ODB SCL800SM-3X Page 77 Owner'S Manual Download

Page: 77 / 115

Caterpillar Engines 2005 and after

Sheet Metal Group, except LCT650

2.
3.
4.
5.
6.
7.
8.
9.

3054.2102
3054.2102B

4045.2102A
4045.2102C
LCT60.624A
4045.2102B
4045.2101
4045.0018
LCT650.114
4045.2109

10.
11.

12.

13.
14.
15.

Upper Side Panel, LH

Rear Panel thru 03/05
Rear Panel, 04/05 and after

Upper Side Panel, 60C,800,SKB

Upper Side Panel, LCT600/6000

Panel Door, RH
Lift and Turn Latch
Overcenter Latch

4045.2106

3054.2112
3054.2112C

4045.2105

3054.2105B

4045.2108
LCT60.624A
LCT609.602

PART

NUMBER

DESCRIPTION

ITEM

NO.

DESCRIPTION

PART

NUMBER

ITEM

NO.

Hood, except SCL800
Hood, SCL

Radiator Access Door
Rad. Access Door Hinge
Lift And Turn Latch
Oil Fill Access Door
Front Panel
Radiator Screen
Radiator Screen Clamp
Panel Door, LH

503140

Summary of Contents for SCL800SM-3X

Page 1: ...SCL800SM 3X ODB Company 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 www leafcollector com Owner s Manual Safety Manual Pre Operating Manual Operating Manual Maintenance Manual Service Manual Parts Catalog Automated Self Contained Leaf Collector ...

Page 2: ...RATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ...

Page 3: ...ment and Clothing 2 6 Worksite Preparation 3 0 OPERATING SECTION 3 1 Starting Engine 3 2 Engaging PTO 3 3 Dumping the Body 3 4 Hose Boom Operation 3 Axis 4 0 MAINTENANCE SECTION 4 1 Maintenance Overview 4 2 Maintenance Interval Chart 4 3 Lubrication 4 4 Preventative Maintenance 4 5 Torque Values 4 6 Quick Reference Maintenance Chart SAFETY OPERATING AND MAINTENANCE TABLE OF CONTENTS ODB COMP ODB C...

Page 4: ... Wiring Diagram Valve Body Wiring Diagram Remote Clutch Throttle Diagram Chassis Wiring Diagram HOIST HYDRAULIC SYSTEM Hydraulic System Diagram Hoist Operation 6 0 PARTS BREAKDOWNS ENGINE GROUP Inst Panel Breakdown Air Cleaner Assembly Engine Sheet Metal Assembly Engine Mount Engine Exhaust Radiator Assembly Remote Throttle Ass y CLUTCH GROUP Clutch Breakdown Auto PTO Breakdown Auto PTO Linkage Cl...

Page 5: ... vacuum 1 0 GENERAL SAFETY 1 1 Safety Symbol Definitions 1 2 Do s and Don t s 1 3 Training 1 4 Safety Decal Listing and Part Numbers ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY ANY ANY ANY ANY 1 0 GENERAL SAFETY Man Man Man Man Manuf uf uf uf ufactur actur actur actur actured b ed b ed b ed b ed by y y y y ...

Page 6: ...g maintain ing or repairing the leaf vacuum Disregarding this safety warning WILL result in serious equipment damage injury or possible death Disregarding this safety warning CAN result in serious equipment damage injury or possible death Disregarding this safety warning MAY result in minor or moderate injury or property damage 1 1 SAFETY SYMBOL DEFINITIONS This manual provides the owners operator...

Page 7: ... damaged or missing DO NOT operate unit unless it is properly connected to a leaf collection box DO NOT operate unit unless it is properly attached to the tow vehicle DO NOT tow unit without using all the safety chains DO NOT tow unit with a damaged tongue DO NOT fill fuel tank with engine running Allow engine to cool for 5 minutes before refueling DO NOT operate unit if fuel is spilled or with fu...

Page 8: ...DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary DO completely inspect the unit before leaving the service garage DO check the tow tongue each day for cracks DO inspect and be attentive to what is being vacuumed DO check the impeller liners and blower housing for cracks or holes daily DO remove the lead spark plug wires before doing any maintenance on the unit D...

Page 9: ... the responsibility to implement a training program that will provide every operator or mechanic the basic skills and knowledge to make good judgement in all situations This training program must include the entire scope of hazards precau tions and government regulations encountered in the vacuuming process The program should stress the need for regularly scheduled preventive maintenance and detai...

Page 10: ...pect Tow Bar for Damage Warning Check Lug nuts ODB leaf collection systems sticker Throttle decal Safety Shut off Ignition decal Caution Unload Body Before Using Body Prop Caution Body must be braced before servicing hoist Caution Operation of Body Prop 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ITEM NO PART NUMBER DESCRIPTION 200175 200179 200181 200186 200188 200055 200177 200059 200183 200...

Page 11: ...SAFETY PRECAUTIONS 1 4 SAFETY DECALS Decal Layout for SCL800 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...

Page 12: ...ls 2 2 Safe Operations 2 3 Preparation for Operation 2 4 Pre Transport Checks 2 5 Protective Equipment and Clothing 2 6 Worksite Preparation Man Man Man Man Manuf uf uf uf ufactur actur actur actur actured b ed b ed b ed b ed by y y y y 2 0 Pre Operating Section ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY ANY ANY ANY ANY 2 0 PRE OPERATING SECTION ...

Page 13: ... degrees the unit should be checked by a qualified technician Hour Meter Indicates the accumulated hours of the the engine This should be used to schedule maintenance Always make sure the PTO is disengaged before starting unit ODB COMPANY 800 446 9823 Ignition Switch Used to power the accessories and start the unit Unit will not start without Murphy switch depressed ACCESSORIES first position STAR...

