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OEM DRAUGHT CAP NEUTRAL 30, Instructions For Use And Warnings

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OEM DRAUGHT CAP NEUTRAL 30 Instructions For Use And Warnings Download Page 35

 

 

CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 

 

CHAPTER 4 

–

 

DESCRIPTION

 

Page 35 

 

4.6.2

 

Motorized cap components 

The hood consists of the following fundamental parts: 

POS.  DESCRIZIONE 

1 

Side panels 

2 

Hood frontal suction 

3 

Engine 

4 

Fume suction pipes  

5 

Control panel 

6 

Valve 

 

 

 

 

1
2

2
3

3
1

4

 

4

 

6

 

5

 

2
3

1
2

3
1

Cap model 35/40 

Cap model 30 

4
2

Summary of Contents for DRAUGHT CAP NEUTRAL 30

Page 1: ...S DRAUGHT CAP NEUTRAL mod 30 35 40 MOTORIZED mod 30 35 40 USE AND WARNING INSTRUCTIONS OEM ALI GROUP S r l a socio unico Viale Lombardia 33 Bozzolo MN Italia Tel 39 0376 910511 Fax 39 0376 920754 info oemali com www oemali com Cod OM40 00070 ...

Page 2: ...not have been further specified The Publisher is not in any way responsible for the information and data in this manual all the information contained therein has been provided checked and approved during verification by the Manufacturer The Publisher is in no way responsible for the consequences of any mishandled operations carried out by the user GENERAL All operational and maintenance instructio...

Page 3: ... 2 5 Operators 13 2 6 Symbols used in manual 14 2 7 Glossary 14 2 8 Individual protection devices 16 2 9 User safety areas 17 2 10 Warranty 18 3 SAFETIES 21 3 1 General Warnings 21 3 2 Safety devices 22 3 3 Noise 23 3 4 Vibrations 23 3 5 Electromagnetic compatibility 23 3 6 Remaining risk 24 4 DESCRIPTION 27 4 1 Correct use 27 4 2 Reasonably predictable wrong use 27 4 3 Obligations and prohibition...

Page 4: ...ge in the motorized cap 37 5 TRASPORT AND INSTALLATION 39 5 1 Introduction 39 5 2 Packaging 39 5 2 1 Packaging removal 40 5 2 2 Packaging disposal 40 5 3 Transportation and handling 40 5 3 1 Group and Weight Division Table 41 5 3 2 Transport operations 41 5 4 Installation 43 5 4 1 Predisposition charced to the customer 43 5 4 2 Allowed environmental conditions 43 5 4 3 Cap positioning 45 5 4 4 Neu...

Page 5: ...e 53 6 3 3 Turning off procedure 53 7 MAINTENANCE 55 7 1 56 7 1 Safety Warnings 56 7 2 Ordinary Maintenance 57 7 2 1 Cleaning 57 7 3 Extraordinary Maintenance 58 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT 61 8 1 Putting the equipment out of order and storing it 61 8 2 Disposal 62 9 ATTACHMENTS 65 ...

Page 6: ...EC compliant use and warning instructions Page 6 CHAPTER 0 INDEX PAGINA LASCIATA INTENZIONALMENTE BIANCA ...

Page 7: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 1 IDENTIFICATION Page 7 Capitolo 1 IDENTIFICATION ...

Page 8: ...TRAL MOTORIZED DRAUGHT CAP Modello MOD 30 35 40 Year of construction 2020 1 3 Targa di identificazione The machine has an identification plate located on the side panel On the plate there are the details of the machine to be mentioned in case of need to the OEM ALI GROUP S r l a socio unico PROHIBITION It is absolutely forbidden to remove the CE identification plate and or replace it with other pl...

Page 9: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 1 IDENTIFICATION Page 9 1 4 Declaration of Conformity CE Fac simile ...

Page 10: ...ried out the risk assessment in order to verify compliance with the essential safety and health requirements provided by the Directive as well as the tests and checks provided by the relevant reference rules The technical construction file was produced in accordance with Annex VII of the 2006 42 CE Directive and it is available to be verified by supervisory bodies on a reasoned application as requ...

Page 11: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 2 PRELIMINARY INFORMATION Page 11 Chapter 2 PRELIMINARY INFORMATION ...

