O.S. engine 91sII Owner'S Instruction Manual Download Page 7

12

Since  the  FS-70S

,  FS-91S

  and  FS-91S

-P  are 

intended to be started with an electric starter, the addition 
of  a  spinner  assembly  for  centering  the  starter  sleeve  is 
desirable.  Special  propeller  locknut  sets  are  available  for 
use with spinners. 

PROPELLER & SPINNER ATTACHMENT

Ream  the  propeller  shaft  hole  to  8.1mm  bore  with  an 
appropriate  reamer,  checking  that  the  hole  is  exactly 
centered.
Install the prop to the engine shaft, followed by the retaining 
washer  and  prop  nut  and  tighten  firmly  with  a  14mm 
wrench.

Reminders:
AII  model  engine  fuel  is  poisonous.Do  not  allow  it  to 
come into contact with the eyes or mouth. Always store it 
in  a  clearly  marked  container  and  out  of  the  reach  of 

children.
Though  not  as  volatile  as  gasoline,  model  engine  fuel  is 
also highly inflammable.

Keep it away from an open flame, excessive heat, sources 
of sparks, or anything else that might ignite it. Smoking is 
firmly discouraged.

There  is  a  risk,  particularly 
with  powerful  four-stroke 
engines, of the propeller flying 
off if the prop nut loosens due 
to  detonation  ("knocking")  in 
the combustion chamber when 
the  engine  is  operated  too 
lean, or under an excessively 
heavy load. 

Obviously,  this  can  be  very  hazardous.  To  eliminate  such 
dangers, the O.S. Safety Locknut Assembly was devised. 
Install this as follows:

Lock Nut

Propeller Washer

Propeller Nut

1.

2.

3.

Two adjustable controls are provided on these carburettors. 
They are as follows:

TYPE 60R, 60P AND 60N CARBURETTOR

The Needle Valve

This  is  used  to  establish  the  fuel/air  mixture  strength 
required for full power when the throttle is fully open.

The Mixture Control Screw

This  is  used  to  establish  the  mixture  strength  required  for 
steady  idling  and  a  smooth  transition  to  medium  speeds. 
(The varying mixture strength required between part-throttle 
and full-throttle running is automatically adjusted by coupled 
movement of the throttle.)

The  sequence  in  which  these  controls  are  adjusted  is 
explained  in  the  succeeding  sections,  under  Starting, 
Running-in and Idling Adjustment.

Add  the  special  tapered  and  slotted  locknut  and  secure 
with  a  12mm  wrench  while  holding  the  prop  nut  with  the 
14mm wrench.

13

STARTING

The FS-70S

, FS-91S

 and FS-91S

-P are not equipped 

with manual choke controls, as they are intended for use with 
an electric starter only. 
A high-torque electric starter not only makes starting the engine 
much easier, it dispenses with the need for a choke valve by 
turning the engine over fast enough to cause the fuel pump to 
prime the cylinder automatically.
Starting procedure is as follows:

Check that the current to the glowplug is switched off.
Check that the polarity of the starter battery leads rotates the 
engine counter-clockwise when viewed from the front.
Open  the  needle-valve  3-3.5  turns  from  the  fully  closed 
position and temporarily set the throttle in the fully open 
position.
Apply  the  starter  and  press  the  starter  switch  for  5-6 
seconds, or until fuel is seen to emerge from the exhaust 
outlet, indicating that the cylinder is now primed. 
Close the throttle-arm to within 15-20

°

 of the fully closed 

position and slowly turn the prop "backwards" (clockwise) by 
hand  approximately  1.5  turns  until  it  is  arrested  by 
compression.This is to enable the kinetic energy of the prop 
to subsequently assist the starter through the compression 
stroke to start the engine.
Energize  the  glowplug  and  apply  the  starter.  If  the  starter 
fails to rotate the engine completely, this may be due to the 
cylinder being over-primed, or to  the starter battery being 
insufficiently charged.

RUNNING-IN ("Breaking-in")

For  long  life  and  peak  performance,  every  engine  needs 
special  treatment  when  new,  known  as  "running-in"  or 
"breaking-in".  This  is  a  process  during  which  the  engine  is 
operated  under  strictly  controlled  conditions  at  the  beginning 
of  its  life,  in  order  to  avoid  the  risk  of  immediate  damage  to 
certain components through becoming overheated or stressed 
and  to  help  working  surfaces  to  become  smoothed  and 
aligned for maximum mechanical efficiency thereafter.
With  some  engines,  this  can  require  a  tediously  protracted 
period  of  bench  running,  but,  as  O.S.  engines  are 
manufactured  to  fine  tolerances  and  from  the  finest  quality 
materials,  a  relatively  brief  running-in  period  is  sufficient  and 
can be completed with the engine installed in the aircraft. 
The recommended procedure is as follows :

1.
2.

3.

4.

5.

6.

