Leading edge st...

Page 52: ...r density detected magenta TCR sensor 799 19 5 86 C2555 Abnormally low toner density detected yellow TCR sensor 799 19 5 87 C2552 Abnormally high toner density detected cyan TCR sensor 800 19 5 88 C25...

Page 53: ...etection NC sensor 809 19 5 122 C3724 Fusing abnormally high temperature detection soaking side 809 19 5 123 C3822 Fusing abnormally low temperature detection Edge of the heating roller 810 19 5 124 C...

Page 54: ...ure 1 822 19 5 157 C6902 DSC board bus check NG1 1 822 19 5 158 C6903 DSC board bus check NG1 2 822 19 5 159 C6F01 Scanner sequence trouble 1 822 19 5 160 C8101 Before reading pressure welding alienat...

Page 55: ...94 CC183 Dynamic link error during starting IPF 832 19 5 195 CC184 Dynamic link error during starting IMY 832 19 5 196 CC185 Dynamic link error during starting SPF 832 19 5 197 CC186 Dynamic link erro...

Page 56: ...Abnormal message queue 838 19 5 227 CE003 Task error 838 19 5 228 CE004 Event error 838 19 5 229 CE005 Memory access error 838 19 5 230 CE006 Header access error 838 19 5 231 CE007 DIMM initialize er...

Page 57: ...3 14 Scanner system uneven density 876 22 3 15 Printer monocolor white lines white bands colored lines and colored bands in sub scan direction 877 22 3 16 Printer monocolor white lines white bands co...

Page 58: ...8 Printer 4 color back marking 902 22 3 39 Printer 4 color uneven image 903 23 IC protector 904 23 1 Outline 904 23 2 IC protector list 904 23 2 1 Main body 904 23 2 2 DF 618 909 23 2 3 LU 301 LU 204...

Page 59: ...ain body 955 25 1 1 Printer control board PRCB 955 25 1 2 MFP board MFPB 956 25 1 3 PCI board PCIB 957 25 1 4 Paper feed transport drive board PFTDB 957 25 1 5 PH relay board REYB PH 958 25 1 6 Scanne...

Page 60: ...SD 508 979 27 4 1 Straight paper exit mode 979 27 4 2 2 flat stitching staples mode 981 27 4 3 Saddle stitching mode 984 27 4 4 Tri folding mode 986 27 5 ZU 606 987 27 5 1 Z folding Punch mode 987 27...

Page 61: ...capacity unit LU 301 AU 101 11 Large capacity unit LU 204 3 Authentication unit Biometric type 12 Z folding unit ZU 606 AU 102 13 Saddle sticher SD 508 4 Authentication unit IC card type 14 Finisher...

Page 62: ...1 d Color MF651 MF551 7 Mount kit MK 720 2 Stamp unit SP 501 8 Key counter kit KIT 1 3 Fax kit FK 502 9 Key counter kit KIT CF 2 4 Image controller IC 412 10 i Option LK 101 v2 102 103 v2 105 3 5 Sec...

Page 63: ...nt kit MK 715 2 AU 101 10 Large capacity unit LU 301 3 Authentication unit Biometric type 11 Large capacity unit LU 204 AU 102 12 Saddle sticher SD 509 4 Authentication unit IC card type 13 Finisher F...

Page 64: ...rea 1 d Color MF451 7 Mount kit MK 720 2 Stamp unit SP 501 8 Key counter kit KIT 1 3 Fax kit FK 502 9 Key counter kit KIT CF 1 4 Image controller IC 412 10 i Option LK 101 v2 102 103 v2 105 2 5 Securi...

Page 65: ...mechanism Tray 1 Roller separation system with pick up mechanism Tray 2 Roller separation system with pick up mechanism Tray 3 Roller separation system with pick up mechanism Tray 4 Roller separation...

Page 66: ...s Black print Color print d Color MF551 Taiwan only 60 sec or less Black print Color print d Color CMF451 Taiwan only 45 sec or less Black print 60 sec or less Color print Image loss Leading edge 4 2...

Page 67: ...154 x1 224 x1 414 x2 000 Inch area x1 214 x1 294 x1 545 x2 000 Zoom ratios memory Metric area 3 memories Variable zoom ratios x0 250 to x4 000 Inch area in 0 001 increments Paper size Tray 1 Tray 2 M...

Page 68: ...0 sheets 400 sheets 1150 sheets 750 sheets 100 sheets Thick paper 1 1 121 to 157 g m2 32 to 41 75 lb 280 sheets 280 sheets 800 sheets 500 sheets 80 sheets Thick paper 2 1 158 to 209 g m2 42 to 55 5 lb...

Page 69: ...d Color MF651 135 000 prints IU612C d Color MF551 120 000 prints Imaging unit M d Color MF651 135 000 prints IU612M d Color MF551 120 000 prints Imaging unit Y d Color MF651 135 000 prints IU612Y d C...

Page 70: ...nth US Average Color print 3 900 prints month Black print 11 800 prints month Maximum Color print 50 000 prints month Black print 150 000 prints month EU Average Color print 5 300 prints month Black p...

Page 71: ...240 V 2 100 W or less Dimensions 650 1 W x 879 2 H x 1 155 mm H 25 5 1 W x 34 5 2 D x 45 5 inch H Space requirements 2 554 W x 1 525 mm D x 1 650 mm H 3 100 5 W x 60 0 inch D x 65 0 inch H 3 Weight Ma...

Page 72: ...16 A 127 V 16 A 220 240 V 10 A Frequency 50 to 60 Hz r 3 Hz Max power consumption 100 V 1 500 W or less 110 V 1 500 W or less 120 V 2 000 W or less 127 V 2 000 W or less 220 240 V 2 000 W or less Dime...

Page 73: ...n main scanning direction u 600 dpi in sub scanning direction Printer fonts PCL Latin 80 Fonts Postscript 3 Emulation Latin 137 Fonts Supported computer IBM PC AT compatible machine Macintosh PowerPC...

Page 74: ...ws Server 2003 Enterprise x64 Edition Windows Server 2003 R2 Standard x64 Edition Windows Server 2003 R2 Enterprise x64 Edition Windows Vista Business Windows Vista Enterprise Windows Vista Home Basic...

Page 75: ...Vista Home Basic Windows Vista Home Premium Windows Vista Ultimate Windows Server 2008 Standard Windows Server 2008 Enterprise 32 bits x86 64 bits x64 environment are sup ported Scanner Scannable rang...

Page 76: ...dows Vista each edition Windows Server 2008 DFS function is supported only in the environment that structured with the following Windows server operating systems Windows 2000 Server each edition Windo...

Page 77: ...2 life counter every 150 000 counts 1 Replace these parts when drum unit K is replaced or when either black 285 000 counts or color 120 000 counts is reached No Section Description part name Qt Clean...

Page 78: ...ns 1 Manual bypass tray Tray 1 Tray 2 Pick up roller 1 1 Feed roller 1 Separation roller assy 1 2 Tray 3 Tray 4 Pick up roller 1 1 Feed roller 1 Separation roller 1 3 Processing section Toner filter 1...

Page 79: ...ler 1 3 Separation roller 1 No Section Description part name Qt Clean Check Lubri cation Replace Descrip tions 1 Paper feed section Pick up roller 1 1 2 Feed roller 1 3 Separation roller 1 No Section...

Page 80: ...Paper exit roller 6 4 Paddle 1 1 5 Paddle 2 2 6 Conveyance roller 7 Main drive section 8 Main tray section 9 Alignment drive section 10 Paper exit drive section 11 Staple section Staple section No Sec...

Page 81: ...ion Punch edge 4 Punch scraps box 5 Punch scraps full sensor No Section Description part name Qt Clean Check Lubri cation Replace Descrip tions 1 Overall Paper feed and image con ditions 2 Appearance...

Page 82: ...Check Lubri cation Replace Descrip tions 1 Paper feed section Pick up roller Up 2 Pick up roller Lw No Section Description part name Qt Clean Check Lubri cation Replace Descrip tions 1 Paper feed sec...

Page 83: ...t Replacing cycle Descrip tions Ref page ADF Pick up roller AVGR05004G 2 200 000 1 3 4 Feed roller AVGR01119J 1 200 000 1 Separation roller AVGR05005C 1 200 000 1 Tray 1 Feed roller AVGR06906N 1 300 0...

Page 84: ...MF551 7 Toner filter AVGR10780W 1 285 000 Black 120 000 Color 2 9 P 31 Image transfer section Transfer belt unit AVGR10779Q 1 570 000 2 P 46 Waste toner box B0827 1 48 000 2 7 10 P 51 Classification P...

Page 85: ...000 4 Pick up roller Lw AVGR09834Q 1 200 000 4 Torque limiter Up AVGR09861N 1 600 000 4 Torque limiter Lw AVGR09861N 1 600 000 4 FS 527 Upper paddle AVGR12203E 2 800 000 5 Lower paddle AVGR12204T 9 80...

Page 86: ...ing roller 100 000 1 Folding guide plate 100 000 1 Punch waste box 100 000 1 Appearance 100 000 1 FS 526 Conveyance roller 100 000 1 SD 508 Conveyance roller 100 000 1 Folding section 100 000 1 Foldin...

Page 87: ...e parts by himself 3 4 2 CMS corresponding parts list 3 4 3 Replacing CMS corresponding parts as a set There are three types of parts set which correspond to CMS When conducting CMS replace all three...

Page 88: ...shown on the right the end of unit life is detected 600 000 counts 615 000 counts 3 printable Transfer belt unit Number of prints 4 and rotation time of the transfer belt are counted and detected whe...

Page 89: ...ed when it reaches to the set life value shown on the right The PC drum rotation is calculated based on the dis tance the PC drum has run 10 302 M 10 750 M 3 Developing unit K When the number of print...

Page 90: ...ject parts are divided into two groups Each group has its own control method Two groups are listed below B Control method When a part from group A or B is prohibited from printing A part from group A...

Page 91: ...285 000 counts B Procedure 1 Remove the ozone filter 1 and then install the new ozone filter 2 Select Service Mode o Counter o Life and clear the count of Ozone Filter See P 544 4 1 2 Replacing the to...

Page 92: ...or 2 Pull out tray 2 and remove the clean ing tool 1 from tray 2 3 Insert the cleaning tool 1 into the print head cleaning opening 2 pull it out and then repeat this back and forth movement two or thr...

Page 93: ...cle Imaging unit Y M C Every 120 000 counts B Removal procedure 1 Open the lower front door 2 Remove the waste toner box See P 51 3 Release the lock lever 1 for the imaging unit 4 Remove the imaging u...

Page 94: ...bag 1 4 Remove the packing material and securing material 5 Tilt the imaging unit to the direction c and lightly shake it twice d Tilt it to the direction e and shake it twice f 6 Peel off the tape 1...

Page 95: ...ENANCE PROCEDURE 35 MAINTENANCE 7 Insert the new imaging unit into the machine and close the securing lever 1 for the imaging unit 8 Install the waste toner box 1 and close the lower front door A0P0F2...

Page 96: ...cedure the state in which the drum unit K and the developing unit K are assembled is called imaging unit K 1 Open the lower front door 2 Remove the waste toner box See P 51 3 Loosen the shoulder screw...

Page 97: ...TE Do not tilt the drum unit K when putting it on the developing unit K Keep the drum unit K level Position the drum unit K so that part A of the drum unit K is inserted into part B of the developing...

Page 98: ...K with the two levers 2 NOTE Push the front and back levers in the direction of the arrow at a time to secure the drum unit K Make sure the drum unit K is securely fixed with two levers Check that th...

Page 99: ...achine and tighten the shoulder screw 2 to secure the drum unit K 11 Remount the waste toner box 1 and close the lower front door 12 Replace the ozone filter furnished with the drum unit K See P 31 13...

Page 100: ...e Next slowly push in the charger cleaning tool as far as possible Repeat the above operations three times NOTE Move the charger cleaning tool slowly all the way to the end of either way 4 5 Developin...

Page 101: ...ing unit K from the part shown on the left 6 Place the new developing unit K upside down together with its pack age 7 Remove the tape 1 and the mount ing member 2 for the new develop ing unit K 8 Set...

Page 102: ...ck age 10 Open the package 1 of the new developing unit K from the part shown on the left and take out the developing unit K 11 Remove two screws 1 and remove the cover 2 12 Mount the toner supply duc...

Page 103: ...ole on the rail pass part B of the developing unit K under the rail 15 Align part A of the developing unit with part B of the rail and place the developing unit k 1 on the rail of the machine NOTE Mak...

Page 104: ...g the toner cartridge NOTE Although the procedure shown below is for the replacement of the toner cartridge Y use the same procedure to replace other toner cartridges A Periodically replaced parts cyc...

Page 105: ...packaging and then shake the cartridge up and down 5 to 10 times 2 Remove the protective tape 1 3 Align the toner cartridge 1 with the slots in the cartridge compartment and then insert the cartridge...

Page 106: ...per right door 2 Remove the screw 1 and the upper right door stopper 3 Loosen the shoulder screw 1 and slide the image transfer entrance guide stopper 2 towards the back of the main body 4 Slide the i...

Page 107: ...ock the transfer belt NOTE Remove two screws 1 and pull the two transfer belt locks 2 towards the right of the main body to unlock the transfer belt When mounting the transfer belt unit also make sure...

Page 108: ...aces on the main body 8 Grip the part 1 of the transfer belt unit and slide it out until it touches the stopper 2 of the rail 9 Change the way of holding the trans fer belt unit 1 as shown in the pic...

Page 109: ...associated part Before reinstalling the transfer belt unit make sure that the two trans fer belt unit locks 1 are completely unlocked Insert the transfer belt unit by pressing the area 2 two places s...

Page 110: ...vers 1 of the transfer roller unit at two places 3 Holding onto the lock levers 1 at two places remove the transfer roller unit 2 C Reinstall procedure 1 Holding onto the lock levers 1 at two places m...

Page 111: ...ower front door 2 Remove the waste toner box See P 51 3 Wipe the areas around the waste toner collecting port clean of spilled toner and dirt using a cleaning pad dampened with water or alcohol 4 9 2...

Page 112: ...e toner box 1 that has been removed at the step 2 4 Place the waste toner box 1 with the cap attached into the plastic bag 2 5 Clean the surface around the waste toner collecting port See P 51 C Reins...

Page 113: ...y 300 000 counts B Procedure 1 Slide out the tray 1 2 Remove the rear right cover See P 91 3 Remove the tray 2 paper feed unit See the replacement procedures 1 to 8 in Tray 2 feed roller tray 2 pick u...

Page 114: ...aration roller installa tion plate assy 2 7 Remove two screws 1 and remove the tray 1 feed roller cover 2 8 Disconnect the connector 1 and remove the harness from two wire saddles 2 9 Remove the C cli...

Page 115: ...s 1 and bearing 2 and remove the tray 1 feed roller 3 12 Remove the C clip 1 C ring 2 and bearing 3 and remove the tray 1 pick up roller 4 13 To reinstall reverse the order of removal 14 Remove the tr...

Page 116: ...0 counts B Procedure 1 Slide out the tray 1 2 Remove the manual bypass tray rear cover See P 92 3 Open the manual bypass tray door 4 Opening the jam clearing cover 1 remove two screws 2 and take out t...

Page 117: ...the lower right side door 3 Remove the manual bypass tray rear cover See P 92 4 Open the manual bypass tray door 5 Remove the interface cover 2 See P 90 6 Disconnect the connector 1 and remove the ha...

Page 118: ...ration roller installa tion plate assy 2 9 Remove two screws 1 and remove the tray 2 feed roller cover 2 10 Disconnect the connector 1 and remove the harness from two wire saddles 2 11 Remove the C cl...

Page 119: ...s 1 and bearing 2 and remove the tray 2 feed roller 3 14 Remove the C clip 1 C ring 2 and bearing 3 and remove the tray 2 pick up roller 4 15 To reinstall reverse the order of removal 16 Remove the tr...

Page 120: ...Every 300 000 counts B Procedure 1 Slide out the tray 2 2 Open the lower right door 3 Open the manual bypass tray door 4 Opening the jam clearing cover 1 remove two screws 2 and take out the tray 2 s...

Page 121: ...er Every 300 000 counts Tray 3 pick up roller Every 300 000 counts B Procedure 1 Slide out the tray 3 2 Remove two screws 1 and remove the tray 3 paper feed cover 2 3 Remove two C clips 1 and two bear...

Page 122: ...de o Counter o Life and clear the count of 3rd See P 544 4 10 6 Replacing the tray 3 separation roller A Periodically replaced parts cycle Tray 3 separation roller Every 300 000 counts B Procedure 1 R...

Page 123: ...stalling the harness route the harness so that the har ness tie 3 is positioned as shown in the illustration on the left 4 Remove two screws 1 and remove the tray 3 paper feed unit 2 5 Remove the C cl...

Page 124: ...ly replaced parts cycle Tray 4 feed roller Every 300 000 counts Tray 4 pick up roller Every 300 000 counts B Procedure 1 Slide out the tray 4 2 Remove two C clips 1 and two bearings 2 and remove the f...

Page 125: ...o Counter o Life and clear the count of 4th See P 544 4 10 8 Replacing the tray 4 separation roller A Periodically replaced parts cycle Tray 4 separation roller Every 300 000 counts B Procedure 1 Rem...

Page 126: ...ctors 1 and remove the harness from three edge covers 2 4 Remove two screws 1 and remove the tray 4 paper feed unit 2 5 Remove the C clip 1 and remove the tray 4 separation roller 2 6 To reinstall rev...

Page 127: ...ts B Procedure 1 Remove the manual bypass tray separation roller assy See the replacement procedures 1 to 2 in Manual bypass tray separation role assy See P 69 2 Remove two screws 1 and remove the man...

Page 128: ...ller 3 7 Remove three C rings 1 and two bearings 2 and remove the manual bypass tray pick up roller 3 8 To reinstall reverse the order of removal 9 Remove the manual bypass tray separation roller assy...

Page 129: ...ry 300 000 counts B Procedure 1 Open the manual bypass tray door 2 Opening the jam clearing cover 1 remove the two screws 2 and take out the manual bypass tray separa tion roller assy 3 3 Remove the E...

Page 130: ...1 Cleaning of the paper dust remover A Periodically cleaning parts cycle Paper dust remover Every 100 000 counts B Procedure 1 Open the upper right door 2 Pushing the hook 1 remove the paper dust remo...

Page 131: ...of dirt 4 13 Fusing section 4 13 1 Replacing the fusing unit A Periodically replaced parts cycle Fusing unit Every 570 000 counts B Procedure 1 Open the upper right door 2 Loosen two screws 1 of the...

Page 132: ...be sure to press the fusing unit into the machine until the surfaces of the A 1 and B 2 are level with each other To remove unevenness between the surfaces of the A and B turn the misfeed clearing dia...

Page 133: ...e the fusing unit See P 71 2 Using a cleaning pad dampened with alcohol wipe the IH coil unit 1 clean of dirt 4 14 Duplex section 4 14 1 Cleaning of the duplex transport rollers A Periodically cleanin...

Page 134: ...variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs CAUTION When removing a circuit board or other electrical component refer to Handlin...

Page 135: ...anner rear cover P 85 12 Scanner right cover P 85 13 Scanner upper rear cover 1 P 86 14 Scanner upper rear cover 2 P 86 15 Scanner left cover P 87 16 Scanner upper front cover P 87 17 Scanner front co...

Page 136: ...board PFTDB P 129 51 DC power supply DCPU P 130 52 Relay drive board REDB P 133 53 Printer control board PRCB P 134 54 PCI board PCIB P 136 55 MFP board MFPB P 137 56 High voltage unit 2 HV2 P 140 57...

Page 137: ...transport motor M7 P 180 88 Take up motor M22 P 181 89 Charge cleaning motor K M15 P 182 90 Cleaner motor M38 P 184 91 1st image transfer pressure retraction motor M21 P 188 92 Toner cartridge motor...

Page 138: ...3 Tray 3 feed roller P 218 11 Tray 3 pick up roller P 218 12 Tray 3 separation roller P 219 13 Tray 3 transport roller P 219 14 Tray 4 Tray 4 feed roller P 220 15 Tray 4 pick up roller P 220 16 Tray 4...

Page 139: ...rocedure 5 5 1 Upper front door 1 Open the upper front door 2 Remove the screw 1 and remove the stopper 2 3 Remove the C clip 1 4 Slide the upper front door 1 to the left to remove it 5 To reinstall r...

Page 140: ...C clip 1 4 Slide the lower front door 2 to the left to remove it 5 To reinstall reverse the order of removal 5 5 3 Upper front cover 1 1 Open the upper front door 2 Remove the control panel assy See P...

Page 141: ...t cover 1 Remove the upper front door See P 79 2 Open the upper right door 3 Remove the front right cover See P 93 4 Open the lower front door 5 Remove two screws 1 and remove the stoppers 2 of the up...

Page 142: ...r See P 93 3 Remove three screws 1 and remove the lower front cover 2 NOTE Do not remove it in rush as it is con nected to the harness 4 Turn back the lower front cover 1 and remove four screws 2 5 Re...

Page 143: ...the upper left cover 2 3 To reinstall reverse the order of removal 5 5 8 Lower left cover 1 Slide out the tray 1 2 3 2 Remove the lower rear cover See P 93 3 Remove two covers 1 4 Remove eight screws...

Page 144: ...screws 1 and remove the rear left cover 2 4 To reinstall reverse the order of removal 5 5 10 Paper exit rear cover 1 Remove the rear left cover See P 84 2 Remove the screw 1 and remove the cover 2 3 R...

Page 145: ...ws 1 and remove the scanner rear cover 2 2 To reinstall reverse the order of removal 5 5 12 Scanner right cover 1 Remove the scanner rear cover See P 85 2 Remove three screws 1 and remove the scanner...

Page 146: ...See P 85 3 Remove two shoulder screws 1 and three screws 2 and remove the scanner upper rear cover 1 3 4 To reinstall reverse the order of removal 5 5 14 Scanner upper rear cover 2 1 Remove the scanne...

Page 147: ...r screws 1 and remove the scanner left cover 2 3 To reinstall reverse the order of removal 5 5 16 Scanner upper front cover 1 Open the ADF 2 Remove the screw 1 and two shoul der screws 2 and remove th...

Page 148: ...e scanner left cover See P 87 4 Remove four screws 1 and remove the scanner front cover 2 NOTE Do not remove it in rush as it is con nected to the harness 5 Disconnect the connector 1 and remove the s...

Page 149: ...of removal 5 5 19 Original glass 1 Remove the scanner right cover See P 85 2 Remove the scanner upper front cover See P 87 3 Remove each screw 1 and remove the original glass fixing bracket near side...

Page 150: ...ree screws 1 and remove the interface cover 1 2 2 To reinstall reverse the order of removal 5 5 21 Interface cover 2 1 Open the interface cover 2 2 Remove two screws 1 and remove the interface cover 2...

Page 151: ...move two screws 1 and remove the rear right cover 1 2 4 To reinstall reverse the order of removal 5 5 23 Rear right cover 2 1 Remove four screws 1 and remove the lower right cover 2 2 Remove three scr...

Page 152: ...rse the order of removal 5 5 25 Upper rear cover 1 1 Remove four screws 1 and remove the upper rear cover 1 2 2 To reinstall reverse the order of removal 5 5 26 Upper rear cover 2 1 Remove the toner f...

Page 153: ...rder of removal 5 5 28 Front right cover 1 Open the manual bypass tray door 2 Remove three screws 1 and remove the front right cover 2 3 To reinstall reverse the order of removal 5 5 29 Control panel...

Page 154: ...1 and remove the control panel assy 2 4 To reinstall reverse the order of removal 5 5 30 Exit tray option OT 503 1 Remove two screws 1 and remove the exit tray 2 2 Remove the screw 1 and remove the co...

Page 155: ...E ITEMS 95 MAINTENANCE 3 Disconnect the connector 2 of the fan unit 1 4 Remove two shoulder screws 1 and two screws 2 and remove the fan unit 3 5 To reinstall reverse the order of removal A0P0F2C552DA...

Page 156: ...e tray 2 Remove two screws 1 and remove the tray 2 3 To reinstall reverse the order of removal 5 5 32 Tray 3 4 NOTE Tray 3 and 4 has the same mechanism The procedure is mainly for the tray 3 1 Slide o...

Page 157: ...move twelve screws 1 and remove the PH unit protective shield 2 CAUTION Do not replace the printer head unit while the power is ON Laser beam generated during the above mentioned activity may cause bl...

Page 158: ...dle the flat cables carefully Remove them from the cable guide with care while making it parallel to the guide 7 Disconnect three connectors 1 and remove the harness from the wire saddle 2 8 Remove th...

Page 159: ...ut the adjustment value that is put on the side of the replaced PH unit See P 477 12 Execute Skew adjustment and Skew adjustment reset after selecting Service Mode o Machine o Skew adjustment 5 5 34 D...

Page 160: ...the connector 1 and remove the duplex unit 2 6 To reinstall reverse the order of removal 5 5 35 Manual bypass tray unit 1 Remove the rear right cover 2 See P 91 2 Disconnect two connectors 1 and remo...

Page 161: ...tray 5 Remove the E ring 1 6 Remove the hinge shaft 2 from below and remove the manual bypass tray 3 7 To reinstall reverse the order of removal 5 5 36 CCD unit A Removal procedure 1 Remove the origin...

Page 162: ...power switch 4 Carry out the Cross Direction Adjustment If the specifications are not met loosen the CCD unit mounting screws and move the CCD unit in the sub scan direction as neces sary See P 473 N...

Page 163: ...ginal glass moving motor See P 161 5 Remove the glass step sheet See P 105 6 Remove four screws 1 and remove the original glass moving unit cover 2 7 Remove the C ring 1 and the collar 2 one each and...

Page 164: ...ass moving unit clean the glass surface of the orig inal glass moving unit Clean the inside of the glass well since it cannot be easily cleaned once it is mounted 1 When mounting the new original glas...

Page 165: ...emoving procedures in the opposite steps 6 Perform the following setting Service Mode o ADF o Read Pos Adj See P 593 5 5 38 Glass step sheet A Removal procedure 1 Remove the scanner left cover See P 8...

Page 166: ...he cover of the original glass moving unit 4 Use care not to bend the edge of the glass step sheet 2 Set the points 1 of the glass step sheet to the edge of the scale plate on the original glass movin...

Page 167: ...he original glass See P 89 2 Remove two screws 1 and remove the exposure unit 2 3 Remove two screws 1 and remove the exposure lamp 2 from the expo sure unit B Reinstall procedure 1 Fix the exposure la...

Page 168: ...re unit until it hits the end of the scanner right frame 5 Provide the length of 21 0 mm between the end of the left indenta tion 1 on the exposure unit upper surface and the end of the scanner right...

Page 169: ...sk 1 Remove the upper rear cover 1 See P 92 2 Remove six screws 1 and remove the cover 2 3 Remove three screws 1 of the hard disk drive assy 4 Disconnect two connectors 1 and remove the hard disk driv...

Page 170: ...the metal plate 2 6 Remove four screws 1 and remove the hard disk drive 2 7 To reinstall reverse the order of removal NOTE When the hard disk is replaced select State Confirmation o Memory HDD Adj o H...

Page 171: ...Color MF651 or blue color d Color MF551 is installed with the M4 screw B The harness with green color d Color MF651 or blue color d Color MF551 is installed with the M4 screw C The harness with green...