Page 14: ... raise and lower the boom while the joystick move the boom in out and left right Clutch Engagement This switch engages and disengages the clutch To engage the clutch press the button to the left until the red indicator light comes on DO NOT stop pressing the button until the red light comes on To disengage the clutch press the button to the right until the blue indicator light comes on DO NOT let ...

Page 15: ...en position Tailgate Latch Control This opens and closes the tailgate latches The dump body can not be dumped unless the latches are in the open position ODB COMPANY 800 446 9823 Thoroughly read and understand the safety pre operating and operating sections of this manual before dumping the body Make sure the surface is level and solid before raising the body Watch for any overhead obstacles such ...

Page 16: ...perators who qualify to operate this equipment under the above restrictions shall also comply with the following physical require ments Have good vision and the ability to read and understand this manual as well as all safety and operational decals on the equipment Be capable of hearing with or without a hearing aid at a level needed to safely operate this equipment A record of mental stability wi...

Page 17: ... and experience prior to operating the leaf vacuum Each operator must be able to recognize existing or potential prob lems regarding the mechanical integrity of the leaf vacuum and report any maintenance requirements to the supervisor in charge Each operator must wear the proper personal clothing and safety gear Refer to SAFETY PRECAUTIONS Section 5 4 Operators must not be physically or mentally f...

Page 18: ...s should be performed prior to leaving the storage area Check engine fuel coolant and oil levels see EOM Check engine air filter Check all bolts and nuts to ensure they are tight Check all controls for free and proper operation Check main drive belt if equipped for proper adjustment Inspect the fan blades to ensure that they are not bent deformed fatiqued or cracked Inspect the intake hose flange ...

Page 19: ... of the leaf vacuum while towing to ensure proper weight distribution The hitch may have to be adjusted when towing with vehicles of varying tow hitch height Safety chains installed correctly a Chains routed under trailer tongue in an X pattern between tow vehicle and trailer b Slack in chain should be adjusted to permit turning but should not be dragging on the ground Connect trailer wiring if eq...

Page 20: ... ture to determine if all components are correctly positioned and secured for travel Check the intake hose boom to verify that it is securely fastened to the leaf vacuum and can not swing free Verify there are no loose tools or materials on the trailer inside the intake and exhaust hoses or inside the engine sheet metal Check all cones wheel chocks signs or other support tools and materials to ens...

Page 21: ...thing Protection Paper filter type dust masks should be worn to protect from dirt and dust particles during the vacuuming process Reflective Vests Highly visible vests should be worn so motor ists can see see the operator in all weather and lighting condi tions Work Gloves Gloves should be worn to protect the hands and wrists from debris Steel Toed Boots should be worn to protect the feet Work clo...

Page 22: ...rm that all operators are wearing proper clothes and per sonal protective equipment Restrict all personnel except the operator from the area near the leaf vacuum DO NOT allow pedestrians children or animals near the work area Make sure that the exhaust hose fits properly into the box con tainer so that all debris is blown into the box container The following guidelines must be followed to insure s...

Page 23: ...efore operating main taining or repairing the leaf vacuum 3 0 OPERATING SECTION 3 1 Starting Engine 3 2 Engaging the PTO 3 3 Dumping the Body 3 4 Hose Boom Operation 3 Axis 3 0 OPERATING SECTION 3 0 OPERATING SECTION ODB COMPANY 800 446 9823 ...

Page 24: ... read and understand the safety and pre operating sections of this manual before star ing the engine figure 3a Perform all the pre starting pre operating checks outlined in the EOM and in this manual Make sure the PTO is disengaged as shown in figure 3b Press the throttle control fig 3a on the right side for 2 seconds Depress and hold the Murphy switch while start ing DO NOT start the engine in an...

Page 25: ...e starts continue to hold the Mur phy Switch in until the oil pressure gauge reads at least 15 psi The Murphy shut off switch will not allow the engine to operate below this level If the gauge does not rise above 15 psi withing 5 sec onds stop the engine and determine the cause Normal operating oil pressure is 50 psi with oil at normal operating temperature Check all gauges for normal engine oprer...

Page 26: ...d in the EOM and in this manual Start the engine as previously discussed in this manual and in the EOM Once the engine has been allowed to thoroughly warm up engine temperature gauge should read at least 180 degrees pull the throttle control until the engine reaches 1000 rpm Press the left side of the clutch engagement but ton fig 3b and continue pressing the button until the red indicator light c...

Page 27: ... fully engaged when red indiactor light is on DO NOT release the button before the light comes on as serious clutch damage may occur 5 ODB COMPANY 800 446 9823 Operating Section Disengaging the PTO refer to figure 3b Decrease the rpm to 1000 rpm Press the clutch engagement button on the right side until the blue light turns on When the PTO is fully disengaged the engine can be shut down figure 3b ...

Page 28: ... PTO is disengaged Do a thorough inspection of the entire area around and above the unit looking for any object that could get in the way of the body dumping Make sure the surface is level and the ground is solid before dumping Open the rear doors and secure to the side of the box container Dumping the body refer to figures 3 3a and 3 3b 1 2 3 4 5 800 446 9823 Make sure the unit is properly attach...

Page 29: ...a free standing position Lower the body slowly until the the long beam bracket contacts the prop arm saddle fig 3 3c DO NOT POWER HOIST DOWN Before lowering the body walk completely around the unit and thoroughly inspect the area between the body and the unit s frame Look for any object person or animal that could potentially get between the dump body and the frame DO NOT go under the body while i...

Page 30: ...y check valve If it does slowly raise the body a few inches and SLOWLY lower the body down The body needs to be lowered extremely slow the last 12 inches or the check valve will stop the body Once the body is completely down close the rear doors and prepare the unit for travel as detailed in this manual 4 5 figure 3 3b figure 3 3c Lowering the body continued ...

Page 31: ...he chance of picking up undesir able material Check again for any objects in the path of the moving hose boom Grasping the joystick press the left button fig 3 4a to raise the hose out of the cradle Slowly and carefully ease the joystick to the right moving the boom away from the unit Boom Operation 1 2 3 4 5 800 446 9823 Visually inspect the area around the hose boom for any objects trees telepho...

