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Novexx Solutions ALX 92x, Service Manual

The Novexx Solutions ALX 92x Service Manual is an essential resource for users of this innovative product. With its comprehensive step-by-step instructions and troubleshooting guides, this manual is indispensable for maximizing the performance and efficiency of your ALX 92x. Download your free copy from manualshive.com today.

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06/16 Vers. 04

Service-Handbuch /Service Manual

Ersatzteile / Spare Parts

ALX 92x

Ma

terialtr

anspor

t 

– La

bel W

eb F

eeding

36

ID

Bezeichnung

Designation

Teilenummer / Part Number

1

Schraube TORX DG 40x16

Screw TORX DG 40x16

A2135

2

Aufwickel-Motor ZSB

Rewinder Motor assy.

A3862

3

Kunststoffrolle

Plastic roller

A3863

4

Zahnriemen HTD 3M 480 06

Toothed belt HTD 3M 480 06

99206

4*

Rundriemen 4x426

Round belt 4x426

A3350

 a

5

Riemenspanner

Belt tightener

A3169

6

Senkschraube DIN 7991 M5x25 A2

Countersunk screw DIN 7991 M5x25 
A2

A2434

7

Kunststoffscheibe

Plastic disk

A2164

8

Senkschraube DIN 7991 M4x10

Countersunk screw DIN 7991 M4x10

A2438

9

Scheibe DIN 988 14x20x1

Washer DIN 988 14x20x1

A3156

10

Stahlachse

Steel axle

A2162

(4“/5“)

A2631

(6“)

11

Stahlstift

Steel bolt

A2163

(4“/5“)

A2629

(6“)

12

Knopf

Knob

A3099

13

Passscheibe DIN 988 6x0,5x12

Shim DIN 988 6x0.5x12

A3119

14

Druckfeder

Compression spring

A5102

15

Scheibe DIN 9021 4,3

Washer DIN 9021 4,3

A3026

16

Zylinderschraube DIN 912 M4x12

Pan-head screw DIN 912 M4x12

A3047

Aufwickler / Rewinder

21

22

23

1

1

2

3

4

5

6

7

8

8

9

10

11

12

13

14

15

16

17

18

19

24

20

Summary of Contents for ALX 92x

Page 1: ...r oder suchen eine leicht zu bedienende Etikettensoftware Wir helfen Ihnen gerne weiter Ihr Partner für industrielle Kennzeichnungslösungen Drucksysteme Janz Raschke GmbH Röntgenstraße 1 D 22335 Hamburg Telefon 49 0 40 840 509 0 Telefax 49 0 40 840 509 29 kontakt jrdrucksysteme de www jrdrucksysteme de ...

Page 2: ... Ich stehe mit meinem Namen für eine persönliche und kompetente Beratung Wir hören Ihnen zu und stellen mit Ihnen eine Lösung zusammen die Ihren individuellen Anforderungen entspricht Für Sie entwickeln unsere erfahrenen Techniker und Ingenieure neben Etikettiermaschinen maßgeschneiderte Komplettlösungen inklusive Produkthandling Automatisierungstechnik und Softwarelösung mit Anbindung an Ihr Ware...

Page 3: ...Release 3 6 2016 SERVICE MANUAL ALX 92x Print Apply system ...

Page 4: ...Navigation aids 8 Symbols and note signs 9 Warning notes 9 Symbols 10 Text appearance 10 Title page 11 Abbreviations 12 Printer names 12 Parameters 12 Index 13 CAUTION Read the user manual before operating the device for the first time The user manual is an essential part of the device it belongs to The user manual is to be stored at the machine operating location and made accessible to the operat...

Page 5: ... information CD ROM Internet supplied by the manufacturer may be printed out by the user provided that the print medium serves the use or servicing of the described product Protected rights Names are generally given without any mention of existing patents registered designs or trademarks The absence of a corresponding remark does not give any implication that the name can be used at will All trade...

Page 6: ... putting it into operation setting it up the operation servicing and maintenance fault searching and the service for optional extensions settings and repairs Doc object The documentation object includes various printer families printer series consisting of different printer models devices standard and optional additions for the printer options and the printer language Easy Plug Documentation conce...

Page 7: ...and also serves as a link distributor to these topic sections The contents of a manual refer to a certain device a device family or an option documentation object A manual is assigned to a certain language and only contains topic sections in this language A manual is assigned to a certain user group There are Service Manuals mainly for the Service User Manuals mainly for the user and just Manuals ...

Page 8: ... language Function as a link distributor to the individual manuals access to the overall documentation of the corresponding language Function as a link distributor to other components of the datapool provided on the electronic medium e g printer drivers and print and design software in the corresponding language Valid for the following printers USER MANUAL Release 1 06 2015 2015 Novexx Solutions G...

Page 9: ...ads straight to the description of this status number Documentation format All elements of the printer overall documentation are in Adobe PDF Portable Document Format This has the following practical advantages Printing The documents can be printed in the required quality irrespective of the printer type and the fonts which are used Memory Less memory is required for saving the document due to dif...

Page 10: ... in the respective manual to each purple topic section When printing all of only one manual it is necessary to print out all topic sections in this manual starting from the title page Example In order to print a user manual proceed as follows 1 Print the title page 2 Click the topic sections on the right half of the title page one after the other Print each topic section completely In order to pri...

