NTM SSR multiPro Jr Operation And Maintenance Manual Download Page 1 | Manualshive

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NTM SSR multiPro Jr Operation And Maintenance Manual Download Page 1

Original Instructions

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Summary of Contents for SSR multiPro Jr

Page 1: ...Original Instructions...

Page 2: ...SSEMBLY 28 CHAPTER 11 ENTRY GUIDE ADJUSTMENT 30 CHAPTER 12 CLIP RELIEF ROLLER ASSEMBLY 31 CHAPTER 13 ENTRY DRUM ASSEMBLY 32 CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE 34 Tooling Changeover 34 Entry...

Page 3: ...21 Tooling Rail Detail 36 Figure 22 Feeding Material into Entry Guides 38 Figure 23 Material Entering Bead Rollers 39 Figure 24 Eccentric Shafts 41 Figure 25 Adjusting Eccentric Shafts 42 Figure 26 E...

Page 4: ...side or the end with a fork truck Important If it is to be picked up from the end it should only be picked up from the exit shear end since that is the heavier side and with forks that are at least 72...

Page 5: ...Approx Noise Level 70 dB A Drive Electric via chain sprocket and gears using 8 polyurethane drive rollers Shear Forward pulling manual rack and gear w hardened tool steel dies Coil Width 15 to 20 381m...

Page 6: ...an inherent danger in handling of sheet metal 8 STOP THE MACHINE and disconnect the power before attempting to make any adjustments perform any maintenance or changeover procedures 9 The machine must...

Page 7: ...CHAPTER 4 MACHINE ORIENTATION 4 CHAPTER 4 MACHINE ORIENTATION Figure 1 Machine Orientation...

Page 8: ...CHAPTER 4 MACHINE ORIENTATION 5 Figure 2 Mounting Foot Detail...

Page 9: ...bad for the machine as a loose chain Idler sprockets are provided on each chain for this purpose 6 Lubricate the chains a minimum of every 40 hours of operation It is preferable to use a dry motorcycl...

Page 10: ...PRAY 11oz Aerosol Can Clear Grease for Arbor Cradles Synthetic Extreme Pressure High Temperature Grease with Syncolon PTFE NTM PN LUBE GEL 400 gram container EP Grease for Arbor Nuts and Pillow Blocks...

Page 11: ...CHAPTER 5 GENERAL MAINTENANCE 8 Figure 3 Lubrication Points...

Page 12: ...10 AWG 6mm2 In addition to the minimum wire sizes shown above the user shall confirm the selected cord and wire meets all applicable local and regional regulations CONTROL PANEL OPERATION Figure 4 on...

Page 13: ...CHAPTER 6 ELECTRICAL CONTROLS AND OPERATION 10 Stops the drive system of the machine Located at both the Main and Remote Control Panels Figure 4 Main Control Panel Figure 5 Remote Control Panel...

Page 14: ...to the other remove 2 cap screws C until end collar is free to slide Slide it to the inside position for 20 ID or outside position for 16 ID coil Align it to the respective threaded holes in the reel...

Page 15: ...CHAPTER 7 REEL STANDS REELS AND EXPANDABLE ARBORS 12 Figure 6 Expandable Arbor Set Up...

Page 16: ...The Hold Down Bar should be used to keep the coil from uncoiling too fast during the fabrication of panels Apply just enough drag to keep coil tensioned Caution Do not over tighten Hold Down Bars duri...

Page 17: ...CHAPTER 7 REEL STANDS REELS AND EXPANDABLE ARBORS 14 Figure 7 Expandable Reel Support and Locking...

Page 18: ...he locking bolt into the slot in the end of the hold down bar and secure with the retaining pin If the coil is going to run panels tighten the left and right handles just snug The wear pads pressing a...

Page 19: ...CHAPTER 7 REEL STANDS REELS AND EXPANDABLE ARBORS 16 Figure 8 Material Routing...

Page 20: ...lock nuts on Jack Bolts A to lock in adjustment Repeat this procedure on the other end of the Drive assembly Test for results and repeat procedure if necessary 2 The chain tensioners used on this mac...

Page 21: ...CHAPTER 8 DRIVE SYSTEM 18 Figure 9 Drive System...