Page 32: ...aves will only need minimal rpm s Continue moving the nozzle slowly and carefully in a sweeping motion above the leaves while vacuuming Boom Operation continued 5 6 7 8 9 800 446 9823 Visually inspect the area around the hose boom for any objects trees telephone poles persons or animals which could possibly be in the path of the moving hose boom figure 3 4b Visually inspect the leaves before vacuu...

Page 33: ...view 4 2 Maintenance Interval Chart 4 3 Lubrication 4 4 Preventative Maintenance 4 5 Torque Values 4 6 Quick Reference Maintenance Chart Man Man Man Man Manuf uf uf uf ufactur actur actur actur actured b ed b ed b ed b ed by y y y y 4 0 MAINTENANCE SECTION ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY ANY ANY ANY ANY 4 0 MAINTENANCE SECTION ...

Page 34: ...ogram If there are any questions concerning any ot these proce dures please call ODB Only properly trained personnel should perform maintenance or repair on this equipment Consult ODB before performing any maintenance procedures that is not specificially covered in this manual Improper maintenance or repair may void any and all war ranties on this equipment Improper maintenance or repair CAN resul...

Page 35: ... if equipped Check power band condition if equipped Check impeller for damage cracks or wear Grease non conductive circuit board connectors Clean hydraulic pump motor connections Lubricate throttle and choke cables Check blower housing liners for cracks or wear Change hoist hydraulic fluid and filter Change boom hydraulic fluid Inspect intake and exhaust hoses for damage Check exhaust duct gasket ...

Page 36: ...tempting any lubrication procedures Thoroughly read and understand the safety and pre operating sections of this manual before per forming any lubrication procedures Lubrication Points 1 Drive Bearings if equippped figure 4 3a These bearings are critical components of the belt driven units These bearings should be greased every 10 hours with approximately two strokes from the average hand pump gre...

Page 37: ...Gear OIl GX80W 90 Mobil Oil Corp Mobilube SHC 75W 90 Penzoil Prod Co Multipurpose Gear Lubr 4092 or Mulitpurpose Gear Lubr 4096 For any questions concerning wheel lubrication please consult the axle owner s manual supplied with your leaf collector or contact ODB Hitch and Tongue figure 4 3c The hitch and hitch ring should be checked and lubricated daily to minimize wear Apply grease and or SAE30 w...

Page 38: ...nufactured after 2000 may not have a PTO bearing grease fitting These bearings are sealed and do not require greasing The PTO crossover shaft and linkage should be lubricated with high temperature lithium base 2 lubricant after 200 hours of operation Hinge and Friction Points Leaf vacuum opera tion and longevity can be improved by keeping hinges and friction points lubricated ODB recom mends that ...

Page 39: ...t pays to be generous with the grease gun to insure proper operation and long life Hoist Hinge and Body Prop s Fittings figure 4 3h Each hinge pivot has a grease fitting that needs lubrciating every 200 hours The body prop s has a fitting at the pivot area as shown in figure 4 3h Figure 4 3g 8 9 4 3 LUBRICATION continued Figure 4 3h Figure 4 3f Never go under the dump body unless the body is empty...

Page 40: ...ting sec tions of this manual before performing any maintenance procedures Preventative Maintenance 1 2 Engine Oil Engine Oil Change the oil and oil filter according to schedules pro vided in your engine s owner s manual EOM The engine oil level should be checked every day The level should be checked after the engine has been stopped for a period of time This will allow the oil to drain back into ...

Page 41: ...and cleaned with compressed air everyday at the very least Engine Air Cleaner Engine Air Cleaner Due to the large amounts of dust generated in collection leaves it is critical to your engine s life that the pre clean er and air filter be maintained properly The pre cleaner should be cleaned at least daily of any debris that has accumulated If conditions warrant it should be cleaned more The air fi...

Page 42: ...lection when applying a 8 pound pull Fasteners Fasteners should be checked weekly for the first 30 days and monthly thereafter They must be in place at all times and properly torqued For general torque values see the torque chart at the end of this section Instrument Panel and Circuit Board The instrument panel and circuit board should be cleaned with compressed air daily Also the cir cuit board c...

Page 43: ...raulic Fittings and Hoses Check all hydraulic fittings and hoses for leaks and tightness daily Any leak could become a hazard fix im mediately Valve Body Assembly Valve Body Assembly Check all electrical and hydraulic connections to the valve body daily for loose wires and leaks Clean the valve body daily with compressed air to keep debris off the connections Boom Cylinders Boom Cylinders Check al...

Page 44: ...resh high quality hydraulic fluid should be added Exhaust Duct Gasket The 1 5 thick gasket should be checked for wear every 200 hours This gasket creates a tight seal between the box container and the blower housing Axle Hangers The hanger bolts should be checked periodically for tightness and wear Hydraulic Fittings Check all hydraulic fittings for leaks and tightness Any leak could become a haza...

Page 45: ... 3 4 7 8 1 9 18 33 52 80 115 160 280 450 675 9 18 33 52 80 115 160 280 450 675 HEAD MARK DO NOT use these values if a different torque value or tightening procedure is given for a specific application Torque values listed are for general use only Check tightness of fasteners periodically Make sure fastener threads are clean and that you properly start thread engage ment This will prevent them from...

Page 46: ... section ITEM Fuel Requirement Fuel Capacity Low High Idle Speed Engine Oil Grade Viscocity Capacity Coolant Type Mixture Freezing Point Amount Hoist Boom Hydr Tank Type Amount Diesel fuel specified to EN 590 or ASTM D975 30 gallons 750 rpm 2 600 rpm API service classicfication CG 4 CF 4 SAE15W 40 SAE10W 40 or SAE 5W 30 see EOM manual for de tails 9 US qt Permanent type of antifreeze green in colo...

