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〈FS-70SⅡ, FS-91SⅡ〉 

NEEDLE-VALVE EXTENSION

The  needle-valve  supplied  with  this  engine  is  designed  to 
accept an extension so that, when the engine is enclosed in a 
cowling, the needle-valve may be adjusted from the outside. 
An L-shaped rod, of appropriate length, may be inserted in the 
needle-valve knob center hole and secured by tightening the 
set-screw with a 1.5mm Allen key.

THROTTLE LINKAGE

Before connecting the throttle to its servo, make sure that the 
throttle arm and linkage safely clear any adjacent part of the 
airframe structure, etc., as the throttle is opened and closed.
Connect  the  linkage  so  that  the  throttle  is  fully  closed  when 
the  transmitter  throttle  stick  and  its  trim  lever  are  at  their 
lowest settings and fully open when the throttle stick is in its 
fully-open position..
Carefully  align  the  appropriate  holes  in  the  throttle  arm  and 
servo  horn  so  that  they  move  symmetrically  and  smoothly 
through their full travel.

Install these in the following sequence.
Screw the header pipe into the cylinder head until it " bottoms 
", then unscrew sufficiently to achieve the desired exhaust 
angle and tighten the locknut securely with a 14mm wrench. 
Screw the silencer onto the outer end of the header pipe and 
tighten the other locknut.
The application of a heatproof silicone sealant to the threads of 
the exhaust system is recommended to reduce the risk of joints 
loosening and the leakage of exhaust gases and oil residue.

EXHAUST HEADER PIPE & SILENCER

Reminder:
Model engines generate considerable heat and contact with 
the header pipe or silencer may result in a serious burn. 
If you need to tighten the silencer joints, which may loosen 
when they are hot, use a thick folded cloth for protection.

FUEL LINES

For  fuel  line,  use,  heavy-duty  silicone-rubber  tubing  of 
approximately 2.5mm inside and 5.0mm outside diameter.

Note: Be  sure  to  use  a  muffler-pressurized  fuel  feed 

system.

It is advisable to fasten connections with tubing clips or secure 
binding.

9

A B

D

C

Make sure the tank vent is not obstructed.

 

The  function  of  the  various  tubing  connected  to  the  engine 
and tank (see sketch) are as follows:

For  Line  A  (tank  to  pump)  use  similar  heavy-duty  silicone-
rubber  tubing  of  approximately  2.5mm  bore  and  5.0mm 
outside diameter.

To draw fuel from tank to pump nipple marked  'IN'.
To  deliver  fuel  from  pump  nipple  marked  'OUT'  to 
carburettor.
To  connect  crankcase  breather  nipple  (behind 
camshaft housing) to intake pipe.
To  deliver  crankcase  pressure  pulses  to  pump  dia-
phragm.

Line A: 
Line B:

Line C: 

Line D: 

Note: Since the FS-91S  -P has a positively pumped fuel 

supply, it does NOT require muffler pressurization.

Lines B, C and D are already installed when the engine is 
shipped  from  the  factory.  If  any  of  these  lines  should 
need  to  be  replaced,  due  to  damage  or  installation 
problems, be sure to use tubing of the same dimensions 
and quality as the originals.

CARE OF FUEL PUMP & REGULATOR

A  short  preliminary  period  of  part-throttle  running  is  required 
to ensure that the pump system functions correctly during the 
running-in  process.  Set  the  throttle  75%  open  from  the  fully-
closed  position  and  run  the  engine  for  2-3  minutes.  This  will 
ensure  that  the  engine  becomes  rich  enough  when  the 
needle-valve is opened at full throttle during running-in.

Important

Summary of Contents for 91sII

Page 1: ...control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 12 12 15 15 17 17 18 19 20 25 26 27 28 30 13 14 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION INSTALLING THE GLOWPLUG RELOCATION OF CARBURETTOR CONTROLS FUEL TANK INSTALLATION EXHAUST HEADER PIPE AND SILENCER THROTTLE LINKAGE NEEDLE VALVE EXTENSION FUEL LINES CARE OF FUEL PUMP AND REG...

Page 2: ...ny part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn The advice which follows is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose M...