Page 11: ... Links In the top left corner of each title page and on the first page of each topic section you find small graphics which ease the change back to higher levels of the documentation see Tab 1 Symbol Meaning Triangle Link to the last opened page Triangle Link to the last opened page House Link to the menu page Flag Link to the german page of identical content On the corresponding german page a brit...

Page 12: ...situation is not avoided Appearance Exclamation mark in a triangle signal word WARNING blue frame blue shaded text field see below WARNING Description of the danger source Description of possible personal injury Measure to avoid personal injury Further measure to avoid personal injury Warning note which warns of a danger that can lead to material damage or data loss if the dangerous situation is n...

Page 13: ...PM PEM and ALX 92x Righthand version RH version Symbol marking a text section which refers to the RH version of a device Only important for DPM PEM and ALX 92x CE label Documents the EC conformity of the device Recycling Notes about disposal Pay attention to environmental protection Arrow at the right bottom corner paragraph is continued on the following page Text appearance 1 Numbered Action inst...

Page 14: ...cur several times in different manuals click Purple text in the blue frame link to a topic section which only occurs once and belongs specifically to the manual click Blue text in the blue frame A click on the text starts an executable program e g the printer driver unpacking program starting from the Manual printer driver title page Link Link Link ...

Page 15: ...xample note 64 04 05 64 04 64 05 64bit series Printer Print Dispenser with 64bit electronics 64 xx DPM PEM ALX 92x 64 xx Tabletop printer with 64bit electronics 64 04 64 05 64 06 64 08 ALX 92x Print Dispenser of the ALX 92x series ALX 924 ALX 925 ALX 926 Tab 2 Abbreviated spelling of printers Parameters The notation of parameters is done as follows MENU Parameter name Example INTERF PARAM Interfac...

Page 16: ...tions technical 2 C Copy 2 Copyright 2 D Datapool 3 Documentation concept 3 format 6 object 3 structure 3 H Hierarchy 6 L Link page 5 P Paper documentation 7 Patents 2 Pinch Point 10 R Redelivery documentation 2 Registered designs 2 Reservation 2 S Safety notes 9 Start page 6 Subject section 4 T Trademarks 2 ...

Page 17: ...note General information 2 Validity of this manual and required compliance 2 How information is represented 3 Notes on installation and repair work 4 Safety instructions 7 Information and qualifications 7 Machine operating safety 8 Safe operation 9 ...

Page 18: ... replaced e g after be ing damaged due to the effects of an external force please consult the servicing tech nician at our sales partner Technical release Technical release 2 2016 Software version 6 60 SR1 Liability NOVEXX Solutions assumes no liability for damages resulting from improper adjust ments or repairs of the machine It is assumed that only knowledgeable and appropri ately qualified pers...

Page 19: ...ed Illustrations Illustrations appear in the text where required References to these illustrations are shown in square brackets containing the number of the illustrations Uppercase let ters after an illustration number for example 12A refer to the corresponding item within the illustration Normally the machine is shown as the right version The left version is only shown if there is a need to make ...

Page 20: ...come into contact with grease petrol benzene kerosene or mineral oil Environmental protection Avoid unnecessary waste e g use cleaning cloths sparingly and reuse packing material Only store operating materials such as fresh or used cleaning agents in suitable containers Never allow them to enter the sewerage system or to seep into the ground Do not put old batteries removed parts and used cleaning...

Page 21: ...nd the machine the larger the radiation surface of the radiated electromagnetic energy Lead the signal lines out of the machine in one bundle and from one location if possible and into the switch cabinet Twist together unshielded lines from the same circuit This reduces interference effects of various kinds Wire inductive components to suitable interference suppressors Possible inductive component...

Page 22: ... possible to metal parts even reserve cables Freely hanging lines act as transceiver antennas Ground all reserve cables and unused wires in the cables at least at one end Keep the cables as short as possible Cable resistance and signal distortion increase with the length of the cable ...

Page 23: ...echanics and electronics for example in Germany the training to become a mechatronics engineer Participation in a technical training course for the corresponding label dispenser offered by the manufacturer The service personnel must be acquainted with the functionality of the label dis penser The system integrator must be acquainted with the functionality of the of the sys tem into which the label...

Page 24: ...f all necessary in formation is observed Carry out the installation connection programming setting and repairing of the machine exclusively in accordance with the specifications in this manual Observe additional safety and warning notices attached to the labeller Observe and adhere to all relevant ordinances and rules in their applicable form Examples Work place regulation Accident prevention regu...

Page 25: ... electrically live com ponents can cause potentially lethal electrical shocks and burns After assembling check the printer according to the regulations relevant in your country WARNING Contact with energised components can result in life endangering currents through the body as well as burns The label dispenser is connected with the mains supply Only allow work on the electronics system to be done...

Page 26: ...connections Immediately replace damaged lines After assembling check the printer according to the regulations relevant in your country WARNING Acute risk of injury and long term bodily injury from working with heavy loads Lift or carry the machine with a minimum of 2 persons If possible use a crane or other lifting device Only use suitable and defect free restraining devices during transportation ...