Page 47: ...HE SERVICE SECTION Service and Troubleshooting Wiring Diagrams Hoist Hydraulic System SERVICE SECTION 800 446 9823 ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY ANY ANY ANY ANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 48: ...t 5 3 Drive Bearing Replacement 5 4 Impeller Replacement 5 5 Blower Housing Liner Replacement 5 6Auto PTO LinkageAdjustment 5 7 Engine Electrical Troubleshooting SERVICE AND TROUBLE SHOOTING 800 446 9823 ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY ANY ANY ANY ANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 49: ... 5 1a and remove the hose assembly Remove the frame bolts figure 5 1b Turn the adjusting rod bolt figure 5 1b counter clockwise to begin moving the boom frame out The frame has a built in stop to prevent it from moving too far out Once the frame is as far out as possible secure the blower housing face with an overhead crane or lift to prevent the face from falling after the bolts have been removed...

Page 50: ... access to the power band Remove the top cover plate figure 5 2b Loosen the 1 2 nut on the engine mount adjuster bolts item A on figure 5 2b 5 2c There are 4 one in each corner Removing Drive Belt refer to 5 1a thur 5 1d 1 2 3 800 446 9823 Make sure the negative battery cable is discon nected before opening the blower housing figure 5 2b Then turn the engine cam adustment nut figure 5 2b to raise ...

Page 51: ... by reversing the previous proce dure If the belt needs to be adjusted more loosen the 1 2 nut on the engine adjuster bolt item A figure 5 2a and fine tune the adjustment using the large nut item B Figure 5 2b Be careful to keep the engine level Installing the Drive Belt refer to 5 1a thru 5 1d 1 2 Make sure the negative battery cable is discon nected before opening the blower housing figure 5 2b ...

Page 52: ...moving the bushing bolts item 6 fig 5 3a Remove the bearing collar Item 8 fig 5 3b if equipped at the rear of the front bearing the bearing closest to the blower housing On the rear bearing closest to the engine loosen the set screw on the bearing lock collar fig 5 3c Using a punch loosen the lock collar fig 5 3d Pull the shaft out toward the blower housing The bearing plate front bearing and pull...

Page 53: ...ft is clean and remove any burrs Bolt up the rear bearing closest to the engine to the frame Bolt the front bearing to the bearing plate Bolt the bearing plate fig 5 3b up to the blower housing and bearing frame Slide the shaft through the front bearing making sure the front locking collar is slid on to the shaft Once the shaft is through the front bearing install the pulley onto the shaft but don...

Page 54: ...e Install the front locking collar sliding the locking collar up to the bearing and the turn the collar clockwise until is slips over the inner ring exten stion and engages the eccentric Turn by hand until the parts are locked together Place a punch or drift in the blind hole in the collar and strike it sharply to the lock the collar and ring tightly together figure 5 3f Tighten the set screws wit...

Page 55: ...hing coming out straight It is im perative to keep the bushing straight to remove it Fig 3 Fig 4 Fig 5 6 If the bushing does not come off using the two bolts drill and tap several additional 3 8 16 holes around the bushing Using Grade 8 3 8 16 2 inch bolts alternately drive the bolts 1 4 at a time to remove the bushing KEEP THE BUSHING STRAIGHT while removing IMPORTANT Be sure to drive the bushing...

Page 56: ...erhead crane or other suitable lifting device lift the impeller on to the shaft Turn the impeller to align the keyways of the shaft with the keyway in the impeller 4 Insert key into the keyway A light sanding of the keyway may be needed as well as a few light blows with a rubber mallet 5 Apply a generous coat of anti sieze compound to the outside of the bushing being sure to cover any area that wi...

Page 57: ... the remaining welds to free the liners DO NOT remove the stop piece at the bottom of the housing TO INSTALL Place the short liner into lip at the rear of the housing and line up the bottom of the liner with the stop at the bottom of the housing The short liner has the overlap piece on it and should be installed as shown in the pictures at the left Tack weld the liner in place every 8 to 10 inches...

Page 58: ...ner should slip under the overlap piece Make sure the liner slips under the rear lip and the overlap piece Tack weld the long liner to the overlap piece and tack weld around the liner as you did on the short liner Install the two bolt in liners just as they were removed Installing the Liners refer to 5 5a and 5 5b contin ued 3 4 5 Make sure the negative battery cable is discon nected before openin...

Page 59: ...g A then turn the adjuster nut Fig B clock wise to increase tension counter clockwise to decrease tension If there is no adjustment left then the clutch disk most likely needs to be checked replaced Afteradjustmentreapplythereturnspringandnegativebatterycable Units with Clutch Assist Cylinder Check for movement in the throw out arm as described above Ifthereisnotsufficient play inthethrowoutarmche...

Page 60: ...to the shut off switch Then the problem is not the shut off switch If there is current at terminal B put a test light on the fuse at location Z Fig 3 above If there is no current there the fuse is blown Replace fuse If there is current at B and Z push the override button letter X above Fig 3 in on the shut off switch While the button is depressed place the test light on terminal C Fig 3 If there i...

Page 61: ...agram Instrument Panel Diagram Joystick Wiring Diagram Terminal Box Diagram Valve Body Wiring Diagram Remote Clutch Throttel Diagram Trailer Wiring Diagram WIRING DIAGRAMS 800 446 9823 ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 62: ...ne Harness OUT IN IN OUT DN UP D M 8 gage wire 8 gage wire 8 gage wire 8 gage wire Remote Clutch Throttle Cable BOOM PIVOT KNCL Trap Door FUSE FUEL SENDER 3 axis boom valve Joystick Harness Clutch Throttle Controls Throttle Clutch 3 4 Engine Harness 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 2 2 9 9 10 10 17 17 7 1 12 12 6 5 1 6 8 8 3 3 5 5 13 13 11 11 2 2 11 1 7 7 11 11 6 6 8 8 5 5 Blue w white stripe...