Page 172: ...ve the terminals of each harness 5 Remove the screw 1 and remove the exit tray right cover 2 6 Remove three screws 1 and remove the exit tray front cover 2 7 Remove the screw 1 and remove the metal pl...

Page 173: ...AINTENANCE 8 Disconnect the connector 1 and remove the harness from the har ness guide 2 9 Remove the screw 1 and remove the harness guide 2 10 Remove the harness from two edge covers 1 A0P0F2C066DA 1...

Page 174: ...the screw 1 and remove the ground terminal 2 12 Remove the fixture of the IH coil 1 as shown in the left illustration 13 Removing the harness 1 remove the IH coil 2 14 To reinstall reverse the order o...

Page 175: ...screws 1 and slide the lower right door 2 to the direc tion as shown in the illustration to remove it 5 Disconnect two connectors 1 and remove the harness from four wire saddles 2 and the edge cover 3...

Page 176: ...175 6 Remove the K developing motor See P 176 7 Remove the service EEPROM board See P 141 8 Remove the high voltage unit 2 assy See the steps 1 to 17 of cleaner motor removing procedure See P 184 9 R...

Page 177: ...and the edge cover 2 and disconnect the connector 3 13 Remove the E ring 1 and remove the gear 2 14 Remove four screws 1 and remove the fusing pressure retraction unit 2 15 Remove four screws 1 and r...

Page 178: ...make sure to adjust the positioning of the PC drive gear when mounting the color PC drum motor See P 654 5 5 44 LCC drive unit 1 Slide out the tray 4 2 Remove the paper feed transport drive board ass...

Page 179: ...clip 2 the bearing 3 and the gear 4 6 Disconnect the connector 2 and remove the harness from the edge cover 1 7 Remove the harness from the wire saddle 1 8 Remove two screws 1 and remove the metal pla...

Page 180: ...l 2009 120 MAINTENANCE 9 Disconnect three connectors 1 10 Remove the harness from seven wire saddles 1 and edge cover 2 11 Remove the screw 1 and remove the ground terminal 2 A0P0F2C078DA 1 1 A0P0F2C0...

Page 181: ...2 Remove the harness from three wire saddles 1 and edge cover 2 13 Remove two screws 1 and remove the cover 2 14 Remove the harness from two wire saddles 1 15 Remove two wire saddles 1 A0P0F2C081DA 1...

Page 182: ...tor 1 17 Remove seven screws 2 and remove the power supply code unit 3 18 Remove seven screws 1 of the LCC drive unit 19 Remove the LCC drive unit 2 clear ing the harness 1 20 To reinstall reverse the...

Page 183: ...scanner rear cover See P 85 5 Remove the scanner upper rear cover 1 and the scanner upper rear cover 2 See P 86 6 Remove the upper rear cover 1 and the upper rear cover 2 See P 92 7 Remove the origina...

Page 184: ...ANCE 10 Remove the screw 1 and remove the ground terminal 2 11 Remove the cable holder 1 12 Disconnect two connectors 1 and the USB connector 2 13 Remove the harness from five wire saddles 3 A0P0F2C09...

Page 185: ...e screws 1 and remove scanner chassis 2 15 To reinstall reverse the order of removal 5 5 46 Scanner relay board REYB SCAN 1 Remove the scanner upper rear cover 1 See P 86 2 Disconnect all connectors o...

Page 186: ...verse the order of removal 5 5 47 Original glass position control board OGPCB 1 Remove the scanner rear cover See P 85 2 Disconnect three connectors 1 3 Remove two PWB support 1 and remove the origina...

Page 187: ...nnectors 1 3 Remove the harnesses from four wire saddles 2 two edge covers 3 and the harness holder 4 4 Remove four screws 1 and remove the Inverter board assy 2 5 Remove two screws 1 and two PWB supp...

Page 188: ...the upper left cover See P 83 2 Remove the lower left cover See P 83 3 Disconnect the connector 1 4 Remove twelve screws 1 and remove the PH unit protective shield 2 5 Remove all the connectors and fl...

Page 189: ...ive board PFTDB 1 Remove the lower rear cover See P 93 2 Remove the rear right cover 2 See P 91 3 Remove two screws 1 and remove the metal plate 2 4 Remove seven screws 3 and remove the paper feed tra...

Page 190: ...upply DCPU 1 Remove the lower rear cover See P 93 2 Remove the rear right cover 2 See P 91 3 Remove the lower left cover See P 83 4 Remove two screws 1 and remove the metal plate 2 5 Remove seven scre...

Page 191: ...8 Disconnect the connector 1 of the power supply cooling fan motor 9 Remove the harness from the wire saddle 2 10 Remove six screws 1 and remove the DC power supply protective shield 2 2 11 Remove the...

Page 192: ...0 Jul 2009 132 MAINTENANCE 12 Remove the harness from two wire saddles 1 and the edge cover 2 13 Remove all the connectors on the DC power supply 1 14 Remove five screws 1 A0P0F2C109DA 1 2 A0P0F2C110D...

Page 193: ...y drive board REDB 1 Remove the DC power supply See P 130 2 Remove all the connectors from the relay drive board 1 NOTE For reinstallation position the con nectors so that the harness hangs down from...

Page 194: ...r 1 and the upper rear cover 2 See P 92 2 Remove fifteen screws 1 and remove the printer control board pro tective shield 2 3 Remove the harness from twelve wire saddles 1 and three edge cov ers 2 4 R...

Page 195: ...ced rewriting the firmware to the latest one 5 5 54 How to open PWB box 1 1 Remove the upper rear cover 2 See P 92 2 Remove the rear right cover 1 See P 91 3 Remove nine screws 1 and move the PWB box...

Page 196: ...B 1 Remove the rear right cover 1 See P 91 2 Remove six screws 1 and remove the cover 2 3 Slide out the PCI board assy 1 4 Remove four screws 1 and remove the PCI board 2 5 To reinstall reverse the or...

Page 197: ...2 Remove the PCI board assy See P 136 3 Remove eleven screws 1 and remove the MFP board protective shield 2 4 Unhook two tabs 1 and remove the NVRAM board assy 2 on the MFP board 5 Unlock two lock lev...

Page 198: ...ntrol board cooling fan motor assy 7 Disconnect the connector 1 and remove the MFP control board cool ing fan motor assy 2 8 Disconnect two connectors 1 and the USB connector 2 9 Remove the harnesses...

Page 199: ...t bracket 3 11 Disconnect six connectors 1 and two flat cables 2 12 Remove ten screws 1 and remove the MFP board 2 13 To reinstall reverse the order of removal NOTE When the MFP board is to be replace...

Page 200: ...ght cover 1 See P 91 3 Disconnect two connectors 1 and USB connector 2 4 Remove the harnesses from four wire saddles 3 5 Remove five screws 1 and open the PWB box 2 2 5 5 58 High voltage unit 2 HV2 1...

Page 201: ...crews 2 and remove the high voltage unit 2 3 5 To reinstall reverse the order of removal 5 5 59 Service EEPROM board SV ERB 1 Open the PWB box 2 See P 140 2 Remove two screws 1 and the con nector 2 an...

Page 202: ...to make read justments 4 Open the upper front door and turn OFF and ON the main power switch and sub power switch 5 Enter the Service Mode Make individual adjustments shown in the following table in...

Page 203: ...t P 479 2 Manual Bypass Tray Adjustment P 480 3 Finisher FS FN adjustment P 597 4 Machine Printer Resist Loop P 475 5 Imaging Process Adjustment Thick Paper Density Adjustment P 488 6 Monochrome Densi...

Page 204: ...interface cover 1 and interface cover 2 See P 90 3 Remove the DC power supply See P 130 4 Open the PWB box 2 See P 140 5 Remove fifteen connectors 1 and the flat cable 2 on the paper feed transport dr...

Page 205: ...MAINTENANCE 8 Disconnect eight connectors 1 9 Remove four screws 1 and remove the paper feed transport drive board assy 2 10 Remove five cable holders 1 and clear the flat cables 2 A0P0F2C137DA 1 1 1...

Page 206: ...the reinforcing plate 2 12 Disconnect four connectors 2 on the high voltage unit 1 1 13 Disconnect four connectors 1 NOTE When reinstalling the connectors hang the harness 2 on the hook Be sure to ta...

Page 207: ...four screws 1 and remove the harness guide 2 15 Disconnect four connectors 1 16 Remove three screws 1 and remove the harness guide 2 17 Disconnect two connectors 2 on the high voltage unit 1 1 A00JF2C...

Page 208: ...eld Service Ver 2 0 Jul 2009 148 MAINTENANCE 18 Remove nine screws 1 19 Unhook two tabs 1 and remove the high voltage unit 1 2 20 To reinstall reverse the order of removal 1 A00JF2C222DA 1 2 A00JF2C22...

Page 209: ...or MF5521 is installed with the M4 screw B The harness with green color d Color MF651 or blue color d Color MF551 is installed with the M4 screw C The harness with green color is installed with the M3...

Page 210: ...ect the connector 1 5 Remove nine screws 1 and remove the IH power supply protective shield 2 6 Remove six screws 1 and remove the terminals of each harness 7 Disconnect two connectors 1 A0P0F2C139DA...

Page 211: ...board 1 PSDTB 1 1 Remove the tray1 and tray2 See P 96 2 Disconnect the connector 1 and remove the harness from the edge cover 2 3 Remove two screws 3 take out the tray1 lift up motor assy 4 and turn i...

Page 212: ...detect board 2 PSDTB 2 1 Remove the tray1 and tray 2 See P 96 2 Disconnect the connector 1 and remove the harness from the edge cover 2 3 Remove two screws 3 take out the tray2 lift up motor assy 4 an...

Page 213: ...nstall reverse the order of removal 5 5 64 ADU transport motor 1 M31 1 Remove the duplex unit See P 99 2 Disconnect the connector 1 and remove the harness from two wire saddles 2 and the edge cover 3...

Page 214: ...he ADU transport motor 1 2 5 To reinstall reverse the order of removal 5 5 65 ADU transport motor 2 M32 1 Remove the duplex unit See P 99 2 Disconnect the connector 1 3 Remove six screws 1 and remove...

Page 215: ...all reverse the order of removal 5 5 66 Bypass tray up down motor M28 bypass paper feed motor M27 1 Remove the manual bypass tray unit See P 100 2 Remove two screws 1 and remove the manual bypass tray...

Page 216: ...oved in step 4 route the harnesses follow ing the procedure shown in the illustrations on the left 1 Fit the harness into the place as shown in the illustration on the left 2 Insert the two connectors...

Page 217: ...screws 1 and remove the metal plate 2 6 Remove six screws 1 7 Pull the manual bypass tray drive assy 1 to the direction shown as the illustration to remove it NOTE Do no pull forcedly as the harness...

Page 218: ...e out the bypass tray up down motor 3 9 Remove the harness from the wire saddle 1 and the edge cover 2 10 Disconnect the connector 3 11 Remove two screws 1 and remove the bypass paper feed motor 2 12...

Page 219: ...ove the scanner upper rear cover 1 See P 86 3 Remove the connector 1 and take out the harnesses from two wire sad dles 2 4 Then remove the screw 3 to take out the 15 degree sensor assy 4 5 Remove the...

Page 220: ...ANCE 7 Disconnect the connector 1 and remove three screws 2 8 Remove the spring 1 and the belt 2 and remove the scanner motor assy 3 9 Remove two screws 1 and remove the scanner motor 2 A0P 0F2C1 4 7...

Page 221: ...ned to the origi nal position by the tension of the spring 3 Perform this step three times 3 Turn the pulley and make sure that the belt does not ride up on the pul ley teeth 4 Tighten the three screw...

Page 222: ...1 and four wire saddles 2 5 Disconnect the connector 1 6 Remove the harness from two wire saddles 2 7 Remove two screws 1 and remove the bracket 2 8 Remove two screws 1 and remove the original glass...

Page 223: ...original glass moving motor 2 10 To reinstall reverse the order of removal 5 5 69 Waste toner agitating motor M20 1 Remove the PH relay board See P 128 2 Remove the harness from the edge cover 1 3 Rem...

Page 224: ...er of removal 5 5 70 Transport motor M25 1 Remove the lower rear cover See P 93 2 Remove the rear right cover 2 and interface cover 2 See P 91 3 Remove two screws 1 and remove the transport motor cove...

Page 225: ...See P 93 2 Disconnect the connector 1 and remove the harness from two wire saddles 2 3 Remove two screws 1 and remove the vertical transport motor assy 2 4 Remove two screws 1 and remove the vertical...

Page 226: ...elt motor 3 3 To reinstall reverse the order of removal 5 5 73 Color PC drum motor M16 1 Open the PWB box 2 See P 140 2 Remove four screws 1 and the con nector 2 and take out the color PC drum motor 3...

Page 227: ...eveloping motor 3 3 To reinstall reverse the order of removal 5 5 75 2nd image transfer pressure retraction motor M3 1 Open the upper right door 2 Unhook two tabs 1 and remove the intermediate transpo...

Page 228: ...ssy 1 5 Remove two screws 1 and remove the 2nd image transfer pressure retraction motor 2 6 To reinstall reverse the order of removal 5 5 76 Registration motor M2 1 Open the upper right door 2 Unhook...

Page 229: ...e welding alienation sen sor assy 4 5 Remove two screws 1 and the spring 2 and remove the gear cover 3 NOTE Make sure not to lose the spring 6 Remove two E rings 1 the collar 2 and the rotating knob 3...

Page 230: ...verse the order of removal 5 5 77 Fusing pressure retraction motor M29 1 Remove the rear right cover 1 See P 91 2 Open the PWB box 2 See P 140 3 Disconnect the connector 1 4 Remove two screws 2 and re...

Page 231: ...See P 140 3 Remove four screws 1 and the con nector 2 and remove the fusing motor 3 4 To reinstall reverse the order of removal 5 5 79 Switchback motor M33 1 Open the PWB box 2 See P 140 2 Remove the...

Page 232: ...duct 2 5 Disconnect two connectors 1 and remove the harness from the edge cover 2 6 Remove the harness from the wire saddle 1 and disconnect the con nector 2 7 Remove the screw 1 and remove the rear...

Page 233: ...crews 1 and remove the fan motor assy 1 2 9 Remove three screws 1 and remove the switchback motor assy 2 10 Remove two screws 1 and remove the switchback motor 2 11 To reinstall reverse the order of r...

Page 234: ...of fusing motor removing procedure See P 171 2 Disconnect the connector 1 and remove the harness from the wire saddle 2 3 Remove two screws 1 and remove the exit motor assy 2 4 Remove two screws 1 and...

Page 235: ...right door 3 Remove the screw 1 and remove the rear right cover 3 2 4 Disconnect the connector 3 and remove the harness from two wire saddles 1 and the edge cover 2 5 Remove the screw 4 and remove the...

Page 236: ...install reverse the order of removal 5 5 83 Tray1 lift up motor M6 1 Remove the tray1 and tray 2 See P 96 2 Disconnect the connector 1 and remove the harness from the edge cover 2 3 Remove two screws...

Page 237: ...ve the tray1 and tray 2 See P 96 2 Disconnect the connector 1 and remove the harness from the edge cover 2 3 Remove two screws 3 take out the tray2 lift up motor assy 4 and turn it around 4 Disconnect...

Page 238: ...CC drive unit See P 118 2 Remove two screws 1 and the con nector 2 and remove the tray 3 lift up motor 3 3 To reinstall reverse the order of removal 5 5 86 Tray4 lift up motor M24 1 Remove the LCC dri...

Page 239: ...igh voltage unit 1 removing procedure See P 144 2 Disconnect the connector 2 and remove the harness from two wire saddles 1 3 Remove two screws 1 and remove the tray1 vertical transport motor assy 2 4...

Page 240: ...age unit 1 removing procedure See P 144 2 Remove the LCC drive unit See P 118 3 Remove two screws 1 and the con nector 2 4 Remove the harness from the wire saddle 3 and remove the tray 2 vertical tran...

Page 241: ...ove the tray 1 paper feed unit See the steps 1 to 6 of tray 1 feed roller replacement procedure See P 53 4 Remove the tray 2 paper feed unit See the steps 1 to 6 of tray 2 feed roller replacement proc...

Page 242: ...90 Charge cleaning motor K M15 1 Remove the drum unit K See P 36 2 Remove the developing unit K See P 40 3 Remove the sensor unit See the steps 1 to 5 of IDC registration sensor F and IDC registration...

Page 243: ...harnesses from the wire saddle 1 and the edge cover 2 6 Disconnect two connectors 3 7 Remove three screws 1 and remove the charge cleaning motor K assy 8 Remove two screws 1 and remove the rail assy...

Page 244: ...5 91 Cleaner motor M38 1 Remove the fan motor assy 1 See the steps 1 to 8 of switch back motor removing procedure See P 171 2 Remove the paper exit rear cover See P 84 3 Disconnect the connector 1 and...

Page 245: ...s from six wire saddles 2 7 Remove four screws 1 and take out the fan motor assy 4 2 as clearing the harness 8 Remove five connectors 2 on the high voltage unit 2 1 9 Remove three screws 1 and remove...

Page 246: ...10 Remove two screws 1 and remove the harness guide 2 11 Remove the harness from the wire saddles 1 12 Remove five screws 1 and four tap ping screws 2 and remove the high voltage unit 2 3 A0P0F2C190DA...

Page 247: ...etal plate 2 14 Close the PWB box 2 once and remove two screws 1 of the cleaner motor 15 Open the PWB box 2 again remove two screws 1 and the connector 2 and take out the cleaner motor 3 16 To reinsta...

Page 248: ...pressure retraction motor 3 3 To reinstall reverse the order of removal 5 5 93 Toner cartridge motor C K M14 1 Remove the high voltage unit 2 assy See the steps 1to 17 of cleaner motor removing proced...

Page 249: ...high voltage unit 2 Assy See the steps 1 to 17 of cleaner motor removing procedure See P 184 2 Disconnect the connector 1 and remove three screws 2 then remove the toner cartridge motor Y M Assy 3 3...

Page 250: ...n the lower front door and take out the all imaging units See P 33 NOTE After the imaging unit has been removed from the main body wrap it in the light shielding cloth and store it in a dark place DO...

Page 251: ...two connectors 1 and remove the harness from four wire saddles 2 9 Remove the screw 1 and remove the hinge convex part 2 10 Remove three screws 1 and remove the toner cartridge inserting port cover Y...

Page 252: ...se care not to mistake in the kind of the screws 12 Disconnect the connector 1 13 Remove the screw 1 and remove the front door switch assy 2 then remove the harness from the wire saddle 3 14 Remove fi...

Page 253: ...Y 3 17 Repeat the steps 15 to 16 and take out the toner supply motor Y M C in order 18 To reinstall reverse the order of removal 5 5 96 Tray 1 paper feed clutch CL1 1 Remove the tray 1 paper feed unit...

Page 254: ...per feed clutch 2 CL2 1 Remove the tray 2 paper feed unit See the steps 1 to 6 of tray2 paper feed roller replacement procedure See P 57 2 Remove the harness from the wire saddle 1 and disconnect the...

Page 255: ...y 3 paper feed clutch CL5 Tray 3 transport clutch CL6 1 Slide out the tray 3 2 Remove two screws 1 and pull out the tray 3 2 to the end 3 Remove the harness from two edge covers 1 and disconnect the c...

Page 256: ...end 3 Remove the harness from the edge cover 1 and disconnect the con nector 2 4 Remove the C clip 3 and remove the tray 4 paper feed clutch 4 5 To reinstall reverse the order of removal NOTE When mou...

Page 257: ...n the upper right door 2 Remove the image transfer entrance guide See the steps 1 to 4 of image transfer belt unit removing procedure See P 46 3 Unhook two tabs 1 and remove the connector cover 2 4 Di...

Page 258: ...nsor cover 3 7 Remove two screws 1 and discon nect the connector 2 then remove the IDC registration sensor F 3 8 Remove two screws 1 and discon nect the connector 2 then remove IDC registration sensor...

Page 259: ...it See P 107 3 Remove the scanner motor See P 159 4 Remove the original glass moving unit See P 103 5 Remove the USB board assy 6 Remove nine screws 1 and remove the CCD board protective shield 2 7 Re...

Page 260: ...Remove the bead side 1 of the scanner drive cables from the adjust ment anchor 10 Remove the C ring 1 and bearing 2 11 Remove the screw 1 and remove the scanner drive gear 2 12 Remove the bearing 3 A0...

Page 261: ...MS 201 MAINTENANCE 13 Remove the shaft 1 and pulleys 2 14 Remove the screw 1 one each and take out the two pulleys 2 from the shaft 15 Remove the scanner drive cables 3 from each pulley 2 A0P0F2C207DA...

Page 262: ...rently Front 1 Set the round bead 1 of the scan ner drive cable silver to the pulley 2 at the position as shown in the illustration NOTE Make sure that the bead snugly rests in the slit in the pulley...

Page 263: ...es NOTE Make sure that no part of the cable rides on the other 4 Apply the tape to fix the scanner drive cable to the pulley 1 Rear 5 Set the round bead 1 of the scan ner drive cable black to the pull...

Page 264: ...five times NOTE Make sure that no part of the cable rides on the other 7 Twist the A side scanner drive cable around the pulley 1 starting from the front groove in clockwise direc tion five times NOTE...

Page 265: ...ey at the direction as shown in the illustration Fix the pulley at the position as shown in the illustration Apply the screw lock on the screw 10 Install the C ring 1 and the bearing 2 11 Install the...

Page 266: ...f the pulley B Rear 14 Place the fixed bead side of the scanner drive cable 1 to the pulley D 2 and place the fixed bead to the adjustment anchor 3 Rear 15 Place the hook side of the scanner drive cab...

Page 267: ...into the scanner frame hole 2 via the pulley D 1 18 Hook the end of the spring 1 to the wire and the other end to the hook 2 on the scanner left frame Front 19 Place the hook side of the scanner driv...

Page 268: ...lley B 1 22 Remove the end of the spring 1 from the hook Hook the end of the spring to the wire coming from the front 23 Remove the tape that fixes the front rear pulleys 24 Adjust the focus positioni...

Page 269: ...tting Service Mode o ADF o Read Pos Adj See P 593 5 5 103 Tray 3 4 lift wire NOTE The tray 3 and 4 are of the same form and mechanism This procedure shows the steps taken for the tray 3 1 Remove the t...

Page 270: ...EMS Field Service Ver 2 0 Jul 2009 210 MAINTENANCE 4 Remove the E ring 1 and the gear cover 2 and take out the gear Assy 3 5 Remove the gear 1 and the bearing 2 A0P0F2C575DA 1 2 3 A0P0F2C577DA 1 2 Ser...

Page 271: ...de the drive pulley 2 in the arrow marked direction to remove the wire 2 white 4 from the shaft 3 7 Remove the E ring 1 8 Remove the pulley 2 and the wire restraining cover 3 and then remove the wire...

Page 272: ...re 2 white 4 11 Pull out and remove the wire 2 white toward the rear side of the lift plate 5 12 Remove the E ring 1 and slide the drive pulley 2 in the arrow marked direction to remove the wire 1 bla...

Page 273: ...direction to remove the wire 3 black 4 from the shaft 3 15 Remove the E ring 1 16 Remove the pulley 2 and the wire restraining cover 3 and then remove the wire 3 black 4 and the wire 4 white 5 17 Pull...

Page 274: ...m the shaft 3 19 Remove the E ring 1 20 Remove the pulley 2 and the wire restraining cover 3 and then remove the wire 4 white 4 21 Pull out and remove the wire 4 white toward the rear side of the lift...

Page 275: ...ot wipe out with water When solvent is used to dampen a cloth do not use the ones other than shown below Isopropyl alcohol After cleaned with the solvent make copies more than 28 piece of A3 white pap...

Page 276: ...on roller assy See the steps 1 to 2 of tray 1 separation roller assy replacement procedure See P 56 2 Using a cleaning pad dampened with alcohol wipe the tray 1 separation roller 1 clean of dirt 5 6 4...

Page 277: ...sing a cleaning pad dampened with alcohol wipe the tray 2 feed roller 1 clean of dirt 5 Using a cleaning pad dampened with alcohol wipe the tray 2 pick up roller 1 clean of dirt 5 6 6 Tray 2 separatio...

Page 278: ...ned with alcohol wipe the tray 2 transport roller 1 clean of dirt 5 6 8 Tray 3 feed roller tray 3 pick up roller 1 Slide out the tray 3 2 Remove two screws 1 and remove the tray 3 paper feed cover 2 3...

Page 279: ...emove the feed roller pick up roller assy See the steps 1 to 4 of tray 3 feed roller replacement procedure See P 61 2 Using a cleaning pad dampened with alcohol wipe the tray 3 separation roller 1 cle...

Page 280: ...roller 1 clean of dirt 5 6 11 Tray 4 feed roller tray 4 pick up roller 1 Slide out the tray 4 2 Using a cleaning pad dampened with alcohol wipe the tray 4 feed roller 1 clean of dirt 3 Using a cleanin...

Page 281: ...with alcohol wipe the tray 4 separation roller 1 clean of dirt 5 6 13 Tray 4 transport roller 1 Slide out the tray 4 2 Using a cleaning pad dampened with alcohol wipe the tray 4 transport roller 1 cl...

Page 282: ...al bypass tray separation roller assy See the steps 1 to 2 of manual bypass tray separation roller assy replacement proce dure See P 69 2 Using a cleaning pad dampened with alcohol wipe the manual byp...

Page 283: ...ENANCE 5 6 18 Original glass 1 Using a cleaning pad dampened with alcohol wipe the original glass 1 clean of dirt 2 Open the ADF and remove the cleaner 1 3 Clean the slit glass with the cleaner 1 A0P0...

Page 284: ...ol wipe the scanner rails 1 clean of dirt NOTE Apply lubricant after cleaning 5 6 20 Mirrors 1st 2nd 3rd 1 Remove the original glass See P 89 2 Using a cleaning pad dampened with alcohol wipe the mirr...

Page 285: ...ened with alcohol wipe the lens 1 clean of dirt 5 6 22 CCD sensor 1 Remove the original glass See P 89 2 Remove nine screws 1 and remove the CCD board protective shield 2 3 Remove two screws 1 and rem...

Page 286: ...ce Ver 2 0 Jul 2009 226 MAINTENANCE 4 Remove two screws 1 and remove the CCD sensor cover 2 5 Using a soft lint free cloth dampened with alcohol wipe the CCD sensor 1 clean of dirt A0P0F2C213DA 1 2 A0...

Page 287: ...bricate the brush roller shaft and the sliding member of the bearings which can make the noise 1 Remove the fusing unit See P 71 2 Remove three screws 1 and remove the fusing unit cover 1 2 3 Remove t...

Page 288: ...ler shaft contacts the bearings NOTE Be sure to use heat resistant conductive grease Do not allow the grease to contact the brush roller Do not disassemble any parts other than those described in the...

Page 289: ...ease A00KF2C506DA A00JF2C613DA Tool name Shape Quantity Parts No Remarks Original glass moving unit height adjustment jig 1 AVGR04761W PH window cleaning jig 1 AVGR06932C This part number include the...

Page 290: ...6 SERVICE TOOL Field Service Ver 2 0 Jul 2009 230 MAINTENANCE Color chart 1 AVGR06936D A3 Tool name Shape Quantity Parts No Remarks A0P0F2C553DA Service Manual Y110571 1...

