Oliver M-5018.002 Owner'S Manual Download Page 1

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wner's

anual

OLIVER MACHINERY

MPANY

921 Thoma

Ave SW,

enton, WA 98057

TEL: (253)867-0334

FAX: (253)867-0387
www.olivermachinery.net

M-5018.002 Cut-Off Saw

Summary of Contents for M-5018.002

Page 1: ...I Owner s Manual OLIVER MACHINERY COMPANY 921 Thomas Ave SW Renton WA 98057 TEL 253 867 0334 FAX 253 867 0387 www olivermachinery net M 5018 002 Cut Off Saw...

Page 2: ......

Page 3: ...NPACKING AND CHECKING CONTENTS 08 OPTIONAL EQUIPMENT 09 CLEANING THE MACHINE 10 MACHINE SPECIFICATIONS 11 CUTTING CAPACITY DIAGRAM 12 LEGEND OF CUT OFF SAW 13 ELECTRIC CONTROL SWITCHES 14 EMERGENCY ST...

Page 4: ...NG HEIGHT 30 ADJUSTING BLADE RAISING HEIGHT 31 ADJUSTING FENCE SQUARENESS TO SAWBLADE 1 5 32 36 SAW BLADE OPTIONAL 37 REPLACING THE SAWBLADE 38 39 ADJUSTING V BELT TENSION 40 41 REPLCING V BELT 42 IDE...

Page 5: ...iJthe rnachl 61owed in Ch a that another wo i er can suort 1 11l mac Jlno wlti e y otJ aoo W f ing l f1 g wl il n 1 111 11 00 fL l k HIIM dffln ge Of detut tht unetitln Cf 1 fft ettfettl tn fll C Of O...

Page 6: ...WARNING LABEL 1 KEEP HANDS CLEAR The warning label KEEP HANDS CLEAR shown as above is attached to the sawblade front guard It warns the operator to keep hands out of this area 2...

Page 7: ...ing label Rotating blade hazard Do not operate with guard removed Lockout tagout before servicing shown as above is attached to side guard It warns the operator do not operate the machine when the saw...

Page 8: ...while you are working on or within the machine 6 Never change or defeat the function of electrical interlock or other machine shutdown switches 7 Before starting this machine check that All persons ar...

Page 9: ...cations or expose them to rain Keep work area well illuminated 7 Keep children away All visitors should be kept at a safe distance from work area 8 Make workshop childproof With padlocks master switch...

Page 10: ...ng parts binding of moving parts breakage of parts mounting and any other condition that may affect its operation Guards or other parts that are damaged should be properly repaired or replaced 20 Neve...

Page 11: ...foot switch and check if the motion cycle is normal or not 6 Make sure the height of the hold down clamp is properly adjusted 7 Make sure the sawblade running direction is correct 8 Do not cut warped...

Page 12: ...o infeed and outfeed conveyor tables Carefully unpack the machine and ensure that all parts are present and free of damaged If any parts are missing or damaged contact your local dealer immediately Do...

Page 13: ...OPTIONAL EQUIPMENT Sawblade lnfeed and outfeed roller conveyor length as required Safety guard 9...

Page 14: ...HINE After the machine is unpacked remove the rust preventative oil that coats the machine with a cloth soaked in kerosene Do not use gasoline or lacquer thinner as this can damage the painted parts o...

Page 15: ...al Saw arbor diameter Saw blade speed Dust exhaust diameter Motor Table size Net weight Gross weight Packing dimensions L x W x H 18 CUT OFF SAW 2 X 12 3 X 11 4 X 10 45 strokes min Air 18 1 3600 RPM 0...

Page 16: ...CUTTING CAPACITY DIAGRAM 5 4 C CJ i 3 r7 2 2 r r r HOLDDOWN LAMP SAwBlADE __ 3 5 T g 10 11 12 13 WOOD THICKNESS 111 nch 12...

Page 17: ...i 2 CQntn I pane l 3 fein e 4 Emergency stop switch S Height adiustment knob 6 Hold down damp 7 Sawblade opti 8 Outfttd conveyor optkmal 9 Dust hood outlet 10 Front d r n Foot Pedall 12 C anbine t 13...