Page 27: ...allation 14 Installing APSF 16 Principle of operation 16 Mounting the rotary encoder 17 Entering the rotary encoder resolution 18 Entering the diameter of the measuring wheel 18 Entering the rotary encoder type 19 Input of encoder data 19 Calibrating the belt speed 20 Calculation scheme for the automatic dis pensing speed adjustment 20 Installing options 23 Options overview 23 Remote operator pane...

Page 28: ...t description Technical data Dimensions On the machine side facing the operator must be left at least 1 m free space for loading and changing of sup plies At the sides of the machine must be left at least 0 5 m free space due to Optimal air exchange at the ventilation openings 1A 2A Accessibility of the mains switch 1 Ventilation openings A at ALX 92x 2 Ventilation openings A at ALX 92x A A ...

Page 29: ...he ALX 92x may be used in all operation positions in which the axle of the unwinder doesn t show down wards 3A 4A Those are typically the positions for Top labelling 3 Side labelling 4 For recommended fixtures read chapter Mounting the machine on a support stand on page 5 3 Top labelling 4 Side labelling A A ...

Page 30: ...for visible ship ment damage WARNING Acute risk of injury and long term bodily injury from working with heavy loads Lift or carry the machine with a minimum of 2 persons CAUTION To avoid damaging the machine during transporting Only use the original packaging for machi ne transportation Keep the original packaging for later transportation CAUTION To avoid damaging the machine during un packing Nev...

Page 31: ...son Push the machine with the head joint onto the support stand tube and hold it there 3 2nd person Tighten the clamp screws 6A and 6B Tightening torque 45 Nm Aligning the machine 1 1st person Hold the machine 2 2nd person Loosen the clamp screws 6A 6B 3 1st person Adjust the machine position 4 2nd person Tighten the clamp screws 6A and 6B Tightening torque 45 Nm WARNING Risk of injury from a tipp...

Page 32: ...ne is mounted incorrectly 7 it will fall to the ground as soon as the set screws clamping either the top or bottom half of the joint pin are loosened Whenever possible mount the head joint with the pin in the joint in horizontal position If the machine is mounted for any reason with the head joint pin vertical the machine side of the joint must point upwards 8 Wear safety footwear during mounting ...

Page 33: ...nting position 9A Tool Hex socket screw driver 4 mm Assembly 1 Turn the 2 unwinder fixing screws 9A out of the base plate 2 Screw the unwinder to the base plate using the 2 screws 9A Turn the plastic disk so that the hole in the disk 10B is placed above the screw 3 Put the guide rods 10A onto the axle and tighten the thumb screw 10B 9 Fixing screws A in the state of delivery 10 Installing the unwi...

Page 34: ... sensor bracket 12C to the base plate as shown Install the bracket behind the unwinder plastic disk 4 Screw the sensor bracket to the unwinder holder using the wing screw 13 Setting 1 Insert a label roll with the required minimum dia meter 14B 2 Loosen the wing screw at the sensor bracket 3 Swivel the bracket until the the light beam of the sensor is just not interrupted by the roll watch the LED ...

Page 35: ... electrically live components can cause lethal electrical shocks and burns Make sure that the device is switched off before connecting the power cable Only operate the unit at the mains voltage given on the type plate Only connect the device to a grounded power socket fitted to authorised standards The power cable should be run to the device so that a nobody will trip on it and that b the power pl...

Page 36: ...face INTERFACE PARA Centronics Settings for the serial interface Com1 or Com3 1 INTERFACE PARA COM1 PORTor INTERFACE PARA COM3 PORT Settings for the Ethernet interface INTERFACE PARA NETWORK PARAM Information about using the Ethernet interface can be found in topic section Advanced Applications chap ter Data transmission with Ethernet For details about data transmission read the user man ual chapt...

Page 37: ...ace USI Permitted sensor type NPN Order no A2682 readily assembled NPN sensor for connection to USI 17 Connection diagram for USI See service manual topic section Electronics Gen 3 chapter USI board Circuit diagrams for signal inputs WARNING This unit operates at mains voltage Contacting electrically live components can cause lethal electrical shocks and burns The machine must only be connected wi...

Page 38: ...ensor for ALX 92x at USI A5069 connector set for AI 20 Replacing the connector 1 Cut off the connector 19A from the cable 2 Solder the smallest connector 20A to the cable ac cording to the connection diagram 21 22 3 Assemble the connector housing Further information See service manual topic section Applicator Interface chapter Interface description Circuit diagram for signal inputs and chapter Pin...

Page 39: ...ge 8 Connection USI internal AI internal or external connector If the machine was ordered with OD sensor the sensor cable is already internally connected at delivery 24 For information about retrofitting the sensor read the service manual topic section Electronics Gen 3 chapter OD sensor 24 OD sensor cable A internally connected to the USI A ...

Page 40: ...rder no 121194 See www pepperl fuchs com Suitable measuring wheel 25A Type 9109 10 Order no 045565 Suitable mounting 25B Type 9213 Order no 045492 Novexx Solutions article number for the above men tioned encoder including measuring wheel and mount ing A7770 Alternative encoder type Manufacturer Sick Stegmann Type DKS40 E5J00500 and DKV60 E1K01000 See www sick stegmann de Characteristic Value Nomin...