Page 291: ...switch and sub power switch 7 Install the loadable device driver See P 631 8 Install the OCR dictionary data for the searchable PDF as occasion demands See P 543 7 2 USB memory 7 2 1 Preparation Condi...

Page 292: ...updated when connected to another USB port 6 Turn ON the main power switch and the sub power switch 7 Control panel shows F W items to be updated and select the particular type of F W to be updated Se...

Page 293: ...lection screen will be the default data copied to the root directly in the USB memory 8 Press the START At this time the Start key starts blinking red 9 Check that the control panel shows the message...

Page 294: ...may sometimes be internally updated In that case the following message will be displayed Never turn the main power switch OFF until either the serial number input screen or the trouble code screen is...

Page 295: ...651 MF551 only 2 d Color MF451 only 3 In d Color MF651 MF551 this is displayed only when the function enhanced version 1 or later firmware is installed F W to be updated Appropriate board Remark MFP C...

Page 296: ...or http protocol The Internet ISW will not operate under the following conditions Main power switch is set to OFF Sub power switch is set to OFF When the following setting is set to ON Administrator...

Page 297: ...me 2 Select Port Number and set the port number for the proxy server from 1 through 65535 4 Proxy Authentication Set the login name and the password which may be necessary for authentication when acce...

Page 298: ...sary for connecting to the program server on the on screen keyboard and touch END 5 Select URL and enter the directory which stores the program server address and the firmware on the on screen keyboar...

Page 299: ...he administrator for permission before hand DO NOT turn OFF the main sub power switch while downloading A Conducting rewriting on the control panel 1 Perform the following setting Service Mode o Inter...

Page 300: ...to indicate the status will be displayed on the screen while connecting or transferring data F W to be updated Appropriate board Remark MFP CONTROLLER MFP board MFPB SCANNER MFP board MFPB PRINTER Pri...

Page 301: ...g has started 1 Once firmware updating has started the ROM in the main body will be deleted When it failed right after updating has started restart the main body and shift to the standby screen to ret...

Page 302: ...ntermeasure Control panel 0x00000001 Illegal error on the control Check if the following setting is set to Valid Service Mode o Internet ISW o Internet ISW setting Check the status of the following se...

Page 303: ...rmally operates Check the IP address user s name etc 0x00002 FTP error Error reply code for the user command or pass command Check to see if FTP server operates normally 0x00003 FTP error Error reply...

Page 304: ...file which has been read has an error The size of the file to be downloaded is too large When it is identified to be the different type of F W Check to see if the downloaded F W is of the correct typ...

Page 305: ...481 is necessary Procedure for directly mounting the key counter to the main unit is described below For mounting the key counter to the optional working table WT 506 refer to WT 506 installation man...

Page 306: ...e scanner right cover 1 and insert the harness for the key counter through the hole 2 knock outs were removed from 8 Using two screws 2 secure the counter mounting bracket 1 NOTE Secure the counter mo...

Page 307: ...cket con nector 2 11 Using two screws 4 secure the counter socket 3 12 Using two screws 2 secure the key counter cover 1 13 Select Service Mode o Billing Setting o Management Function Choice o Key Cou...

Page 308: ...See P 85 2 Cut out the knockouts 2 of the scanner right cover 3 Remove the two caps 3 4 Open the upper right door 5 Remove the harness for the key counter from five wire saddles 1 and the edge cover...

Page 309: ...1 NOTE Secure the counter mounting bracket passing the connector into the bracket Use the two long screws 9646 0418 14 M4 x 18 in the key counter kit to secure the counter mounting bracket 9 Mount the...

Page 310: ...ws 2 secure the key counter cover 1 13 Select Service Mode o Billing Setting o Management Function Choice o Key Counter Only Vendor 1 Key Counter or Vendor 2 Key Counter Set color mode and message For...

Page 311: ...glass See P 89 2 Remove the harness from two wire saddles 1 3 Connect the connector 1 of the original size detection 2 sensor 4 Using the screw 2 mount the origi nal size detection 2 sensor 3 and fix...

Page 312: ...52 MAINTENANCE 6 Select Service Mode o Machine o Org Size Detecting Sensor Adj See P 464 7 Check to make sure that the Org Size Detecting Sensor Option Set is displayed on the original size detection...

Page 313: ...unlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The original glass slit glass or related part is...

Page 314: ...mail Settings E mail Subject P 272 E mail Body P 272 Create User Box Public Personal User Box P 272 Bulletin Board User Box P 273 Relay User Box P 273 Limiting Access to Destina tions Apply Levels Gro...

Page 315: ...ser Box Settings Default Tab P 282 Shortcut Key 1 P 282 Shortcut Key 2 Copy Screen Copy Operating Screen P 283 Fax Active Screen TX Display P 283 RX Display P 283 Color Selection Settings P 283 Left P...

Page 316: ...292 Graphic Outlining P 292 Printer Settings Basic Settings PDL Setting P 293 Number of Copies P 293 Original Direction P 293 Spool Print Jobs in HDD before RIP P 293 A4 A3 l LTR LGR Auto Switch P 29...

Page 317: ...on P 301 Register Authentication Settings P 302 Registered Application Setting Default Application Selection P 302 Cellular Phone PDA Setting Link File Error Notification P 302 Proxy Server Use P 302...

Page 318: ...ent Leading Edge Adjustment P 311 Centering P 312 Leading Edge Adjustment Duplex Side 2 P 313 Centering Duplex 2nd Side P 314 Erase Leading Edge P 315 Vertical Adjustment P 316 Media Adjustment P 317...

Page 319: ...lor Registration Adjust Cyan Gradation Adjustment Image Stabilization Only P 333 Print Copy Scanner Area Scanner Adjustment Leading Edge P 335 Scanner Adjustment Centering P 336 Horizontal Adjustment...

Page 320: ...349 Document Hold Setting P 349 External Memory Function Settings P 349 Allow Restrict User Box P 349 ID Print Delete after Print Setting P 350 Document Delete Time Setting P 350 StandardSize Setting...

Page 321: ...6 E mail Subject Text List P 356 Maximum Number of User Boxes P 357 User Authentica tion Account Track General Settings P 357 User Authen tication Settings Administra tive Setting User Name List P 360...

Page 322: ...etWare Settings IPX Settings P 372 NetWare Print Settings P 373 User Authentication Settings NDS P 374 HTTP Server Settings P 375 FTP Settings FTP TX Settings P 377 FTP Server Settings P 378 SMB Setti...

Page 323: ...on P 408 SLP Setting P 408 LPD Setting P 408 Prefix Suffix Setting ON OFF Setting P 408 Prefix Suffix Setting P 408 Error Code Display Setting P 409 IEEE802 1X Authentication Settings P 409 Web Browse...

Page 324: ...over A4 A3 P 416 Print Paper Selection P 416 Print Paper Size P 416 Incorrect User Box No Entry P 417 Tray Selection for RX Print P 417 Min Reduction for RX Print P 417 Print Separate Fax Pages P 417...

Page 325: ...25 Job Settings List P 425 Multi Line Settings Line Parame ter Setting Dialing Method P 426 Number of RX Call Rings P 426 Line Monitor Sound P 426 Function Settings PC FAX TX Setting P 426 Multi Lines...

Page 326: ...Copy P 439 Web browser contents access P 440 Enhanced Security Mode P 440 HDD Settings Check HDD Capacity P 441 Overwrite HDD Data P 442 Overwrite All Data P 443 HDD Lock Password P 443 Format HDD P...

Page 327: ...he user or account can make My Panel Settings Language Setting P 450 Measurement Unit Setting Copier Settings Scan Fax Settings Color Selection Setting Main Menu Settings Initial Screen Setting Device...

Page 328: ...Jul 2009 268 ADJUSTMENT SETTING 10 2 Starting Exiting 10 2 1 Starting procedure 1 Press the Utility Counter key 2 The Utility Mode screen will appear 10 2 2 Exiting procedure Touch the Close key A0P0F...

Page 329: ...tup procedure B Procedure 1 Press the Accessibility key 2 Touch Touch Panel Adj 3 Using the tip of a pen or similar object touch the four keys on the screen in sequence These crosses may be touched in...

Page 330: ...will not be displayed when the following setting shows that authentication device or the vendor is mounted Service Mode o Billing Setting o Management Function Choice It will be displayed when the key...

Page 331: ...en transmitting the IP address fax data 2 Procedure A new address can be registered by touching New Select any displayed address to check change or delete the setting H Internet Fax Setting will be av...

Page 332: ...ecting the text displayed on the screen and pressing Set as Default 10 4 4 Create User Box It will not be displayed when the authentication device is set to Set by the following set ting Service Mode...

Page 333: ...the bulletin board user box B Procedure A new box can be registered by touching New Select any displayed box to change or delete it 10 4 7 Create User Box Relay User Box It will not be displayed when...

Page 334: ...oups A group can be made with a certain name to allow its members to access its destina tions Users and destinations can be registered for the group so that the registered desti nations can be accesse...

Page 335: ...en APS is being set To establish the priority for switching the Tray when ATS is being set 2 Procedure Select the tray on the Auto Tray Select screen Set the priority on the Tray Priority screen B Aut...

Page 336: ...it check list 2 Procedure Paper tray The default setting is Tray 1 Simplex Duplex The default setting is 1 Sided E Post Inserter Settings It will be displayed only when the optional post inserter PI 5...

Page 337: ...leted Turn all lines OFF except 5 V line for control OFF will only be displayed when No Sleep in Service Mode is set 2 Procedure Use the 10 key pad for setting The default setting is 30 min 30 min 15...

Page 338: ...tting o Management Function Choice It will be displayed when the key counter is mounted A Use To set the default setting for AE Auto Exposure The larger the value becomes the more emphasized the backg...

Page 339: ...ind All the Same Top Bottom Bind All the Same Left Right Bind Symmetrical Top Bottom Bind All the Same Left Right Bind Symmetrical Top Bottom Bind Symmetrical 10 5 11 System Settings Select Keyboard A...

Page 340: ...ng is Basic Basic Quick Copy B Shortcut Key 1 2 1 Use Selects whether to use the shortcut key Adds frequently used shortcut keys of auxiliary functions to the basic screen 2 Procedure The default sett...

Page 341: ...anges during scan fax mode 2 Procedure The default setting is PAGE 1 Temporary One Touch PAGE1 to PAGE27 C Address Book Index Default 1 Use To set the default display for the address book screen durin...

Page 342: ...Fax E Mail Box I Fax IP Ad Fax PC SMB FTP WebDAV Group 10 5 14 Custom Display Settings User Box Settings A Default Tab 1 Use Selects a default tab display in the user box mode 2 Procedure The default...

Page 343: ...rried out The normal copy set ting screen will be displayed The copy reservation is available 2 The default setting is No Yes No 10 5 16 Custom Display Settings Fax Active Screen It will be displayed...

Page 344: ...cedure The default setting is Differentiate Differentiate Do Not Differentiate B Search Option Screen 1 Use Select whether or not to display Uppercase and Lowercase Letters setting in the advanced sea...

Page 345: ...et to Set in the Service Mode o Billing Setting o Management Function Choice This menu is not available when the key counter is set or when a warning appears to inform that the vendor s main power swi...

Page 346: ...Factory Default The settings made at the time of shipment from the factory are registered as the default settings of copy functions 10 5 25 Copier Settings When AMS Direction is Incorrect A Use To set...

Page 347: ...ication when the feed tray is selected with doc ument set on the original glass excepting at automatic paper selection mode B Procedure The default setting is OFF ON OFF 10 5 29 Copier Settings Auto Z...

Page 348: ...e printed side out B Procedure The default setting is Inside Outside Inside 10 5 33 Copier Settings Print Jobs During Copy Operation It will be displayed only when the following setting is set to Leve...

Page 349: ...Shot Settings It will be displayed in d Color MF651 MF551 machines where the function version is version 2 or later and in all d Color MF451 machines It will be displayed only when the following sett...

Page 350: ...iority in lowering the data volume while scanning B Procedure The default setting is Standard High Quality Standard High Compression 10 5 38 Scan Fax Settings Black Compression Level A Use To set the...

Page 351: ...ure Current Setting The settings made on the control panel before entering the setting menu screens are registered as the default settings of fax scan functions Factory Default The settings made at th...

Page 352: ...ied TAG B Procedure The default setting is TIFF TTN2 TIFF TTN2 TIFF modified TAG 10 5 44 Scan Fax Settings OCR Operation Setting It will be displayed in d Color MF651 MF551 machines where the function...

Page 353: ...on 1 Use To set the default setting for the direction of the original during PC printing 2 Procedure The default setting is Portrait Portrait Landscape D Spool Print Jobs in HDD before RIP 1 Use To se...

Page 354: ...d as sides alignment proceeds together with data reception and print operation Control Adjustments Comply with the command from the printer driver and does not take the side alignment step 2 Procedure...

Page 355: ...Procedure The default setting is ON ON OFF 10 5 47 Printer Settings Paper Setting A Paper Tray 1 Use To set the paper feed tray when not specified by the printer driver during PC printing To use when...

Page 356: ...rinting To use hen staple is not specified by the printer driver during printing by the Windows DOS etc 2 Procedure The default setting is OFF 1 Position 2 Position OFF F Punch It will be displayed on...

Page 357: ...e printer driver during printing from Windows DOS etc 2 Procedure The default setting is Roman 8 or PC8 Code Page 437 C Font Size 1 Use To set the font size when not specified by the printer driver du...

Page 358: ...ocedure The default setting is OFF ON OFF B ICC Profile Settings 1 Use To select a profile to be used for print jobs from a computer when a profile is not specified by printer driver Possible to set a...

Page 359: ...ck Use this setting when a white line appears around the black portion in a graph or figure Text Black is overprinted on the adjacent colors in the text portion Use this setting when a white line appe...

Page 360: ...ting o Print Reports 2 Select the report to be output 3 Select the feed tray 4 Select simplex or duplex print and touch the Start key 10 5 52 Printer Settings TIFF Image Paper Setting A Use Select thi...

Page 361: ...modified Utility o Administrator Settings o Security Setting When the following setting is set to ON entering the incorrect password three times will cause access lock When an access lock occurred tu...

Page 362: ...application side A Use For each user set the application that is started just after the intermediate authentica tion B Procedure As the applications registered in MFP appear select an application you...

Page 363: ...ounted It will be displayed in d Color MF651 MF551 machines where the function version is version 2 or later and in all d Color MF451 machines A Use To set different print settings used when printing...

Page 364: ...m Settings Power Save Settings A Low Power Mode Settings 1 Use To set the time until low power starts operating after the last key operation has been completed Low power To turn LED and LCD OFF and lo...

Page 365: ...the PC print job or fax received Batch Print Starts printing when all data are received Page Print Starts printing every time data for each page are received 2 Procedure Printer The default setting i...

Page 366: ...t setting is Yes Yes No 10 6 3 System Settings Date Time Settings A Use To set the date time and the time zone to start the clock This setting should be carried out for set up B Procedure For time zon...

Page 367: ...2 Procedure 1 Select the Year Month with keys 2 For setting by the date touch the appropriate key of the day 3 For setting by the day of the week touch the appropriate key of the week by Daily Set ti...

Page 368: ...ntication device 1 or vendor 2 is mounted Service Mode o Billing Setting o Management Function Choice 1 Changing Job Priority Use To set whether to allow or restrict the change on the print priority f...

Page 369: ...elects allow or restrict for the change of registered overlay Procedure The default setting is Allow Allow Restrict 7 Biometric IC Card Info Registration It will be displayed in d Color MF651 MF551 ma...

Page 370: ...mounted or when the following setting shows that switch No 33 is set to 01 at HEX assignment Service Mode o System 2 o Software Switch Setting A AE Level Adjustment 1 Use To set the default setting f...

Page 371: ...idth A on the test pattern produced should fall within the following range Specifications 4 2 r 0 5 mm Setting range 3 0 mm to 3 0 mm in 0 2 mm increments 1 Place A3 paper on the manual bypass tray 2...

Page 372: ...m in 0 2 mm increments 1 Call the Administrator Settings to the screen 2 Touch System Settings o Expert Adjustment o Printer Adjustment o Centering 3 Select the paper source to be adjusted 4 Press the...

Page 373: ...range For measurement use the image produced on the backside of the test print Specifications 4 2 r 0 5 mm Setting range 3 0 mm to 3 0 mm in 0 2 mm increments 1 Call the Administrator Settings to the...

Page 374: ...0 5 mm Setting range 3 0 mm to 3 0 mm in 0 2 mm increments 1 Call the Administrator Settings to the screen 2 Touch System Settings o Expert Adjustment o Printer Adjustment o Centering Duplex 2nd Side...

Page 375: ...to Level 2 Service Mode o Enhanced Security o Administrator Feature Level Use To set the leading edge erase amount of the paper To change the width of the area not printed along the leading edge of th...

Page 376: ...17 plain paper 2 Call the Administrator Settings to the screen 3 Touch these keys in this order System Settings o Expert Adjustment o Vertical Adjustment 4 Press the Start key to let the machine prod...

Page 377: ...does not take effect Procedure The default setting is 0 1 Call the Administrator Settings to the screen 2 Touch these keys in this order Expert Adjustment o Printer Adjustment o Media Adjustment 3 Sel...

Page 378: ...he saddle stitching mode 3 Check the amount of horizontal deviation A between the staple and the half fold posi tions on the set of copy Specification A 0 1 0 mm Adjustment range 10 0 mm to 10 0 mm 1...

Page 379: ...0 1 0 mm Adjustment range 10 0 mm to 10 0 mm 1 step 0 1 mm 5 If A is out of the specified range make the following adjustment 6 Call the Administrator Settings to the screen 7 Touch System Settings o...

Page 380: ...6KS Adjustment range 10 0 mm to 10 0 mm 1 step 0 1 mm 3 Call the Administrator Settings to the screen 4 Touch System Settings o Expert Adjustment o Finisher Adjustment o Tri Fold Position Adjustment 5...

Page 381: ...vertical length A 1 0 mm SWE4 hole B1 70 0 5 mm It is not possible to adjust the A value of the distance between holes 1 2 of the vertical length A 1 0 mm SWE4 hole B2 21 0 5 mm It is not possible to...

Page 382: ...10 5 mm 1 0 mm SWE4 hole Adjustment range 10 0 mm to 10 0 mm 1 step 0 1 mm 3 Call the Administrator Settings to the screen 4 Touch System Settings o Expert Adjustment o Finisher Adjustment o Punch Hor...

Page 383: ...er size where punch regist loop size is adjusted 4 Set the correction value using the keys Misaligned punched holes Enter the value of Wrinkled paper Enter the value of 5 Touch OK 7 Punch Edge Sensor...

Page 384: ...holes Setting range 5 0 to 5 0 mm 1step 0 1 mm 3 Call the Administrator Settings to the screen 4 Touch System Settings o Expert Adjustment o Finisher Adjustment o Vertical Punch Z Fold Position Adjust...

Page 385: ...B is within the following range Standard value B 12 0 mm Setting range 5 0 mm to 5 0 mm Step 0 1 mm 3 Call the Administrator Settings to the screen 4 Touch System Settings o Expert Adjustment o Finish...

Page 386: ...o 1st Z Fold Position Adjustment or 2nd Z Fold Position Adjustment 5 Select ALL and make the setting using or To increase the length of the 1st fold 2nd fold enter a negative value with key To decreas...

Page 387: ...serter Tray Size Adjustment Use To make automatic post inserter size detection adjustments separately in each of the upper and lower trays Make this adjustment at the time of setup or when the post in...

Page 388: ...sity Adjustment 3 Select a type of thick paper and a color that need to be adjusted 4 Touch the Lighter or Darker key to correct the image density Light color Touch the Darker key Dark color Touch the...

Page 389: ...and stays lit up red during the Stabilizer sequence 4 Stabilizer is completed when the Start key turns blue 2 Initialize Image Stabilization Use To carry out an image stabilization sequence after the...

Page 390: ...mes image stabilization is carried out when the main power switch is turned ON If the change of absolute humidity is detected during warm up monochrome stabilization is performed during the warm up an...

Page 391: ...rrect any color shift Able to make an individual adjustment for each paper type of plain paper thick 1 1 thick 2 thick 3 and thick 4 Procedure 1 Call the Administrator Settings to the screen 2 Touch S...

Page 392: ...oss deviates in the direction of B decrease the setting Check point X Y Adjustment for X direction Check point X Adjustment for Y direction Check point Y If the cross deviates in the direction of A in...

Page 393: ...ority to gradation performance of the image as it adjusts Printer Resolution It gives the highest priority to reproduction performance of letters and lines as it adjusts Copy It gives the highest prio...

Page 394: ...d by words such as light dark etc relating the color to a gray of a similar lightness Chroma The quality of color which can be described by words such as vivid dull etc describing the extent to which...

Page 395: ...pecifications A 0 5 mm Setting range 5 0 to 5 0 in 0 1 mm increments 1 Call the Administrator Settings to the screen 2 Touch System Settings o Expert Adjustment o Scanner Adjustment o Scanner Adjustme...

Page 396: ...B 1 0 mm Setting range 10 0 to 10 0 in 0 1 mm increments 1 Call the Administrator Setting to the screen 2 Touch System Settings o Expert Adjustment o Scanner Adjustment o Scanner Adjustment Centering...

Page 397: ...Scanner Adjustment o Horizontal Adjustment 3 Position the color chart correctly so that the original reference point is aligned with the scale 4 Press the Start key to make a test print 5 Check the C...

Page 398: ...System Settings o Expert Adjustment o Scanner Adjustment o Vertical Adjustment 3 Position the color chart correctly so that the original reference point is aligned with the scale 4 Press the Start key...

Page 399: ...3 Check that the difference in the widths of b between the chart and the copy sample falls within the specified range Specification b 0 2 0 mm Adjustment range 3 0 mm to 3 0 mm 1 step 0 1 mm 4 Call t...

Page 400: ...the second sided surface of the copy sample 3 Check that the difference in the widths of B between the chart and the copy sample falls within the specified range Specification B 0 2 0 mm Adjustment ra...

Page 401: ...nt Manually correct the value of Original Stop Position See P 340 4 Auto Adj of Stop Position Use To automatically adjust the read position for the Sub Scanning Direction To check skew feed When ADF h...

Page 402: ...etection level High Stain on the glass will easily be detected Procedure The default setting is Yes Yes No NOTE Warning Level and Detection Level can be set when Yes is selected Be aware that selectin...

Page 403: ...11 normal paper 4 Select a paper type that is set on the manual bypass tray 5 Press the Start key 6 On the test pattern produced check for deviation between the black line and the line of each color a...

Page 404: ...ttings 3 Select the desired key from User Paper 1 to User Paper 6 to register user paper 4 Select Basic Weight and enter a value with the key 5 Select one from the following Media Front Color Media Fr...

Page 405: ...displayed when the following setting shows that vendor is mounted Service Mode o Billing Setting o Management Function Choice It will be displayed when the Key counter is mounted or when the following...

Page 406: ...the following setting shows that either authentication device management device 2 vendor 2 is mounted Service Mode o Billing Setting o Management Function Choice Use To output the consumable life lis...

Page 407: ...select not to reset to the default settings even when the accounts are changed through the use of a data management device Procedure The default setting is Reset Reset Do Not Reset 2 When Original is...

Page 408: ...Secure Print Documents 1 Use To delete the whole classified documents in the box 2 Procedure 1 Touch Delete Secure Documents 2 Touch Yes on the Check screen C Auto Delete Secure Document 1 Use To set...

Page 409: ...efault setting is OFF ON OFF G External Memory Function Settings 1 Use This operation enables or disables functions using an external memory connected to this machine Capability to enable Save Documen...

Page 410: ...specifying the document deletion time select Yes and set the deletion time 2 Procedure The default setting is 1 Day 12 Hours 1 Day 2 Days 3 Days 7 Days 30 Days Save 10 6 11 System Settings Standard S...

Page 411: ...tting is Print Print Do Not Print 10 6 14 System Settings Application Key Settings This is displayed only when the optional i Option LK 101 or LK 103 is activated A Use To assign the additional functi...

Page 412: ...me posi tion on all pages or on positions symmetric with respect to the stapling position B Procedure 1 Touch Page Number Print Position 2 Check test print and fine adjust the position 10 6 18 System...

Page 413: ...address to check edit or delete the setting 2 User Box It will not be displayed when the following setting shows that authentication device or the vendor is mounted Service Mode o Billing Setting o M...

Page 414: ...te the setting 8 Internet Fax Use To register change the Internet fax address when transmitting the internet fax data Procedure A new address can be registered by touching New Select any displayed add...

Page 415: ...he text data in the hard disk of the machine 2 Procedure Touch New to register the new box Select any displayed box to edit or delete it B Bulletin Board User Box 1 Use To register or change the bulle...

Page 416: ...tarts 2 Touch No of Destinations and specify the number of destinations to be output 3 Touch Print and select the paper feed tray 4 Select the simplex or duplex print and press the Start key to output...

Page 417: ...ce Mode o Billing Setting o Management Function Choice A User Authentication 1 Use To set the user authentication method To select whether to authenticate the user by the external server or MFP 2 Proc...

Page 418: ...set to Do Not Synchronize C Account Track 1 Use To set whether to enable the account track function or not 2 Procedure The default setting is OFF OFF ON D Account Track Input Method 1 Use To set the a...

Page 419: ...ted Service Mode o Billing Setting o Management Function Choice 1 Use To set the number available to be assigned for the user registration and account registra tion 2 Procedure The default setting is...

Page 420: ...ting 1 User Name List It cannot select OFF when the following setting is set to ON Administrator Settings o Security Settings o Enhanced Security Mode Use To set whether to display or not the list key...

Page 421: ...ted Procedure The default setting is Print All Jobs Print All Jobs Print Each Job B User Registration 1 Use To register change or delete the user for authentication 2 Procedure 1 Select the user and t...

Page 422: ...Account Name does not appear When the Password Only is selected for Account Track Input Method Account Name does not appear B Account Track Counter 1 Use To display the status of use of the copy prin...

Page 423: ...ver Type 3 To change settings select an external server to be edited and touch Edit Server Type Active Directory NTLM v1 NTLM v2 NDS LDAP NOTE Neither NTLM v1 nor NTLM v2 appear when OFF is selected i...

Page 424: ...entication devices and press the corresponding key to go to the individual operation setting screen The screen displays the authentication device that is selected in Service Mode o Bill ing Setting o...

Page 425: ...uence is per formed only through the Access key operation with no confirmation screen appearing 2 Procedure The default setting is ON ON OFF B Single Color 2 Color Output Management 1 Use Configure wh...

Page 426: ...Procedure The default setting is Do Not Limit Limit Do Not Limit 10 6 36 Network Settings TCP IP Settings A TCP IP Settings 1 Use To set whether to enable or disable TCP IP settings 2 Procedure The d...

Page 427: ...r or not to automatically obtain IP address IPv6 When selecting OFF set a global address or gateway address The default setting is ON ON OFF DHCPv6 Setting The default setting is ON ON OFF D DNS Host...

Page 428: ...Server Settings IPv4 1 Use To set whether or not to enable the auto obtaining of the DNS server address To set the priority substitute DNS server address 2 Procedure DNS Server Auto Obtain The default...

Page 429: ...ion Settings can be made independently for four different sets Group 1 to 4 2 Procedure Group Among four groups Group 1 to 4 select a group where settings are made Encryption Algorithm Set a encryptio...