Page 22: ...CHAPTER 8 DRIVE SYSTEM 19 Figure 10 Drive Chains...

Page 23: ...AR DIES AND BLADES The Entry and Exit Shear Dies are specific to each roller set and they may need to be changed when changing profiles The Dies must be adjusted to the proper distance from the vertic...

Page 24: ...Exit Shear Die as needed if it has one 9 In order to cut properly the Top Blades need to be positioned so that one of the 2 Blade tips is just to the inside of the male leg and the tip of the 1 blade...

Page 25: ...CHAPTER 9 SHEAR ASSEMBLY 22 Figure 11 Shear Entry Exit Views...

Page 26: ...CHAPTER 9 SHEAR ASSEMBLY 23 Figure 12 FF100 Shear Dies...

Page 27: ...CHAPTER 9 SHEAR ASSEMBLY 24 Figure 13 FF150 Shear Dies...

Page 28: ...CHAPTER 9 SHEAR ASSEMBLY 25 Figure 14 SS100 150 Shear Dies...

Page 29: ...CHAPTER 9 SHEAR ASSEMBLY 26 Figure 15 SS450 Shear Dies...

Page 30: ...t least once a day during normal use or whenever cutting surfaces look dry Proper lubrication is essential to clean cuts rust prevention and longevity Super Lube Multi Purpose Synthetic Dri Film Aeros...

Page 31: ...ric shaft lock down screw C Place a 5 32 Allen Wrench in the small hole at the end of the eccentric shaft and rotate the top roller up until it clears the bottom roller Loosen the two top and two bott...

Page 32: ...CHAPTER 10 BEAD RIB AND STRIATION ROLLER ASSEMBLY 29 Figure 16 Bead Roller Assembly...

Page 33: ...the B Bolt on the Right Entry Guide Slide the entry guide to the left or right until DIM C is in the correct position that corresponds to the desired leg configuration as noted on Figure 17 2 Retighte...

Page 34: ...mblies on left and right tooling rails and locate them on the tooling set in the machine 3 To engage the clip relief rollers loosen lock down screw A and insert a 5 32 Allen wrench into the small hole...

Page 35: ...henever a width change is made To adjust the entry drums 1 Using a 3 16 Allen wrench loosen the four Shaft Collars E on either side of Left Entry Drum and Center Entry Drum 2 Slide the Left Entry Drum...

Page 36: ...CHAPTER 13 ENTRY DRUM ASSEMBLY 33 Figure 19 Entry Drum...

Page 37: ...number and sequence number For example a rail stamped SS4 1 R would be the number one right tooling rail for the SS450 profile 1 Disengage top cover latches on 1 2 and 3 top covers Remove and set asid...

Page 38: ...CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE 35 Figure 20 Remove Covers...

Page 39: ...CHAPTER 14 WIDTH AND PROFILE CHANGE PROCEDURE 36 Figure 21 Tooling Rail Detail...

Page 40: ...tooling is not adjusted correctly the material will not be fed into the forming rollers properly 1 Loosen the two slide lock bolts D on right carriage slide 1 2 Move Right Carriage Slide 1 into positi...

Page 41: ...tail of the coil goes over the top and points toward the shear end of the machine See coil routing diagram on Figure 8 on page 16 3 Cut a 1 2 5 cm triangle off the 2 leading corners of the coil and f...

Page 42: ...the correct position by tightening the slide lock bolt D on each assembly Next align the bottom bead rollers to the tops so that the ends of the top and bottom rollers are flush with each other and t...

Page 43: ...and stop 2 to 3 inches 5 to 8 cm from the entry shear dies SHUT THE MACHINE OFF AGAIN BEFORE PROCEEDING Shear Alignment With material loaded in the machine and stopped before it gets to the shear use...

Page 44: ...stations for adjusting the angles and gaps in the panel Figure 24 Eccentric Shafts To adjust an eccentric shaft use the following procedure 1 Mark the current orientation of the shaft to serve as a st...

Page 45: ...CHAPTER 15 PROFILE ADJUSTMENTS 42 Figure 25 Adjusting Eccentric Shafts Figure 26 Eccentric Shaft Proper Adjustment...

