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Document UT-MT-0778_EN 

Page 21 of 39 

Edition 11/03/2014 

Supersedes edition 02/03/2014 

LED INSET THRESHOLD/END LIGHT L

THE04

 

INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 

3.2

 

INSTALLING THE SHALLOW BASE 

Two different installations are possible: 

Method “A” – cable leads to be laid in wireways

  Method “B” – cable leads to be laid in cable ducts 

Figure 12) 

Proceed as follow to realize a proper installation. 

STEP  A 

ACTIVITY DESCRIPTION 

Take the base from the shipping box. 

To  assure  an  adequate  bond  between  base  and  hole  all  external  surfaces  of 
the base should be sandblasted and must be cleaned with solvent. 

TAKE CARE 

NOT TO DAMAGE THE ELECTRICAL SYSTEM.

 

Connect an  insulated  G/Y  grounding  wire  of  suitable  length  to  the  grounding 
screw externally provided on the wall of the base. 

Splice  the  light  base  leads  to  the  power  cables  using  solderless  squeeze 
connectors, as shown in the figure, crimped with the proper tool. Connect also 
the  grounding  wire  to  the  main  grounding  network  by  using  a  suitable 
clamping lug. 

ATTENTION:  Insulate  each  splice  carefully  using  either  heat  shrinkable 
insulating tubing properly applied or at least three layers of plastic electrical 
insulating tape applied with half overlap. 

Mount the positioning jig (P/N 332.4301) on the base as shown in Figure 13. 

An optical device for proper fixture orientation is available (P/N 332.4351 

Figure 

14

).

 

Properly  arrange  the  leads  in  the  wireways  using  small  pieces  of  insulating 
tape if necessary. 

Completely  cover  the  bottom  of  the  base  with  sealer  material,  apply  a  thin 
coat of sealer to the bottom of the drilled hole to assure a bond between the 
bottom  of  the  light  base  and  the  drilled  hole.  It  may  be  necessary  to  place 
temporary  plugs  so  as  to  block  the  wireways  entrances  into  the  drilled  hole 
(METHOD “A”) or the cable ducts entrance (METHOD “B”). The plugs will retain 

Summary of Contents for MULTI ELECTRIC LTHE04

Page 1: ...T CAN BE SIGNED ON REQUEST THIS DOCUMENT AND THE DATA CONTAINED HERE IN IS PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED USED OR DISCLOSED IN WHOLE OR IN PART FOR ANY PURPOSE WITHOUT WRITTEN CONSEN...

Page 2: ...n the applicable warranty period All costs of transportation of Products claimed not to be warranted and of those repaired or replaced to or from the facility of the Company shall be borne by Purchase...

Page 3: ...f the unit opened the main circuit breaker and removed the supply to the unit by opening the circuit breaker switch on the distribution board at the beginning of the supply line Then wait discharge ti...

Page 4: ...ANUAL FOR USE INSTALLATION AND MAINTENANCE EDITIONS Date 07 24 2013 First issue 02 03 2014 Deleted List of the recommended spare parts and added relevant attachment 11 03 2014 New address of the Compa...

Page 5: ...17 2 3 1 Current current conversion circuit patented 17 2 3 2 LED command circuit 17 2 3 3 Control circuit 18 2 4 ARCTIC KIT 18 3 INSTALLATION 19 3 1 PAVEMENT BORING AND SAWCUTTING 19 3 1 1 Scheme of...

Page 6: ...view 9 Figure 2 Lower Cover Outside View 11 Figure 3 Lower Cover Inside View 11 Figure 4 Wiring Diagram 12 Figure 5 Exploded View 13 Figure 6 Part List 14 Figure 7 Complete P N identification 15 Figu...

Page 7: ...RESHOLD END LIGHT LTHE04 INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE Figure 24 Prism Gasket 35 Figure 25 Cable Lead With Plug 36 Figure 26 Lower Cover with Pressure Valve 37 Figure 27 Rest...

Page 8: ...be in compliance with ICAO Annex 14 STANAG 3316 and FAA 2 MAIN FEATURES Each light assembly consists of a removable fixture and a shallow base receptacle The fixture is waterproof and designed to wit...

Page 9: ...on request P N 332 4140 or 332 4230 As alternative two screwdrivers can be used A silicone O Ring separately supplied has to be mounted outside around the dome to avoid dirt deposits between dome and...

Page 10: ...0 460 m long with male faston terminal A suitable valve is outside mounted for the leakage test Watertightness between fixture and shallow base is ensured by means of an O Ring separately supplied to...

Page 11: ...abel 3 Grounding cable hole 4 Letter A and B for cable lead identification 5 Cable lead entry Figure 2 Lower Cover Outside View The same colour painting is provided outside on the lower cover See Comp...

Page 12: ...LD END LIGHT LTHE04 INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE ICAO POWER SUPPLY LED LED LED LED POWER SUPPLY POWER SUPPLY LED LED 1 In 2 Out 2 In 2 Out FAA LED LED POWER SUPPLY LED LED P...

Page 13: ..._EN Page 13 of 39 Edition 11 03 2014 Supersedes edition 02 03 2014 LED INSET THRESHOLD END LIGHT LTHE04 INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Figu...