Page 430: ...of the corresponding option is locked Security Protocol Set a security protocol The default setting is OFF AH ESP ESP_AH OFF ESP Encryption Algorithm Set an encryption algorithm used for ESP protocol...

Page 431: ...key Key data Touch Input and enter the Pre shared key Perfect Forward Secrecy When the transport mode is selected set whether to use Perfect forward secrecy The default setting is OFF ON OFF L IP Filt...

Page 432: ...al Multicast Name Resolution setting To perform the name resolution to send data to a computer with Windows Vista Server 2008 installed select Enable To perform the name resolution especially in the I...

Page 433: ...s Print Server Name Print Server Password 1 Use To set the print server name and print server password 2 Procedure 1 Touch Print Server name or Print Server Password 2 Enter the print server name or t...

Page 434: ...tree name name to login 2 Procedure 1 Touch NDS Tree Name 2 Enter the NDS tree name up to 63 characters on the on screen keyboard and touch OK I Nprinter Rprinter Settings Print Server Name 1 Use To...

Page 435: ...ings 1 Use To set whether to use the PageScope Web Connection 2 Procedure The default setting is ON ON OFF C IPP Settings 1 Use To set whether to enable or disable IPP Internet Printing Protocol setti...

Page 436: ...n Method 1 Use To set the authentication method for IPP authentication 2 Procedure The default setting is requesting user name requesting user name basic digest I User Name 1 Use To set the User name...

Page 437: ...er Port Number 1 Use To set the proxy server port number 2 Procedure Press the Clear key Enter the proxy server port number between 1 and 65535 using the 10 key pad D FTP TX Settings Port No 1 Use To...

Page 438: ...ing Setting o Management Function Choice A Client Settings 1 Use To set whether or not to use the SMB transmission setting To set whether or not to enable the user authentication setting by NTLM To se...

Page 439: ...ure 1 Touch Print Service Name 2 Enter the print service name up to 13 characters on the on screen keyboard and touch OK E Print Settings Workgroup 1 Use To set the workgroup 2 Procedure 1 Touch Workg...

Page 440: ...ry address and the secondary address can be set The primary address has the priority during operation 2 Procedure Touch 1 or 2 Enter the WINS server address I WINS Settings Node Type Setting 1 Use To...

Page 441: ...Timeout Use To set the Max timeout period for LDAP search Procedure 1 Touch Timeout 2 Press the Clear key 3 Enter the timeout period between 5 and 300 using the 10 key pad 4 Initial Setting for Searc...

Page 442: ...set the directory path for LDAP server Procedure 1 Touch Search Base 2 Enter the search base up to 255 characters on the on screen keyboard and touch OK 9 SSL Setting Use To set whether to use SSL da...

Page 443: ...the expiration date of the certificate is checked CN Select whether to check that the CN of the server certif icate matches the server address 13 Authentication Type Use To set the authentication meth...

Page 444: ...Value Use User Authentication ID and Password Nprinter Rprinter 15 Referral Setting Use To set whether or not to use the referral setting To use when tracing the server with referral at the time of L...

Page 445: ...server 10 6 42 Network Setting E mail Settings It will not be displayed when the following setting shows that authentication device is mounted Service Mode o Billing Setting o Management Function Choi...

Page 446: ...ault setting is OFF ON OFF 7 Divided Mail Size Use To set the dividing size when carrying out the binary division for data to be transmitted To change the dividing size of the data Procedure 1 Press t...

Page 447: ...r certificate configure settings to verify the certificate Procedure Expiration Date Select whether to check that the server certificate is within the validity period Key Usage Select whether to check...

Page 448: ...time necessary for POP Before SMTP authentication Procedure 1 Touch Input 2 Press the Clear key 3 Enter the time for POP Before SMTP between 0 and 60 using the 10 key pad B E mail RX POP 1 E mail RX P...

Page 449: ...nfigure settings to verify the certificate Procedure Expiration Date Select whether to check that the server certificate is within the validity period Key Usage Select whether to check that the server...

Page 450: ...be displayed when either Internet Fax is set to OFF in the following settings Administrator Settings o Network Setting o Network Fax Setting o Network Fax Function Settings Use To set whether to autom...

Page 451: ...lect when sending E S MIME Communication Settings E mail Text Encryption Method 1 Use To select an encryption method used for S MIME E mail text 2 Procedure The default setting is 3DES RC2 40 RC2 64 R...

Page 452: ...ate Confirmation Select whether to check that the server certificate is within the validity period The OCSP service and CRL Certificate Revocation List are checked in this order when the expiration da...

Page 453: ...ter a Write community name D SNMP v3 Settings 1 Context Name Settings Use Set the context name which is used for SNMP v3 Procedure 1 Touch Name 2 Enter the context name up to 64 characters on the on s...

Page 454: ...ccesses auth Password privpassword Conducts authentication by authentication password and privacy password when read only user accesses Procedure The default setting is auth password privpassword OFF...

Page 455: ...password auth password privpassword NOTE Authentication OFF cannot be selected when the following setting is set to ON Administrator Settings o Security Settings o Enhanced Security Mode 9 Encryption...

Page 456: ...he printer name up to 31 characters on the on screen keyboard and touch OK C Zone Name 1 Use To set the zone name connected with AppleTalk network 2 Procedure 1 Touch Zone Name 2 Enter the zone name u...

Page 457: ...ing The default setting is OFF ON OFF Port Number 1 Touch Enter 2 Press Clear key 3 Enter a port number within the range between 1 and 65535 with the 10 key pad Port Number SSL 1 Touch Enter 2 Press C...

Page 458: ...e The default setting is OFF ON OFF 2 Internet Fax Function Setting will be available only when Internet Fax is set to ON in the following settings Service Mode o System 2 o Network Fax Settings Use T...

Page 459: ...etween 5 and 1000 sec using the 10 key pad 10 6 48 Network Setting WebDAV Settings A WebDAV Client Settings 1 WebDAV Client Setting Use To set whether to use WebDAV Client Settings Procedure The defau...

Page 460: ...dure The default setting is UTF 8 UTF 8 Windows Code page 8 WebDAV Client Settings Certificate Verification Level Settings Use To verify the server certificate configure settings to verify the certifi...

Page 461: ...ngs o Security Settings o Enhanced Security Mode only SSL Only is selectable 3 WebDAV Server Settings Password Setting Use To set a password to access WebDAV server Procedure 1 Touch Password Setting...

Page 462: ...ed Use To verify the server certificate configure settings to verify the certificate Procedure Expiration Date Select whether to check that the server certificate is within the validity period Key Usa...

Page 463: ...the WS printer information Procedure 1 Touch Printer Information 2 Enter the friendly name up to 63 characters on the on screen keyboard and touch OK C Scanner Settings 1 Scanner Settings Use To set...

Page 464: ...rk Setting SSDP Settings A Use To set whether to use SSDP protocol To set the multicast TTL value B Procedure The default setting is ON ON OFF Multicast TTL Setting The default setting is 1 1 to 10 10...

Page 465: ...F ON OFF C Time Adjustment Setting Auto IPv6 Retrieval 1 Use To set whether or not to automatically obtain NTP server s IPv6 address 2 Procedure The default setting is ON ON OFF D Time Adjustment Sett...

Page 466: ...IP Address Use To set IP addresses to which machine status notifications are sent Up to 5 addresses can be registered Procedure 1 From IP address 1 to 5 select an IP address where settings are made 2...

Page 467: ...ing cycle from Daily Weekly or Monthly 3 When selecting Daily for the reporting cycle set the Interval of day s 4 When selecting Weekly for the reporting cycle set the Interval of week s and day of th...

Page 468: ...default setting is Enable Enable Disable K LPD Setting 1 Use To set whether to use LPD during printing or not 2 Procedure The default setting is Enable Enable Disable L Prefix Suffix Setting 1 ON OFF...

Page 469: ...02 1X authentication settings to initial values Certificate Verification Level Settings Sets a certificate verification method for server certificate verification Expiration Date Select whether to che...

Page 470: ...ent set on the original glass excepting at automatic paper selection mode B Use The default setting is OFF ON OFF 10 6 56 Copier Settings Auto Zoom ADF A Use To set whether to function the auto zoom w...

Page 471: ...10 6 61 Copier Settings Automatic Image Rotation A Use Select whether or not the image is automatically rotated when the document and copy paper orientations are different When Auto Paper Auto Zoom Re...

Page 472: ...Size Full Size x 1 0 C Store Original Size 1 Use To pre register original sizes that are used in card shot mode 2 Procedure Enter an original size name it and register the data 10 6 63 Printer Settin...

Page 473: ...x kit FK 502 is mounted 10 6 68 Fax Settings Header Information A Use To register the name of the sender and fax ID which will be printed when transmitting fax B Procedure 1 Touch Sender and enter the...

Page 474: ...F NOTE Outside Body Text cannot be selected for the color mode of Internet Fax IP Address Fax 10 6 70 Fax Settings Line Parameter Setting A Dialing Method 1 Use To set the dialing method The displays...

Page 475: ...e is busy etc The line which can be set up is different depending on the country 2 Procedure The default setting is 3 X 3 X 0 to 7 NOTE The line which can be set up is different depending on the count...

Page 476: ...C Print Paper Selection 1 Use To set the priority for paper feed tray when receiving fax Auto select Selected automatically Priority Size Printed on size with priority When the size is not set it will...

Page 477: ...Tray 4 G Min Reduction for RX Print 1 Use To set the print magnification for received text 2 Procedure The default setting is 96 96 87 to 96 x1 0 H Print Separate Fax Pages It will not be displayed wh...

Page 478: ...e The default setting is ON ON OFF 3 Relay Printing It will be displayed when the following setting is set to ON Service Mode o FAX o System o Display Setting o Relay Use To set whether to use the rel...

Page 479: ...rs the fax number for confirmation when the user faxes by entering the fax number directly with the keys Procedure The default setting is OFF ON OFF B Memory RX Setting It will be displayed only when...

Page 480: ...To set whether to use the forward fax function To forward the received text to the receiver which has been specified Forward Print Forward the received text and print all out Forward Print If TX Fail...

Page 481: ...is set to ON 1 Use To set whether to use TSI distribution or not To set setting method when there is no matched box at receiving Automatically Print To print the received data Memory RX Use Box To sto...

Page 482: ...Output Setting The default setting is Every 100 Comm Daily Every 100 Comm 100 Daily B TX Result Report 1 Use To set whether to print out the TX report and also the timing for printing 2 Procedure The...

Page 483: ...delivery is completed when the machine is used as the relay delivery station 2 Procedure The default setting is ON ON OFF H Relay Request Report It will be displayed when the following setting is set...

Page 484: ...x or Internet Fax is set to ON in the following settings Administrator Settings o Network Setting o Network Fax Setting o Network Fax Function Settings 1 Use To set whether to print RX error report wh...

Page 485: ...etwork Fax Function Settings 1 Use To set whether to print mail text received normally as the report when internet fax func tion is being used 2 Procedure The default setting is ON ON OFF 10 6 75 Fax...

Page 486: ...gs for the expanded line To change the number of artificial ringback tones with expanded line when receiving calls until it starts receiving operation Procedure The default setting is 2 X 2 X 0 to 15...

Page 487: ...20 characters 10 6 77 Fax Settings Network Fax Settings It will be displayed only when either IP Address Fax or Internet Fax is set to ON in the following settings Administrator Settings o Network Se...

Page 488: ...ansmission in color or grayscale is disabled Data is com pressed in black and white binary with a specified compression method 2 Procedure The default setting is JPEG Color JPEG Color JPEG Gray Scale...

Page 489: ...through inter net fax MDN DSN Response Watch Time To set the period to observe the response from the other machine when sending MDN DSN request In the case of time over time out message is noti fied...

Page 490: ...ith the Direct SMTP standard defined by CIAJ However a unique method developed for Olivetti models is used to transmit a color fax Mode2 This mode allows communication between Olivetti models capable...

Page 491: ...the purpose approved by the issuer Chain Select whether to check that the server certificate chain certification path is correct The chain is validated by referencing the external certif icates manage...

Page 492: ...n version is version 2 or later and in all d Color MF451 machines It will be displayed only when the optional local interface kit EK 605 is mounted A Use Specify Printer Name Printer Location Printer...

Page 493: ...not performed A Use To set whether to allow or restrict the box administrator to use the system To allow the box administrator to use the system The box administrator is the special administrator for...

Page 494: ...e user to set neither Level 1 nor Level 2 B Procedure The default setting is Prohibit Level 1 Level 2 Prohibit 10 6 86 Security Settings Security Details A Password Rules 1 Use To set whether to apply...

Page 495: ...the password will be prohibited for a certain period of time The number of times failure occurred will be counted and when the number reaches to the specified time authentication will be prohibited a...

Page 496: ...en Auth Error setting It will be set to Mode 1 when Prohibit Functions When Auth Error is set to Mode 1 It will be set to Mode 2 when Prohibit Functions when Auth Error is set to Mode 2 Mode 1 This mo...

Page 497: ...s settings is used to keep logs of operations and access including security settings changes authentication and job executions by users and service engi neers Logs are saved in HDD and NVRAM 2 Procedu...

Page 498: ...o Billing Setting o Function Man agement Choice o Authentication Device NO is selected in Administrator Settings o Security Settings o Function Manage ment Settings o Authentication Device Setting o...

Page 499: ...SC 507 is mounted 1 Use Specify whether to use the Copy Guard function If Copy Guard is selected in Application you can embed copy inhibit information on paper This is used upon set up of the optiona...

Page 500: ...n Set to User Authentication MFP or User Authentication External Server HDD encryption word Set the encryption word with 20 characters SSL Certificate Register self certificate for SSL communication f...

Page 501: ...istering and Changing Addresses by user Allow Restrict Cannot be changed Public User Access Restrict Restrict Cannot be changed Print Data Capture Allowed Prohibited Cannot be changed Release Time Set...

Page 502: ...hange overwriting method to use temporary data overwrite function Mode 1 To overwrite 0x00 one time Mode 2 Overwrite 0x00 o overwrite 0xff o overwrite 0x61 ovalidation Encryption Priority Overwrite Pr...

Page 503: ...Overwrites with 0x00 o overwrites with 0xff o overwrites with 0x00 o over writes with 0xff o overwrites with 0x00 o overwrites with 0xff o overwrites with 0xaa Mode 8 Overwrites with 0x00 o overwrite...

Page 504: ...red after this setting Therefore it is necessary to retrieve certain data from HDD in advance The following data will be lost after HDD formatting Address data Authentication data Authentication mode...

Page 505: ...unction Choice 1 Use To set the upper limit of the number of copy or PC print when management function has been set 2 Procedure The default setting is 9999 1 to 9999 C Network Function Usage Settings...

Page 506: ...Print authentication reset is set after completing the job in Authentication Time 2 Procedure Authentication Method The default setting is Touch and Print Keep Card Touch and Print Authentication Tim...

Page 507: ...ssword Port Number Proxy SSL Setting FTP Server setting Host Name File Path User Name Password Port Number PASV and Proxy 10 6 92 Security Settings Driver Password Encryption Setting A Use To set whet...

Page 508: ...Option By selecting a desired function and entering the corresponding license code the function can be activated By making settings in Service Mode o Billing Setting CE can also activate functions pr...

Page 509: ...7 Banner Printing It will not be displayed when the optional finisher FS 526 is mounted It will not be displayed when the following setting shows that vendor is mounted Service Mode o Billing Setting...

Page 510: ...ngs are allowed only when logging in as a registered user When My Panel is not customized the settings for MFP take effect in the three of the control panel settings Language setting Measurement unit...

Page 511: ...Field Service Ver 2 0 Jul 2009 10 UTILITY 451 ADJUSTMENT SETTING Blank Page Y110571 1 Service Manual...

Page 512: ...Cross Direction Adjustment 6 2 Feed Direction Adjustment 7 5 Org Detecting Sensor Adj 8 Skew adjustment Skew adjustment 9 1 Skew adjustment reset 10 2 LD adjustment LD delay adjust 11 3 LD lightness...

Page 513: ...it Replace glass step sheet Replace printer control board Replace MFP board Replace image processing board Replace original glass Replace IDC registration sensor F R Replace hard disk Add key counter...

Page 514: ...ent P 473 Feed Direction Adjustment P 474 Printer Resist Loop P 475 Color Registration Adjustment P 476 Skew adjustment Skew adjustment P 477 Skew adjustment reset P 477 LD adjustment LD delay adjust...

Page 515: ...divid ual Data Copy Program Data P 526 Address Registration Data P 527 Fax Setting Data P 527 All History Data P 527 Network Setting Data P 527 System Error Clear P 528 Charging CH cleaning Cleaning P...

Page 516: ...547 Counter Of Each Mode P 548 Service Call History Data P 548 ADF Paper Pages P 548 Paper Jam History P 548 Fax Connection Error P 548 Split Line Counter P 549 Parts Counter Fixed P 549 Jam P 551 Se...

Page 517: ...582 8 Color Solid Pattern P 583 CMM Pattern P 583 Running Mode P 584 Fax Test P 584 ADF Original Stop Position P 585 Registration Loop Adj P 586 Auto Stop Position Adjustment P 587 Paper Passage P 58...

Page 518: ...516 or PK 517 is mounted 11 It will be displayed only when the Internet ISW Set is set to ON Finisher 3 FS FN adjustment 3 Center Staple Position 3 P 597 Half Fold Position 4 5 P 598 Punch Vertical Po...

Page 519: ...cation is neces sary Administrator Settings o Security Settings o Enhanced Security Mode If a wrong CE password is entered re enter the right password The machine will not enter Service Mode unless th...

Page 520: ...he screen 2 Press the following keys in this order Stop 1 1 4 4 Clear 3 Enter year month day hour and minute in that order from 10 key pad Year 4 digits Month 2 digits Day 2 digits Hour 2 digits Minut...

Page 521: ...4 Select the paper type to be adjusted 5 Press the Start key 6 Using the printed test pattern check color shift in the sub scan direction on both lead ing and trailing edge areas If color shift is fo...

Page 522: ...using temperature adjust on the heating side first If the further adjustment is necessary adjust on the pressure side 1 Call the Service Mode to the screen 2 Touch these keys in this order Machine o F...

Page 523: ...e occurs decrease the setting 5 Touch END to validate the adjustment value 6 Check the print image for any image problem Transport speed Paper Setting 310 mm s Plain paper black High speed 240 mm s Pl...

Page 524: ...al size detection is made When the marketing area setting is changed B Procedure 1 Place a blank sheet of A3 or 11 x 17 paper on the original glass and lower the original cover 2 Call the Service Mode...

Page 525: ...anual bypass tray 2 Call the Service Mode to the screen 3 Touch Machine o Printer Area o Leading Edge Adjustment 4 Select the Plain Paper 5 Press the Start key to let the machine produce a test print...

Page 526: ...hine produce a test print 5 Check the dimension of width A on the test print 6 If width A falls outside the specified range change the setting using the key If width A is longer than the specification...

Page 527: ...1 Place A3 paper on the tray 2 Call the Service Mode to the screen 3 Touch Machine o Printer Area o Leading Edge Adj Duplex Side 2 4 Select the Plain Paper 5 Press the Start key to let the machine pro...

Page 528: ...tart key to let the machine produce a test print 5 Check the dimension of width A on the test print 6 If width A falls outside the specified range change the setting using the key If width A is longer...

Page 529: ...e o Printer Area o Paper Feed Direction Adj 4 Select Plain Paper 5 Press the Start key to let the machine produce a test print 6 Check width A equivalent to one grid and width B equivalent to 48 grids...

Page 530: ...1 1 1 25 1 4 1 6 1 8 2 0 2 2 2 5 2 8 3 2 3 6 4 0 4 5 Y M C C M C Y Y M 1 0 1 1 1 25 1 4 1 6 1 8 2 0 2 2 2 5 2 8 3 2 3 6 4 0 4 5 10 01 6 10 01 6 10 01 6 10 01 6 10 01 6 10 01 6 10 01 6 10 01 6 10 01 6...

Page 531: ...ustment of Printer Area Specifications A 0 5 mm 10 0 5 mm if a scale is used 1 Call the Service Mode to the screen 2 Touch these keys in this order Machine o Scan Area o Image Position Leading Edge 3...

Page 532: ...ing of Printer Area Specifications B 1 0 mm 1 Call the Service Mode to the screen 2 Touch these keys in this order Machine o Scan Area o Image Position Side Edge 3 Position the color chart correctly s...

Page 533: ...screen 2 Touch these keys in this order Machine o Scan Area o Cross Direction Adjust ment 3 Position the color chart correctly so that the original reference point is aligned with the scale 4 Press t...

Page 534: ...0 mm 1 Call the Service Mode to the screen 2 Touch these keys in this order Machine o Scan Area o Feed Direction Adjust ment 3 Position the color chart correctly so that the original reference point...

Page 535: ...paper source and a processing speed where the settings are made by touch ing the corresponding keys 4 Enter the new setting from the 10 key pad To decrease the loop amount Increase the setting value...

Page 536: ...line of each color at positions X and Y 6 Select the color to be adjusted 7 Using the key change the setting value as necessary At this time only the line of the selected color moves If the cross devi...

Page 537: ...backup copies of the cumulative skew amount After PH unit replacement perform Skew adjustment and then execute this function Use this feature when the information of the skew correction position that...

Page 538: ...n on position settings is lost B Procedure 1 Call the Service Mode to the screen 2 Touch these keys in this order Machine o LD adjustment o LD delay adjust 3 Select the color to be set 4 Enter the val...

Page 539: ...s of patterns produced with different levels of LD2 light intensity towards LD1 5 Three squares each made up by four small squares are printed with the different four colors The two small squares diag...

Page 540: ...Make the adjustment again if the results are NG 12 4 22 Lead Edge Erase Adjustment A Use To set the leading edge erase amount of the paper Upon user requests it is possible to specify the void area wh...

Page 541: ...right light source Incoming light quantity is checked to verify that the non image area erase function can work properly under the environment Verification results are shown as follows OK Works proper...

Page 542: ...lue shows the difference from the ideal image density The closer the Conv Value to 0 the more ideal the image Stablizer Before gradation adjust perform image stabilization Print Priority is image grad...

Page 543: ...thin the specified range after the second Gradation Adjustment further adjustment may not be necessary If a fault is detected 0 is displayed for all values In that case after turning off the main powe...

Page 544: ...toner sticking to paper through auxiliary manual fine adjustment of gamma of each color after gradation adjust An image quality problem is not corrected even after gradation adjust has been run B Proc...

Page 545: ...6 Check the print image for any image problem 12 6 6 Background Voltage Margin A Use To adjust the highlight portion fog level to the target reproduction level by making an auxiliary manual fine adjus...

Page 546: ...these keys in this order Imaging Process Adjustment o Transfer Output Fine Adjustment 5 Select Primary transfer adj 6 Select the color 7 Change the setting value using the keys Adjust the output valu...

Page 547: ...be selected 5 Select the paper type with the transfer failure 6 Enter the new setting from the keys To increase the ATVC value in the direction of a foggier image increase the setting value To decrea...

Page 548: ...itialize Image Stabilization 4 Press the Start key to start stabilizer The Start key turns red and stays lit up red during the stabilizer sequence 5 Stabilizer is completed when the Start key turns bl...

Page 549: ...riority on image transfer performance Decrease the setting value 5 Touch OK and determine the adjustment value 6 Make a print and check the produced image 12 6 13 TCR Toner Supply A Use To adjust the...

Page 550: ...to correct the image density If the black is light touch the Darker key If the black is dark touch the Lighter key 12 6 15 Development AC Voltage Choice A Use To change the setting of the development...

Page 551: ...For resetting up the machine which CS Remote Care has already been set up clear the RAM for CS Remote Care before resetting See P 509 When using a telephone line modem for connection use the data mode...

Page 552: ...o Center ID and input the Center ID five digits See P 507 8 Confirm the Device ID 1 Select Service Mode o CS Remote Care and touch Detail Setting 2 Touch Machine Setting o Device ID and input Device I...

Page 553: ...ver address POP3 login name POP3 password and POP3 port number See P 511 3 Press Receive and set the E Mail address Mail Check Connection Time Out and APOP Authentication See P 511 4 Touch Send and se...

Page 554: ...with initial connection and the copier The initial connection from the center will be carried out and the E mail address of the center will be stored in the copier When the initial registration is com...

Page 555: ...eat 2 In Communication set whether or not to enable Heart Beat communication Default Yes 3 Touch Comm Interval and enter a Heart Beat transmission interval 1 to 256 minutes Default 30 minutes 4 In Spe...

Page 556: ...ting the initial transmission 1 Select Service Mode o CS Remote Care and touch Detail Setting 2 Touch initial transmission key on the right bottom of the screen to start initial transmission NOTE The...

Page 557: ...when using the modem but the power for the modem is OFF P 503 19 Email http communication mode P 503 20 http communication HeartBeat function http communication HeartBeat periodic transmission P 503 2...

Page 558: ...le Enable 1 Date specified transmission Disable Enable 0 Emergency transmission Disable Enable SW No Default 03 Bit 7654 3210 HEX 0A 0000 1010 Bit Functions Logic Description 0 1 7 4 Reservation 3 Aut...

Page 559: ...mmunication mode 00 DATA 01 FAX 10 E mail 11 Not available SW No Default 05 Bit 7654 3210 HEX 03 0000 0011 Bit Functions Logic Description 0 1 7 5 Reservation 4 0 Modem redial interval 00001 1 minute...

Page 560: ...t available SW No Default 07 Bit 7654 3210 HEX 01 0000 0001 Bit Functions Logic Description 0 1 7 0 Redial for response time out 0000 0000 0 time 0000 0001 1 time Others Not available SW No Default 08...

Page 561: ...011 99 times Others Not available SW No Default 10 Bit 7654 3210 HEX 00 0000 0000 Bit Functions Logic Description 0 1 7 0 Time zone settings 0000 0000 12 hours 0000 0001 11 hours 0110 0010 12 hours 00...

Page 562: ...sec 1111 1111 255 sec SW No Default 14 Bit 7654 3210 HEX 20 0010 0000 Bit Functions Logic Description 0 1 7 0 Timer 4 Line connection o Start request telegram delivery 0000 0001 100 msec 0010 0000 3...

Page 563: ...modem but the power for the modem is OFF OFF ON SW No Default 19 Bit 7654 3210 HEX 00 0000 0000 Bit Functions Logic Description 0 1 7 1 Reservation 0 Email http communication mode Bidirec tional Unid...

Page 564: ...d frequent occurrence threshold value ON OFF If the number of jams exceeds the threshold specified per day 0 00 to 23 59 Jam Frequent Occurrence Warning is sent At 12 a m of the next day the counter i...

Page 565: ...at the maintenance has started When the maintenance is fin ished touching Maintenance Complete key will transmit the information to the center and tells that it is finished A When starting the mainten...

Page 566: ...og The transmission log list will be output to be checked 1 Select Service Mode o CS Remote Care and touch Detail setting 2 Touch Communication Log Print 3 Load tray 1 or bypass tray with A4S paper 4...

Page 567: ...en the E Mail2 is selected Set the schedule of notification to the center Up to three different notification schedules can be registered Select the notification cycle from Day Week or Month When selec...

Page 568: ...Setting To set whether or not to encrypt communication Heart Beat To make Heart Beat related settings Heart Beat is a feature that uploads a Heart Beat file to the registered web server at a specified...

Page 569: ...ommunication log Use to output and use the communication log Procedure 1 Call the Service Mode on the screen 2 Touch CS Remote Care 3 Touch Detail Setting to access communication log print 4 Load tray...