Page 41: ...Connection diagram rotary encoder CAUTION To avoid damage to the electronics Switch the machine off before connecting the rotary encoder Pin Colour of wire Pepperl F Colour of wire Sick Stegmann Function 1 Brown Red 24 V 2 Grey Pink Impulse B 3 White Blue Ground 4 Green White Impluse A 26 Pin assignment rotary encoder connection 27 Recommended M12 connector article number A8142 for cable Ø 4 6 mm ...

Page 42: ...nd the label feed operate in perfect synchronisation thanks to the automatic speed adjustment If the conveyor belt stops while a label is being dis pensed the label feed will also stop If the conveyor belt starts up the label feed will be activated automatically The speed of the conveyor belt is picked up by a rotary encoder 29A and transmitted to the control system of the labeller The rotary enco...

Page 43: ...encoder is mounted directly onto the drive axle of the conveyor In this case the driving gear of the conveyor belt takes the part of the measuring wheel Accordingly the diameter of the driving gear 31D must be entered into parameter DISPENSER PARA Encoder Diameter Rotary encoder at the motor axle The rotary encoder is mounted onto the motor axle The rotation speed of the motor is normally transmit...

Page 44: ...ulses revolution Consider the gear ratio see above Entering the diameter of the measuring wheel 33 Installed rotary encoder The measuring wheel 33A translates the conveyer belt movement into rotation of the rotary encoder shaft 33B The diameter of the measuring wheel therefore influences the rotational speed of the rotary encoder 1 Call DISPENSER PARA Encoder Type 2 Enter the diameter of the measu...

Page 45: ...tational direction even when standing still Double resolution Disadvantages Higher expenses the sensor must be able to produce signal B the labeller must be able to utilize it The rotational direction must be configured Double phase inverted operation If the phase relationship leading or trailing between the sensor signals A and B doesn t match the counting direction of the labeller the labeller c...

Page 46: ...culated values E Warning notes for dubious inputs The file APSF xls contains a calculation sheet for the purpose of calculating or checking encoder data 34 Using the calculation sheet Open the file APSF xls 34 Requires Microsoft Excel or a compatible spread sheet program The file is contained on the labeller documentation CD in the folder utilities Enter the parameters of the configuration into th...

Page 47: ...ted Thus a sensor pulse can be decoded into four counting steps Application La beller in double phase mode g gear ratio Is required if the rotary encoder is flanged directly to the motor axle and if a re duction gear is switched between motor and drive axle of the conveyor In this case rules g 1 See chapter Rotary encoder on the drive axle of the conveyor belt on page 17 v max speed Maximum dispen...

Page 48: ...ns Size Symbol Calculation Note Wheel circumference Max speed 1000 mm 1 m 60 s 1 min Resolution ok if Frequency ok if Max distance product sen sor to dispensing edge U U π d π 3 1415926 v v mm s v m min 1000 60 x x U p m g x xlimit f f v p g U f flimit a a x climit ...

Page 49: ...read the servce manual topic section Electronics Gen 3 Centronics daughter board I O board or USI board RS232 422 485 interface A8259 Signal interface USI A2062 5 V A2345 24 V Applicator interface AI A5207 See service manual topic section Applicator interface OD sensor A3523 USI A104070 AI See Installing the OD sensor on page 8 Ribbon core adapters A3674 4 5 LH A3676 4 5 RH A3678 6 LH A3679 6 RH I...

Page 50: ...lug the operator panel 1A to connector 1B Wall mounting Tool Cross head screwdriver sizes 3 5 Mounting 1 Drill 2 holes according to the distances in the draw ing 2A 2 Open the operator panel housing 4 screws 3 Mount the lower part of the housing to the mounting surface using 2 M4 screws 4 Close the operator panel housing Dust filter A6206 See service manual topic section Mechanics Housing Dust fil...

Page 51: ... from the dispensing edge onto the product Tool Hex socket screwdriver 4 mm Assembly 1 Screw the pressure roller to the base plate of the ALX 92x 3 Don t tighten the screw 2 Align the pressure roller 4 The foam roller should roll on the label with slight pressure 3 Tighten the fixing screw 3 Installing the pressure roller 4 Application example of the pressure roller ...

Page 52: ...r the colour transfer Size of the material roll The following dimensions need to be checked Outside inside diameter of the material roll and the material width Material roughness If the material is very rough the printhead will be worn down more quickly than when using a smooth material This is an important aspect of thermal printing With thermal transfer printing this doesn t pose such a problem ...

Page 53: ... diameter of the ribbon roll ribbon width The ribbon with odering no 2240 600 xxx is a recommended ribbon type The thermal transfer ribbon should only be slightly wider than the label material If an overly narrow ribbon is used the border of the label material interferes with the printhead which wears it down more quickly If an overly wide ribbon is used creasing may occur in the ribbon This can l...

Page 54: ...achine Dismantling the machine Machine with installed applicator Remove the applicator For details read the applicator installation manual 1 Dismantle the unwinder See chapter Installing the unwinder on page 7 2 Dismantle the machine off the support stand See chapter Mounting the machine on a support stand on page 5 3 Strip the machine from the support stand tube and lay it down WARNING Danger of ...