Page 12: ...y so 1 must be kept intact in all its parts If it is lost or ruined you should immediately request a copy 2 must follow the machine until demolition even in the case of movements sale rental rent etc 3 The attached manuals are part of this documentation and apply to them the same recommendations prescription as this manual The Manufacturer declines all responsibility for the wrong use of the machi...

Page 13: ...djustments maintenance and repairs 3 reading technical drawings and spare part list In extraordinary cases he is trained to work the machine with reduced safeties If necessary it can give instructions to the operator for a good use of the machine for production purposes Note he is not enabled to intervene on electrical systems under tension Electric Maintainer Qualified technician able to carry ou...

Page 14: ...mponents or equipment not connected to the machines that allow located between the machine and the load or on the load itself the grasp of the load The harnesses and their components are also considered lifting accessories ATEX It derives from the words ATmosphères and EXplosibles and it is the conventional name that groups two directives of the European Union EU 2014 34 EU for the regulation of t...

Page 15: ...ot be reasonably eliminated or for risks that cannot be sufficiently reduced during design We distinguish active protection that the operators themselves must activate emergency stops for example and or wear DPI passive protection that intervenes even without human command Barrier Physical barrier designed as part of the machine to provide protection Fixed Barrier Protection held in place i e clos...

Page 16: ... a prescription for staff to use safety shoes to protect their feet Obligation to wear protective clothing It indicates a requirement for staff to wear specific protective clothing Obligation to use protective helmet It indicates a requirement for staff to use a helmet to protect their head Obligation to use protective glasses Indicates a prescription for staff to use protective glasses Obligation...

Page 17: ...erations Maintenance Zones Adjustment These are the areas where mechanical maintainers can perform maintenance or regulation These areas are considered dangerous and not accessible during the normal operation of the oven Operators should be fully aware of safety warnings and individual devices to wear Dangerous areas All spaces inside and or around the machine where a person may be exposed to dang...

Page 18: ...ried out in the time and manner provided by the manual using original spare parts OEM ALI GROUP S R L A SOCIO UNICO and entrusting the interventions to qualified personnel The warranty expires if failure to respect safety standards removal or tampering of the control and security devices protections changes to the safety conditions established by the Manufacturer in the machine management software...

Page 19: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 2 PRELIMINARY INFORMATION Page 19 PAGINA LASCIATA INTENZIONALMENTE BIANCA ...

Page 20: ...EC compliant use and warning instructions Page 20 CHAPTER 3 SAFETIES Chapter 3 SAFETIES ...

Page 21: ... have not been tampered with and that they are fully functional If not arrange them Avoid removing security devices use only suitable equipment that complies with safety regulations Avoid tampering with the electrical system tire or other mechanisms Do not leave the device unattended Wear clothing that complies with safety regulations Use ladders or lifting equipment that comply with safety standa...

Page 22: ...to the drawing below the table POS TERM DESCRIPTION 1 Fixed protections Fixed protections consist of fixed perimeter barriers which are responsible for preventing access into the machine and its units through areas other than the main openings The machine has fixed protections placed in areas with exclusive access during maintenance and requiring specific tools for their removal 1 1 1 1 1 1 ...

Page 23: ... produced by the machine are not dangerous to the health of the operators ATTENTION Excessive vibration can only be caused by a mechanical failure that must be immediately reported and eliminated not to affect the safety of the machine and operators 3 5 Electromagnetic compatibility The machine contains electronic components subject to Electromagnetic Compatibility regulations conditioned by piped...

Page 24: ... DPI Thermical danger Contact of people with elements that can cause burns caused by contact with objects or materials with an extreme temperature Dangers generated by materials and substances processed used produced or discharged from the machine Danger of fire or explosion due to materials powders liquids substances and gases used or produced Dangers generated by materials and substances process...

Page 25: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 3 SAFETIES Page 25 PAGINA LASCIATA INTENZIONALMENTE BIANCA ...

Page 26: ...EC compliant use and warning instructions Page 26 CHAPTER DESCRIPTION Chapter 4 DESCRIPTION ...

Page 27: ...extraordinary maintenance is carried out in a timely manner in case of need security devices are not removed and or bypassed 4 2 Reasonably predictable wrong use Reasonably predictable wrong use is listed below to use the machine as a foothold for unsuitable components to use the machine to obtain production values over the prescribed limits to use the machine differently than provided in section ...