Page 14: ...on Qty 1 Dome 1 2 O Ring for dome external 1 3 O Ring for dome internal 1 4 O Ring for lower cover 1 5 Arctic kit heater 1 2 6 Reflector with hardware 2 3 7 LED module with accessories 2 3 8 Lower cov...

Page 15: ...Red M Blank unidirectional dome FAA only Toe in threshold side L Right R Left S Straight Electrical System 1P One Plug 2P Two Plugs Monitoring 0 Without Monitoring M With Monitoring Arctic Kit 0 Witho...

Page 16: ...d close to the cable entry The shallow base is designed for cementing in place by means of epoxy resin in a hole drilled in the pavement The fixture has to be fastened to the base by means of six hex...

Page 17: ...uit isolation transformers of smaller size can be used respect to those used with the equivalent fixtures equipped with halogen lamps To meet the previous features the conversion circuit is based on t...

Page 18: ...ol circuit commands the intervention of the monitoring device so that the secondary side of the isolation transformer becomes open like in the case of an incandescent lamp failure This features is ess...

Page 19: ...e and depth are maintained within the specified limits All surfaces of the recess must be clean and dry If any of these surfaces is damp it is desirable that it be dried and blown clean with a compres...

Page 20: ...of 39 Edition 11 03 2014 Supersedes edition 02 03 2014 LED INSET THRESHOLD END LIGHT LTHE04 INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE 3 1 1 Scheme of Light Configurations Figure 10 Examp...

Page 21: ...e power cables using solderless squeeze connectors as shown in the figure crimped with the proper tool Connect also the grounding wire to the main grounding network by using a suitable clamping lug AT...

Page 22: ...een the sides of the shallow base and the drilled hole should be filled with sealer up to approx 25 mm from the pavement according to the local needs Fill the remaining 25 mm with a suitable joint sea...

Page 23: ...ding wire of the fixture with the receptacle and the grounding wire of the base press the fixture by hand onto the base and secure it using the six locking screws complete with washer one drop of scre...

Page 24: ...ANCE 320 320 100 150 150 Figure 12 12 shallow base for side or bottom ducts method B 1 Positioning jig 2 Align the jig notch with the mark on the pavement 3 Circular level 4 Screws and spacers for the...

Page 25: ...all be complete of adaptor ring Be sure the flange on the transformer housing is clean and the O Ring Figure 15 n 2 if used is in place in the O Ring groove Connect the plug of the fixture to the rece...

Page 26: ...r provided with earthing connection the fixture secondary side is wired to the grounding network through the larger pin of fixture plug In case of an inset fixture installed in the taxiway runway pave...

Page 27: ...ght fixture life the installed units should be subject to a maintenance program in accordance with the following instructions and taking as reference the Airport Service Manual ICAO Part 9 Airport Mai...

Page 28: ...the fixture by using the two lifting tools P N 332 4140 or 332 4230 inserted in the suitable slots provided on the dome As an alternative two screwdrivers can be used Disconnect the fixture plug s and...

Page 29: ...er Immerge the assembly under water so air loss will be easily viewed if some part is damaged or assembling is wrong If there is no air loss then test is passed successfully Light unit is ready to be...

Page 30: ...surface of the prisms and if already removed is not necessary to open it Clean the prisms surface with non abrasive glass product 3 7 2 Prism inside cleaning Normally the cleaning of the prism inside...

Page 31: ...ly clean the prism seat by scraping and taking care not to damage the relevant walls 3 8 2 Installing the New Prism Place a new gasket Figure 20 n 2 in the prism cavity on the dome then position and p...

Page 32: ...D module and the relevant reflector with a tightening torque of 0 6 Nm reconnect the power supply connector Figure 21 n 4 to the LED module Reassembly the fixture following instructions of paragraph C...

Page 33: ...ater cable on the new thermostat terminals protect the soldered joint from moisture with a piece of suitable heat shrink tubing tighten the two screws with tightening torque 0 6 Nm 3 11 2 Heater unsol...

Page 34: ...ssary Any O Ring that is stretched torn has a permanent set or some other defect which would prevent it from obtaining a water tight seal must be replaced with a new O Ring Remove the fixture from the...

Page 35: ...Remove the old O Ring from the groove and clean the flange mating surfaces and the groove scraping carefully Take care not to damage the mating surface and the bottom and sides of the groove Position...

Page 36: ...new gland gasket Figure 25 n 5 so that the available length of cables outside the fixture is approx 50 cm when re assembled Pull both cables through the suitable hole provided in the bottom of the low...

Page 37: ...ice life depends upon the entire assembly being waterproof All surfaces must be clean dry and free of all foreign matter if the light fixture is to operate for an extended period without requiring mai...

Page 38: ...INSTALL THE CORRECT PRISM Weak light output Primary loop with partial short circuit Check cable assembly Defect in the isolation transformer Replace transformer Dirty prism or dome Clean the light fix...

Page 39: ...e Solution Defective isolation transformer or secondary wiring Check power line between the light fixture and the transformer including connectors Monitoring device locked only if this option Unlocked...

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