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10

NEVER  disassemble  the  fuel  pump  or  pressure  regulator. 
Their  original  performance  may  not  be  restored  after 
reassembly.
DO  NOT  obstruct  the  small  rectangular  hole  in  the  side  of 
the regulator cover.
DO NOT allow foreign matter to enter the fuel system. Dirt 
inside  the  pump  or  regulator,  no  matter  how  small,  may 
obstruct the flow of fuel and prevent these components from 
working properly.
NEVER insert anything into the inlet or outlet nipples in an 
attempt  to  clear  a  suspected  obstruction.  (See  CARE  & 
MAINTENANCE section at the back of this booklet.)

ALWAYS  use  fuel  filters.  Keep  the  fuel  tank  scrupulously 
clean  and  filter  all  fuel  as  it  enters  the  tank  (e.g.via  an 
O.S.'Super-Filter'  Code  No.72403050)  and  use  a  good 
quality in-line filter between the tank and pump. Remember 
to inspect filter screens at regular intervals and rinse clean 
as necessary.
NEVER  use  gasoline,  kerosene,  diesel  fuel  or  other 
petroleum products for cleaning the pump, regulator or fuel 
lines. Silicone-rubber parts will be ruined by these materials. 
Use only alcohol (methanol) or glow fuel for cleansing these 
items.

The choice of propeller depends on the design and weight of 
the  aircraft  and  on  the  type  of  flying  in  which  you  will  be 
engaged.  Determine  the  best  size  and  type  after  practical 
experimentation.
As  a  starting  point,  refer  to  the  props  listed  in  the 
accompanying table.
Slightly larger, or even slightly smaller, props than those shown 
in the table may be used, but remember that propeller noise will 
increase if blade tip velocity is raised, due to higher rpm or if a 
larger-diameter / lower-pitch prop is used.

PROPELLERS

Type

Size (DxP)

Stunt planes

11x11-12, 12x10-12, 13x9

13x9,  14x7,  15x6,  16x6
12x8(3-blade)

Scale models

Make  sure  that  the  propeller  is  well  balanced.  An 
unbalanced propeller and / or spinner can cause serious 
vibration  which  may  weaken  parts  of  the  airframe  or 
affect the safety of the radio-control system.
DO  NOT  forget  the  WARNINGS  and  NOTES  on  propeller 
and spinner safety given on pages 2,3 and 4. 

Warning:

Type

Size (DxP)

Stunt planes

11x9-10, 12x7-8, 12.5x6

13x8,  14x7,  11x7(3-blade)

Scale models

FS-70S

Ⅱ 

FS-91S

/91S

-P

11

FUEL

The  FS-70S

,  FS-91S

  and  FS-91S

-P  should  be 

operated  on  a  methanol  based  fuel  containing  not  less  than 
18%  castor-oil,  or  a  top  quality  synthetic  lubricant  (or  a 
mixture  of  both),  plus  a  small  percentage  (5-15%)  of 
nitromethane  for  improved  flexibility  and  power.  The 
carburettor is adjusted at the factory for a fuel containing 20% 
lubricant and 10% nitromethane.
Some commercial fuels also contain coloring additives as an 
aid to fuel level visibility. In some cases, these additives have 
indicated slightly negative effects on performance. We would 
suggest that you use such fuels only if you are satisfied that 
they do not adversely affect running qualities when compared 
with familiar standard fuels.
When  changing  to  a  fuel  brand  or  formula  that  is  different 
from  the  one  to  which  you  are  accustomed,  it  is  a  wise 
precaution  to  temporarily  revert  to  in-flight  running-in 
procedures,  until  you  are  sure  that  the  engine  is  running 
entirely satisfactorily. 

GLOWPLUGS

The role of the glowplug

Glowplug life
Particularly  in  the  case  of  very  high  performance  engines, 
glowplugs must be regarded as expendable items. 

Imstall a plug suitable for the engine.
Use fuel containing a moderate percentage of nitromethane 
unless more is essential for racing events.
Do not run the engine too lean and do not leave the battery 
connected while adjusting the needle. 

However, plug life can be extended and engine performance 
maintained by careful use, i.e.:

With a glowplug engine, ignition is initiated by the application 
of a 1.5-volt power source. When the battery is disconnected, 
the  heat  retained  within  the  combustion  chamber  remains 
sufficient to keep the plug filament glowing, thereby continuing 
to  keep  the  engine  running.  Ignition  timing  is  'automatic'  : 
under  reduced  load,  allowing  higher  rpm,  the  plug  becomes 
hotter  and,  appropriately,  fires  the  fuel/air  charge  earlier; 
conversely,  at  reduced  rpm,  the  plug  becomes  cooler  and 
ignition is retarded.

