Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights
reserved. Any reprinting or
unauthorized use without the written
permission of Öhlins Racing AB
is prohibited.
www.ohlins.com
Öhlins products are subject to
continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.
To find the latest information contact
your Öhlins distributor. Please
consult your Öhlins dealer if you
have any questions regarding the
contents in this document
.
Front Fork Kit for Honda CBR600RR
FGK 135
Mounting Instructions
Part No. Pcs.
Front fork kit
FGK135 1
Öhlins Sticker (60x23) white 00191-32 2
Öhlins Sticker (60x23) blue 00191-33 2
Warning!
This kit should only be installed by an authorized
Öhlins dealer. The installation procedure requires
certain tools.
Before installing this product, check the
contents of the kit. If anything is missing, please
contact your nearest Öhlins dealer.
Kit Contents
Set-up Data
Please note that during storage and
transportation, especially at high ambient
temperature, some of the oil and grease used for
assembling may leak and stain the packaging.
This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.
Part no. FGK135_5
Issued 2009-05-14
Warning!
Before installing this product, read the Öhlins
Owner’s Manual. The front fork is an important
part of your vehicle and will affect the stability.
Recommended sag and ride height:
The measures should not differ from the
following recommendations:
Without rider:
Rear
5 - 15 mm (R1-R2)
Front
20 - 30 mm (F1-F2)
With rider:
Rear
25 - 35 mm (R1-R3)
Front
30 - 40 mm (F1-F3)
Recommended set-up:
Rebound adjustment
13 clicks
Compression adjustment ¾ turns
Spring preload
2 mm
Oil level
160 mm
Öhlins Front Fork fluid
Part No. 01309-01
Diagram - Oil Level - Force
0
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
0
10
20
30
40
50
60
70
80
90
100
110
120
Stroke [mm]
Force
[N]
0
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
140mm oil lev
150mm oil lev
160mm oil lev
170mm oil lev
180mm oil lev
190mm oil lev
200mm oil lev
210mm oil lev
220mm oil lev
230mm oil lev
240mm oil lev