Page 18: ...running 2 SAWBLADE STOP SWITCH Press this switch for stopping the sawblade 3 AIR POWER SWITCH Turn this switch to ON position and then air enters into the air circuit Turn this switch to OFF position...

Page 19: ...TCH This is an emergency stop switch for air system When this switch is pressed the clamp raises immediately to release the workpiece EMERGENCY CAUTION This emergency stop switch only shut off air pow...

Page 20: ...adles on the foot switch one time then release it motion sequences are performed as below 1 The clamp comes down to hold the workpiece 2 The sawblade rises up to cut off the workpiece 3 After cutting...

Page 21: ...quences are performed as below 1 The clamp come down to bold the workpiece 2 The sawblade rises up to cut off the workpiece 3 After cutting the sawblade will not lower under the table When this proble...

Page 22: ...ted into the concrete floor however a solid and plan enough concrete floor is requested Leave proper space around the machine for conveniently handling the material to be cut Make leveling adjustment...

Page 23: ...G To perform the machine leveling adjustment place a precision level gauge on the table Turn the leveling screw by using an open and wrench located under the 4 corners of the cabinet LEVELING SCREW IN...

Page 24: ...wer wires to R S T contacts in the junction box located at back side of the machine cabinet After the power wires are connected try to start the saw blade running by pressing the saw blade start switc...

Page 25: ...ctly connected otherwise you should change any two of the three power wires to obtain a correct running direction of the sawblade The machine should be properly grounded to avoid electric shock WARNIN...

Page 26: ...e door you can find it The working pressure is indicated on pressure gauge of F R L unit The correct working pressure should be adjusted to 5 6 kg cm2 range To adjust working pressure simply turn pres...

Page 27: ...6kg cm2 2 LUBRICATION BOWL Periodically check to make sure that there is an adequate amount of oil in the lubrication bowl If necessary fill oil into the lubrication bowl to 80 of the bowl capacity t...

Page 28: ...ff saw is equipped with a dust exhaust outlet located at the left side of the machine The dust exhaust outlet diameter is 04 Use a proper diameter of flexible hose to connect the exhaust outlet to a d...

Page 29: ...nting the infeed and outfeed conveyor ask another one to help you for moving the conveyor table 3 Assemble the conveyor table support plates on the infeed and outfeed side of the cabinet Note that the...

Page 30: ...te Align the two holes on the end of the infeed conveyor table with the two horizontal slots on the support plate And slightly tighten the infeed conveyor table CONVEYOR TABLE SUPPORT PLATE 5 After th...

Page 31: ...ler raise the conveyor table until the roller just touches the straight edge Then tighten the lock screws SUPPORT PLATE CONVEYOR TABLE SUPPORT PLATE CONVEYOR TABLE SUPPORT PLATE 7 The entire conveyor...

Page 32: ...for the infeed and outfeed conveyor table are the same 2 Place a straight edge across the machine table and infeed conveyor roller 3 Raise the infeed conveyor table until the conveyor roller just touc...

Page 33: ...ING CONVEYOR TABLE TO MACHINE TABLE 2 4 Tighten the two screws securely that fasten the infeed conveyor table to the cut off saw LOCK SCREW 5 Repeat above procedures to level the outfeed conveyor tabl...

Page 34: ...p If you feel heavy to turn this knob pull back the AIR ON OFF CONTROL COLLAR air off for effortless turning of the knob 4 Normally the hold down clamp is adjusted so that its bottom is about 1 4 3 8...

Page 35: ...itch then the sawblade will lower to its original position The two knobs located at the left front side of machine cabinet are used to adjust the limit switch position Move the two knobs will change t...

Page 36: ...ower source 2 Raise the hold down clamp by pushing in the AIR ON OFF control collar on the quick air connector PRESSURE GAUGE LUBRICATION BOWL PRESSURE ADJUST KNOB QUICK AIR CONNECTOR AIR ON OFF CONTR...

Page 37: ...ADJUSTING FENCE SQUARENESS TO SAWBLADE 2 3 Fix the hold down clamp by placing a wood block under it Note the wood block position should not interfere with the sawblade raising path WOOD BLOCK 33...

Page 38: ...tion on the control panel Treadle on the foot switch to raise the sawblade 5 When your foot releases the foot switch the sawblade will lower At this time you can turn air power switch to off position...