Page 63: ...pe start 5 Blue temperature 6 White tachometer 7 Brown shutdown switches 8 Orange fuel solenoid or coil 9 Purple Alternator Blue w white stripe aux lights pink spare green spare view from the rear of panel Blue w white stripe Green w yellow stripe To Relay at joystick Black to relay at joystick CIRCUIT BOARD 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 Red does not run in sub harness runs in main harness Black...

Page 64: ...low to dead man valve 2 Orange to up solenoid 3 Blue to down solenoid 4 Grey to forward solenoid 5 Green to reverse solenoid 6 Brown to in solenoid 7 Purple to out solenoid Green w yellow stripe to and from relay Black for relay Red power for trigger Pink on signal from trigger to relay TOGGLE SWITCH FOR DOOR LATCH Green Green w yellow stripe Red Orange w yellow stripe Green Red To Terminal Box JO...

Page 65: ...ngine Harness 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 2 2 9 9 10 10 17 17 7 1 12 12 6 5 1 6 8 8 3 3 5 5 13 13 11 11 2 2 11 1 7 7 11 11 6 6 8 8 5 5 14 15 15 16 16 14 14 14 4 1 1 1 2 2 2 2 1 1 1 Black 2 Red 3 Grey 4 Pink 5 Green 6 Orange 7 White 8 Blue 9 Orange w yellow stripe Color Key 10 Green w yellow stripe 11 Purple 12 Yellow 13 Brown 14 Tan 15 White w red stripe 16 red w blue stripe 17 blue w wh...

Page 66: ...Knuckle up Gray Pivot out Orange Boom down Black Ground Yellow Deadman KNUCKLE PIVOT UP DOWN DOOR LATCH Socket Blue w white stripe aux lights 3 Axis Boom Valve Wiring Harness 9 7 6 4 3 1 2 5 8 9 7 6 4 3 1 2 5 8 Plug 1 Yellow to dead man valve 2 Orange to up solenoid 3 Blue to down solenoid 4 Grey to forward solenoid 5 Green to reverse solenoid 6 Brown to in solenoid 7 Purple to out solenoid 8 Blan...

Page 67: ... Green LED light 7 Pink increase throttle 8 Grey decrease throttle 1 Red positive 2 None None 3 Blue disengage 4 Brown engage 5 Orange Red LED light 6 Green Green LED light 7 Blue increase throttle 8 Brown decrease throttle View Facing female pins wires on back To Engine wiring harness Limit switch on blower housing Black White Starter Solenoid to starter to battery Black Red To Terminal Box Remot...

Page 68: ...THE HYDRAULIC SYSTEMS Hydraulic System Diagram Hoist Operation HOIST HYDRAULIC SYSTEM 800 446 9823 ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 69: ...linder Hand Valve Hydraulic Pump bolted to engine Hydraulic Tank Up Down Cylinder In Out Cylinder Gear Motor Left Right Door Latch Cylinder if equipped Left Right Open Closed In Out Up Hydraulic Filter Tee Fitting Flow Control Valve 1 25 Suction Hose ...

Page 70: ... KEEP IT CLEAN USE CLEAN CONTAINERS FUNNELS AND OTHER EQUIPMENT Use a high quality hydraulic fluid of 150 SSU 100 degrees F which contains corrosion and oxidation inhibitors and foam depressant For general use a high quality SAE 10W non detergent motor oil with the proper additives or type A automatic transmission fluid can be used CRYSTEEL TRUCK BODY PROP Crysteel s Body Prop is designed and inte...

Page 71: ...he unloaded box container is left in the raised position OPERATION OF DUMP HOIST 1 2 3 4 5 6 7 8 RAISING THE DUMP BODY LOWERING THE DUMP BODY Make sure the leaf vacuum is connected properly to the towing vehicle DO NOT RAISE THE HOIST IF THE UNIT IS NOT PROPERLY CONNECTED TO THE TOW VEHICLE Make sure all persons tools or other objects are clear of the hoist Make sure body prop is down Set engine s...

Page 72: ... SECTION Engine Group Clutch Group Blower Housing Group Chassis and Hopper Group Hose Boom Group PARTS BREAKDOWN SECTION 800 446 9823 ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY ANY ANY ANY ANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 73: ...INE GROUP Instrument Panel Air Cleaner Engine Sheet Metal Engine Mount Engine Exhaust Radiator Assembly Remote Throtte Assembly ENGINE GROUP 800 446 9823 ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 74: ... 6 7 8 9 10 11 12 13 ITEM NO PART NUMBER DESCRIPTION Notes This breakdown is for units after July 2001 The parts for units before this date may look similiar but have different part numbers Clutch Wiring Harness Tail Gate Wiring Harness Fuse Assembly Switch Plate Rocker Switch Clutch Rocker Switch Throttle Joystick Joystick Plate Joystick Wiring Harness Relay Joystick Switch Joystick Boot Indicato...

Page 75: ...0 11 John Deere Caterpillar Ford 4 cyl regular only used bef 04 04 JD 4 cyl Turbo JD 6 cyl UU G080023 P18105 4 P003951 P102980 P103113 P101870 N A P004307 H001249 P020648 P020227 Before July 1999 LCT650 with John Deere engines used G080023 8 diam air cleaners and H001249 pre cleaners 8 7 Approx 08 96 and after 6 5 Diam 8 Diam May 2004 and after all ODB LCT s and SCL s use UU G080023 8 diameter fit...

Page 76: ...CL s Upper Side Panel RH 02 01 Upper Side Panel RH 03 01 Upper Side Panel RH 6 cyl diesel Panel Door RH Panel Door RH 6 cyl diesel LiftandTurnLatch OvercenterLatch 4045 2106 4045 2106A 6068 2106 4045 2112 4045 2112T 4045 2112S 4045 2105 4045 2105A 6068 2105 4045 2108 6068 2108 LCT60 624A LCT609 602 PART NUMBER DESCRIPTION ITEM NO DESCRIPTION PART NUMBER ITEM NO Hood except SCL800 Hood JD Turbo exc...