Page 46: ...CHAPTER 15 PROFILE ADJUSTMENTS 43 Figure 27 Eccentric Shaft Too Loose Figure 28 Eccentric Shaft Too Tight...

Page 47: ...the run out stands are in the correct alignment adjust the camber stations as necessary using the following procedure See Figure 30 1 Create a base point to start from by marking the top camber bolt a...

Page 48: ...CHAPTER 15 PROFILE ADJUSTMENTS 45 Figure 30 Camber Adjustment...

Page 49: ...of the machine with the leg assembly away from the shear 2 Open the leg assembly and set it upright on the ground 3 Lift the attachment end of the table and drop it over the 2 threaded bolts on the Sh...

Page 50: ...CHAPTER 16 RUN OUT TABLES AND REMOTE LIMIT SWITCH 47 Figure 32 Run Out Table Setup...

Page 51: ...e of the panel passes by the exit die it doesn t get caught See the Shear Adjustment Section starting on page 20 for more information 2 The male and or female leg gets crushed when shearing SOLUTION 1...

Page 52: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 49 CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS Figure 33 SSR100 Roller System...

Page 53: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 50 Figure 34 SS100 Panel Profile...

Page 54: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 51 Figure 35 SSR150 Roller System...

Page 55: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 52 Figure 36 SS150 Panel Profile...

Page 56: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 53 Figure 37 SSR450 450SL Roller System...

Page 57: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 54 Figure 38 SS450 Panel Profile...

Page 58: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 55 Figure 39 SS450SL Panel Profile...

Page 59: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 56 Figure 40 FFR100 Roller System...

Page 60: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 57 Figure 41 FF100 Panel Profile...

Page 61: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 58 Figure 42 FFR150 Roller System...

Page 62: ...CHAPTER 18 ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS 59 Figure 43 FF150 Panel Profile...

Page 63: ...bove the ground The power supply socket outlet must be in the vicinity of the machinery and in view of the operator The machine must be attended at all times while in operation Electrical ratings 230V...

Page 64: ...elow 1 Jog the panel forward until it is just past the shear but not up to the shear guard 2 Look through the shear guard and see if the female leg of the panel will clear it If not loosen Knobs A and...

Page 65: ...APPENDIX A CE INFORMATION 62 Declaration of Conformity...

Page 66: ...Drawing Number Number Description SSR 380 000A 1 110V 60 Hz Electrical Assembly Parts List SSR 380 000A 2 110V 60 Hz Electrical Assembly Wiring Details SSR 380 000A 3 110V 60 Hz Electrical Assembly La...

Page 67: ...5 023 STRAIN RELIEF 1 2 NPT 38 75 27 1 ELC 425 026 RING TERMINAL 1 4 EYE 12 10Ga 28 6 FAS NUY 186 NYLOC HEX NUT 10 32 29 4 FAS SCC 292 SOCKET HEAD CAP SCREW 1 4 20 x 1 2 30 2 FAS SPN 388 6 X 3 8 PHIL...

Page 68: ...E BOX 14 GRN 11 WHT 12 RED 13 BLK N O JOG RUN N C STOP N O START N C REV N O FWD MAIN CONTROL PANEL SSR 382 000 LIMIT SWITCH STOP N C N O START REMOTE PANEL ASSY SSR 383 000 1 GRN 3 2 BLK WHT 1 GRN 2...

Page 69: ...LEGEND FUSE CONTACT N O CONTACT N C LIMIT SWITCH N O LIMIT SWITCH N C SELECTOR SWITCH PUSH BUTTON N C PUSH BUTTON N O NEUTRAL FUSE LINE 1000 1001 1002 1003 1004 1005 1006 1007 1008 15 LINE IN 10 WHT...

Page 70: ...U B RN L TB L U G RN Y EL P E B L K 2 N B L K 1 L BL K 2 B L K 1 BL U BL K 3 RE ME S TO P GR N YE L RE ME S TO P BL K 1 RE MS TA RT BL K 2 RE MS TA RT Customer Supplied Power PE N L SU202M K10 CB1 GR...

Page 71: ...SSR MAN Revision 10 07 03 2019...

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