oklahoma joes 12201767 Product Manual Download Page 1

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Printed in China

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your
grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

Please call 1-800-241-7548

01/05/12

•

42804969

COMBINATION

CHARCOAL / GAS

LONGHORN GRILL

PRODUCT GUIDE

MODEL 12201767

Tools Needed for Assembly:
2 Adjustable Wrench
Phillip Screwdriver

Summary of Contents for 12201767

Page 1: ...below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly Please call 1 800 241 7548 01 05 12 42804969 COMBINATION CHARCOAL GAS LONGHORN GRILL PRODUCT GUIDE MODEL 12201767 Tools Needed for Assembly 2 Adjustable Wrench Phillip Screwdriver ...

Page 2: ...me 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNI...

Page 3: ...in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard WARNING Do not attempt to repair or alter the...

Page 4: ...be avoided or burned off first as it contains a high acid content and imparts an acrid flavor After allowing the fire to burn down close the doors and control the temperature and smoke with the dampers located on the firebox and atop the smokestack Smoke is contained within the chambers which will reduce burn while imparting more smoke flavor Do not operate the Smoker with temperatures exceeding 4...

Page 5: ...nt injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray If you have less than that the coals are not ready and if all of them are glowing red hot the fire is probably too hot Here are a few steps you can take to adjust the tempera...

Page 6: ...r To prevent flare ups brush meat lightly with oil before grilling Keep a small squirt bottle of water handy for grilling flare ups If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot THE HEAT OF THE COALS seconds you can hold the palm of your h...

Page 7: ...advertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps s...

Page 8: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 9: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to de...

Page 10: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 11: ...hen mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid...

Page 12: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 13: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 14: ...e fire can occur that may damage the product Ignitor Lighting Do not lean over grill while lighting 1 2 3 4 5 Turn OFF gas burner control valves Turn ON gas at LP cylinder Open lid during lighting To ignite push and turn burner control knob to HI lights 6 If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure 7 To ignite remaining burn...

Page 15: ...warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with m...

Page 16: ... grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Bur...

Page 17: ...r failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED...

Page 18: ...l NOT Pictured 1 Hardware Pack 1 Assembly Manual English 1 Assembly Manual Spanish Key Qty Description A 1 Smoker Chamber Assembly B 3 Cool Touch Handle C 2 3 Professional Temperature Gauge D 3 Main Burner E 2 Electrode Short Wire F 1 Electrode Long Wire G 1 Wire SB Ignitor H 2 Burner Carryover Tube I 1 Control Panel Gas J 1 Control Panel Charcoal K 1 Hose Valve Regulator Assembly L 1 Electronic I...

Page 19: ...19 NN NN NN NN D D D H H OO OO MM MM C C R R S Y Y Y T U V Z DD AA EE BB CC J K W X KK FF II HH JJ GG LL O N O O O N N N M RR QQ TT SS UU VV L PARTS LIST PARTS DIAGRAM I Q A PP E F B B G P ...

Page 20: ...ip 12 mm Flat Washer Hitch Pin Clip 2 20 PARTS LIST ASSEMBLY With the aid of a helper orient smoker chamber on end with opening for firebox down Insert short legs onto upper posts with wheels facing outward Insert long legs onto posts on lower end Secure each leg to post using one 5 16 18x3 4 bolt DO NOT FULLY TIGHTEN THE BOLTS AT THIS TIME Short Leg Leg Posts 5 16 18x3 4 Bolt Smoker Chamber Long ...

Page 21: ...With the aid of a helper attach the bottom shelf to legs using 4 1 4 20x3 screws and 4 1 4 20 flange nuts Fully tighten all 4 screws Bottom Shelf 1 4 20x3 Screw 21 3 1 4 20 Flange Nut ...

Page 22: ...ke sure that legs bolts are tight enough so that legs will not slip off the posts With the assistance of a helper place the grill onto it s legs Once upright fully tighten the 4 leg bolts Insert the tank exclusion right end into holes on the bottom shelf Then align the left end of the tank exclusion with holes on the long legs and slide into place Tank Exclusion 4 ...

Page 23: ...20x screws and 4 1 4 20 flange nuts A Attach handle to firebox lid using 4 1 4 20x screws and 4 1 4 20 flange nuts B Attach side handle to firebox bottom using 2 1 4 20x screws and 2 1 4 20 flange nuts Handle Assembly Side Handle Firebox Bottom 1 4 20x1 2 Screw 1 4 20 Flange Nut Firebox lid 6 ...

Page 24: ... nuts B Insert charcoal smokestack through hole in charcoal lid Secure using 2 1 4 20x1 2 screws and 2 1 4 20 flange nuts 9 With the aid of a helper connect firebox and smoker chamber using 8 5 16 18x3 4 Bolts 5 16 lock washer 5 16 flat washer and 5 16 nut Tighten securely Firebox 1 4 20x1 2 Screw 5 16 18x3 4 Bolt 8 5 16 Lock Washer 8 5 16 Flat Washer 8 5 16 Nut 8 Smoker chamber 8 ...

Page 25: ... side panel of the smoker then hang the side shelf onto the screws DO NOT TIGHTEN AT THIS TIME C Align side fascia to the main control panel then secure with 2 10x3 8 screws Tighten the 4 1 4 20x1 2 screws from step B B Side Shelf C 10x3 8 Screws 1 4 20x1 2 Screws Fascia omitted for clarity Side Fascia 10x3 8 Screws 10 ...

Page 26: ...valve stem as shown below Control Knob Bezel Side Burner Valve Fascia A Attach side burner to side burner shelf align venturi tube with valve outlet then use 2 10 24 nuts to secure B Attach side burner ignitor wire to electrode as shown C Insert the side burner grate into place as shown A C B Side Burner Ignitor Wire Side Burner Grate Correct valve to burner engagement 11 ...

Page 27: ...14 Place 1 charcoal grate into charcoal grill bottom and 1 into firebox bottom Charcoal Grate Charcoal Grate Place 3 heat tents onto the brackets in the firebox over the burners Heat Tents 27 13 ...

Page 28: ...maller cooking grates into firebox Then place 4 large cooking grates into smoker chamber Grease Cup Firebox Cooking Grates Smoker Chamber Cooking Grates 28 CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 15 ...

Page 29: ...ront of grill Secure cylinder with tank secure screw under bottom shelf See Use Care section of this manual to perform the Burner Flame Check and for important instructions before use Bottom Shelf Hose and Regulator Tank Secure Screw Tank LP Cylinder not included CAUTION Cylinder valve must face the front of grill once tank is attached Failure to install cylinder correctly may allow gas hose to be...

Page 30: ...sher Qty 4 1 4 20 Flange Nut Qty 24 5 16 Lock Washer Qty 8 5 16 18x3 4 Hex Head Bolt Qty 12 1 4 20x1 2 Hex Head Bolt Qty 24 8 32x3 8 Machine Screw QTY 2 30 5 16 Flat Washer Qty 8 10x3 8 Self tap screw Qty 6 1 4 20x3 Machine screw Qty 4 10 24 Locking Nut Qty 2 ...

Page 31: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard...

Page 32: ... gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height R...

Page 33: ...nnections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented cor...

Page 34: ...34 ...

Page 35: ...BLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRE...

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