Page 55: ...sing edge holder dispensing edge 2 Dispose of the remaining machine parts separated by material groups in an envi ronmentally acceptable manner Observe the national regulations We recommend to put a company in charge which is spezialized in machine disposal Dispose of waste properly i e sorted according to the material groups of the parts to be disposed of The aim should always be to achieve a max...

Page 56: ...nsions 6 Performance data 8 Thermotransfer ribbon 11 Automatic ribbon economy 12 Labelling material 14 Mechanical features 15 Connection device data 16 Ambient conditions 16 Interfaces Electronics Gen 2 16 Interfaces Electronics Gen 3 17 Electronics Gen 2 18 Electronics Gen 3 18 External Sensors 18 Operation 19 Status messages Test functions 19 Certificates and Markings 19 Limitations 20 DPM 6 20 ...

Page 57: ...righthand RH as well as a lefthand LH version Distinguishing feature LH version Printed Labels leave the machine on the lefthand side line of vision towards the display RH version Printed Labels leave the machine on the righthand side line of vision towards the display DPM Dispensing Printing Module DPM Single colored printing on labelling materials for thermal and thermotransfer pro cesses Requir...

Page 58: ... The AI can be integrated into the ALX 92x For application with the DPM an external ap plicator box is available Applicator PLC ALX 92x only PLC for control of Novexx applicators of the types LTP LTPV LTSI Options board Provides an additional serial interface COM2 and a keyboard connector PS 2 For details about keyboard application read the user manual topic section Advanced Applications chap Stan...

Page 59: ...igned to control nearly all applicator types The AI can be integrated into the ALX 92x max over all output current 1 A For applica tion with the DPM an external applicator box is available Applicator PLC ALX 92x only PLC for control of Novexx applicators of the types LTP LTPV LTSI Applicators Several Applicators is available for operation at the DPM ALX 92x RFID read write unit Optional equipment ...

Page 60: ...ow the set value min firmware 5 31 External control panel 3 External control panel An external control panel can be connected in addition to the integrated control panel An external control panel is useful if the standard control panel is difficult to access due to the position in which the unit is installed USB stick All types of USB mass storage class devices connected to the USB host port are s...

Page 61: ...s Dimensions DPM PEM 4 Dimensions of the DPM as L version The PEM has the same measures Dimensioned drawings of the DPM PEM in DXF format Autocad can be found on the Documentation CD in directory Dimensional Drawings 245 5 302 5 34 5 261 4 6 207 4 4 5 265 0 224 6 131 30 221 7 223 11 50 10 30 ...

Page 62: ...e ALX 92x L version Dimensioned drawings of the ALX 92x in DXF format Autocad can be found on the Documentation CD in directory Dimensional Drawings 611 50 335 305 75 309 60 565 205 103 410 103 50 153 50 11 25 244 162 70 205 8 4 5 238 0 6 380 5 4 5 412 7 6 40 126 72 167 50 206 4 5 260 6 299 50 ...

Page 63: ... 400 2 16 106 PEM 4 ALX 924 DPM 5 50 400 2 16 127 PEM 5 ALX 925 DPM 6 50 300 2 12 160 PEM 6 ALX 926 Tab 3 Print speed and print with of DPM PEM and ALX92x CAUTION Disregarding the following limitations will have negative effects on the print result and or on the machine function Devices with 6 print width The maximum print speed of 300mm s can only be used under certain limitations Limiting factor...

Page 64: ... the backing paper is strong enough not to tear off Punch detection DPM ALX 92x Self initializing light through sensor for punched label material PEM Self initializing combination sensor which can detect punches as well as re flex marks on the material bottom side Punch position and size see Punch measures on page 15 Pull in force Pull out force Module width Light through sensor Reflex sensor a a ...

Page 65: ... edge 1st edge in feed direction 1 mm from the left band border right border in feed direction Interpreter Easy Plug Line Printer Hex Dump Character sets 17 Fixfonts including OCR A and OCR B 3 scalable fonts Truetype fonts are supported Character modification Scaling in X Y direction up to factor 16 Rotation Resident fonts bar codes lines and graphics 0 90 180 270 degrees Truetype fonts 0 to 359 ...

Page 66: ...vexx 2240 standard ribbon on a 40 2 mm ribbon core Inner Ø 1 25 4mm or 1 6 40 2mm 0 2 with ribbon mandrel adapter Codabar Code 128 A B C Code 128 Code 128 UPS Code 128 pharmacy ITF Code 2 5 matrix MSI Code 2 5 interleaved EAN 13 add on 2 Code 2 5 5 line EAN 13 add on 5 Code 2 5 interleaved ratio 1 3 EAN 128 Code 2 5 matrix ratio 1 2 5 Postcode guide and identity code Code 2 5 matrix ratio 1 3 UPC ...

Page 67: ...e print speed The reason for this is the up and down movement of the print head as well as the acceleration and slowing down of the ribbon Generally said With a high print speed less ribbon is saved as with a low print speed Tab 5 Cutting or dispensing applications can additionally deteriorate the effect of ribbon saving Activate the automatic ribbon saving See parameter SYSTEM PARAMETER Ribbon au...

Page 68: ...d CAUTION If huge ribbon rolls run length of 1000m are supposed to be used with activated ribbon economy function there is a hazard of the ribbon tearing off Consider the limitations according to Tab 6 and Tab 7 Ribbon type 2240 600 Ribbon width 030 055 080 104 Max print speed with ribbon economy activated inch s 12 12 12 12 Release the ribbon brake turns a 12 8 6 6 Tab 6 Limitations for ribbon ty...