Page 570: ...can be registered Select the notification cycle from Day Week or Month When selecting Day for the notification cycle set the Day Frequency When selecting Week for the notification cycle set the Week...

Page 571: ...server used for the CS Remote Care Procedure The default setting is No Up to 64 characters alphanumeric characters and symbols can be used 3 Server for RX POP3 password Use To set the logon password f...

Page 572: ...c 60 Sec 30 to 300 Sec 8 Receive APOP Authentication Use To set whether or not to authenticate the APOP during reception Procedure The default setting is No Yes No 9 Send SMTP server Use To set the SM...

Page 573: ...fore SMTP will set the time for POP Before SMTP The default setting is 60 Sec 60 Sec 0 to 60 Sec When setting to SMTP authentication touch the Setting Check key for authentication User ID Enter the us...

Page 574: ...ed to access the http server Password To set a password that is used to access the http server Port Number To set a port number that is used to access the http server 2 Proxy SSL Use To make proxy SSL...

Page 575: ...telegram delivery Finish request telegram is not delivered Start of shut down Transmit again manually 000A Receiving rejection Receiving is made when the main body is set to reject receiving Check th...

Page 576: ...from the main body that has not registered machine ID yet Check device ID setting of the main body side Check the setting of the host side 001E Impossible to change during printing Setting cannot be c...

Page 577: ...o the copy job currently performing Ask the host to send another instruction mail for modifying 1080 Data length problem LEN value of TEXT data and actual data length are not consistent Ask the host t...

Page 578: ...ironment on user s side 3006 POP3_JOBID_ERR Check the POP3 server environment on user s side 3007 POP3_NO_DATA_ERR Check the POP3 server environment on user s side 3008 POP3_DELETE_FAIL_ERR Check the...

Page 579: ...hen informing the host that it cannot be modified due to the copy job currently per forming Ask the host to send another instruction mail for modifying 1080 Data length problem LEN value of TEXT data...

Page 580: ...cess was stopped Or mes sage body size exceeded the specified max transfer size 3007 http request result problem Internal error occurred Or due to internal reset process was stopped 3008 http request...

Page 581: ...s not ready to work Wait for a while and try transmitting again 4106 Not Ready other than the ones listed above Wait for a while and try transmitting again Error code Error Solution Error code Error S...

Page 582: ...he Center tries to send the following commands Firmware update command Command of reading and updating account track information Machine settings update command Command of reading and updating Interne...

Page 583: ...e English French Spanish Japanese English French Spanish Traditional Chinese Simplified Chinese English Tradi tional Chinese English English French Spanish Hangul Additional select able language when...

Page 584: ...in power switch was turned ON while the serial No was not entered the message to require entering the serial No will be displayed Do not change the serial number registered in the machine If memory da...

Page 585: ...ction A Use To change the document size detection table Use to change the setting for the document size detection table Copy Glass To change the size detection table for the document glass 81 2 x 14 F...

Page 586: ...w be sure to clear the data Referring data One touch registration user authentication account track B Procedure 1 Call the Service Mode to the screen 2 Select the key as follows System 1 o Initializat...

Page 587: ...ation o Fax Setting Data 2 Press the Start key 3 When OK is displayed turn off the main power switch and turn it on again more than 10 seconds after D All History Data 1 Use To clear history data The...

Page 588: ...tion manually B Procedure 1 Call the Service Mode to the screen 2 Select the key as follows System 1 o Charging CH cleaning o Cleaning 3 Press the Start key 4 When the Start key changes its lighting f...

Page 589: ...ted units or options an alert screen appears and asks users whether to isolate the units or options where malfunction occurs See the Trouble shooting section for the corresponding trouble codes See P...

Page 590: ...ses Attention Toner supply door open Improper toner cartridge placement Blinking Blinking Near life Blinking Unlit Alert code Unlit Unlit Trouble isolation Blinking Blinking Fatal error Trouble code J...

Page 591: ...ng cannot be changed After changing setting make sure to turn off the main power switch and turn it on again more than 10 seconds after Note on returning the setting from Controller 1 to Controller 0...

Page 592: ...ircuit 1 Set Unset Fax circuit 2 Set Unset DSC1 Set Unset DSC2 Not used NOTE When the setting has been changed turn off the main power switch and turn it on again more than 10 seconds after 12 9 4 Con...

Page 593: ...ning Display Toner Near Empty Yes No 12 9 6 Software Switch Setting A Use To set the operating characteristic of each function from software switch depending on what types of printing are normally mad...

Page 594: ...ecting 01 may allow avoiding the PC drum wear out caused by unnecessary rotation of color imaging units HEX Assignment 00 The color print pressed position is set as the default position of the 1st ima...

Page 595: ...ribration This feature is not available in this machine 12 9 9 LCC Size Setting A Use To set the paper size for the LCC Use to change the paper size for the LCC tray 3 4 B Procedure The default settin...

Page 596: ...disk must be mounted to the machine When selecting Administrator Settings o Network Settings o FTP Settings FTP Server Settings ON must be set This function is not available when the optional image c...

Page 597: ...he user name and the password User name capture Password sysadm 6 Using the ls command display the list of the file available for capture 7 Using the binary command set the File transfer mode to the b...

Page 598: ...when changing the setting for whether or not to detect the stain on the ADF original glass when opening closing ADF as well as its detection level as the main sub power being ON recovering from the sl...

Page 599: ...Prior Detection is set to Not Set B Procedure The default setting is 2 0 1 2 3 12 9 15 Split Line Detect Setting Paper Passaging Detection A Use To set the operation for detection and removing operat...

Page 600: ...ow volume users and reduces the number of times image stabilization is carried out when the main power switch is turned ON If the change of absolute humidity is detected during warm up normal stabiliz...

Page 601: ...he key 5 Select Heating Side or Pressurizing Side and enter a fusing temperature with the key The setting range is 20 qC to 5 qC 1 step 5 qC 6 Select one from the following Front Color Front Black Bac...

Page 602: ...the Olivetti logo displayed on the control panel upon start up to a client company logo or others for client s intended use of the machine Register logo data in the machine s flash ROM via a USB memo...

Page 603: ...te registered data touch Delete and check result OK is displayed 12 9 23 Install Data A Use To install movie help data or OCR dictionary data into HDD To use when the logical format of the hard disk i...

Page 604: ...times each of the different maintenance parts has been used To clear the count of each counter To perform New Release in fusing unit and transfer belt unit To check how many times maintenance parts ha...

Page 605: ...the paper length 1st Number of sheets of paper fed from tray 1 2nd Number of sheets of paper fed from tray 2 3rd Number of sheets of paper fed from tray 3 4th Number of sheets of paper fed from tray...

Page 606: ...imes abort code C FXXX has occurred 12 10 4 Section Service Call A Use To count and display how many times trouble has been detected during a certain period i e an interval between service visits on a...

Page 607: ...service total counter Use to check the total No of printed pages including the ones printed by the Service Mode 2 Procedure Service Total No of pages printed by user mode and Service Mode Service Tota...

Page 608: ...Jobs that the machine has processed are divided according to the number of pages per job 1P J 2P J 10P J or 11P J and more The total number of jobs in each group is counted and displayed separately ba...

Page 609: ...ss the Interrupt key which will undo the clearing operation 12 10 14 Parts Counter Fixed It will be displayed only when the optional finisher is mounted A Use When the optional finisher is mounted the...

Page 610: ...r Pair A Lower AVGR09834Q 200 000 013 51 PI sending Roller Pair B Lower AVGR09840K 100 000 014 52 PI Reversal Rubber Pair Lower AVGR09862S 100 000 015 53 PI Torque Limiter Lower AVGR09861N 600 000 1 c...

Page 611: ...e an output of a list of setting values adjustment values total counter values and others At the end of setup or when a malfunction occurs B Procedure Load the A4S plain paper to a paper source Press...

Page 612: ...ccurs in the paper feed section of the machine the tray 2 paper feed sensor is considered to be responsible for it 1 Remove the sheet of paper misfed 2 From the sensor check list that follows check th...

Page 613: ...ICE MODE 553 ADJUSTMENT SETTING 12 12 2 Sensor check screens These are only typical screens which may be different from what are shown on each indi vidual machine A Sensor monitor 1 Sensor monitor 1 2...

Page 614: ...12 SERVICE MODE Field Service Ver 2 0 Jul 2009 554 ADJUSTMENT SETTING 2 Sensor monitor 3 4 A0P0F3E553DA Service Manual Y110571 1...

Page 615: ...Field Service Ver 2 0 Jul 2009 12 SERVICE MODE 555 ADJUSTMENT SETTING 3 Sensor monitor 5 6 A0P0F3E554DA Y110571 1 Service Manual...

Page 616: ...12 SERVICE MODE Field Service Ver 2 0 Jul 2009 556 ADJUSTMENT SETTING 4 Sensor monitor 7 8 A0P0F3E568DA Service Manual Y110571 1...

Page 617: ...Field Service Ver 2 0 Jul 2009 12 SERVICE MODE 557 ADJUSTMENT SETTING 5 Sensor monitor 9 10 A0P0F3E569DA Y110571 1 Service Manual...

Page 618: ...12 SERVICE MODE Field Service Ver 2 0 Jul 2009 558 ADJUSTMENT SETTING 6 Sensor monitor 11 12 A0P0F3E570DA Service Manual Y110571 1...

Page 619: ...Field Service Ver 2 0 Jul 2009 12 SERVICE MODE 559 ADJUSTMENT SETTING 7 Sensor monitor 13 A0P0F3E555DA Y110571 1 Service Manual...

Page 620: ...ice detection sensor In position Out of position PS10 Paper empty Tray 2 paper empty sensor Paper not present Paper present PS11 Near Empty Tray 2 near empty sensor Blocked Unblocked PS12 Vertical tra...

Page 621: ...ti FD size sensor 3 ON OFF PS34 Paper empty Bypass paper empty sensor At raised position Not at raised position PS35 Upper Limit Bypass paper limit sensor At raised position Not at raised position PS3...

Page 622: ...position Unblocked PS3 Paper feed Paper feed sensor Paper present Paper not present PS4 paper empty Paper empty sensor Paper not present Paper present PS5 Near empty 1 Near empty sensor 1 Blocked Unbl...

Page 623: ...not present Toner present PZS K Toner K Empty Toner empty sensor K Toner not present Toner present TCB C Toner C set detection Toner cartridge set board C In position Out of position TCB M Toner M set...

Page 624: ...e PS18 2 Staples Align ment R HP Detec tion 2 staples alignment motor home sensor R At home Not at home PS19 Side staple pad dle phase detec tion 2 staples paddle phase sensor Blocked Unblocked PS10 P...

Page 625: ...me sensor At home Not at home PS23 side staple rear stopper move M standby position 2 staples trail edge stopper standby sen sor Standby position Other than standby position PS50 Stapler Position 1 St...

Page 626: ...hole position sensor 3 holes 4 holes PS308 PK Punch Front Detection PK punch front sensor Blocked Unblocked PS302 PK Punch Hole Scraps Box Full Detection PK punch scraps box full sensor Full Other th...

Page 627: ...sensor Up Paper present Paper not present PS204 PI Upper Tray Upper limit detec tion Tray upper limit sensor Up At upper limit position Not at upper limit position PS205 PI Upper Tray lower limit dete...

Page 628: ...ent Paper present PS604 Two stopper home positions L HP 2nd folding stopper home sensor At home Not at home PS608 Punch rubbish full detection L Full Punch scraps full sensor Not at home At home PS607...

Page 629: ...sor Paper present Paper not present PS9 Lower path lower path sensor Paper present Paper not present PS6 Tray 2 Path Tray1 path sensor Paper present Paper not present PS11 Saddle path Saddle path sens...

Page 630: ...n roller pressure sensor No electric ity restric tions Electricity restrictions PS12 Tray 1 Exit R Retraction Home Exit roller pressure sensor No electric ity restric tions Electricity restrictions PS...

Page 631: ...ll PS300 Punch pulse Punch pulse sensor 1 ON OFF PS200 Punch Cam posi tion Punch cam position sensor At home Not at home PS100 Punch Home Punch home sensor 1 At home Not at home PS30 Punch Hole Full D...

Page 632: ...r Full Other than full PS35 Exit R Retraction Tray3 exit roller retraction sensor No electricity restrictions Electricity restrictions Symbol Panel display Part signal name Operation characteris tics...

Page 633: ...rrect so that the image density becomes high Symbol Panel display Part signal name Operation characteris tics panel display 1 0 Scanner PS201 Home Sensor Scanner home sensor At home Out of home Org De...

Page 634: ...s Density of toner of the latest image When a test print is produced by pressing the Start key while level history 1 is being dis played 12 12 6 Level History 2 A Use IDC Sensor Transfer belt bare sur...

Page 635: ...heck If the copy image is faulty Rough Check A check is made to see if the image data reading and writing are correctly made in a very limited area The progress of the check sequence is displayed in p...

Page 636: ...y If the print image is faulty B Procedure 1 Call the Service Mode to the screen 2 Touch these keys in this order State Confirmation o Memory HDD Adj o Mem ory Bus Check 3 Select either Scanner o Memo...

Page 637: ...the hard disk is mounted When the hard disk is to be initialized Physical format to logical format B Procedure 1 Call the Service Mode to the screen 2 Touch these keys in this order State Confirmation...

Page 638: ...played For details of skew adjustment see the following See P 477 12 12 17 IU Lot No A Use To display the 10 digit lot number for each of Cyan Magenta Yellow IUs To display the 10 digit lot number for...

Page 639: ...ttern A Use To produce a gradation pattern Used for checking gradation reproducibility Test pattern B Procedure of Print 1 to 999 Select SINGLE single copy or MULTI multi copy Select FEET or HYPER Sel...

Page 640: ...iffusion if HYPER has been selected Select 1 Sided 2 Side1 or 2 Side2 2 Side1 The same pattern is printed on both front and back sides 2 Side2 The front side is blank and the pattern is printed on the...

Page 641: ...or HYPER Select Gradation Resolution or Error diffusion if HYPER has been selected Select 1 Sided 2 Side1 or 2 Side2 2 Side1 The same pattern is printed on both front and back sides 2 Side2 The front...

Page 642: ...y level 0 to 255 12 13 6 Color Sample A Use To produce a color sample Used for checking reproducibility of each of the different colors Test pattern B Procedure of Print 1 to 999 Select SINGLE single...

Page 643: ...Gradation Resolution or Error diffusion if HYPER has been selected Type the density level 0 to 255 12 13 8 CMM pattern A Use To produce a CMM Color Management Module pattern Used to check color differ...

Page 644: ...ch paper source B Procedure 1 Call the Service Mode to the screen 2 Touch these keys in this order Test Mode o Running Mode 3 Touch Select Tray and select the paper feed tray to be tested 4 Touch Pape...

Page 645: ...ths of a between the chart and the second sided surface of the copy sample 3 Check that the difference in the widths of B between the chart and the copy sample falls within the specified range Specifi...

Page 646: ...specifications enter the value If the difference in the widths of A is smaller than the specifications enter the value 8 Touch END 9 Touch Exit on the Service Mode screen 10 Turn OFF the main power sw...

Page 647: ...Turn OFF the main power switch wait for 10 sec then turn the switch ON NOTE If the result is Unable Check and correct the skew of the document Manually correct the value of Original Stop Position See...

Page 648: ...ult is Unable Check and correct the skew of the document Manually correct the value of Original Stop Position See P 585 4 Main Scanning Back 1 Call the Service Mode to the screen 2 Touch ADF o Auto St...

Page 649: ...riginal in the feed tray 5 The Start key changes from orange to blue 6 Press the Start key The operation starts NOTE After starting the operation by pressing the Start key if the Start key is pressed...

Page 650: ...individ ual main unit D Sensor check list A0P0F3E609DA Symbol Panel display Part Signal name Operation characteristics panel display 1 0 PS1 Feed Open Shut Feed open close sensor Open Close PS2 Read O...

Page 651: ...th sensor 3 Paper present Paper not present Length Sensor4 Paper present Paper not present PS203 Glass Home Pos Glass home sensor At home Unblocked Out of home Blocked PS14 Empty Empty sensor Paper pr...

Page 652: ...Widen the width across the edge guides 1 by sliding them to the A3 position 4 Touch Max Width 5 Press the Start key 6 OK is displayed when the adjustment has been completed 7 Narrow the width across...

Page 653: ...so that a triangular mark may become the original glass side downward and the pointed tip of the triangle points toward the black sheet on the left side 6 Press the Start key NOTE Be sure that the ADF...

Page 654: ...o Read Pos Adj 5 Touch Read Pos Adj 6 Enter the value using the keys If the difference in the widths of B is greater than the specifications enter the value If the difference in the widths of B is sma...

Page 655: ...Zoom Ad 1 Place the chart in the document feed tray with the side having an arrow facing up 2 Make a full size copy of the chart Specification C 0 1 0 mm Adjustment range 2 00 to 2 00 1 step 0 1 3 Cal...

Page 656: ...s of red green and blue 5 Touch END 6 Touch Exit on the Service Mode screen 7 Turn OFF the main power switch wait for 10 sec then turn the switch ON 12 14 10 Mixed original Size adjustment A Use To ad...

Page 657: ...ck the amount of horizontal deviation A between the staple and the half fold posi tions on the set of copy Specification A 0 1 0 mm Adjustment range 10 0 mm to 10 0 mm 1 step 0 1 mm 4 If A is out of t...

Page 658: ...10 0 mm to 10 0 mm 1 step 0 1 mm 5 If A is out of the specified range make the following adjustment 6 Call the Service Mode to the screen 7 Touch Finisher o FS FN adjustment o Half Fold Position 8 Tou...

Page 659: ...SWE4 hole B1 70 0 5 mm It is not possible to adjust the A value of the distance between holes 1 2 of the vertical length A 1 0 mm SWE4 hole B2 21 0 5 mm It is not possible to adjust the A value of the...

Page 660: ...Adjustment range 10 0 mm to 10 0 mm 1 step 0 1 mm 3 Call the Service Mode to the screen 4 Touch Finisher o FS FN adjustment o Punch Horizontal Position 5 For PK 516 Touch the paper size where punch ho...

Page 661: ...nt is made at the time of setup B Procedure 1 Call the Service Mode to the screen 2 Touch Finisher o FS FN adjustment o Punch edge detection 3 Touch Start key 4 Confirm that the result is OK NOTE When...

Page 662: ...to 5 0 mm 1step 0 1 mm 3 Call the Service Mode to the screen 4 Touch Finisher o FS FN adjustment o Punch vertical position Z fold 5 Select ALL and make the setting using or To make width A greater Ent...

Page 663: ...ce Mode screen 8 Turn OFF the main power switch wait for 10 sec then turn the switch ON 9 Make copies in the punch mode again and check that the punch hole positions have been adjusted properly 12 16...

Page 664: ...h Exit on the Service Mode screen 7 Turn OFF the main power switch wait for 10 sec then turn the switch ON 12 16 10 FS FN adjustment Punch Resist Loop Size PI A Use To adjust the loop size used for pu...

Page 665: ...L and make the setting using or To increase the length of the 1st fold 2nd fold enter a negative value with key To decrease the length of the 1st fold 2nd fold enter a positive value with key NOTE The...

Page 666: ...the paper size where tri fold position is adjusted 6 Look at the copy and adjust the tri fold position with the key To make width a greater Enter the value of To make width a smaller Enter the value o...

Page 667: ...lue with the key To make width A greater Enter the value of To make width A smaller Enter the value of 8 Press the Reset key 9 Touch Exit on the Service Mode screen 10 Turn OFF the main power switch w...

Page 668: ...Tray 4 Place A4S paper on the upper tray and touch A4 5 Touch Start key 6 Confirm that the result is OK 7 Touch Lower Tray 8 Place A4S paper on the lower tray and touch A4 9 Touch Start key 10 Confir...

Page 669: ...Position Movement M Large Opening M13 2 Staple Stapler Movement M Back at 2 Positions M13 2 Staple Stapler Movement M Front at 2 Positions M13 2 Staple Stapler Movement M Front at 1 Position M13 2 Sta...

Page 670: ...hange motor 3 4 hole position movement Finisher check5 Resist motor transportation motor drive beginning Pantibaipassorad turning ON Punch bypass solenoid turning ON Punch clutch ON Punch rubbish tran...

Page 671: ...et point call Calls values adjusted for the finisher at the installation 4 Press the Start key 5 Check that OK is displayed 6 Touch END 7 Touch Exit on the Service Mode screen 8 Turn OFF the main powe...

Page 672: ...with the key 5 Press the Reset key 6 Touch Exit on the Service Mode screen 7 Turn OFF the main power switch wait for 10 sec then turn the switch ON 12 16 19 FS FN adjustment Punch unit edge detection...

Page 673: ...r switch NOTE If mixed originals includes one or more large size ones A3 11 x 17 or more the maximum that can be stapled together is subject to the setting of large size staple limit restriction If la...

Page 674: ...o 10 Piece z fold Default setting 50 Piece Setting range 50 pieces 40 pieces 30 pieces 20 pieces 1 Call the Service Mode to the screen 2 Touch Finisher o Fold power of pages restrict 3 Select a foldin...

Page 675: ...ll automatically be set to OFF and cannot be changed Administrator Settings o Security Settings o Enhanced Security Mode B Procedure The default setting is OFF ON OFF 12 17 2 HTTP Setting It will be d...

Page 676: ...cessing the proxy server B Procedure Authentication The default setting is OFF ON OFF Log in Name Enter the login name up to 32 one byte characters on the on screen keyboard Password Enter the passwor...

Page 677: ...d the time for timeout when accessing the FTP server and also to set whether or not to enable PASV mode To use when accessing the FTP server To use when connecting by the PASV passive mode FTP server...

Page 678: ...ectory name 12 17 16 Forwarding Access Setting FileName A Use To register the file name of the firmware data to be downloaded B Procedure 1 Select FileName 2 Enter the file name up to 63 one byte char...

Page 679: ...g keys in this order Stop o 0o Clear 3 Enhanced Security menu will appear 13 2 2 Exiting procedure Touch the Exit Service Mode Ref Page Enhanced Security CE Password P 620 Administrator Password P 620...

Page 680: ...the CE password When forgetting the CE password call responsi ble person of KMBT 13 3 2 Administrator Password A Use To set and change the administrator password Use this function when the administra...

Page 681: ...or not to authenticate CE password as entering Service Mode Use when authenticating CE password as entering Service Mode NOTE For setting the following setting to ON set the CE Authentication to ON an...

Page 682: ...er switch OFF Wait for ten seconds or more and turn main power switch back ON 13 3 7 Operation Ban release time A Use To set the time that elapses before the machine releases an access lock that is ac...

Page 683: ...des another way to release the access lock B Procedure 1 Touch Administrator unlocking 2 Touch unlocking to release an access lock 3 When OK is displayed touch OK 13 3 9 Engine FW DipSW It will be dis...

Page 684: ...ch has reached its life or for which a accumulated rotation time excess warning has been issued are replaced with a new one in the New Release Disable mode the new unit life is judged as normal and th...

Page 685: ...e the counter value have not decreased There is no way to judge whether New Release is performed on the new drum unit K or not from the appearance of the unit Checking the counter reading is neces sar...

Page 686: ...e screen 2 Press the following keys in this order Stop o 9 3 Billing Setting menu will appear 14 2 2 Exiting procedure Touch the Exit Service Mode Ref Page Billing Setting Counter Setting P 627 Manage...

Page 687: ...x scan it is regarded as the large size A3 B4 11 x 17 8 1 2 x 14 When it exceeds 215 mm in the main scan direction and 355 mm in the sub scan direction exceeds 337 mm at fax scan it is regarded as the...

Page 688: ...e count mode settings Settings in Long Length Paper Counter Mode and Banner Counter Double Count Mode The following shows details on count methods that are the combination of each setting Total Counte...

Page 689: ...to 915 0 mm 3 counts Long size 915 1 mm or more 4 counts ON Small size 1 count Large size 2 counts Long size 457 3 to 915 0 mm 6 counts Long size 915 1 mm or more 8 counts Mode 4 OFF Small size 1 cou...

Page 690: ...to Box Also the following setting will be set to Disable Administrator Settings o Security Setting o Management Function Setting o Network Function Setting 14 3 3 Management Function Choice Key Counte...

Page 691: ...When selecting Card 1 or Card 2 a response timeout interval is displayed The interval is unchangeable When the setting is set to Card 2 the main power switch must be turned OFF and ON to let the new...

Page 692: ...s on the loadable device driver installation screen 8 Press the START to start installing the driver At this time the Start key starts blinking red 9 Check that the control panel shows the message ind...

Page 693: ...5 10 counts per 1 print cycle When Mode 2 is set on Total Counter Mode after selecting Billing Setting o Counter setting and sizes other than large size are selected on Large Size Counter Mode Mode 1...

Page 694: ...nt Device 2 A Use To set whether or not the management device 2 is installed B Procedure Management Setting Select the Management Setting Mode Mode 1 Use contact type device Logout with ID key is not...

Page 695: ...nd message are same after mounting Confirmation copy Set whether to allow a confirmation copy when a key counter is installed The default setting is Ban License Ban The next job reservation Set whethe...

Page 696: ...ttings When Key 1 is set to My Panel reset the setting and assign Key 1 to FAX SCAN When Key 2 is set to My Panel reset the setting and assign Key 2 to Copy Restrict Access to Job Settings Changing Jo...

Page 697: ...cation Device 2 Setting Item Key counter IF Vendor Management Device 1 Management Device 2 Utility Default Copy Settings Factory Default Default Scan Fax Settings Factory Default Copy Operating Screen...

Page 698: ...et to Restrict and Authentica tion will be changed to OFF setting Apply Stamps Stamp No Apply Stamps Copy Pro tect No Apply Stamps Stamp Repeat No Apply Stamps Copy Pro tect No Apply Stamps Page Num b...

Page 699: ...s for the application which is developed by the third vendor Do not set or change these settings without vendor s instructions 14 3 13 OpenAPI Authentication Management Region Code It will be displaye...

Page 700: ...etwork Setting Data Jam display Malfunction display Rank A Rank B Rank C Erratic operation display Utility Mode Except items on engine adjustment Job memory setting data Address registration data Fax...

Page 701: ...er drive cables have been rewound 1 Temporarily secure the scanner motor assy 1 with three screws 2 2 With the scanner drive gear set screw 1 located on the right hand side as shown on the left slide...

Page 702: ...wound 1 Move the mirror unit 1 to the center and push it against the notches 2 on the rail 2 When the mirror unit do not push its both sides against the notches loosen two mirror unit adjustment screw...

Page 703: ...the IR right frame 3 Provide the length of 21 0 mm between the end of the left indenta tion 1 on the exposure unit upper surface and the end of the IR right frame upper surface When the length is ensu...

Page 704: ...inal glass moving unit 2 Press the height adjusting jig for the original glass moving unit 1 on the original glass moving unit side 2 3 Pull the paper 2 while pressing the height adjusting jig for the...

Page 705: ...four spacers 1 and make a height adjustment NOTE Prepare and use the spacers described below as necessary cA00J 2903 0 5 mm thickness dA00J 2908 0 2 mm thickness eA00J 2909 0 1 mm thickness Each space...

Page 706: ...moving unit This adjustment must be made in the following case Only when original jam bend or tilt occurred during original feeding by ADF 1 Adjust the guide support for the orig inal glass moving un...