Page 77: ...after Upper Side Panel 60C 800 SKB Upper Side Panel LCT600 6000 Panel Door RH LiftandTurnLatch OvercenterLatch 4045 2106 3054 2112 3054 2112C 4045 2105 3054 2105B 4045 2108 LCT60 624A LCT609 602 PART NUMBER DESCRIPTION ITEM NO DESCRIPTION PART NUMBER ITEM NO Hood except SCL800 Hood SCL RadiatorAccess Door Rad Access Door Hinge LiftAndTurnLatch OilFillAccessDoor FrontPanel Radiator Screen Radiator ...

Page 78: ...2 LCT604 603 B PART NUMBER DESCRIPTION ITEM NO EngineMount Front Engine Mount Front Caterpillar EngineMount Rear Engine Mount Rear Caterpillar SideRail LH Side Rail LH J D 6 cyl diesel SideRail RH Side Rail RH LCT650 only Side Rail RH J D 6 cyl diesel EngineAdjusterNut beltdriveunitsonly EngineAdjusterBracket beltdriveunitsonly AdjustableMotorMount beltdriveunitsonly Engine BaseAdjuster LCT600 600...

Page 79: ... Muffler Muffler Muffler Support Bands JD R132471 800 3401 800 3404 800 3402 800 3403 800 3407 800 3405 UU P007191 1 2 3 4 5 6 7 8 ITEM NO PART NUMBER DESCRIPTION May 2004 and after The above exhaust system only works with John Deere 4 cylinder turbo engines ODB started using these engines May 2004 Notes 2 1 3 4 3 5 6 7 8 ...

Page 80: ...4045 2190A AT35158 R128443 3054 9508 G8M8X090 81331 3054 9504 1 2 3 4 5 6 7 ITEM NO PART NUMBER DESCRIPTION John Deere after August 1996 Cateripillar 2005 and after Radiator Cap Lower Radiator Hose JD Lower Rad Hose Cat to radiator Lower Rad Hose Cat to engine Radiator Shim Radiator Grommet Radiator Bolt Bracket Shoulder Bolt C 89C 022 5010 4045 9681 3054 9505 3054 9505B 4045 2151E 2651 26012 4045...

Page 81: ...D 6555 STD 6554 STD 6554B STD 6556 STD 6559 1 2 3 4 5 6 7 8 ITEM NO PART NUMBER DESCRIPTION Throttle Cable direct drive Throttle Cable belt drive 800 ThrottleActuator bottom CableAdaptor throttle Cover Throttle Cable Bracket Clutch Cable Bracket Torque Coupling Torque Coupling Sleeve PTO Cable Adaptor Roller Bearing STD 6553 STD 6553B STD 6557 STD 6558 STD 6552A 4045 6565 4045 6564 STD 6563 STD 65...

Page 82: ...se this bracket Throttle Cable Bracket 2004 and after SCL s with turbo engines Throttle Cable Clamp LCT s with JD engines Throttle Cable Clamp for 4045T 9101 only Fuel Line Bracket Grommet Door Starter Solenoid 39011 2 4045 9101 4045T 9101 4045 9101A 4045T 9101A 400016 2856 26012 ST40 1 2 3 4 5 6 ITEM NO PART NUMBER DESCRIPTION 6 Enlarged View of 4045T 9101 1 2 4 5 3 2 3 ...

Page 83: ...illar Engines Throttle Connector Throttle Cable Bracket Caterpillar Throttle Cable Clamp Caterpillar Fuel Line Bracket Starter Solenoid OD 39011 2 3054 9101 3054 9101B OD 400016 OD ST40 1 2 3 4 5 ITEM NO PART NUMBER DESCRIPTION 1 2 4 5 3 2 ...

Page 84: ...ch Oil Temperature Sender Bushing for Oil Pressure Switch and Sender Water Temperature Sender 35423 049 C5104 4 2 9603273 1500171 3750 2 52320 009 1 2 3 4 5 6 ITEM NO PART NUMBER DESCRIPTION 3 4 Fuel Injector Pump Switches have Brown Tan wires attached 6 Starter 5 3 4 1 2 see enlarged picture to the left Water Temp Switch 2 1 ...

Page 85: ... Water Temperature Sender Bushing Adaptor temp sender Bushing Adaptor oil pressure switch 35423 049 3054 2204 9603273 1500171 3750 2 52320 009 3054 2202 3054 2203 1 2 3 4 5 6 7 8 ITEM NO PART NUMBER DESCRIPTION Oil Pressure Sender 6 2 Fuel Injector Pump Switches have Brown wires attached 6 Alternator 5 3 4 see enlarged picture to the left Water Temp Switch 8 1 Enlarged View Water Temp Switch 7 ...

Page 86: ... CLUTCH GROUP Clutch Breakdown Auto PTO Breakdown Auto PTO Linkage Clutch Assist Breakdown CLUTCH GROUP 800 446 9823 ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY ANY ANY ANY ANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 87: ...6 OD 41500009 1 2 3 4 5 6 7 8 9 10 ITEM NO PART NUMBER DESCRIPTION After October 2000 4800023 includes items 1 10 above 41500137 PTO Assembly on the previous page and the complete linkage assem bly located on the linkage page This is the complete PTO Clutch assembly It does not include the clutch assist assembly 08 22 05 and after John Deere Units with 99 or greater HP now use this PTO Standard PT...

Page 88: ...00000 OD 41500123 OD 41500058 OD 45000029 OD 45000105 OD 45000104 OD 45000103 OD LCT650 601K OD LCT650 601F OD 41500125 1 2 3 4 5 6 7 8 9 10 11 12 12 13 ITEM NO PART NUMBER DESCRIPTION After October 2000 OD 48080023 includes 41500137 the complete clutch assembly on the next page and the complete linkage assembly on the linkage page 08 22 05 and after John Deere units with 99 or greater HP now use ...