Page 28: ...ine off Perform interventions on all components of the electrical system always with the general switch off When you start the machine make sure that there is no foreign object inside appropriately use the protective equipment provided by the employer Report safety device deficiencies to your employer manager or supervisor immediately 4 3 3 Staff prohibition operators maintainers technicians In pa...

Page 29: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 4 DESCRIPTION Page 29 4 4 Technical data MOTORIZED CAP POWER SUPPLY DATA Voltage 400V 1 PE Frequency 50 Hz Absorption 1 9 A Average consumption Power 0 25 kW ...

Page 30: ...5 Layout measures 4 5 1 Cap measures model 30 NEUTRAL MODELLO TIPO A B C D E F G H 430 NEUTRAL 882 170 933 771 441 441 50 212 630L NEUTRAL 1196 170 933 771 598 598 50 212 630S NEUTRAL 882 170 1233 1071 441 441 50 212 930 NEUTRAL 1196 170 1233 1071 598 598 50 212 E F A 86 D ...

Page 31: ... 5 2 Cap measures model 30 MOTORIZED MODELLO TIPO A B C D E F G H 430 MOTORIZED 882 170 933 771 573 309 367 434 630L MOTORIZED 1196 170 933 771 887 309 367 434 630S MOTORIZED 882 170 1233 1071 573 309 448 434 930 MOTORIZED 1196 170 1233 1071 887 309 448 434 A E F 115 D ...

Page 32: ...3 91 356 635L NEUTRAL 1460 316 1226 895 971 529 931 91 356 635S NEUTRAL 1083 316 1576 1245 1321 340 743 91 356 935 NEUTRAL 1460 316 1576 1245 1321 529 931 91 356 440 NEUTRAL 1168 316 1326 995 1071 383 785 91 356 640L NEUTRAL 1588 316 1326 995 1071 593 995 91 356 640S NEUTRAL 1168 316 1746 1415 1491 383 785 91 356 940 NEUTRAL 1588 316 1746 1415 1491 593 995 91 356 D C E F G 115 A ...

Page 33: ...6 1226 895 971 1120 339 452 425 635S MOTORIZED 1083 316 1576 1245 1321 744 339 527 425 935 MOTORIZED 1460 316 1576 1245 1321 1120 339 527 425 440 MOTORIZED 1168 316 1326 995 1071 829 339 552 425 640L MOTORIZED 1588 316 1326 995 1071 1249 339 552 425 640S MOTORIZED 1168 316 1746 1415 1491 829 339 697 425 940 MOTORIZED 1588 316 1746 1415 1491 1249 339 697 425 A C D E A DE TTAGLIO DE TAIL A S CALA S ...

Page 34: ...DESCRIPTION 4 6 Main components 4 6 1 Neutral cap components The hood consists of the following fundamental parts POS DESCRIZIONE 1 Side panels 2 Hood frontal suction 3 conveyor 4 Fume suction pipes 1 2 3 1 4 2 4 2 3 1 2 4 3 1 2 3 Cap model 35 40 Cap model 30 ...

Page 35: ...age 35 4 6 2 Motorized cap components The hood consists of the following fundamental parts POS DESCRIZIONE 1 Side panels 2 Hood frontal suction 3 Engine 4 Fume suction pipes 5 Control panel 6 Valve 1 2 2 3 3 1 4 4 6 5 2 3 1 2 3 1 Cap model 35 40 Cap model 30 4 2 ...

Page 36: ...7 General description The machine is designed to suck fumes from the oven 4 7 1 Fumes passage in the neutral cap Below is the passage of the fumes inside the cap POS DESCRIZIONE 1 Flue fitting tube 2 Fitting with oven chimney 3 Chimney 4 Oven 5 Front fumes entry 1 5 2 4 3 5 ...

Page 37: ... 40 CHAPTER 4 DESCRIPTION Page 37 4 7 2 Fumes passage in the motorized cap Below is the passage of the fumes inside the cap POS DESCRIZIONE 1 Flue fitting tube 2 Fitting with oven chimney 3 Chimney 4 Oven 5 Front fumes entry 1 2 3 4 5 ...