Page 707: ...2 Remove four screws 1 and remove the paper guide plates front 2 rear 3 3 Remove two screws 1 and remove the end guide plates 2 4 Align the paper guide plate rear with the marking on the bottom and se...

Page 708: ...and change paper size in the fol lowing screen Service Mode o System 2 o LCC Size Setting See P 535 9 Make a test print 16 2 2 Skew adjustment of the tray 1 2 This adjustment must be made in the follo...

Page 709: ...e a test print and check the amount of misalignment 2 Pull out the tray where this adjustment is made 3 Stretch the paper guide 1 to the maximum size position 4 Loosen two screws 1 5 Move the paper gu...

Page 710: ...ke a test print and check the amount of misalignment 2 Pull out the tray where this adjustment is made 3 Stretch the paper guide 1 to the maximum size position 4 Loosen ten screws 1 5 Move the paper g...

Page 711: ...Pull out the tray where this adjustment is made 2 Remove two screws M3 x 6 mm V118 0306 03 1 3 In the pick up roller assy put paper feed assist plate A00J P001 2 on the paper feed assist plate holder...

Page 712: ...n 16 3 1 Adjustment of the bypass paper size unit This adjustment must be made in the following case The bypass paper size unit has been removed 1 Align one of the six gear ribs 1 with the match mark...

Page 713: ...k of the gear 1 with the mark 2 on the rack gear so that those gears are engaged 5 After the bypass paper size unit base has been mounted check that the lever of the bypass paper size unit moves smoot...

Page 714: ...d See P 116 A Checking method 1 Slowly turn the PC drive gear 1 1 and fit the hole A 3 and B 4 with the gear holes on the upper frame 2 2 Visually check if the hole A 3 and B 4 are fit with each gear...

Page 715: ...Field Service Ver 2 0 Jul 2009 16 MECHANICAL ADJUSTMENT 655 ADJUSTMENT SETTING 3 Mount the color PC drum motor 1 while two hole positions are well set 1 A00JF2C455DA Y110571 1 Service Manual...

Page 716: ...16 MECHANICAL ADJUSTMENT Field Service Ver 2 0 Jul 2009 656 ADJUSTMENT SETTING Blank Page Service Manual Y110571 1...

Page 717: ...ing 17 1 List of JAM code A0P0F4E512DA JAM code JAM type Detection timing Misfeed processing location Ref page 10 01 Manual bypass feed section The leading edge of the paper does not turn ON the tray1...

Page 718: ...P 680 11 02 For paper fed from the tray1 due to a delay in paper arrival loop forming in front of the timing roller is not complete before the rise timing of the registration motor 11 40 For paper fed...

Page 719: ...mage write start signal permit continues to be disabled for a predetermined period of time after the timing of the image write start signal output Tray 4 paper feed sensor PS26 is unblocked when the m...

Page 720: ...rt roller section A sheet of paper does not block the tray4 paper feed sensor PS26 after a prede termined period of time has elapsed since the sheet unblocks the PS26 Lower right door Tray 3 4 horizon...

Page 721: ...transport sensor PS12 is not turned OFF even after the lapse of a given period of time after the paper has turned ON the PS12 20 12 The intermediate roller sensor PS28 is not blocked even after the l...

Page 722: ...Exit section The ADU paper passage sensor 1 PS47 is not blocked even after the lapse of a given period of time after the switchback sequence is started Upper right door P 685 32 05 The exhaust sensor...

Page 723: ...ON after a lapse of a given time after the before read sensor PS9 is turned ON P 687 66 14 The exit sensor PS5 is not turned OFF after a lapse of a given time after the before read sensor PS9 is turn...

Page 724: ...iod of time has elapsed after it turns ON Front door Horizontal convey ance cover P 689 72 16 When FS 526 is installed The FNS pass sensor PS1 is not turned ON even after the set period of time has el...

Page 725: ...ath sensor PS9 is not turned ON even after the set period of time has elapsed after the registration sensor PS10 is turned ON by the paper The lower path sensor PS9 is not turn OFF even after the set...

Page 726: ...en after the set period of time has elapsed after it turns ON Front door P 694 72 25 SD exit section SD exit sensor LED PS28 is not turned ON by the paper even after the set period of time has elapsed...

Page 727: ...nd fold is completed in Z fold mode the conveyance sensor PS601 is not switched from ON to OFF by the paper even after the set period of time has elapsed Front door 72 43 PK section When FS 526 PK 516...

Page 728: ...the punch home sensor PS606 is not turned ON by the paper even after the set period of time has elapsed after the punch clutch CL601 is turned ON Front door Z folding conveyance unit P 700 72 61 The...

Page 729: ...unit P 702 72 86 SD transport section When FS 527 SD 509 is installed The paper detection sensor 1 PS43 is not turned ON even after the set period of time has elapsed after the saddle path sensor PS1...

Page 730: ...ed of paper in the duplex mode the image write start signal permit continues to be disabled for a pre determined period of time after the timing of the image write start signal output 93 01 Duplex tra...

Page 731: ...2 ADU paper passage sensor 1 PS47 8 Tray2 paper feed sensor PS13 3 1 Timing roller sensor PS38 9 Intermediate roller sensor PS28 3 1 OHP detection sensor PS40 10 Tray 4 paper feed sensor PS26 4 ADU p...

Page 732: ...Ver 2 0 Jul 2009 672 TROUBLESHOOTING 17 2 2 ADF 1 Exit sensor PS5 4 Registration sensor PS3 2 Reverse registration sensor PS8 5 After separate sensor PS4 3 Before read sensor PS9 A0P0F4C600DA 5 1 2 3...

Page 733: ...Field Service Ver 2 0 Jul 2009 17 JAM DISPLAY 673 TROUBLESHOOTING 17 2 3 LU 204 LU 301 1 Tray2 vertical transport sensor PS12 2 Paper feed sensor PS3 1 2 A0TJF4C500DA Y110571 1 Service Manual...

Page 734: ...JAM DISPLAY Field Service Ver 2 0 Jul 2009 674 TROUBLESHOOTING 17 2 4 JS 504 1 Paper exit sensor PS39 3 Upper tray exit sensor PS2 2 Lower tray exit sensor PS1 1 2 3 A083F4C501DA Service Manual Y11057...

Page 735: ...er 2 0 Jul 2009 17 JAM DISPLAY 675 TROUBLESHOOTING 17 2 5 ZU 606 1 Paper size detect board PSDTB 3 Exit sensor PS609 2 Paper pass sensor PS202 4 Conveyance sensor PS601 1 2 3 4 A109F4C500DA Y110571 1...

Page 736: ...516 1 Paper pass sensor PS202 5 SD exit sensor PR PS29 2 Z fold punch regist sensor PS2 6 2 staples stacker sensor PS3 3 PK punch home sensor PS301 7 2 staples stacker empty sensor PS15 4 FNS pass se...

Page 737: ...DISPLAY 677 TROUBLESHOOTING 17 2 7 JS 602 17 2 8 PI 505 1 Job tray paper exit sensor PS402 A10CF4C500DA 1 1 Paper entrance sensor Up PS201 3 FNS pass sensor PS1 2 Paper entrance sensor Lw PS206 A10AF4...

Page 738: ...r 1 PS1 6 Paper detection sensor 1 PS43 2 Paper passage sensor 2 PS2 7 Paper detection sensor 2 PS44 3 Registration sensor PS10 8 lower path sensor PS9 4 Tray2 path sensor PS6 9 Tray1 paper detection...

Page 739: ...ll roller Are the edge guide and trailing edge stop at the cor rect position to accommodate the paper Set as necessary Are the actuators operating correctly Correct or replace the defective actuator R...

Page 740: ...CL1 operation check PFTDB CN11 14 REM Q 2 to 3 4 M22 operation check PFTDB CN8 5 to 8 X 12 5 PFTDB ICP1 or ICP3 conduction check 6 Change PFTDB 7 Change PRCB Relevant parts Take up motor M22 Tray 2 pa...

Page 741: ...6 9 ON X 6 3 CL5 operation check PFTDB CN15 5 REM X 5 4 M25 operation check PFTDB CN13 6 LOCK X 11 5 PFTDB ICP4 conduction check 6 Change PFTDB 7 Change PRCB Relevant parts Transport motor M25 Tray 4...

Page 742: ...or ICP5 conduction check 8 Change PFTDB 9 Change PRCB Relevant parts Tray 2 vertical transport sensor PS12 Tray 4 paper feed sensor PS26 Intermediate roller sensor PS28 Horizontal Transport sensor PS...

Page 743: ...LU 204 LU 301 G 4 3 M2 operation check LUDB CN4 5 to 6 LU 204 LU 301 G 3 4 Change LUDB 5 PFTDB ICP1 conduction check 6 Change PFTDB Relevant parts Paper feed sensor PS3 Tray2 vertical transport sensor...

Page 744: ...N10 B 2 ON Q 4 4 PS28 I O check sensor check PFTDB CN14 15 ON X 10 5 PS38 I O check sensor check PFTDB CN4 6 ON Q 5 6 PS40 I O check sensor check PFTDB CN4 2 ON Q 4 to 5 7 M5 operation check PFTDB CN8...

Page 745: ...check PFTDB CN3 3 ON Q 7 4 M4 operation check PRCB CN18 17 to 20 C 14 5 M30 operation check PRCB CN9 3 REM PRCB CN9 6 LOCK K 8 6 M33 operation check PRCB CN18 13 to 16 C 14 7 SD1 operation check PRCB...

Page 746: ...I O check sensor check REYB PJ5 6 ON DF 618 K to L 9 6 M2 operation check DFCB PJ8 5 to 10 DF 618 I 6 7 Change DFCB Relevant parts Registration motor M7 Take up motor M2 Registration sensor PS3 After...

Page 747: ...o 4 DF 618 I 7 5 Change LUDB Relevant parts Reading motor M1 Reading roller pressure retraction motor M4 Registration sensor PS3 Reverse registration sensor PS8 Before read sensor PS9 DF control board...

Page 748: ...eck FSCB CN10 5 ON FS 526 D 8 4 Change FSCB Relevant parts Z fold Punch regist sensor PS2 FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check...

Page 749: ...ON FS 527 J 4 3 PS11 I O check sensor check FSCB PJ13 6 ON FS 527 B to C 5 4 Change FSCB Relevant parts Center staple pass sensor PS12 FS control board FSCB Step Action WIRING DIAGRAM Control signal...

Page 750: ...526 D 8 4 Change FSCB Relevant parts Paper exit sensor PS39 Paper passage sensor 1 PS1 FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check it...

Page 751: ...4 Change FSCB Relevant parts Z fold Punch regist sensor PS2 2 staples stacker sensor PS3 FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check...

Page 752: ...Conveyance motor M4 Upper path sensor PS8 Lower path sensor PS9 Registration sensor PS10 FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check...

Page 753: ...C 8 4 Change FSCB Relevant parts Z fold Punch regist sensor PS2 Sub tray exit sensor PS8 FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check...

Page 754: ...nt parts Exit motor M34 Fold sensor PS27 SD drive board SDDB FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check items 2 PS27 I O check senso...

Page 755: ...ontrol board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check items 2 PS206 I O check sensor check PIDB CN53 A 5 ON PI 505 C to D 5 3 CL202 operation check...

Page 756: ...elevant parts Paper size detect board PSDTB Conveyance sensor PS601 ZU control board ZUCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check items 2 PSDTB I O che...

Page 757: ...ge PKDB 5 Change FSCB Relevant parts Punch motor 1 M100 Punch home sensor 1 PS100 FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check items 2...

Page 758: ...heck sensor check TRCB CN206 2 ON FS 526 Q 2 to 3 3 PS609 I O check sensor check ZUCB CN4 8 ON ZU 606 C 5 4 Change ZUCB Relevant parts Exit sensor PS609 ZU control board ZUCB Step Action WIRING DIAGRA...

Page 759: ...trance sensor Up PS201 FNS pass sensor PS1 PI drive board PIDB FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Initial check items 2 PS201 I O check se...

Page 760: ...06 C to D 9 to 10 5 Change ZUCB Relevant parts Conveyance sensor PS601 Paper size detect board PSDTB ZU control board ZUCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 In...

Page 761: ...ion check ZUCB CN8 1 to 6 ZU 606 C 2 3 PS610 I O check sensor check ZUCB CN4 14 ON ZU 606 C 5 4 Change ZUCB Relevant parts Stapler position sensor 4 PS53 FS control board FSCB Step Action WIRING DIAGR...

Page 762: ...ON SD 508 C 10 3 M23 operation check SDDB CN406 A 1 to 4 ON SD 508 K 8 4 Change SDDB 5 Change FSCB Relevant parts Stapler home sensor PS33 SD drive board SDDB FS control board FSCB Step Action WIRING...

Page 763: ...I O check sensor check SDDB PJ9 8 ON SD 509 G 1 4 Change SDDB 5 Change FSCB Relevant parts Saddle path sensor PS11 Paper detection sensor 2 PS44 SD drive board SDDB FS control board FSCB Step Action W...

Page 764: ...nent 1 Initial check items 2 PS39 I O check sensor check PFTDB CN4 12 ON d ColorMF651 551 Q 5 3 PS202 I O check sensor check TRCB CN206 2 ON FS 526 P to Q 2 4 Change TRCB 5 Change FSCB Relevant parts...

Page 765: ...O check sensor check PFTDB CN4 2 ON Q 4 to 5 4 M32 operation check PFTDB CN3 10 to 13 Q 8 5 M31 operation check PFTDB CN3 14 to 17 Q 8 6 Change PFTDB 7 Change PRCB Relevant parts ADU transport motor...

Page 766: ...ne s CPU performs a self diagnostics function that on detecting a malfunction gives the corresponding warning code and maintenance call mark on the control panel Touching the maintenance call mark wil...

Page 767: ...failure When adjusting the IDC sensor output voltage detected for all eight sample patterns are 4 3 V or more When adjustment is complete sensor s output voltage with selected light intensity is 1 0 V...

Page 768: ...during an adjustment of the second image transfer ATVC value P 31 K PC encoder sensor malfunction While the K PC drum motor is rotating at a stable pace and lock signals are in an active LOW 0 condit...

Page 769: ...ed rotation time excess warning L 4 Drum unit K accumulated rotation time excess warning Count value for PC drum rotation time used for judging drum unit K life the value for PC drum rotation distance...

Page 770: ...if dirty 4 Correct reflective mirror of the scanner if faulty or change scanner 5 Change CCD sensor unit 6 Change MFPB Relevant parts Original glass moving unit Original glass position control board...

Page 771: ...on and correct as necessary 6 Open close the front door run an image stabilization sequence and select State Confirmation o Level History 1 to check the IDC value IDC1 IDCS F IDC2 IDCS R If the value...

Page 772: ...n sensor R IDCS R Imaging unit PH relay board REYB PH Printer control board PRCB PH unit Step Action 1 Check the drive transmission portion of the Imaging Unit and correct as necessary 2 Clean the con...

Page 773: ...onnect IDCS F or IDCS R if it is installed or connected improperly 3 Check the vertical transport guide for installed position and correct as necessary 4 Change PRCB Relevant parts High voltage unit 2...

Page 774: ...Printer control board PRCB Step Action 1 Perform the faulty sensor check procedure 1 2 Check the sensor for which a faulty condition has been checked for installed position and proper connector connec...

Page 775: ...gain or opening and closing the lower front door clear the status of the machine To be used when the status would not be cleared by turning main power switch OFF and ON again or opening and closing th...

Page 776: ...ction be sure to make the above mentioned control panel operation The faulty units cannot be automatically isolated NOTE The malfunction detection mechanism is not applied to units and options that ar...

Page 777: ...ling C C1101 Undetectable C1102 Main tray Up Down motor malfunction When FS 526 is installed The main tray top surface sensor PS4 is turned neither ON nor OFF even after the set period of time has ela...

Page 778: ...fter the set period of time has elapsed while the clincher motor M25 is energized Staple Half Fold Tri Fold Center Stapling B C1113 Center staple lead edge stopper motor malfunction When FS 526 SD 508...

Page 779: ...it sensor Lw PS209 or tray lower limit sensor Lw PS210 are not turned ON even after the set period of time has elapsed after the tray lift motor Lw M202 is energized Post Inserter B C1125 Sheet feeder...

Page 780: ...otor drive malfunction When FS 526 ZU 606 is installed The punch switchover switch MS601 is not turned OFF from the ON position or not turned ON from the OFF position even after the set period of time...

Page 781: ...home sensor R PS31 is turned neither ON nor OFF even after the set period of time has elapsed after the center staple alignment motor R M21 is turned ON When FS 527 SD 509 is installed The center stap...

Page 782: ...t of moving to the home position The shift home sensor PS6 is not unblocked twice in a row after the set period of time has elapsed after the shift motor M2 is turned ON start of moving to the shift p...

Page 783: ...is installed The accommodation roller pressure sensor PS13 is turned neither ON nor OFF even after the set period of time has elapsed after the accommodation roller retraction motor M10 is turned ON...

Page 784: ...ter the set period of time has elapsed after the route change motor M3 is turned ON start of shifting to the lower tray route The route change home sensor PS4 is not unblocked after the set period of...

Page 785: ...r the pressure welding alienation sensor color is not in the status corresponding to each of the transfer belt pressure retraction operations See the table below Even after a predetermined period of t...

Page 786: ...ing at abnormal timing The motor lock signal remains LOW for a predetermined continuous period of time while the motor remains stationary B C2257 Cleaner motor s failure to turn The motor lock signal...

Page 787: ...TC ratio in the developing unit which is determined by toner replenishing amount control mechanism is a predetermined value or more for a given number of times consecutively B C2555 Abnormally low to...

Page 788: ...3 EEPROM access error IU Y C C2654 EEPROM access error DC K C C2A14 Drum unit K new release failure The status with the new unit is not cleared after the new drum unit K is set C C2A21 Toner cartridge...

Page 789: ...though a predetermined period of time has elapsed A C3425 Fusing heaters trouble NC sensor After warm up operation starts the heating roller temperature sensor 1 does not detect a temperature as high...

Page 790: ...predetermined steps tempera ture rise within a predetermined period of time A C3924 Fusing sensor wire breaks detection soaking side At the warm up stage the soaking roller thermistor 1 voltage does...

Page 791: ...me While the IH heater was on input power was at the low power detection value or under for more than the predetermined period of time While the IH heater was on input power was at the high voltage de...

Page 792: ...d continuous period of time while the motor remains stationary B C5306 IH cooling fan motor 2 s failure to turn The fan lock signal remains HIGH for a pre determined continuous period of time while th...

Page 793: ...ationary B C6704 Image input time out Image data is not input from the image pro cessing board IPB to the printer control board PRCB C C6751 CCD clamp gain adjustment failure The adjustment value is 0...

Page 794: ...tput does not change from L to H after a lapse of a given time while the original glass moving motor M202 is working B C8105 Undetectable C8106 Lift up mechanism failure Downward move ment The lift up...

Page 795: ...error C CB113 FAX driver error Sequence error among main body tasks C CB114 FAX driver error Message queue control error C CB115 FAX driver error Main body sequence error among FAX boards C CB116 FAX...

Page 796: ...C CB135 MIF driver error DPRAM CTL STL register error C CB136 MIF driver error AKC waiting timeout C CB137 MIF driver error DPRAM RESET reception C CB140 MSG I F Error with JC C CB141 I F error with...

Page 797: ...e acquisition release error C CB165 1 destination control Observer registration error C CB166 1 destination control Reception resource check error C CB167 1 destination control Deployment error of sen...

Page 798: ...startup scanner A fault is detected in a sequence of ROM contents check of the IPB during starting C CC153 ROM contents error upon startup PRT A fault is detected in a sequence of ROM contents check...

Page 799: ...error during starting IPF C CC184 Dynamic link error during starting IMY C CC185 Dynamic link error during starting SPF A dynamic link error occurs in the program on the MFP board due to an insufficie...

Page 800: ...related to the BTC compression function of the printer control board PRCB fails to respond C CD231 No Fax memory at FAX board mounting The DIMM for FAX is not mounted during the FAX board is mounting...

Page 801: ...d incorrect When abnormality is found in the communi cation of controller C CD402 ACK command incorrect C CD403 Checksum error C CD404 Receiving packet incorrect C CD405 Receiving packet analysis erro...

Page 802: ...C CF023 MsgQue OverFlow C CF033 setDivTbl limitation over C CF112 Compress table OverFlow Compression malfunctions C CF113 Compress table check Compression malfunctions C CF211 setParameterBandColorPl...

Page 803: ...ccumulated job ID queue C CF714 IRC Command queue C CF724 Engine Command queue MFP board MFPB Engine C CF734 Panel Command queue MFP board MFPB Control Panel C CF744 File memory transfer start wait in...

Page 804: ...MFPB C CF9ED SIO receiving port EPNet C CFA01 getOneImgTransInfoFromTh No applied thread An exceptional instance occurred due to the unex pected parameter in the system F W C CFA03 setTransBandAndRepe...

Page 805: ...A21 C CFB16 ASIC200 first sheet DMA22 C CFB17 ASIC200 first sheet DMA23 C CFB18 ASIC200 first sheet DMA24 C CFB19 ASIC200 first sheet DMA25 C CFB1A ASIC200 first sheet DMA26 C CFB1B ASIC200 first shee...

Page 806: ...econd sheet DMA30 C CFB3F ASIC200 second sheet DMA31 C CFB40 ASIC200 third sheet DMA00 C CFB41 ASIC200 third sheet DMA01 C CFB42 ASIC200 third sheet DMA02 C CFB43 ASIC200 third sheet DMA03 C CFB44 ASI...

Page 807: ...t sheet DMA01 error interruption C CFC02 ASIC200 first sheet DMA02 error interruption C CFC03 ASIC200 first sheet DMA03 error interruption C CFC04 ASIC200 first sheet DMA04 error interruption C CFC05...

Page 808: ...200 first sheet LCD output interface had underrun C CFC24 ASIC200 first sheet JBIG core detected unknown marker C CFC25 ASIC200 first sheet JBIG core detected SC count overflow C CFC26 ASIC200 first s...

Page 809: ...cond sheet DMA19 error interruption C CFC44 ASIC200 second sheet DMA20 error interruption C CFC45 ASIC200 second sheet DMA21 error interruption C CFC46 ASIC200 second sheet DMA22 error interruption C...

Page 810: ...ror interruption C CFC65 ASIC200 third sheet DMA05 error interruption C CFC66 ASIC200 third sheet DMA06 error interruption C CFC67 ASIC200 third sheet DMA07 error interruption C CFC68 ASIC200 third sh...

Page 811: ...illegal access error C CFC87 ASIC200 third sheet memory master access had Completer Abort C CFC88 ASIC200 third sheet memory master access had Unsupported Request C CFC89 ASIC200 third sheet memory m...

Page 812: ...t sheet DMA23 time out C CFD18 ASIC200 first sheet DMA24 time out C CFD19 ASIC200 first sheet DMA25 time out C CFD1A ASIC200 first sheet DMA26 time out C CFD1B ASIC200 first sheet DMA27 time out C CFD...

Page 813: ...D40 ASIC200 third sheet DMA00 time out C CFD41 ASIC200 third sheet DMA01 time out C CFD42 ASIC200 third sheet DMA02 time out C CFD43 ASIC200 third sheet DMA03 time out C CFD44 ASIC200 third sheet DMA0...

Page 814: ...time out C CFE07 ASIC200 first sheet DMA07 time out C CFE08 ASIC200 first sheet DMA08 time out C CFE09 ASIC200 first sheet DMA09 time out C CFE0A ASIC200 first sheet DMA10 time out C CFE0B ASIC200 fir...

Page 815: ...0 second sheet DMA15 time out C CFE30 ASIC200 second sheet DMA16 time out C CFE31 ASIC200 second sheet DMA17 time out C CFE32 ASIC200 second sheet DMA18 time out C CFE33 ASIC200 second sheet DMA19 tim...

Page 816: ...00 third sheet DMA24 time out C CFE59 ASIC200 third sheet DMA25 time out C CFE5A ASIC200 third sheet DMA26 time out C CFE5B ASIC200 third sheet DMA27 time out C CFE5C ASIC200 third sheet DMA28 time ou...

Page 817: ...heet DMA01 time out C CFF22 ASIC200 second sheet DMA02 time out C CFF23 ASIC200 second sheet DMA03 time out C CFF24 ASIC200 second sheet DMA04 time out C CFF25 ASIC200 second sheet DMA05 time out C CF...

Page 818: ...SIC200 third sheet DMA09 time out C CFF4A ASIC200 third sheet DMA10 time out C CFF4B ASIC200 third sheet DMA11 time out C CFF4C ASIC200 third sheet DMA12 time out C CFF4D ASIC200 third sheet DMA13 tim...

Page 819: ...y 2 Check the connector of M25 for proper drive coupling and correct as necessary 3 M25 operation check PFTDB CN13 6 LOCK X 11 4 Change M25 5 PFTDB ICP6 conduction check 6 Change PFTDB 7 Change PRCB R...

Page 820: ...ling and correct as necessary 3 PS14 I O check sensor check PFTDB CN10 B 10 ON Q 4 4 M8 operation check PFTDB CN22 9 to 10 X 4 5 Change M8 6 Change PFTDB 7 Change PRCB Relevant parts Tray 3 upper limi...

Page 821: ...or proper drive coupling and correct as necessary 3 PS27 I O check sensor check PFTDB CN18 6 ON X 8 4 M24 operation check PFTDB CN14 1 to 2 X 9 5 Change M23 6 Change PFTDB 7 Change PRCB Relevant parts...

Page 822: ...an for possible overload and correct as necessary 3 FM1 operation check PFTDB CN5 3 REM PFTDB CN5 5 LOCK Q 6 4 Change FM1 5 PFTDB ICP2 conduction check 6 Change PFTDB Relevant parts Paper cooling fan...

Page 823: ...3 Change PKDB 4 Change FSCB Relevant parts FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Disconnect and then connect the power cord Turn OFF the mai...

Page 824: ...nge SDDB 4 Change FSCB Relevant parts Main tray lift motor M5 Main tray top surface sensor PS4 Staple paper exit top surface sensor PS7 FS control board FSCB Step Action WIRING DIAGRAM Control signal...

Page 825: ...the connector of M11 for proper drive coupling and correct as necessary 3 PS17 I O check sensor check FSCB CN20 A 6 ON FS 526 L 11 4 M1 operation check FSCB CN19 1 to 4 FS 526 D 13 5 Change M1 6 FSCB...

Page 826: ...conduction check 7 Change FSCB Relevant parts 2 staples stapler movement motor M13 Stapler position sensor 1 PS50 Stapler position sensor 2 PS51 Stapler position sensor 3 PS52 Stapler position sensor...

Page 827: ...ecessary 3 Change stapler unit 4 M14 operation check 5 Change M14 6 FSCB ICP10 conduction check 7 FSCB ICP11 conduction check 8 Change FSCB Relevant parts Staple motor M24 Stapler home sensor PS33 SD...

Page 828: ...ssary 3 PS33 I O check sensor check SDDB CN403 17 ON SD 508 C 10 4 M25 operation check SDDB CN405 4 to 10 SD 508 C 7 5 Change M25 6 SDDB ICP6 conduction check 7 Change SDDB 8 Change FSCB Relevant part...

Page 829: ...ect as necessary 3 PS45 I O check sensor check SDDB PJ10 3 ON SD 509 G 6 4 M20 operation check SDDB PJ8 1 to 4 SD 509 B 5 5 Change M20 6 Change SDDB 7 Change FSCB Relevant parts Center staple alignmen...