Page 69: ...ect and thermal transfer process Material roll ALX 92x only Max outer Ø 300 mm Inner Ø 1 5 38mm with adapter rings 3 76mm or 4 102mm Maximum admissible roll weight 12kg Backing Paper DPM ALX 92x only Maximum admissible weight of the wound up backing paper 5kg Material measures 9 Material measures A Material width B Label width C Label length Machine Material width Label length DPM 4 5 16 136 5 100...

Page 70: ...ion DPM ALX 92x only Easy to adjust patented reliable friction mechanism Ribbon tension Adjustable by disc brakes at the unwind and rewind mandrel Label sensor adjustments Mechanical via thumb wheel with position indicator electronical setting via display function Material unwind ALX 92x only Dancer arm for smooth unwinding of labelling material label reel unwind with integrat ed friction brake Ma...

Page 71: ...3 Parallel interface Centronics Bi directional mode nibble mode conforms with IEEE 1284 Serial interface Com1 RS 232 or RS 485 422 Selectable in the parameter menu Max baud rate 115200 Option 2nd serial interface Com2 on additional board RS 232 Max baud rate 115200 Ethernet Interface RJ 45 10 100 Base T with TCP IP LPD RawIP printing DHCP HTTPD FTPD SNMP Option Universal Signal Interface USI addit...

Page 72: ... mode nibble mode conforms with IEEE 1284 B The Centronics daughter board can not be installed if an I O board 2nd serial interface is already installed Ethernet Interface RJ 45 10 100 Base T with TCP IP LPD RawIP printing DHCP HTTPD FTPD SNMP Option Universal Signal Interface USI additional board 24 V signal voltage The USI board can not be installed if an AI board is already installed Option App...

Page 73: ...e clock Option Electronics Gen 3 Gen 3 Electronics is based on CPU board A6621 Processor 32 Bit AMD MIPS RAM 64 MB ROM 4 MB Plug in cards up to index 06 of the CPU board Slot for CF cards Slot for SD MMC cards Realtime clock Standard External Sensors Start sensor Connection to USI or AI Options OD sensor ALX 92x only Material roll outer diameter OD sensor Connection to USI Option Rotary encoder fo...

Page 74: ...he following information text for class A devices IC Industry Canada requires the following wording for Class A devices WARNING This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to ...

Page 75: ...3 core 8 9 10 12 max print speed s given a 1 5 core 7 9 10 12 Tab 11 Maximum print speed for material rolls with 300mm outer diameter depending on the material width as well as the core diameter Material width in mm up to 160 130 104 80 55 max print speed s 12 12 12 12 12 max print speed s with activated ribbon au toeconomy function 10 10 12 12 12 Tab 12 Maximum print speed for foil rolls with 600...

Page 76: ...ication 14 Data input by interface 16 Data Transmission with Ethernet 17 System Requirements 17 Integration of Ethernet Interface 18 Setting the IP Parameters 19 Transmission with Raw Socket Interface 19 Transmission with LPD Server 20 Troubleshooting 20 Access via Web FTP server 21 Web server 21 FTP server 26 Data transmission with WLAN 29 Requirements 29 Notes 29 Printer setup 30 Connecting 30 P...

Page 77: ...e cases this rise in temperature can lead to smearing in fine structures when printed e g barcodes arranged crosswise to the printing direction To avoid this the firmware constantly checks and corrects the printhead temperature The precondition for this is that the parameter SYSTEM PARAMETERS Temp reduction is set to a value 0 Default 20 The temperature compensation is the greater the higher the s...

Page 78: ...nline mode after pressing the Prog button The printing layout contains a lot of black areas For this reason the temperature re duction is activated with 40 SYSTEM PARAMETERS Temp reduction 40 Now if the printhead temperature rises above 26 C the driving power will be reduced automatically Reading out the diagram results in With a given printhead temperature of approx 40 C the driving power is redu...

Page 79: ...ing a start signal source required settings in the printer parameter menu Available interfaces Depending on the printer type and configuration different interfaces for start signal in put are available Tab 2 Printer Singlestart a a Singlestart connector on the devices rear side USI b b USI board with signal interface AI c c Applicator Interface with signal interface E A d d I O board with signal i...

Page 80: ...sory for both 64 xx and AP 5 4 5 6 printers and are shipped ready configured see topic section Accessories Connect the footswitch to the singlestart connector 2A 2 Single start connector A and I O board signal connector B at AP 5 4 left and at AP 5 4 Gen 2 or AP 5 6 right respectively Matching footswitch C with 3 point plug Printer Board Article no product sensor ALX 92x DPM PEM USI a a USI in the...

Page 81: ...ht barrier 64 xx Dispenser type M and AP 5 4 5 6 Dispenser only This printer type is shipped with a short dispensing edge 4B with a light barrier which serves as signal source After printing and dispensing the label blocks the light barrier and stopps the printer until the label is taken off As soon as the light barrier is clear again the next label is printed Connect the light barrier to the D Su...