Page 39: ...DE 4 6 Check squareness between the fence and the sawblade by using a combination square Keep the combination square against the flat part of the blade Do not have the combination square touch the bla...

Page 40: ...screws that tighten the fence 8 Move the fence until it is correctly square to the sawblade Then tighten the two lock screws securely 9 The table is marked with a reference line that is square to the...

Page 41: ...sawblade is a 18 diameter carbide tipped blade Teeth numbers 120 Blade bore size is 1 diameter 2 Use only sawblade for maximum safe operating speeds of 3600 RPM or greater 3 Always keep the sawblade...

Page 42: ...e replacing the saw blade 1 Disconnect the machine from the power source 2 Open the left side door Use the supplied door handle to turn the door latch for opening the door 3 Loosen the sawblade lock s...

Page 43: ...blade onto the arbor Ensure that the arbor and flange are clean of dust and debris before fitting the saw blade 6 Be sure the saw blade teeth point toward its running direction 7 Tighten the sawblade...

Page 44: ...t tension may loosen gradually At this time you need to adjust the V belt tension Inadequate tension in the V belt will cause the belt to slip from the pulley To adjust V belt tension 1 Disconnect the...

Page 45: ...ING V BELT TENSION 3 Open the front door by using the supplied door handle 4 Move the motor forward to increase the belt tension 5 After V belt tension is adjusted tighten the 4 lock screws on the tab...

Page 46: ...starting the sawblade then it is suggested to replace the V belt V hen replacing the V belt replace the complete three belts to ensure a consistent tension on each belt Refer to ADJUSTING V BELT TENSI...

Page 47: ...e sure the sawblade running direction is correct 3 Remove all adjustment tools or any other object from the machine 4 Check to see if air pressure is proper or not 5 Make sure the dust collector start...

Page 48: ...the workpiece 3 When the hold down clamp is adjusted remove the workpiece 4 Start the sawblade running by pressing the blade start switch provided on the control panel 5 Turn the AIR POWER SWITCH to o...

Page 49: ...BRICATION 1 The saw arbor bearings are sealed and need no lubrication 2 Lubricate the saw head bracket pivot with oil 3 Periodically check the oil amount in lubricator bowl on F R L combination unit 4...

Page 50: ...d but mandatory for accurate cutting 2 Periodically check the oil in the lubrication cup of the filter regulator lubricator combination unit 3 Periodically check the water accumulated in the filter cu...

Page 51: ...just fence squareness WORKPIECE 1 Sawblade dulled 1 Sharpen sawblade BURNT 2 Blade teeth worn out or broken 2 Replace sawblade SAWBLADE 1 Sawblade dulled 1 Sharpen sawblade SLOWS DOWN DURING 2 V belt...

Page 52: ...29 28 39 38 _ _ 26 2 425 24 2 L c _ 1 Y j lt 21 36 ___ 33 8 1 1 __ i r 23 7 1 32 31 1 1 _ e 1t1 23 0 1 t 1 i 30 j 14 f tt 1I 6 I 5 2 fO 6 5 J rr 7 12 I 1 _ 4 l i 10 11 18 CUT OFF SAW ___ 0 0 I en r e...

Page 53: ...T clamp 1 8 Pedal 1 38 Gasket 1 9 Magnetic Switch 1 39 Socket Wrench 19mm 1 10 Wire Connecting Plate 1 11 Electrical Box 1 12 Air filter pressure Regulator 1 oil feeder 13 Connecting Plate 1 14 Roller...

Page 54: ...PARTS LIST 18 CUT OFF SAW 75 50...

Page 55: ...itch Bracket 1 45 Adjustable Seat 1 76 Limit Switch 1 46 Guide Screw 1 47 Switch Box 1 48 On Button 1 49 Stop Button 1 50 Air Inlet Switch 1 51 Fence 1 52 Table 1 53 Motor 1 54 Key 1 55 Motor Pulley 1...

Page 56: ...ELE T IC N c 0 I O 0 m N M 19 IN S l r 1 _j E 52...

Page 57: ...Q fJ i ii I s I Logical valve Air T Fitting Air T Fitting OFF ON Air Switch on off Foot Switch Safety Switch I D 0 D Air Valve i Air Filter Pressure Regulator Oil Feeder...

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