Page 830: ...pling and correct as necessary 3 PS42 I O check sensor check SDDB PJ9 6 ON SD 509 G 2 4 M24 operation check SDDB PK7 1 to 4 SD 509 G 3 5 Change M24 6 Change SDDB 7 Change FSCB Relevant parts Center fo...

Page 831: ...ector of M26 for proper drive coupling and correct as necessary 3 PS47 I O check sensor check SDDB PJ10 6 ON SD 509 G 6 4 M26 operation check SDDB PJ2 1 CW SDDB PJ2 3 CCW SD 509 B 4 5 Change M26 6 Cha...

Page 832: ...SD 509 B 3 4 Change M25 5 Change SDDB 6 Change FSCB Relevant parts Tray lift motor Lw M202 Tray upper limit sensor Lw PS209 Tray lower limit sensor Lw PS210 PI drive board PIDB FS control board FSCB S...

Page 833: ...check PIDB CN55 8 ON PI 505 C to D 5 4 PS205 I O check sensor check PIDB CN55 7 ON PI 505 C to D 6 5 M201 operation check PIDB CN54 7 to 8 PI 505 C to D 4 6 Change M201 7 PIDB ICP2 conduction check 8...

Page 834: ...ary 3 PS603 I O check sensor check ZUCB CN4 11 ON ZU 606 C 5 4 M602 operation check ZUCB CN15 4 to 6 ZU 606 C 3 5 Change M602 6 ZUCB ICP7 conduction check 7 Change ZUCB Relevant parts 2nd folding stop...

Page 835: ...d correct as necessary 3 PS303 I O check sensor check PKDB CN37 2 ON PK 516 C 5 4 M302 operation check PKDB CN34 1 to 6 PK 516 C 5 5 Change M302 6 PKDB ICP1 conduction check 7 Change PKDB 8 Change FSC...

Page 836: ...ector of FM601 for proper drive coupling and correct as necessary 3 FM601 operation check ZUCB CN11 11 DRV ZU 606 C 8 to 9 4 Change FM601 5 ZUCB ICP8 conduction check 6 Change ZUCB Relevant parts Punc...

Page 837: ...necessary 3 MS601 I O check sensor check ZUCB CN11 9 ZU 606 C 8 4 M608 operation check ZUCB CN11 8 DRV C 7 to 8 5 Change M608 6 ZUCB ICP9 conduction check 7 Change ZUCB Relevant parts Alignment plate...

Page 838: ...coupling and correct as necessary 3 M16 operation check FSCB CN14 A 1 to 7 FS 526 D 5 4 Change M16 5 FSCB ICP13 conduction check 6 Change FSCB Relevant parts Trail edge paddle motor M15 Trail edge pa...

Page 839: ...coupling and correct as necessary 3 PS16 I O check sensor check FSCB CN21 A 6 ON FS 526 L 7 4 M8 operation check FSCB CN14 B 1 to 4 FS 526 D 6 5 Change M8 6 Change FSCB Relevant parts Stacker plate mo...

Page 840: ...correct as necessary 3 PS22 I O check sensor check FSCB CN20 A 15 ON FS 526 L 12 4 PS23 I O check sensor check FSCB CN20 A 18 ON FS 526 L 12 to 13 5 PS42 I O check FSCB CN20 A 9 ON FS 526 L 12 6 M19 o...

Page 841: ...rrect as necessary 3 PS41 I O check sensor check SDDB PJ9 3 ON SD 509 G 2 4 M23 operation check SDDB P7 5 to 8 SD 509 G 2 5 Change M23 6 Change SDDB 7 Change FSCB Relevant parts Center staple motor M2...

Page 842: ...ect as necessary 3 M34 operation check SD 508 G 3 to 4 4 Change M34 5 SDDB ICP12 conduction check 6 Change SDDB 7 Change FSCB Relevant parts Center staple paddle lift motor C M26 Paddle home sensor C...

Page 843: ...ry 3 M29 operation check SDDB CN404 1 to 5 SD 508 C 8 4 Change M29 5 SDDB ICP5 conduction check 6 Change SDDB 7 Change FSCB Relevant parts Upper paddle motor M21 Paper detection sensor 1 PS43 Paper de...

Page 844: ...for proper drive coupling and correct as necessary 3 M30 operation check SDDB CN406 B 11 to 15 SD 508 K 10 4 Change M30 5 SDDB ICP5 conduction check 6 Change SDDB 7 Change FSCB Relevant parts Shift mo...

Page 845: ...16 6 Change FSCB Relevant parts Elevate motor M15 Tray1 lower position sensor PS21 Tray1 upper position sensor PS24 Tray1 upper position switch SW2 Tray1 lower position switch SW3 FS control board FSC...

Page 846: ...ling and correct as necessary 3 PS17 I O check sensor check FSCB PJ17 3 ON FS 527 B to C 8 4 M13 operation check FSCB PJ8 1 to 4 FS 527 B to C 7 5 Change M13 6 Change FSCB Relevant parts Leading edge...

Page 847: ...roper drive coupling and correct as necessary 3 PS12 I O check sensor check FSCB PJ16 12 ON FS 527 J 4 4 M9 operation check FSCB PJ9 5 REM FS 527 J 1 5 Change M9 6 Change FSCB Relevant parts Accommoda...

Page 848: ...y 3 PS35 I O check sensor check FSCB PJ12 6 ON FS 527 JS 603 L 10 4 M17 operation check FSCB PJ30 2 REM FS 527 JS 603 L 9 5 Change M17 6 Change FSCB Relevant parts Stapler movement motor M11 Stapler h...

Page 849: ...i cal component 1 Check the motor and sensor connectors for proper connection and correct as neces sary 2 Change stapler unit 3 Change FSCB Relevant parts Saddle stapler unit SD drive board SDDB FS co...

Page 850: ...proper drive coupling and correct as necessary 3 PS100 I O check sensor check FSCB PJ19 8 ON FS 527 PK 517 J 9 4 M100 operation check FSCB PJ19 1 CW FSCB PJ19 3 CCW FS 527 PK 517 J 8 5 Change M100 6 C...

Page 851: ...correct as necessary 3 PS4 I O check sensor check JSCB PJ7JSCB 15 ON JS 504 F 4 4 M3 operation check JSCB PJ6JSCB 1 to 2 JS 504 F 6 5 Change M3 6 Change JSCB Relevant parts Upper lower path switching...

Page 852: ...PS7 I O check sensor check FSCB PJ16 3 ON FS 527 J 5 4 M8 operation check FSCB PJ9 4 REM FS 527 J 2 5 Change M8 6 Change FSCB Relevant parts Drum unit K Charging cleaner home sensor PS43 Charging cle...

Page 853: ...2 PS50 I O check sensor check PFTDB CN4 9 ON Q 5 3 M3 operation check PFTDB CN5 3 REM Q 6 4 Change M3 5 Change PRCB Relevant parts Pressure welding alienation sensor K PS51 Pressure welding alienatio...

Page 854: ...Check the HV1 connector for proper connection and correct as necessary 3 Check the PRCB connector for proper connection and correct as necessary 4 Change IU 5 Change HV1 6 Change PRCB Relevant parts...

Page 855: ...roper drive coupling and correct as necessary 3 Check the PRCB connector for proper connection and correct as necessary 4 M16 operation check PRCB CN34 8 REM PRCB CN34 11 LOCK K 1 5 Change M16 6 PRCB...

Page 856: ...ve coupling and correct as necessary 3 Check the PRCB connector for proper connection and correct as necessary 4 M38 operation check PRCB CN2 3 REM PRCB CN2 6 LOCK K 11 5 Change M38 6 PRCB ICP18 condu...

Page 857: ...for proper drive coupling and correct as necessary 3 Check the PRCB connector for proper connection and correct as necessary 4 M18 operation check PRCB CN35 10 REM PRCB CN35 13 LOCK K 2 5 Change M18...

Page 858: ...fan for possible overload and correct as necessary 3 FM15 operation check REYB PH CN5 1 REM REYB PH CN5 3 LOCK A to B 6 4 Change FM15 5 REYB PH ICP1 conduction check 6 Change REYB PH 7 Change PRCB Rel...

Page 859: ...ge motor Y M M13 Toner cartridge motor C K M14 Printer control board PRCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Perform image troubleshooting procedure if image de...

Page 860: ...nstall toner cartridge 2 Reinstall imaging unit 3 Change imaging unit 4 PRCB ICP17 conduction check 5 Change PRCB 6 Change sub hopper unit Relevant parts Drum unit K Toner cartridge K Toner empty sens...

Page 861: ...cal component 1 Reinstall drum unit K 2 Reinstall toner cartridge 3 Change drum unit K 4 PRCB ICP17 conduction check 5 Change PRCB 6 Change sub hopper unit Relevant parts Imaging unit C Imaging unit...

Page 862: ...TCR sensor failure Relevant parts Imaging unit C Imaging unit M Imaging unit Y Drum unit K Printer control board PRCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Reinsta...

Page 863: ...rmware update turn OFF and ON the main power switch and check to see that warm up is started Make sure that malfunction codes other than C2650 or improper IU TC place ment is not detected 4 When the t...

Page 864: ...Y Drum unit K Printer control board PRCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Clean the connection between the imaging unit and the machine if dirty 2 Reinstall...

Page 865: ...essary 2 PS55 I O check sensor check 3 M29 operation check PRCB CN8 3 to 4 C 16 4 Change M29 5 Change fusing unit 6 Change PRCB Relevant parts Heating roller rotation sensor 1 PS56 Fusing motor M30 Pr...

Page 866: ...unit drive and correct the error as necessary 3 Check the fusing unit PRCB for proper connection and correct or change as necessary 4 M30 operation check PRCB CN9 3 REM PRCB CN9 6 LOCK K 8 5 Change M...

Page 867: ...Check the fan for possible overload and correct as necessary 3 FM4 operation check PFTDB CN5 6 REM PFTDB CN5 8 LOCK Q 6 4 Change FM4 5 PFTDB ICP2 conduction check 6 Change PFTDB Relevant parts Fusing...

Page 868: ...the fusing unit IHPU MFPB and DCPU for proper connection and correct or change as necessary 4 Change fusing unit 5 Change IHPU 6 Change PRCB 7 Change DCPU Relevant parts Fusing unit IH power supply IH...

Page 869: ...it for correct installation whether it is secured in position 2 Check the open close operation of the upper right door 3 Check the fusing unit IHPU MFPB and REDB for proper connection and correct or c...

Page 870: ...2 Check the open close operation of the upper right door 3 Check the fusing unit IHPU PRCB and REDB for proper connection and correct or change as necessary 4 Change fusing unit 5 Change IHPU 6 PRCB...

Page 871: ...er it is secured in position 2 Check the open close operation of the upper right door 3 Check the fusing unit IHPU PRCB and REDB for proper connection and correct or change as necessary 4 Change fusin...

Page 872: ...rt or a foreign object on the sensor with a cotton swab When a dirt is left even if you cleaned the sensor by above procedure clear away a dirt or a foreign object on the sensor using a cotton swab da...

Page 873: ...er it is secured in position 2 Check the open close operation of the upper right door 3 Check the fusing unit degaussing coil unit IHPU PRCB and REDB for proper connec tion and correct or change as ne...

Page 874: ...as necessary 2 Change PH unit 3 REYB PH ICP2 conduction check 4 Change REYB PH 5 Change PRCB Relevant parts PH cooling fan motor FM14 PH relay board REYB PH Printer control board PRCB Step Action WIR...

Page 875: ...rrect as necessary 2 Change PH unit 3 REYB PH ICP6 conduction check 4 Change REYB PH 5 PRCB ICP17 conduction check 6 Change PRCB Relevant parts Transfer belt motor M1 Printer control board PRCB Step A...

Page 876: ...heck the fan for possible overload and correct as necessary 3 FM10 operation check PRCB CN8 5 REM PRCB CN8 7 LOCK C 16 4 Change FM10 5 PRCB ICP10 conduction check 6 Change PRCB Relevant parts IH cooli...

Page 877: ...ect as necessary 2 Check the fan for possible overload and correct as necessary 3 FM9 operation check DCPU PJ008 3 LOCK W 15 to 16 4 Change FM9 5 DCPU F551 conduction check 6 Change DCPU 7 Change PRCB...

Page 878: ...ck the fan for possible overload and correct as necessary 3 FM3 operation check PRCB CN15 4 REM PRCB CN15 6 LOCK K 7 to 8 4 Change FM3 5 PRCB ICP6 conduction check 6 Change MFPB Relevant parts MFP con...

Page 879: ...ry 4 Fan motor operation check MFPB PJ20 O 26 5 Change MFPB Relevant parts Scanner home sensor PS201 Scanner motor M201 Scanner relay board REYB SCAN MFP board MFPB Step Action WIRING DIAGRAM Control...

Page 880: ...correct as necessary 2 Check the fan for possible overload and correct as necessary 3 M202 operation check REYB SCAN PJ4 3 LOCK P 18 to 19 4 Change REYB SCAN 5 Change MFPB Relevant parts MFP board MF...

Page 881: ...omponent 1 Correct the harness connection between CCDB and MFPB if faulty 2 Check for possible extraneous light and correct as necessary 3 Clean the lens mirrors CCD surface and shading sheet if dirty...

Page 882: ...board MFPB DF control board DFCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Correct the harness connection between main body and ADF if faulty 2 Change DFCB 3 Change MF...

Page 883: ...oupling and correct as necessary 3 PS7 I O check sensor check REYB PJ3 3 ON DF 618 K to L 10 4 DFCB F9 conduction check 5 M5 operation check DFCB PJ6 10 to 11 DF 618 I 7 6 Change M5 7 DFCB PS2 conduct...

Page 884: ...nnector of M202 for proper drive coupling and correct as necessary 3 Change original glass moving unit 4 Change OGPCB Relevant parts Lift up motor M6 Lift up lower sensor PS15 DF control board DFCB St...

Page 885: ...ion and correct as necessary 2 Check the fan for possible overload and correct as necessary 3 FM1 operation check DFCB PJ7 1 to 3 DF 618 I 2 to 3 4 Change FM1 5 DFCB F7 conduction check 6 Change DFCB...

Page 886: ...and correct if necessary 2 Check the connection between REYB SCAN and the inverter board and correct if necessary 3 Check the connection between REYB SCAN and MFPB and correct if necessary 4 Check tha...

Page 887: ...ion Electri cal component 1 Check the vendor connector for proper connection and correct as necessary 2 Check the PRCB connector for proper connection and correct as necessary 3 Change PRCB Step Actio...

Page 888: ...hange DFCB Relevant parts Transport control board TRCB FS control board FSCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Disconnect and then connect the power cord Turn...

Page 889: ...onnector for proper connection and correct as necessary 2 Disconnect and then connect the power cord Turn OFF the main power switch wait for 10 sec or more and turn ON the main power switch 3 Rewrite...

Page 890: ...are 3 After completing the firmware update turn OFF and ON the main power switch and check to see that warm up is started 4 When the trouble cannot be solved rein stall the removed PRCB to the origina...

Page 891: ...e ROM version 2 Rewrite the firmware 3 Replace the corresponding board 4 When not reviving even if the above men tioned procedure is done contact the responsible people of KMBT Relevant parts DF contr...

Page 892: ...namic link error during starting OAP 19 5 198 CC190 Outline font load error Relevant parts MFP board MFPB NVRAM board NRB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 If...

Page 893: ...oper connection and correct as necessary 2 Format hard disk 3 Change hard disk 4 Change MFPB Relevant parts MFP board MFPB Hard disk Step Action WIRING DIAGRAM Control signal Location Electri cal comp...

Page 894: ...AGRAM Control signal Location Electri cal component 1 Check the hard disk specifications 2 Change the hard disk Relevant parts Hard disk Step Action WIRING DIAGRAM Control signal Location Electri cal...

Page 895: ...ounting Relevant parts MFP board MFPB Memory Step Action WIRING DIAGRAM Control Signal Location Electri cal Component 1 Check to see if the memory on MFPB is installed correctly 2 Change the memory on...

Page 896: ...y circuit boards VI 505 Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 If the IC 412 is not mounted access Ser vice Mode o System 2 o Image Con troller Setting and check to...

Page 897: ...rol signal Location Electri cal component 1 Check the memory UK 203 for proper connection and correct as necessary 2 Change memory UK 203 3 Change MFPB Relevant parts MFP board MFPB Hard disk Memory f...

Page 898: ...rror 19 5 229 CE005 Memory access error 19 5 230 CE006 Header access error 19 5 231 CE007 DIMM initialize error Relevant parts MFP board PRCB Step Action WIRING DIAGRAM Control signal Location Electri...

Page 899: ...ng setting Service Mode o Enhanced Security o NVRAM Data Back Up See P 622 1 When a trouble caused by NVRAM data error occurs the screen below appears 2 Select Yes and touch OK 3 The screen will be sh...

Page 900: ...set ting Service Mode o System 1 o Initializa tion o Data Clear See P 526 2 Format hard disk 3 Change hard disk 4 Change MFPB Relevant parts MFP board MFPB Step Action WIRING DIAGRAM Control signal Lo...

Page 901: ...236 CEEE3 Printer control board malfunction Relevant parts Printer control board PRCB Step Action WIRING DIAGRAM Control signal Location Electri cal component 1 Check the PRCB connector for proper con...

Page 902: ...11 Although the WPA PSK mode is selected the Pre Shared Key is not specified 12 An authentication error occurred in the WPA PSK mode un matched Pre Shared Key 13 The phase 2 method is not specified PE...

Page 903: ...4 The number of search results has exceeded the maximum number of items allowed 7 The LDAP server does not support SASL 10 Unable to trace the link although Referral is specified 32 Cannot find the s...

Page 904: ...trieve the device certificate or private key 13 An I O error occurred An HDD operation error occurred or memory capacity of the computer may be insufficient 14 The S MIME function is disabled 15 The H...

Page 905: ...led by a device reset 55 A buffer shortage occurred 57 Failed to connect to the server 62 The device is not connected to the network The connection has been interrupted 70 The network connection is bu...

Page 906: ...of certificates that can be verified at a time is 20 12266 Internal error of the certificate verification 12267 The device certificate does not exist 12268 No certificate is sent from the server SMTP...

Page 907: ...celled 553 SMTP server error The requested action is not accepted 554 An SMTP server error or an internal error when sending data The transaction failed 555 SMTP server error MAIL RCPT parameter error...

Page 908: ...d signature algorithm is specified 3020 The E mail address included in the destination certificate does not match the destination address To Cc Bcc 3021 The E mail address included in the certificate...

Page 909: ...connection to the proxy server failed including connection time out 1098 Failed in chunk TX to SharePoint Server 1099 Other internal error occurred e g memory shortage 2236 The certificate has expire...

Page 910: ...ot found 4353 Unable to log in to the browser machine master browser backup browser 4354 The sub folder does not exist 4355 The request is not accepted due to an invalid call sequence etc 4368 The num...

Page 911: ...CA server rejected the connection 12243 The connection to the server that checks for expiration of the certificate has timed out 12244 Unable to check for expiration because the CRL size exceeds the...

Page 912: ...ation of the certificate has timed out 2244 Unable to check for expiration because the CRL size exceeds the maxi mum capacity that can be retained 1MB 2261 The format of the certificate is invalid 226...

Page 913: ...cks for expiration of the certificate has timed out 2244 Unable to check for expiration because the CRL size exceeds the maxi mum capacity that can be retained 1MB 2261 The format of the certificate i...

Page 914: ...CPU I 25 to 26 NO Change DCPU 5 Is DC5 V being input to PJ011DCPU 5 to 7 on DCPU I 26 to 27 NO Change DCPU 6 Is DC5 V being input to CN12PRCB 5 on the printer control board LED on PRCB does not blink...

Page 915: ...n in DF 611 Step Check item WIRING DIAGRAM Location Result Action 1 Is DC24 V being applied to hookup connector CN425 W 12 to 13 NO Malfunction in LU 204 301 2 Is DC24 V being output from CN19 on PFTD...

Page 916: ...ues around 400 V 200 V to 800 V A correction is made to make the image lighter when the numeric value is greater A correction is made to make the image darker when the numeric value is smaller Relevan...

Page 917: ...IDC bare surface output value in 0 01 V increments It should normally be around 4 3 V The output range is 0 V to 5 V Relevant components IDC sensor transfer belt unit Middle heat temperature Heat Pro...

Page 918: ...range from 0 to 255 The value becomes greater as the transfer belt unit has been used more Relevant components IDC sensor transfer belt unit ATVC C ATVC M ATVC Y ATVC K ATVC 2nd Shows the latest ATVC...

Page 919: ...Initial check items A Initial check items 1 Check first to see if image data is properly transmitted between scanner and memory and between memory and printer Action Result Next Step Enter the Service...

Page 920: ...on procedure A0P0F4C510DA CCD board CCDB MFP board MFPB PH relay board REYB PH Scanner system Printer system Document scan Print output I F cable Image problem Action Result Cause Next step Lines band...

Page 921: ...m occurs in a specific single color or four colors Evaluation procedure A0P0F4C511DA Mono color 4 colors Image problem Action Result Cause Next step Lines bands From Service Mode select Test Mode o Ha...

Page 922: ...s damaged or dirty YES Change original 2 ADF Original pad is dirty YES Clean 3 Original glass Original glass is dirty YES Wipe the surface clean with a soft cloth 4 Shading sheet Shading sheet is dirt...

Page 923: ...ure lamp and reflec tors Mirror is dirty YES Clean Lens is dirty YES Clean Exposure lamp is dirty YES Clean Reflectors are dirty YES Clean 6 ADF o Original Stop Position Service Mode The adjustment va...

Page 924: ...Check item Result Action 1 Original Original is damaged or dirty YES Change original 2 ADF Original pad is dirty YES Clean 3 Original glass Original glass is dirty YES Wipe the surface clean with a so...

Page 925: ...4C509DA AA Step Section Check item Result Action 1 Original Original is damaged or dirty YES Change original 2 ADF Original pad is dirty YES Clean 3 Original glass Original glass is dirty YES Wipe the...

Page 926: ...glass Original glass is dirty YES Wipe the surface clean with a soft cloth 5 Shading sheet Shading sheet is dirty YES Wipe the surface clean with a soft cloth 6 Mirror lens exposure lamp and reflecto...

Page 927: ...t lie flat YES Change ADF if it is deformed or hinges are broken 3 Original glass Original glass tilts YES Position original glass correctly Check original loading position 4 2nd 3rd mirrors carriage...

Page 928: ...ot lie flat YES Change original 2 ADF ADF does not lie flat YES Change ADF if it is deformed or hinges are broken 3 Scanner rails Foreign matter on rails YES Clean and apply lubricant 4 Drive cables C...

Page 929: ...e distortions recur even after the orientation of original has been changed NO Change the original mode select one other than that resulted in moire 2 Basic screen Quality Density Moire distortions re...

Page 930: ...glass Original glass is in positive contact with the flat spring without being tilt NO Reinstall the glass Check the original loading posi tion 3 2nd 3rd mirrors carriage Exposure unit is not properly...

Page 931: ...item Result Action 1 Installation Machine is installed on a level sur face NO Reinstall 2 2nd 3rd mirrors carriage Exposure unit is not properly aligned with 2nd 3rd mirrors car riage YES Perform Foc...

Page 932: ...s Original Glass is dirty YES Wipe the surface clean with a soft cloth 2 Shading sheet Shading sheet is dirty YES Wipe the surface clean with a soft cloth 3 Mirror lens exposure lamp and reflectors Mi...

Page 933: ...and white area of original Step Section Check item Result Action 1 Auto Color Level Adjustment User Setting The problem persists even after the ACS determination level adjust function has been changed...

Page 934: ...nnected properly with no pins bent NO Reconnect 2 Image process ing board IPB Connectors on the image pro cessing board are connected properly NO Reconnect 3 CCD Unit Connectors of the CCD unit are co...

Page 935: ...he MFP board are connected properly NO Reconnect 3 MFP board MFPB Data on previous page is mixed with data on current page NO Reinstall the memory 4 Test Mode Service Mode The problem is eliminated as...

Page 936: ...g of the scanner and 2nd 3rd mirrors car riage and Scanner Position Adjustment 2 Scanner motor Scanner motor turns smoothly NO Change belt Change scanner motor 3 The problem has been eliminated throug...

Page 937: ...k paper black lines appear YES Select Service Mode o Machine o Thick Paper Mode and set Image Quality 3 Imaging unit The surface of the PC drum is scratched YES Change imaging unit 4 Dirty on the outs...

Page 938: ...p NO Clean the electrostatic charger wire 2 Imaging unit The surface of the PC drum is scratched YES Change imaging unit 3 Dirty on the outside YES Clean 4 Contact terminals make good con nection betw...

Page 939: ...ith no originals placed as the IU fails to keep up with a high demand for toner 2 Machine o LD adjust ment o LD lightness bal ance adjust Service Mode The problem has been eliminated through the LD li...

Page 940: ...s scratched YES Change imaging unit 3 Dirty on the outside YES Clean 4 PH unit The surface of the PH window is dirty YES Clean with cleaning jig 5 Transfer roller Check that the spring does not come o...

Page 941: ...NO Go to next step 4 IDC output value is around 4 3 V NO Clean IDC sensor and exe cute the image stabilization Check image transfer belt for damage and correct as nec essary 5 Level history data chec...

Page 942: ...ation adjust Dark 0 100 Highlight 0 60 YES Go to step 20 18 Image Process Adjustment o D Max Density Service Mode The problem has been eliminated through the adjust of D Max NO Go to next step 19 Imag...

Page 943: ...IDC output value is around 4 3 V NO Clean IDC sensor and execute the image stabilization Check image transfer belt for damage and correct as neces sary 6 Image Process Adjustment oGradation Adjust Ser...

Page 944: ...ied rang 6 to 8 NO Go to next step 4 IDC output value is around 4 3 V NO Clean IDC sensor and execute the image stabilization Check image transfer belt for damage and correct as neces sary 5 Level his...

Page 945: ...ocess Adjustment o Stabilizer o Initialize Image Stabilization Service Mode After the Initialize Image Stabiliza tion sequence has been completed run gradation adjust NO Go to next step 16 Printer con...

Page 946: ...881 2 There is void area at the rear side section YES Perform Transfer Adjust of Image Process Adjustment under Service Mode 3 Imaging unit The surface of the PC drum is scratched YES Change imaging...

Page 947: ...ages B Troubleshooting procedure A02EF4C524DA AA Step Section Check item Result Action 1 Imaging unit Developing bias contact terminal makes good connection NO Clean contact terminal and check termina...

Page 948: ...s B Troubleshooting procedure A02EF4C511DA Step Section Check item Result Action 1 PH unit The surface of the PH window is dirty YES Clean with cleaning jig 2 Imaging unit Dirty on the outside YES Cle...

Page 949: ...connection 2 Imaging unit Coupling of IU drive mechanism is installed properly NO Check and correct drive transmitting coupling Change IU 3 The PC drum charge corona voltage contact or PC drum ground...

Page 950: ...any stain or breakage on the drive section of the toner cartridge YES Clean replace the toner cartridge 4 Imaging unit There is any stain damage or abrasion on the PC drum YES Replace the imaging unit...