Page 3: ...y flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you wish to avoid the risk of a painfully rapped knuckle NOTES 5 The O S FS 70SⅡ FS 91SⅡ and FS 91SⅡ P are built like all O S engines to the highest engineering standards by a company that was established in 1936 to manufacture 2 stroke engines and which pioneered the production of four stroke cycle model ai...

Page 4: ...p to 12 13 minutes flying time dependent upon the type of fuel used the size of the propeller and on the proportion of full throttle to part throttle operation through the flight Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically see sketch To prevent the pickup from adher...

Page 5: ... with the header pipe or silencer may result in a serious burn If you need to tighten the silencer joints which may loosen when they are hot use a thick folded cloth for protection FUEL LINES For fuel line use heavy duty silicone rubber tubing of approximately 2 5mm inside and 5 0mm outside diameter Note Be sure to use a muffler pressurized fuel feed system It is advisable to fasten connections wi...

Page 6: ...ted on a methanol based fuel containing not less than 18 castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 15 of nitromethane for improved flexibility and power The carburettor is adjusted at the factory for a fuel containing 20 lubricant and 10 nitromethane Some commercial fuels also contain coloring additives as an aid to fuel level visibility In some...

Page 7: ...ylinder automatically Starting procedure is as follows Check that the current to the glowplug is switched off Check that the polarity of the starter battery leads rotates the engine counter clockwise when viewed from the front Open the needle valve 3 3 5 turns from the fully closed position and temporarily set the throttle in the fully open position Apply the starter and press the starter switch f...

Page 8: ...y cause the engine to stall Therefore at this time the aircraft should as far as is possible be flown at an altitude sufficient to enable an emergency landing to be safely made if the engine stops 9 15 Feeler gauge 0 04mm ALL O S four stroke engines have their valve tappet clearances correctly set before they leave the factory However if after many hours of running time have been logged a loss of ...

Page 9: ...te prop through two revolutions and recheck gap 5 If clearance is correct loosen the locknut on the other rocker arm and repeat steps 1 to 5 above Finally replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting ...

Page 10: ...g must be cleansed separately in methanol or glow fuel On no account must they come into contact with kerosene Before completely reassembling the engine make sure that no kerosene remains inside that could find its way into the pump unit carburettor etc Inject sparingly preserving oils rust inhibitors etc unless approved for silicone rubber products An appropriate alternative here may be one of th...

Page 11: ...925010 45910100 44014010 44001100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60R Breather Nipple No 5 Intake Pipe Intake Pipe Assembly Cylinder Head w valve Assembly Cylinder Head w Gasket Split Cotter 2pc 1pair Valve Spring Retainer...

Page 12: ...00 45925010 45910100 45903200 Description Code No No The specifications are subject to alteration for improvement without notice Description Code No No Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60P Breather Nipple No 5 Intake Pipe I...

Page 13: ... 45231100 45771000 45901010 45914010 45530030 45902010 45907010 72508001 46103100 45605000 45906000 71615009 45926000 45925100 45925010 45910100 Cam Cover Camshaft Camshaft Ball Bearing 1pc Breather Nipple No 5 Crankcase Crankshaft Ball Bearing R Crankshaft Cover Plate Cylinder Liner Connecting Rod Piston Pin Piston Piston Ring Carburetor Complete Type 60N Breather Nipple No 5 Intake Pipe Intake P...

Page 14: ...4081970 45984900 1 1 1 1 2 1 3 1 4 1 5 2 3 4 5 5 1 5 2 6 7 8 9 Description Code No No Needle Valve Assembly Needle Assembly O Ring 2pcs Set Screw Needle Valve Holder Assembly Ratchet Spring Carburetor Body Rotor Guide Screw Fuel Inlet No 1 Mixture Control Valve Assembly O Ring L 2pcs O Ring S 2pcs Carburetor Rotor Throttle Lever Assembly Carburetor Rubber Gasket Carburetor Retaining Screw 2pcs 27 ...

Page 15: ... Stroke PracticalR P M Output Weight Specifications THREE VIEW DRAWING C Copyright 2000 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan 60090990 061107 URL http www os engines co jp U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E ...

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