Page 89: ... DESCRIPTION After October 2000 ITEM NO PART NUMBER DESCRIPTION 12 13 14 15 16 17 18 19 20 21 22 23 41500046 41500030 45000050 41500001 15000177 45000063 45000064 45000012 45000015 45000055 45000051 41500002 Shaft Collar Rocker Ball Nut 3 8 16 Pivot Ball Bolt 3 8 16 x 1 3 4 Lock Washer 3 8 Flat Washer 3 8 Bolt 1 4 28 x 2 Locknut 1 4 28 Bolt 3 8 16 x 1 1 4 Locknut 3 8 16 Assembly PTO Lever Clip spr...

Page 90: ...aft SCL800 LCT60C Pivot Shaft SCL800 LCT60C Auto HD Pivot Shaft LCT650 PIvot Shaft LCT650 Auto HD Spacer 400050 A 400054 C 3054 2160 400054 A 41500095 41500019 41500019A 400050 C1 41500042 41500042 HD 41500041 41500041 HD 41500041A 41500041A HD 41500041B 41500041B HD 400050 C2 1 2 3 4 5 6 7 8 ITEM NO PART NUMBER DESCRIPTION Auto PTO John Deere 4045D T 11 00 Caterpillar 2005 and after Cat Note Auto...

Page 91: ...HOUSING GROUP Blower Housing Face Belt Drive Group optional Impeller and Housing Breakdown BLOWER HOUSING GROUP 800 446 9823 ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY ANY ANY ANY ANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 92: ...Exh Duct direct drive only 04 03 11 11 12 13 14 15 16 17 18 19 SCL821 818 800 2802 SCL821 817 800 2803 SCL821 817BD LCT621 603 SCL670 2 SCL670 1 SCL670 3 SCL670 4 SCL670 5 SCL670 6 PART NUMBER DESCRIPTION ITEM NO Exh Adj Flange direct only 03 03 Exh Adj Flange 04 03 and after Exh Duct Gasket direct drive 03 03 Exh Duct Gasket direct drive 04 03 Exhaust Duct Gasket belt drive Inspection Door Hinge ...

Page 93: ...4 flat head Liner Nut 1 2 13 ESN SCL620 601 BD LCT620 602 LCT600 602 LCT620 602A LCT620 603 LCT620 603N 1 2 3 4 5 6 ITEM NO PART NUMBER DESCRIPTION Note Impeller Bushing with bolts Key straight 11 16 x 1 2 x 4 L Shaft Protector Bolt Straight Liner LCT60 33 LCT650 601 LCT650 601F LCT600 615 5CZ 500 750 LCT620 604 7 8 9 10 11 12 ITEM NO PART NUMBER DESCRIPTION 3 4 5 6 7 10 1 2 9 5 8 ...

Page 94: ...ower Band Pulley Bushing Step Down Key BeltGuardShaft Belt Guard LH RH 10 11 12 13 14 15 16 17 18 19 LCT609 602 800 2701 800 2702 800 2710 800 2704 800 2704A 800 2703A 800 2751 LCT650 602 C 800 2730 UU 199T52500 PART NUMBER DESCRIPTION ITEM NO Latch top and bottom EngineAdaptor Rear EngineAdaptor Front Jack Bolt LiftingCamShaft 4045D LiftingCamShaft 6068D LiftingCam Cover Plate BearingCollar Shaft...

Page 95: ...k Valve Assembly Top Screens Assembly Chassis Body Prop Group Light and Reflector Assembly Automated Door Latch Assembly Air Group Box Container Interior Group CHASSIS AND HOPPER GROUP 800 446 9823 ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 96: ...tanks Fuel Pick UpTubes plastics tanks Gasket plastic tanks Fuel Strainer plastic tanks Fuel Tank Hold Down Top plastic tanks FuelTank Hold Down Bottom plastic tanks FuelTank Hold Down Side plastic tanks PART NUMBER SCL833 601P2 SCL833 601KIT SCL833 604A SCL833 604 SCL833 606 SCL833 607 LCT633 617 SCL833 631P SCL833 611P SCL833 621P All Years non electric fuel gauge Units made before 7 1999 had st...

Page 97: ...Fuel Strainer plastic tanks Fuel Tank Hold Down Top plastic tanks FuelTank Hold Down Bottom plastic tanks FuelTank Hold Down Side plastic tanks Gasket for Fuel Sender Fuel Cap electric gauge no gauge in cap PART NUMBER SCL833 601P2 E 87424 S SCL833 606 SCL833 607 LCT633 617 SCL833 631P SCL833 611P SCL833 621P 87424G LCT633 605P 1 All Years Electric fuel gauge 9 10 1 2 3 4 5 6 7 8 ...

Page 98: ...ESCRIPTION Notes This breakdown is for units after August 2004 The parts for units before August 2004 may look similiar but the part numbers will be different The valve bodies September 2004 and after are BLACK in color the pre August 2004 valve bodies are silver Hand Valve Handle only for hand valve Valve Cover Valve Mounting Frame Cartridge Wiring Plug Valve Body Wiring Harness to Terminal Box 8...

Page 99: ...800 504 800 505 1 2 3 4 5 6 7 8 9 10 ITEM NO PART NUMBER DESCRIPTION Notes This breakdown is for units after July 2001 The parts for units before July 2001 may look similiar but the part numbers will be different a The 800 2003 filter head is the head only it does not include the filter Site Gauge Flow Divider controls speed Hand Valve Handle only for hand valve Valve Cover Valve Mounting Frame Ca...

Page 100: ...IPTION Note This breakdown is for ODB s optional top hinge doors Truck mounted units use non spring assisted doors as well as most SCL800TM s with top hinge doors Some units have optional spring assisted doors which have special brackets welded to the door and the top of the box for the spring to be mounted 1 Used on Truck mounted units Englarged view of 2 8 9 10 Enlarged View Bushing Lock Seal Br...