Page 951: ...ance 3 Transfer belt is dirty or scratched YES Clean dirty belt with a soft cloth Change transfer belt unit if belt is damaged 4 Cleaning blade is not effective in removing toner completely YES Clean...

Page 952: ...ged 3 Cleaning brush is not effective in removing toner completely YES Clean cleaning brush Change transfer belt unit 4 Transfer roller unit Transfer roller is dirty or scratched YES Change transfer r...

Page 953: ...dent on the transfer belt YES Clean with specified solvent See Maintenance 2 Transfer belt is dirty or scratched YES Clean dirty belt with a soft cloth Change transfer belt unit if belt is damaged 3 T...

Page 954: ...ansfer belt YES Clean with specified solvent See Maintenance 2 Transfer belt is dirty or scratched YES Clean dirty belt with a soft cloth Change transfer belt unit if belt is damaged 3 Terminal is dir...

Page 955: ...r Sensor is dirty YES Clean IDC sensor and execute the image stabilization 6 Image Process Adjustment oGradation Adjust Service Mode Conv Value falls within the specified range as checked through grad...

Page 956: ...Sensor is dirty YES Clean IDC sensor and execute the image stabilization 6 Image Process Adjustment o Gradation Adjust Service Mode Conv Value falls within the specified range as checked through grada...

Page 957: ...oft cloth Change transfer belt unit if belt is damaged 5 Drive coupling to the machine is dirty YES Clean 6 Imaging unit The surface of the PC drum is scratched YES Change imaging unit 7 Transfer roll...

Page 958: ...foreign matter is evident on the transfer belt YES Clean with specified solvent See Maintenance 4 Transfer belt is dirty or scratched YES Clean dirty belt with a soft cloth Change transfer belt unit...

Page 959: ...dent on the image transfer belt YES Clean with specified solvent See Maintenance 3 Transfer belt is dirty or scratched YES Clean dirty belt with a soft cloth Change transfer belt unit if belt is damag...

Page 960: ...C F Offset Poor fusing performance Step Section Check item Result Action 1 Paper Paper type does not match YES Change the setting 2 Machineo Fus ing Temperature Service Mode Changing fusing temperatur...

Page 961: ...s damp YES Change paper to one just unwrapped from its package 2 Paper type does not match YES Change the setting 3 Fusing unit Fusing unit is installed properly NO Reinstall 4 Fusing entrance guide p...

Page 962: ...it 2 Paper path There is foreign matter on paper path YES Remove foreign matter 3 Fusing unit Fusing entrance guide plate is scratched or dirty YES Clean or change 4 Lower fusing roller is scratched o...

Page 963: ...stain or breakage on the drive section of the toner car tridge YES Clean replace the toner cartridge 4 Imaging unit There is any stain damage or abrasion on the PC drum YES Replace the imaging unit 5...

Page 964: ...low toner density caused by toner supply motor C and its adjustment failure C 2551 C 2559 C 2561 M12 Toner supply motor K Abnormally low toner density caused by toner supply motor K and its adjustment...

Page 965: ...to turn C 225B M19 K developing motor K developing motor s failure to turn C 2259 ICP15 M1 Transfer belt motor Transfer belt motor s failure to turn C 5104 REDB Relay drive board No change Dehumidifi...

Page 966: ...s failure to turn C 2257 ICP No Symbol Target part name When ICP trips Symptom in each load Trouble code and others ICP No Symbol Target part name When ICP trips Symptom in each load Trouble code and...

Page 967: ...cooling fan motor 3 s failure to turn C 3305 ICP3 CL1 Tray 1 paper feed clutch Tray 1 feed section jam CL2 Tray2 paper feed clutch Tray 2 feed section jam ICP4 CL5 Tray3 paper feed clutch Tray 3 feed...

Page 968: ...Stabilization is not completed successfully P 6 7 8 9 IP201 Charge corona grid developing section_M Abnormal image Stabilization is not completed successfully P 6 7 8 9 IP301 Charge corona grid develo...

Page 969: ...ymbol Relevant parts When ICP trips Symptom in each load Trouble code and others F8 DC to DC converter input sec tion 24V line Unable to produce DC5V in ADF and MFP unable to detect ADF F6 SD1 Switch...

Page 970: ...ips Symptom in each load Trouble code and others ICP2 M1 Lift up motor LCT up down abnormality C 0216 ICP3 M3 Transport motor LCT transport section JAM ICP4 M2 Paper feed motor LCT feed section JAM IC...

Page 971: ...enoid Up CL601 Punch clutch FM601 Main motor cooling fan ICP9 M608 Punch switchover motor Punch switchover motor drive mal function C 1136 ICP10 M604 Punch motor Punch motor drive malfunction C 1135 I...

Page 972: ...C 1105 M10 Stacker entrance motor Stacker entrance motor drive mal function ICP7 DC5V sensor and others in the board Unable to be detected ICP8 DC3 3V sensor and others in the board Unable to be dete...

Page 973: ...staple front adjust drive motor malfunction C 1114 M21 Center staple alignment motor R Center staple rear adjust drive motor malfunction C 1150 M23 Center staple motor Center staple stapler drive moto...

Page 974: ...gistration clutch SD201 Pick up solenoid Up SD202 Pick up solenoid Lw ICP2 M201 Tray lift motor Up Sheet feeder up down drive failure upper C 1125 M202 Tray lift motor Lw Sheet feeder up down drive fa...

Page 975: ...y3 exit roller retraction motor Tray 3 exit roller pressure retraction failure Only when JS is installed C 11A7 F18 M9 Exit roller retraction motor Tray 2 exit roller pressure retraction failure C 11A...

Page 976: ...Center staple alignment motor R Center staple rear adjust drive motor malfunction C 1150 F5 M20 Leading edge stopper motor Center staple lead edge stopper motor malfunction C 1113 F7 M26 Center fold p...

Page 977: ...PS204 12 Inverter board INVB 4 CCD board CCDB 13 Original glass moving motor M202 5 Original cover sensor RS201 14 Glass home sensor PS203 6 USB board UB 15 Original glass position control board OGPC...

Page 978: ...918 APPENDIX 24 1 2 Front side A Load 1 IH cooling fan motor 2 FM12 4 Toner supply motor M M11 2 IH cooling fan motor 1 FM10 5 Toner supply motor C M10 3 Toner supply motor K M12 6 Toner supply motor...

Page 979: ...C 3 Total counter TCT 11 Main erase lamp K EL K 4 Waste toner box set sensor PS53 12 Toner empty sensor Y RS Y 5 Waste toner full sensor PS54 13 Toner empty sensor M RS M 6 Front door switch MS3 14 To...

Page 980: ...er supply DCPU 2 NVRAM board NRB 8 Service EEPROM board SVERB 3 PCI board PCIB 9 High voltage unit 2 HV2 4 Paper feed transport drive board PFTDB 10 Printer control board PRCB 5 Relay drive board REDB...

Page 981: ...motor FM6 14 Toner cartridge motor Y M M13 5 K developing motor M19 15 Toner cartridge motor C K M14 6 Charge cleaning motor K M15 16 Toner suction fan motor FM7 7 MFP control board cooling fan motor...

Page 982: ...tion sensor 2 PS42 8 Dehumidifier heater transformer T1 3 Pressure welding alienation sensor K PS51 9 Noise filter NF1 200 V area only 4 Charging cleaner home sensor PS43 10 USB cover sensor PS60 5 Ch...

Page 983: ...DRAWING 923 APPENDIX 24 1 4 Around the write section 1 PH unit 4 PH cooling fan motor FM14 2 Waste toner agitating motor lock sensor PS23 5 PH relay board REYB PH 3 Waste toner agitating motor M20 A0...

Page 984: ...resistor VR1 2 Bypass paper feed motor M27 8 Bypass set sensor PS30 3 Bypass sub tray set sensor PS37 9 Bypass paper empty sensor PS34 4 Multi FD size sensor 3 PS33 10 Bypass paper limit sensor PS35...

Page 985: ...9 Paper size detect board 1 PSDTB 1 3 Tray1 upper limit sensor PS6 10 Tray1 CD paper size sensor 2 PS8 4 Tray1 vertical transport sensor PS4 11 Tray1 device detection sensor PS1 5 Tray1 paper feed sen...

Page 986: ...aper size sensor 1 PS15 3 Tray2 door set sensor PS17 10 Paper size detect board 2 PSDTB 2 4 Tray2 upper limit sensor PS14 11 Tray2 CD Paper size sensor 2 PS16 5 Tray2 vertical transport sensor PS12 12...

Page 987: ...8 2 Tray3 paper empty sensor PS19 8 Tray3 lift up motor M23 3 Intermediate roller sensor PS28 9 Tray3 upper limit sensor PS22 4 Horizontal transport sensor PS29 10 Tray3 paper feed clutch CL5 5 Tray3...

Page 988: ...ar empty sensor PS25 11 Tray4 lift up motor M24 4 Tray4 paper empty sensor PS24 12 Tray4 upper limit sensor PS27 5 Tray4 paper feed sensor PS26 13 Transport motor M25 6 Tray1 paper empty indicator boa...

Page 989: ...sensor PS50 6 Temperature humidity sensor TEM HUMS 2 Suction fan motor FM1 7 IDC registration sensor F IDCS F 3 2nd transfer pressure retraction motor M3 8 IDC registration sensor R IDCS R 4 Timing r...

Page 990: ...0 Jul 2009 930 APPENDIX 24 1 11 Duplex section 1 ADU paper passage sensor 1 PS47 4 ADU door sensor PS49 2 ADU paper passage sensor 2 PS48 5 ADU transport motor 1 M31 3 ADU transport motor 2 M32 A0P0F...

Page 991: ...ooling fan motor 3 FM5 11 Fusing pressure retraction motor M29 4 Heating roller temperature sensor TEMS1 12 Right door switch MS2 5 Fusing cooling fan motor 2 FM4 13 Fusing retraction position sensor...

Page 992: ...tration motor M7 2 Switchback roller pressure retraction motor M5 9 Take up motor M2 3 Reading roller pressure retraction motor M4 10 Exit motor M3 4 Stamp solenoid SD3 11 Switch back solenoid SD1 5 L...

Page 993: ...5 Before read sensor PS9 5 Empty sensor PS14 16 Registration sensor PS3 6 After separate sensor PS4 17 Exit sensor PS5 7 Original set sensor PS20 18 Read open close sensor PS2 8 Reverse roller sensor...

Page 994: ...1 2 Near empty sensor 2 PS6 9 Lift up motor M1 3 Paper empty sensor PS4 10 Paper feed motor M2 4 Tray LED LED 11 Transport motor M3 5 Dehumidification heater DH 12 LU drive board LUDB 6 Paper feed sen...

Page 995: ...ty sensor 2 PS6 9 Tray set sensor 1 PS1 3 Paper empty sensor PS4 10 Lift up motor M1 4 Tray LED LED 11 Paper feed motor M2 5 Dehumidification heater DH 12 Transport motor M3 6 Tray set sensor 2 PS7 13...

Page 996: ...PS1 9 Route change motor M3 3 Route change home sensor PS4 10 Lower tray paper full detect board PR T1FDTB PR 4 Shift motor M2 11 JS control board JSCB 5 Shift home sensor PS6 12 Transport motor M1 6...

Page 997: ...0 Jul 2009 24 PARTS LAYOUT DRAWING 937 APPENDIX 24 6 JS 603 Option 1 Tray3 exit roller retraction motor M17 3 Tray3 full sensor PS36 2 Tray3 exit roller retraction sensor PS35 A10FF5C500DA 2 1 3 Y1105...

Page 998: ...PU1 3 Punch shift home sensor PS605 11 Door switch MS602 4 ZU control board ZUCB 12 DC power supply 2 DCPU2 5 Circuit breaker 2 CBR2 13 Punch scraps box set sensor PS607 6 Circuit breaker 1 CBR1 14 Pu...

Page 999: ...nsor PS601 4 Registration motor M601 10 1st folding stopper motor M602 5 2nd folding stopper home sensor PS604 11 1st folding stopper home sensor PS603 6 Exit sensor PS609 A07TF5C501DA 4 3 2 1 11 10 9...

Page 1000: ...Field Service Ver 2 0 Jul 2009 940 APPENDIX 24 8 OT 503 Option 1 Exit paper cooling fun motor 2 FM102 3 Exit paper cooling fun motor 1 FM101 2 Exit paper cooling fun motor 3 FM103 A092F5C500DA 3 2 1 S...

Page 1001: ...motor F M11 4 Transport motor 2 M2 14 Alignment plate motor R M12 5 Transport motor 1 M1 15 2 staples trail edge stopper motor M19 6 Stacker entrance motor M10 16 Paddle motor M16 7 Trail edge paddle...

Page 1002: ...r position sensor 1 PS50 22 Stacker plate home sensor PS11 8 FS control board FSCB 23 Shutter open close sensor PS24 9 FNS pass sensor PS1 24 2 staples stacker sensor PS3 10 Z fold Punch regist sensor...

Page 1003: ...4 PARTS LAYOUT DRAWING 943 APPENDIX 1 Fan motor 2 FM2 4 Transport motor M201 2 Fan motor 1 FM1 5 Transport control board TRCB 3 Paper pass sensor PS202 6 Door open close sensor PS201 A11PF5C500DA 1 2...

Page 1004: ...dge stopper motor M22 3 Center staple alignment motor R M21 10 Exit motor M34 4 Staple motor M24 11 Center staple paddle lift motor C M26 5 Clincher motor M25 12 Tri folding change solenoid SD5 6 Cent...

Page 1005: ...sor PS35 3 Center fold knife home sensor PS34 11 Lift up switch SW3 4 Center staple stacker empty sensor 1 PS26 12 SD exit upper limit sensor PS41 5 Stapler home sensor PS33 13 SD exit sensor LED PS28...

Page 1006: ...2 PK punch front sensor PS308 8 Punch oscillating motor M302 3 2 hole position sensor PS307 9 PK punch oscillating home sensor PS303 4 Punch drive motor PS301 10 Paper size detect board PSDTB 5 PK pun...

Page 1007: ...PARTS LAYOUT DRAWING 947 APPENDIX 24 12 JS 602 Option 1 3rd Entrance switching solenoid SD401 3 Job tray full sensor PS403 2 Job tray paper exit sensor PS402 4 Job tray cover sensor PS401 A10CF5C500DA...

Page 1008: ...er set sensor Up PS203 6 Paper entrance sensor Up PS201 18 L size sensor Lw PS212 7 Tray upper limit sensor Up PS204 19 Tray lift motor Lw M202 8 Paper entrance sensor Lw PS206 20 Tray lower limit sen...

Page 1009: ...M16 3 Accommodation paddle motor M12 10 Stapler movement motor M11 4 Tray2 path switching motor M8 11 Alignment plate motor M13 5 Upper lower path switching motor M6 12 Exit motor M5 6 Accommodation r...

Page 1010: ...h SW2 6 Upper lower path switching sensor PS26 18 FS control board FSCB 7 Tray2 path switching home sensor PS7 19 Stapler home sensor 1 PS18 8 Accommodation roller pressure sensor PS13 20 Leading edge...

Page 1011: ...51 APPENDIX 1 Duplex path switching sensor PS3 4 Paper passage sensor 2 PS2 2 Paper passage sensor 1 PS1 5 Paper passage motor 1 M1 3 Horizontal conveyance cover sensor PS5 6 Duplex path switching mot...

Page 1012: ...staple alignment motor R M23 5 Leading edge stopper motor M20 2 Center staple alignment motor F M24 6 Lower paddle motor M22 3 Leading edge grip solenoid SD3 7 Center fold roller motor M25 4 Center fo...

Page 1013: ...tray full sensor PS50 2 Paper detection sensor 1 PS43 7 Paper detection sensor 2 PS44 3 Center staple alignment home sensor F PS42 8 Booklet tray near full sensor PS48 4 Center fold plate home sensor...

Page 1014: ...Field Service Ver 2 0 Jul 2009 954 APPENDIX 24 16 PK 517 Option 1 Punch cam position sensor PS200 3 Punch pulse sensor 1 PS300 2 Punch home sensor 1 PS100 4 Punch motor 1 M100 A10EF5C500DA 3 4 1 2 Se...

Page 1015: ...pin CN18 20pin CN20 12pin CN37 6pin CN35 16pin CN5 18pin CN3 10pin CN1 8pin CN36 7pin CN34 19pin CN32 12pin CN30 18pin CN31 9pin CN29 10pin CN28 20pin CN26 19pin CN25 14pin CN24 14pin CN23 4pin CN39 5...

Page 1016: ...PJ27 7pin N C N C PJ28 3pin DIMM1 200pin PJ24 8pin DIMM0 200pin PJ04 8pin PJ12 4pin PJ11 7pin PJ26 4pin PJ14 40pin PJ20 3pin PJ25 6pin PJ03 30pin PJ10 140pin PJ02 25pin PJ05 9pin PJ13 50pin PJ19 12pi...

Page 1017: ...TDB PJ01 140pin PJ03 100pin PJ02 100pin A0P0F5C504DA CN9 4pin CN13 8pin CN14 16pin CN18 13pin CN22 10pin CN16 11pin CN20 17pin CN7 12pin CN4 12pin CN5 11pin CN2 50pin CN8 12pin CN6 24pin CN17 7pin CN1...

Page 1018: ...relay board REYB PH 25 1 6 Scanner relay board REYB SCAN CN9 20pin CN7 33pin CN6 33pin CN10 18pin CN1 4pin CN2 19pin CN5 3pin CN8 25pin CN4 3pin CN3 20pin A0P0F5C506DA PJ1 10pin PJ5 9pin PJ4 3pin PJ3...

Page 1019: ...glass position control board OGPCB 25 1 8 DF control board DFCB PJ1 4pin PJ2 7pin PJ3 5pin A0P0F5C508DA A0P0F5C604DA PJ10 12pin PJ20 3pin PJ14 9pin PJ11 10pin PJ13 7pin PJ16 11pin PJ9 8pin PJ8 10pin P...

Page 1020: ...25 1 9 LU drive board LUDB 25 1 10 Punch control board PKDB 1 PK 516 A0TJF5C502DA CN3 5pin CN6 3pin CN4 8pin CN5 20pin CN1 8pin CN2 18pin A11TF5C501DA CN34 6pin CN32 8pin CN36 15pin CN35 3pin CN33 9p...

Page 1021: ...NNECTOR LAYOUT DRAWING 961 APPENDIX 25 1 11 ZU control board A109F5C502DA CN4 19pin CN2 11pin CN11 13pin CN15 12pin CN8 12pin CN14 6pin CN102 40pin CN5 6pin CN3 6pin CN7 4pin CN1 3pin CN6 4pin CN9 7pi...

Page 1022: ...8pin CN18 10pin CN60 8pin CN12 12pin CN14 24pin CN16 7pin CN50 13pin CN4 6pin CN30 8pin CN31 9pin CN10 9pin CN3 4pin CN2 7pin CN105 20pin CN1 2pin CN104 14pin CN101 18pin CN41 24pin CN42 19pin CN102 3...

Page 1023: ...PJ7 12pin PJ29 3pin PJ30 6pin PJ28 4pin PJ8 12pin PJ9 8pin PJ10 5pin PJ17 15pin PJ19 17pin PJ21 10pin PJ20 5pin PJ22 10pin PJ23 7pin PJ27 3pin PJ4 11pin PJ5 7pin PJ2 3pin PJ3 2pin PJ1 4pin PJ25 5pin...

Page 1024: ...Field Service Ver 2 0 Jul 2009 964 APPENDIX 25 1 14 SD drive board SDDB 1 SD 508 A11RF5C502DA CN405 10pin CN404 5pin CN403 17pin PJ6 6pin PJ5 12pin PJ5 12pin CN406 34pin CN411 2pin CN401 8pin CN402 24...

Page 1025: ...509 25 1 15 PI drive board A10DF5C502DA PJ13 9pin PJ10 11pin PJ9 9pin PJ11 10pin PJ1 4pin PJ2 3pin PJ3 10pin PJ4 11pin PJ5 10pin PJ6 3pin PJ7 8pin PJ8 4pin A10AF5C501DA CN58 13pin CN52 16pin CN51 8pin...

Page 1026: ...ing 26 2 Main body Number of pin Possible to confirm by removing external cover Not possible to confirm by removing external cover 1 No CN No Location No CN No Location 1 CN178 R 11 9 CN254 D 21 2 CN1...

Page 1027: ...ul 2009 26 RELAY CONNECTOR LAYOUT DRAWING 967 APPENDIX 5 CN154 W 12 13 CN142 S 9 6 CN257 D 20 14 CN152 W 11 7 CN256 D 21 15 CN153 W 12 8 CN255 D 21 16 CN290 E 15 No CN No Location No CN No Location Y1...

Page 1028: ...05 Q 18 15 CN267 V 15 4 CN604 Q 17 16 CN707 C 6 5 CN289 D 15 17 CN333 V 15 6 CN293 D 16 18 CN334 I 5 7 CN322 J 7 19 CN330 I 6 8 CN171 R 8 20 CN306 I 4 9 CN198 S 7 to 8 21 CN320 J 6 10 CN202 B 7 22 CN1...

Page 1029: ...0 R 6 to 7 20 CN193 V 6 5 CN248 D 22 21 CN113 B V 6 6 CN291 D 23 22 CN143 V 9 7 CN246 D 22 23 CN197 W 10 8 CN247 D 22 24 CN137 W 10 9 CN131 W 9 25 CN144 W 10 10 CN121 A V 7 26 CN324 J 7 to 8 11 CN121...

Page 1030: ...RELAY CONNECTOR LAYOUT DRAWING Field Service Ver 2 0 Jul 2009 970 APPENDIX 14 CN122 W 7 30 CN260 D 17 15 CN129 W 7 31 CN258 E 16 16 CN134 W 7 No CN No Location No CN No Location Service Manual Y110571...

Page 1031: ...23 13 CN242 E 27 3 CN613 D 28 14 CN249 E 13 4 CN511 D 20 15 CN164 D 14 5 CN298 E 17 16 CN163 D 14 6 CN241 E 24 17 CN253 A E 22 7 CN165 D 13 18 CN253 B E 21 8 CN228 E 24 to 25 19 CN316 D 23 9 CN702 D...

Page 1032: ...cation No CN No Location 1 CN155 A S 3 8 CN395 E 10 2 CN145 S 2 9 CN392 E 7 3 CN279 R 6 to 7 10 CN394 E 9 4 CN278 Q 6 11 CN700 E 8 5 CN151 Q 2 12 CN271 A S 5 6 CN156 Q 3 13 CN271 B S 6 to 7 7 CN217 E...

Page 1033: ...eloping bias AC C Developing bias AC K 1st transfer Y 1st transfer M 1st transfer C 1st transfer K 2nd transfer Neutralizing Registration motor M2 Take up motor M22 Tray 1 paper feed clutch CL1 Tray 1...

Page 1034: ...Reading motor ON OFF Exit motor ON OFF Reading roller pressure retraction motor ST SP ON OFF Reading roller pressure retraction motor Brake ON OFF Read open close sensor ON OFF Reverse roller pressur...

Page 1035: ...stration sensor Exit sensor Before read sensor Take up motor Registration motor Reading motor Exit motor Reading roller pressure retraction motor ST SP Reading roller pressure retraction motor Brake R...

Page 1036: ...After separate sensor Registration sensor Reverse registration sensor Exit sensor Before read sensor Take up motor Registration motor Reading motor Exit motor Reading roller pressure retraction motor...

Page 1037: ...stration sensor Exit sensor Before read sensor Take up motor Registration motor Reading motor Exit motor Reading roller pressure retraction motor ST SP Reading roller pressure retraction motor Brake R...

Page 1038: ...04 A Operating conditions Color mode A4 or 8 1 2 x 11 full size B Timing chart Paper feed motor M2 Paper feed sensor PS3 Transport motor M3 Main body Tray2 vertical transport sensor PS12 Main body Tra...

Page 1039: ...rt Color mode A4 or 8 1 2 x 11 1 side B Timing chart Paper exit sensor PS39 FNS pass sensor PS1 Z fold Punch regist sensor PS2 2 staples stacker sensor PS3 Transport motor 1 M1 Transport motor 2 M2 By...

Page 1040: ...tacker entrance motor M10 Main tray lift motor M5 Main tray top surface sensor PS4 Staple paper exit top surface sensor PS7 Exit roller motor M4 Paper output roller motor M6 Paper output roller home s...

Page 1041: ...11 1 side B Timing chart A11PF5E514DA Paper exit sensor PS39 FNS pass sensor PS1 Transport motor 1 M1 Z fold Punch regist sensor PS2 Route change gate solenoid SD1 Transport motor 2 M2 Bypass transpo...

Page 1042: ...ss sensor PS1 Transport motor 1 M1 Z fold Punch regist sensor PS2 Route change gate solenoid SD1 Transport motor 2 M2 Bypass transport motor M3 Bypass gate solenoid SD2 Sub tray gate solenoid SD3 2 st...

Page 1043: ...2 Alignment plate motor F M11 Stacker plate motor M17 Paper output roller motor M6 2 staples trail edge stopper motor M19 Rewind paddle home sensor PS16 Trail edge paddle home sensor PS20 2 staples al...

Page 1044: ...gate solenoid SD1 FNS pass sensor PS1 FNS pass sensor PS1 Center staple alignment motor R M21 Center staple alignment motor home sensor F PS30 Center staple alignment motor F M20 Leading edge stopper...

Page 1045: ...r C M26 Paddle home sensor C PS37 Paddle home sensor C PS37 Exit grip solenoid SD6 Center fold knife motor M32 Transport motor M33 Center staple 6 sheets to Transport motor M33 Center staple 2 sheets...

Page 1046: ...ter staple alignment motor R M21 Center staple alignment motor F M20 Center staple paddle T M29 Center staple paddle C M30 Exit grip solenoid SD6 Leading edge stopper motor M22 Tri folding change sole...

Page 1047: ...edge Registration motor M601 Main motor M606 1st folding stopper motor M602 2nd folding stopper motor M603 Conveyance sensor PS601 Exit sensor PS609 FNS pass sensor Punch shift motor M605 Punch motor...

Page 1048: ...F5E508DA Main body paper exit signal Paper passage sensor 1 PS1 Paper passage sensor 2 PS2 Registration sensor PS10 Lower path sensor PS9 Paper passage motor 1 M1 Paper passage motor 2 M3 Conveyance m...

Page 1049: ...passage motor 2 M3 Conveyance motor M4 Exit motor M5 Accommodation roller retraction motor M10 Exit roller retraction motor M9 Accommodation paddle solenoid SD1 Accommodation paddle motor M12 Alignme...

Page 1050: ...oller pressure sensor PS12 Tray2 paper detection sensor PS16 Center staple alignment motor F M24 Center staple alignment home sensor F PS42 Center staple alignment home sensor R PS41 Center staple ali...

Page 1051: ...2 originals 1 side B Timing chart A0HRF5E511DA Main body paper exit signal Paper passage sensor 1 PS1 Paper passage sensor 2 PS2 Registration sensor PS10 Lower path sensor PS9 Paper passage motor 1 M1...

Page 1052: ...ode A4S or 8 1 2 x 11S 2 originals 1 side B Timing chart A10FF5E502DA Main body paper exit signal Paper passage sensor 1 PS1 Paper passage motor 1 M1 Tray3 exit roller retraction motor M17 Tray3 exit...

Page 1053: ...UPDATING STATUS DATE UPDATED PAGES PAGES CODE 10 2009 1ST EDITION 1053053 Y110571 1...

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