Apart from when actually burned out, a plug may need to be 
replaced because it no longer delivers its best performance, 
such as when:

When to replace the glowplug

The  FS-70S

,  FS-91S

  and  FS-91S

-P  are  supplied  with 

an  O.S.  Type  F  glowplug,  specially  designed  for  O.S.  four-
stroke engines. 

Filament surface has roughened and turned white. 
Filament coil has become distorted.
Foreign  matter  has  adhered  to  filament  or  plug  body  has 
corroded.
Engine tends to cut out when idling.
Starting qualities deteriorate.

Summary of Contents for 91sII

Page 1: ...control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 12 12 15 15 17 17 18 19 20 25 26 27 28 30 13 14 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION INSTALLING THE GLOWPLUG RELOCATION OF CARBURETTOR CONTROLS FUEL TANK INSTALLATION EXHAUST HEADER PIPE AND SILENCER THROTTLE LINKAGE NEEDLE VALVE EXTENSION FUEL LINES CARE OF FUEL PUMP AND REG...

Page 2: ...ny part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn The advice which follows is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose M...

Page 3: ...y flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you wish to avoid the risk of a painfully rapped knuckle NOTES 5 The O S FS 70SⅡ FS 91SⅡ and FS 91SⅡ P are built like all O S engines to the highest engineering standards by a company that was established in 1936 to manufacture 2 stroke engines and which pioneered the production of four stroke cycle model ai...

Page 4: ...p to 12 13 minutes flying time dependent upon the type of fuel used the size of the propeller and on the proportion of full throttle to part throttle operation through the flight Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically see sketch To prevent the pickup from adher...

Page 5: ... with the header pipe or silencer may result in a serious burn If you need to tighten the silencer joints which may loosen when they are hot use a thick folded cloth for protection FUEL LINES For fuel line use heavy duty silicone rubber tubing of approximately 2 5mm inside and 5 0mm outside diameter Note Be sure to use a muffler pressurized fuel feed system It is advisable to fasten connections wi...

Page 6: ...ted on a methanol based fuel containing not less than 18 castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 15 of nitromethane for improved flexibility and power The carburettor is adjusted at the factory for a fuel containing 20 lubricant and 10 nitromethane Some commercial fuels also contain coloring additives as an aid to fuel level visibility In some...

Page 7: ...ylinder automatically Starting procedure is as follows Check that the current to the glowplug is switched off Check that the polarity of the starter battery leads rotates the engine counter clockwise when viewed from the front Open the needle valve 3 3 5 turns from the fully closed position and temporarily set the throttle in the fully open position Apply the starter and press the starter switch f...

Page 8: ...y cause the engine to stall Therefore at this time the aircraft should as far as is possible be flown at an altitude sufficient to enable an emergency landing to be safely made if the engine stops 9 15 Feeler gauge 0 04mm ALL O S four stroke engines have their valve tappet clearances correctly set before they leave the factory However if after many hours of running time have been logged a loss of ...

Page 9: ...te prop through two revolutions and recheck gap 5 If clearance is correct loosen the locknut on the other rocker arm and repeat steps 1 to 5 above Finally replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting ...

Page 10: ...g must be cleansed separately in methanol or glow fuel On no account must they come into contact with kerosene Before completely reassembling the engine make sure that no kerosene remains inside that could find its way into the pump unit carburettor etc Inject sparingly preserving oils rust inhibitors etc unless approved for silicone rubber products An appropriate alternative here may be one of th...

Page 11: ...925010 45910100 44014010 44001100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60R Breather Nipple No 5 Intake Pipe Intake Pipe Assembly Cylinder Head w valve Assembly Cylinder Head w Gasket Split Cotter 2pc 1pair Valve Spring Retainer...

Page 12: ...00 45925010 45910100 45903200 Description Code No No The specifications are subject to alteration for improvement without notice Description Code No No Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60P Breather Nipple No 5 Intake Pipe I...

Page 13: ... 45231100 45771000 45901010 45914010 45530030 45902010 45907010 72508001 46103100 45605000 45906000 71615009 45926000 45925100 45925010 45910100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60N Breather Nipple No 5 Intake Pipe Intake P...

Page 14: ...4081970 45984900 1 1 1 1 2 1 3 1 4 1 5 2 3 4 5 5 1 5 2 6 7 8 9 Description Code No No Needle Valve Assembly Needle Assembly O Ring 2pcs Set Screw Needle Valve Holder Assembly Ratchet Spring Carburetor Body Rotor Guide Screw Fuel Inlet No 1 Mixture Control Valve Assembly O Ring L 2pcs O Ring S 2pcs Carburetor Rotor Throttle Lever Assembly Carburetor Rubber Gasket Carburetor Retaining Screw 2pcs 27 ...

Page 15: ... Stroke PracticalR P M Output Weight Specifications THREE VIEW DRAWING C Copyright 2000 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan 60090990 061107 URL http www os engines co jp U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E ...

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