Page 38: ...EC compliant use and warning instructions Page 38 CHAPTER 5 TRANSPORT AND INSTALLATION Chapter 5 TRANSPORT AND INSTALLATION ...

Page 39: ...shipped in the following ways normal protective packaging for short and medium distances special protective packaging for long distances The shipment must be carried out with covered or sheeted means depending on the type of load When receiving the machine the customer must check that there is no damage caused by the transporter or personnel in charge of specific operations If there are damages le...

Page 40: ...ations in the user s country considering the nature of the materials wooden for boxes Plastic film for the protection of the oven and adhesive tapes for fixing them bags of absorbent substance for dampness Etc 5 3 Transportation and handling The OEM ALI GROUP S R L A UNICO SOCIO considering the ways of transport uses appropriate packaging and fixtures to ensure integrity and storage during transpo...

Page 41: ... 6 935 NEUTRAL 59 146x157 6x31 6 440 NEUTRAL 56 116 8x132 6x31 6 640L NEUTRAL 61 158 8x132 6x31 6 640S NEUTRAL 59 116 8x174 6x31 6 940 NEUTRAL 63 158 8x174 6x31 6 435 MOTORIZED 61 108 3x122 6x31 6 635L MOTORIZED 65 146x122 6x31 6 635S MOTORIZED 63 108 3x157 6x31 6 935 MOTORIZED 67 146x157 6x31 6 440 MOTORIZED 64 116 8x132 6x31 6 640L MOTORIZED 69 158 8x132 6x31 6 640S MOTORIZED 67 116 8x174 6x31 6...

Page 42: ... of the forklift under the worktop of the machine 2 Ensure that the fork comes out from the back of the load at least 5 cm for a sufficient length to eliminate any risk of overturning the transported part 3 Lift the forks until the contact with the load Note If necessary attach the load to the fork with clamps or similar devices 4 Slowly lift the load by a few tens of centimeters and check its sta...

Page 43: ... by the customer and must be sized according to the maximum current absorbed Use a flexible cable under an oil resistant sheath that should not be lighter than polychromelene or synthetic elastomer cables under equivalent sheath designation 60245 IEC 57 5 4 2 Allowed environmental conditions The environment where the machine is installed and used is internal protected from weather such as rain hai...

Page 44: ...ny floor that can support its weight ATTENTION Environmental conditions other than those specified can cause serious damages to the machine The positioning of the machine in environments that do not correspond to what is indicated causes the expiry of the warranty IMPORTANTE The work surface must be sufficiently illuminated If there are shadows or differences in height it will be up to the user to...

Page 45: ... partitions bead coatings etc IMPORTANT The manufacturer denies any responsibility for fires to people or things arising from non compliance with these provisions For the positioning of the oven 1 place the cap on the oven in accordance with the indications indicated in the figure as they indicate the minimum distances necessary for the optimal operation of the cap 200mm 200 mm 200 mm ...

Page 46: ... assembly of the cap Required DPI Lifting mean Forklift Crane Hoist Tools to use To assemble the cap follow these steps STEP ACTION 1 Place the cap on top of the oven paying attention to the correct alignment of the cap and oven 2 Fix the cap to the oven by screwing the screws positioned laterally pos 1 3 Connect a tube of 120mm to the fume outlet pos 2 and connect it to the flue 1 2 2 ...

Page 47: ...t Crane Hoist Tools to use To assemble the cap follow these steps STEP ACTION 1 Place the cap on top of the oven paying attention to the correct alignment of the cap and oven and the coupling of the fume outlet pipe from the oven pos 1 to the cap 2 Secure the cap on the oven by screwing 4 rear screws pos 2 and the screws placed on the side pos 3 3 Connect a 120mm tube to the fume outlet pos 4 and ...

Page 48: ...se To assemble the cap follow these steps STEP ACTION 1 Remove the flange pos1 with its fume outlet grafting tube 2 Place the cap on top of the oven paying attention to the correct alignment of the cap and oven Screw the flange pos 2 of the baked fume extraction tube 3 Fix the hood to the oven by screwing n 4 rear screws pos 3 and the screws positioned laterally pos 4 4 Connect a 120mm tube to the...