Page 82: ...Dispenser DISPENSER PARA Start source Light barrier USI 64 xx Dispenser DISPENSER PARA Start source USI interface 64 xx ALX 92x ALX 73x I O AP 5 4 AP 5 6 AP 7 t AI ALX 92x ALX 73x Signal flange Singlestart input 64 xx AP 5 4 AP 7 t AP 5 4Gen II AP 5 6 SYSTEM PARAMETER Start print mode Pulse rising USI 64 xx ALX 92x DP INTERFACE Start print mode Pulse rising I O AP 5 4 AP 5 6 AP 7 t I O BOARD Start...

Page 83: ...card For order number see the Plugin Card Manual topic Available Cards Card reader PC or laptop with card reader Printer Feature Firmware version 64 xx DPM PEM ALX 92x Gen 2 a a Characteristic feature No USB interfaces but Centronics as standard 3 0 64 xx DPM PEM ALX 92x Gen 3 b b Characteristic feature USB interfaces Centronics optional 5 02 ALX 73x 6 36 AP 5 4 AP 7 t 1 10 AP 5 4 Gen II AP 5 6 ML...

Page 84: ...ugged into the card slot at the printer the operator can start the print jobs on demand For this he uses the printer control panel or a keyboard connected to the printer Variable data can also be entered via the control panel or the external keyboard The standalone mode can always be accessed from the normal printer operation with online offline mode and message mode To do so press the Online and ...

Page 85: ...ored on memory card in folder FORMATS If no file with one of the above listed endings is found in folder FORMATS or if no memory card is inserted the following message appears If a huge amount of printjob files is stored in folder FORMATS this can lead to the following status message To remedy the cause of this message take one or both of the following measures Reduce the number of files in the FO...

Page 86: ... changing to the standalone mode the following is displayed Novexx for stands for any printjob file which is stored in the FORMATS folder 1 Press the key for the first letter of the wanted file name e g D Display D stands for the typed in character Default for is in alphabetical order the first file with a D as first letter 2 Press the enter key to select the file or Press the esc key to undo the ...

Page 87: ...le may contain only one printjob If any printjob file contains more than one printjobs only the first printjob is executed The new start of the print job can be avoided by setting the parameter SYSTEM PA RAMETER Single job mode to deactivated Press the Esc button to go back to the file selection It s also possible to enter a single for the print quantity This makes the print quantity endless Opera...

Page 88: ...op erly if the relevant file is stored in FORMATS as described above Additionally usable keys on a keyboard With an external keyboard connected the printer can be operated without touching the buttons of the operation panel The function keys F5 F8 can be used alternatively to the operation panel buttons Operation Printer button Keyboard key Switch between Yes No Feed Cursor Up Switch between Yes N...

Page 89: ...iption of commands Example Application 1 Generate two text files with the content shown in the tables below Tip Cut out the content using the Acrobat Reader text selection tool and copy it to a text file 2 Create a directory on the memory card called FORMATS 3 Store the two text files as TEST1 FOR and NOVEXX FOR on the memory card in the directory FORMATS The file ending must be FOR There is no di...

Page 90: ...printer will now print the stipulated number of labels NOVEXX FOR In case of the NOVEXX FOR file this works somewhat differently Once the file is called up the following is displayed In the second line the printer will ask for the content for the first data field Color is a prompt and therefore not printed The preset content of the printjob is called Lightred Without keyboard you can enter the des...

Page 91: ...wing characters or character sequences are replaced by respectively one Enter action if received CR 1 CR LF LF 2 LF CR Data received at the interface are processed only then if the printer is switched to standalone operation Example Example of a standalone printjob on the memory card A1 DC IMSR100 08 100 08 HV50 PR8 8 RX0 ERN 1 0 R0 0 VTS Var1 10 Test Var1 G VTS Var2 10 Test Var2 G T34 16 J90 75 F...

Page 92: ...stance if you don t have knowledge on this level Printer Feature Ethernet connection by AP 4 4 Ethernet connection not possible AP 5 4 Integrated Ethernet interface AP 5 6 AP 7 t 64 xx Gen 2 CPU board A2292 with integrated Ethernet inter face optional DPM PEM ALX 92x 64 xx Gen 3 Integrated Ethernet interface DPM PEM ALX 92x ALX 73x Integrated Ethernet interface Tab 16 Equipment of the different pr...

Page 93: ...is connected to network LED flashes Network traffic B LED green lights High transmission rate 100 Mbit s MAC Address An internationally unique MAC Media Access Control address is required for Ether net operation It consists of 6 bytes and is usually separated by colons or hyphens hexadecimal e g 00 0a 44 02 00 49 or 00 0a 44 02 00 49 The first 3 bytes are constant 00 0A 44 Novexx code the last 3 b...

Page 94: ... TCP server socket on port number 1024 This protocol is supported by all Unix derivatives a connection similar to that of terminal servers can be estab lished Windows 2000 Windows XP A software package from external providers is required for Windows 95 Windows 98 and Windows NT e g Serial IP by Tactical Software http www tacticalsoftware com In this way you can set the Port address in the printer ...

Page 95: ...external providers is required e g Windows LPR Spooler see the following link http home arcor de Heil Consulting Troubleshooting The following should be checked if a problem occurs Ethernet connection The yellow LED belonging to the printer network socket must be illuminated If this is not the case possible sources of error are that the network is not connected to the outlet ISDN outlet Erroneous ...