Check these conditions and, instead of pressing the starter 
button  after  applying  the  starter,  have  the  starter  spinning 
before applying it to the engine, to give it a "running start".
When  the  engine  starts,  slowly  open  the  throttle,  leaving 
the needle-valve at its rich starting setting to promote cool 
running conditions.
However, if the engine slows down because the mixture is 
excessively rich, the needle-valve may be closed a little to 
speed it up until it runs evenly.
Now disconnect current to the glowplug and gradually close 
the  needle-valve  so  that  revolutions  are  increased.  Make 
adjustments  to  the  needle  in  small  steps.  Abrupt  changes 
at this stage are likely to cause the engine to stall. Restart 
the engine by simply applying the starter with the glowplug 
re-energized and the throttle at its starting setting.

7.

8.

Summary of Contents for 91sII

Page 1: ...control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 12 12 15 15 17 17 18 19 20 25 26 27 28 30 13 14 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION INSTALLING THE GLOWPLUG RELOCATION OF CARBURETTOR CONTROLS FUEL TANK INSTALLATION EXHAUST HEADER PIPE AND SILENCER THROTTLE LINKAGE NEEDLE VALVE EXTENSION FUEL LINES CARE OF FUEL PUMP AND REG...

Page 2: ...ny part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn The advice which follows is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose M...

Page 3: ...y flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you wish to avoid the risk of a painfully rapped knuckle NOTES 5 The O S FS 70SⅡ FS 91SⅡ and FS 91SⅡ P are built like all O S engines to the highest engineering standards by a company that was established in 1936 to manufacture 2 stroke engines and which pioneered the production of four stroke cycle model ai...

Page 4: ...p to 12 13 minutes flying time dependent upon the type of fuel used the size of the propeller and on the proportion of full throttle to part throttle operation through the flight Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically see sketch To prevent the pickup from adher...

Page 5: ... with the header pipe or silencer may result in a serious burn If you need to tighten the silencer joints which may loosen when they are hot use a thick folded cloth for protection FUEL LINES For fuel line use heavy duty silicone rubber tubing of approximately 2 5mm inside and 5 0mm outside diameter Note Be sure to use a muffler pressurized fuel feed system It is advisable to fasten connections wi...

Page 6: ...ted on a methanol based fuel containing not less than 18 castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 15 of nitromethane for improved flexibility and power The carburettor is adjusted at the factory for a fuel containing 20 lubricant and 10 nitromethane Some commercial fuels also contain coloring additives as an aid to fuel level visibility In some...

Page 7: ...ylinder automatically Starting procedure is as follows Check that the current to the glowplug is switched off Check that the polarity of the starter battery leads rotates the engine counter clockwise when viewed from the front Open the needle valve 3 3 5 turns from the fully closed position and temporarily set the throttle in the fully open position Apply the starter and press the starter switch f...

Page 8: ...y cause the engine to stall Therefore at this time the aircraft should as far as is possible be flown at an altitude sufficient to enable an emergency landing to be safely made if the engine stops 9 15 Feeler gauge 0 04mm ALL O S four stroke engines have their valve tappet clearances correctly set before they leave the factory However if after many hours of running time have been logged a loss of ...

Page 9: ...te prop through two revolutions and recheck gap 5 If clearance is correct loosen the locknut on the other rocker arm and repeat steps 1 to 5 above Finally replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting ...

Page 10: ...g must be cleansed separately in methanol or glow fuel On no account must they come into contact with kerosene Before completely reassembling the engine make sure that no kerosene remains inside that could find its way into the pump unit carburettor etc Inject sparingly preserving oils rust inhibitors etc unless approved for silicone rubber products An appropriate alternative here may be one of th...

Page 11: ...925010 45910100 44014010 44001100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60R Breather Nipple No 5 Intake Pipe Intake Pipe Assembly Cylinder Head w valve Assembly Cylinder Head w Gasket Split Cotter 2pc 1pair Valve Spring Retainer...

Page 12: ...00 45925010 45910100 45903200 Description Code No No The specifications are subject to alteration for improvement without notice Description Code No No Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60P Breather Nipple No 5 Intake Pipe I...

Page 13: ... 45231100 45771000 45901010 45914010 45530030 45902010 45907010 72508001 46103100 45605000 45906000 71615009 45926000 45925100 45925010 45910100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60N Breather Nipple No 5 Intake Pipe Intake P...

Page 14: ...4081970 45984900 1 1 1 1 2 1 3 1 4 1 5 2 3 4 5 5 1 5 2 6 7 8 9 Description Code No No Needle Valve Assembly Needle Assembly O Ring 2pcs Set Screw Needle Valve Holder Assembly Ratchet Spring Carburetor Body Rotor Guide Screw Fuel Inlet No 1 Mixture Control Valve Assembly O Ring L 2pcs O Ring S 2pcs Carburetor Rotor Throttle Lever Assembly Carburetor Rubber Gasket Carburetor Retaining Screw 2pcs 27 ...

Page 15: ... Stroke PracticalR P M Output Weight Specifications THREE VIEW DRAWING C Copyright 2000 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan 60090990 061107 URL http www os engines co jp U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E ...

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