Page 49: ...unding system is up to the buyer ATTENTION The operation must be performed exclusively by specialized and authorized personnel electric maintainer Before proceeding with the electrical connection make sure that the maintainer is aware of the regulations in the country of installation the frequency and power voltage values of the machine match the values of the power supply the section of the used ...

Page 50: ...EC compliant use and warning instructions Page 50 CHAPTER 6 COMMANDS AND USE Chapter 6 CONTROLS AND USE ...

Page 51: ...IO UNICO is not responding for damages caused by improper use of the machine IMPORTANT The control panel is not part of the area in contact with the food and therefore the appropriate precautions must be taken to AVOID the operator cross contact with the food and controls 6 1 Operator positioning The operator during the operation of the machine is positioned frontally so as to be able to insert th...

Page 52: ...d below POS BUTTON DESCRIPTION 1 Power button Pressing the button starts the suction hood 2 Speed adjustment By turning the knob the suction speed is increased decreased NOTE Turn the knob to about half stroke for optimal use IMPORTANT Always keep the hood on while using the oven in order to ensure good operation and good baking 1 1 2 ...

Page 53: ... the power grid Check that the electrical power supply phases are correct Check that the oven is not in a Maintenance state 6 3 2 Startup procedure To turn on the machine proceed as described STEP ACTION 1 Place the general on off switch upstream of the machine on ON 2 Press the power on off button see paragraph Command button 3 Adjust speed 6 3 3 Turning off procedure To turn off the machine proc...

Page 54: ...EC compliant use and warning instructions Page 54 CHAPTER 7 MAINTENANCE Chapter 7 MAINTENANCE ...

Page 55: ...e operators safety The staff in charge of the equipment s maintenance must be well trained and must have deep knowledge of accident prevention regulations unauthorized staff must remain outside the working area during operations Also the equipment cleaning operations must be performed only during maintenance when the equipment is still and de energized IMPORTANT Do not perform any operation if you...

Page 56: ...ENT UNDER MAINTENANCE The accident prevention regulations contained in this paragraph must always be strictly followed during maintenance of the equipment so as to avoid injuries to the staff and damages to the equipments Maintenance must only be performed when the equipment is switched off and de energized Put specific warnings such as EQUIPMENT UNDER MAINTENANCE DO NOT SUPPLY POWER next to the e...

Page 57: ...lectric power sources the equipment cleanness The following charts list a series of controls and interventions to be performed according to a suggested timing The recurrence of the ordinary maintenance operations listed is meant for normal functioning conditions that is within the provided conditions of use 7 2 1 Cleaning ATTENTION Cleaning must be performed only by qualified and authorized staff ...

Page 58: ...ts of the inspection and other useful information The Manufacturer or the authorized Service Center will assess the situation and will agree with the service people upon the kind of intervention to perform choosing the best solution among the following two the Manufacturer sends an authorized trained and qualified technician to perform the necessary operations the Manufacturer authorizes the user ...

Page 59: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 7 MAINTENANCE Page 59 PAGINA LASCIATA INTENZIONALMENTE BIANCA ...

Page 60: ...EC compliant use and warning instructions Page 60 CHAPTER 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT Chapter 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT ...

Page 61: ...ke the units to the disposal center in order to divide the different materials The equipment is basically made up by the following materials ferritic steel AISI 430 steel DD11 aluminates DX51D AS plastic material in polyethylene elastomers PTFE graphite electric cables and their sheaths etc ATTENTION The equipment does not contain dangerous components or substances which need particular removal pr...

Page 62: ...r differentiated disposal ATTENTION To disassemble commercial parts or subcontracting material making up the equipment supplied by OEM ALI GROUP S R L A SOCIO UNICO please refer to the relevant user manual supplied According to the WEEE Directive 2012 19 EU if the component equipment purchased is marked with this symbol of a crossed out rubbish bin with wheels it means that at the end of its usefu...

Page 63: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT Page 63 PAGINA LASCIATA INTENZIONALMENTE BIANCA ...

Page 64: ...CAPPA NEUTRA MOTORIZZ serie 30 35 40 CHAPTER 9 ATTACHMENTS Page 64 Chapter 9 ATTACHMENTS ...

Page 65: ...EC compliant use and warning instructions 9 ATTACHMENTS Attachment list 1 ELECTRICAL DIAGRAMS Electrical diagram OM23 00541 ...

Page 66: ......

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