Page 101: ...ER SCREENS Item 1 2 3 Part Number SCL805 810 SCL805 810M OD 200008 OD 7502 99 Description Screen 2 required for 14 20 CY 3 required for 25 30 CY Replacement mesh screen 36 W x 100 roll Spring Clip Lock down bracket 1 2 3 ...

Page 102: ...rop Body Prop Receiver drivers side Body Prop Receiver passenger side if equipped Body Prop Bracket welded on bed Mud Flap Dump BodyAlignment Receiver Dump BodyAlignment Guide Trap Door 25 30 CY units after 04 01 PLEASE NOTE Only 2002 and later 25 30CY units have dual body props All self contained units use 1 2 4 Only on units 2002 and after 1 6 7 5 8 2 3 1 4 4 ...

Page 103: ...l Light Assembly Light Socket with Bulb Lens red Oval Grommet for tail light License Plate Light License Plate Bracket Door Hinge LED Strobe Light 2001 and after Flasher for LED Strobe 2001 and after PART NUMBER 92522Y 92715 100007 R 100007 SCL 26302 R SCL 26302 SCL 10205 SCL 10404 LCT622 613 94960 99023R 660700 LCT60 615B LCT600 010 SCL800 014 60094Y 97251 SCL800TM Light and Reflector Group ITEM ...

Page 104: ...olt Pillow Block Bearing Actuator Shaft short Actuator Shaft long Hook Assembly Center Pivot Arm Nut Key HookAssembly 800 401 800 408 800 419 800 410 800 411 800 412 800 406 800 407 800 402 800 403 800 404 800 405 800 413 800 414 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ITEM NO PART NUMBER DESCRIPTION 1 2 3 4 5 13 6 7 8 8 7 9 10 11 14 14 12 ...

Page 105: ...or Latch Cover for items 2 and 3 3 way Limit Valve 3 axis units with Auto Door Latch includes item 10 Muffler for 3 way Limit Valve Poly enclosure Filter Regulator Pressure Safety Check Valve Lever Arm included on item 5 800 507 SCL843 605 800 415 800 417 800 416 800 418 800 409 800 421 800 420 800 422 800 418L 1 2 3 4 5 6 7 8 9 10 ITEM NO PART NUMBER DESCRIPTION 1 2 3 5 4 9 7 6 8 10 ...

Page 106: ...0 030 SCL800 811 SCL800 880 SCL800 881 800 2805 Description Door Seal Bracket L shaped bolts to welded piece on box Door Seal Rubber Deflector Rubber Nose Cone Liner Deflector Rubber Retainer Nose Cone Adjustable Insert BELT DRIVE UNITS ONLY used July 2005 and after 1 2 3 4 5 6 ...

Page 107: ...HOSE BOOM GROUP Hose Boom Assembly Boom Adjuster Frame Group HOSE BOOM GROUP 800 446 9823 ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 108: ... SCL816 502 LCT617 504 800 705 SCL816 813 SCL816 813 24 LCT616 601 MA SCL816 604 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ITEM NO PART NUMBER DESCRIPTION Hose Support Band Intake Hose 10 Long Intake Hose 12 Long Hose Flange Gear Cover Bearing Block Gasket Bushing 625 IDx 75 Dx 5 Bushing 75 IDx1 ODx1 Bushing 625 IDx 875 ODx1 Bushing 1 IDx 375 ODx1 Bolt 3 4 16 x 4 5 Long Bolt 3 4 16 x 5 Long ...

Page 109: ...Frame Assembly Includes the following Front Adjuster Bracket Adjuster Rod Stop Rods Reciever Frame Telescoping Frame Rear Adjuster Bracket SCL816 600 SCL816 603 SCL816 605 1 SCL816 606 SCL816 601 SCL816 602 SCL816 604 1 2 3 4 5 6 7 ITEM NO PART NUMBER DESCRIPTION 2 3 7 4 5 5 4 6 ...

Page 110: ...Kit Wiring Harness Inside Box Joytick Contact Block 2 required Box Holder Frame Neck Strap Wiring Harness Rocker Switch throttle Wiring Shell for switch included in 6 Junction Box not shown 800 900B 800 901 800 903 800 905 800 907B 800 906A 800 904 800 902 800 908 800 909 4045 0021A N A 800 910 1 2 3 4 5 6 7 8 9 10 11 12 NS ITEM NO PART NUMBER DESCRIPTION 10 6 12 9 2 4 5 3 1 3 7 8 11 ...

Page 111: ...THE THE Kraft PTO Section optional Only if equipped Parts Breakdown Maintenance Kraft PTO Section 800 446 9823 ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY ANY ANY ANY ANY 5118 Glen Alden Drive Richmond VA 23231 ...

Page 112: ...PECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRENTY VALIDITY WE REQUIRE THAT FOR SPARE PARTS ORDERS IT IS IMPORTANT TO PROVIDE BESIDES PART NUMBER AND QUANTITY MODEL SPECIFICATION No AND SERIAL No WHICH ARE STAMPED ON NAME PLATE 13KFBD Type 13KFBD 2248__ __ Spec nr Serial nr 1000B Northbrook Parkway Suwanee GA 30024 Ph 770 963 6288 Fax 770 963 9678 E mail transfluid kraftpower com Mas...

Page 113: ......

Page 114: ...ello olio ed eventualmente aggiungere Cuscinetto in uscita danneggiato Sostituire Carico radiale eccessivo Ridurre la tensione delle cinghie Perdita olio lato motore Tappo conico Rimontare con sigillante per filetti Anello OR Sostituire Tenuta rotante Sostituire Controllare l usura sull albero Perdita olio lato uscita Tappo conico Rimontare con sigillante per filetti Tappo fusibile se installato S...

Page 115: ...RATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ...

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