Page 96: ...erwise this could result in losses in machine performance Prerequisites Suitable printers All printers listed in the headline apart from the AP 4 4 Required firmware The printer is connected to a network A valid IP address is assigned to the printer by the network administrator or by a DHCP server INTERFACE PARA NETWORK PARAM WEB server must be set to On Starting the web server 1 Note down the IP ...

Page 97: ...r in a new browser window See chapter FTP server on page 26 F Input field for user name Preset admin G Input field for password Preset admin The password can be changed under INTERFACE PARA NETWORK PARAM WEB server H Click on this button after entering user name and password I Displays the machine model J Displays the firmware version K Links to the Avery Dennison Machinery website L DHCP host nam...

Page 98: ... A dialog box opens 10 5 Enter the required value in the entry field 6 Click on the Save button The value is now transferred to the labeller 10 Example Dialog box for entering value for the parameter PRINT PARAMETERS Materiallength Some parameters trigger a reset of the labeller if they have been changed on the labeller via the operator panel However if any of these parameters is changed via the w...

Page 99: ...04 16 Rev 06 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x 24 11 Information A Changes made to the parameter setting do not come into effect until after a reset A ...

Page 100: ... the real operator panel can also be operated by mouse click on the virtual operator panel The buttons 12A C underneath the virtual operator panel are equivalent to key com binations on the real operator panel A Offline button Sets the machine offline during dispensing mode Equals pressing the ONLINE button B View switch button Switches into standalone mode Equivalent to pressing the buttons ONLIN...

Page 101: ...e printer by the network administrator or by a DHCP server INTERFACE PARA NETWORK PARAM FTP server is set to On A FTP client 1 is installed on the host computer The FTP connection is not blocked by a firewall Establishing a FTP connection 1 Note down the IP address of the printer The IP address is shown under INTERFACE PARA NETWORK PARAM IP address 2 Start the FTP client 3 Enter the following in t...

Page 102: ...ame and password A user name can be chosen at will preset password avery Change the password under INTERFACE PARA NETWORK PARAM FTP Password 13 User interface of the FTP server in the Windows Explorer RAM internal machine memory usb connected USB stick 14 Folders on the USB stick A 15 Files in folder SupportData A ...

Page 103: ... for storing setup or diagnosis data on a memory medium was already processed the following subfolders can be found here 1 Subfolder Comment Formats Location for setup files see MASCHINEN SETUP Param speichern Location for firmware files to be uploaded in stan dalone mode Logfiles Location for diagnosis files see SERVICE DIAGNOS Diagnose speich SupportData Location for setup and diagnosis files se...

Page 104: ...ilabe 16A 16 WLAN CF card A Wireless Access Point B Further requirements Access point according to standard IEEE 802 11b station mode infrastructure e g Netgear Wireless Access Point WG602 16B Ethernet crossed link cable 1 1 cable to connect the access point to the host computer PC with operating system Windows XP Notes WLAN Wireless Local Area Network This section describes a simple setup with wh...

Page 105: ...tch it on 2 Check if the LED at the WLAN CF card lights up permanent If it does not check the following points Is the card plugged firmly into the card slot Does the card match one of the supported card types Is the parameter INTERF PARAM NETWORK PARAM WLAN SSID set to idt small letters CAUTION Network manipulations can disturb or avoid proper network operation Before connecting any device to a ne...

Page 106: ...erties Window 17 shows up 17 Properties of LAN connection window 3 Select the item Internet protocol TCP IP 17A and click on the Properties but ton 17B Window 18 appears 18 Properties of internet protocol TCP IP window 4 Activate the input field for fixed IP addresses 18A 5 Ask the network administrator for suitable IP addresses Type the IP address into field 18B e g 192 168 0 1 6 Restart the PC t...

Page 107: ...dress As an additional test ping can also be called with the IP address of the access point The default IP address of the Netgear WG602 is 192 168 0 227 If the printer doesn t send back an answer the connection doesn t work properly Measures in this case are Check all the above mentioned settings Contact the network administrator for advice Sending a printjob 1 Have an Easy Plug printjob ready in ...

Page 108: ... transferred to another printer of the same type Several printers of the same type should be provided with the same settings It is adviseable to read out and to store the parameter settings completely to be able to restore them later To do so there are two ways Easy Plug Reading out via the interface by means of appropriate Easy Plug commands This re quires sound knowledge of the command language ...

Page 109: ...ving chosen the storing option the default file name is displayed storing location directory FORMATS on memory card SETUPALL FOR for storing option With adjust para SETUP FOR for storing option Without adj par File names and directory can be modified with the printer operation buttons or with a connected keyboard If a file with the given name already exists it will be overwritten without further i...

Page 110: ...n be read out using the standalone mode The file extension must be FOR see Selecting files from memory card on page 10 Automatic setup loading Save the setup file as AUTOSTRT FOR in the root directory on memory card Loading the settings 1 Switch the printer off 2 Insert the memory card 3 Switch the printer on The setup loading starts automatically Display text when the settings are loaded Switch o...

Page 111: ...r cable is required Functional Description An OLV is a bar code scanner which is able to rate the scanned bar code in quality according to ANSI grades The OLV is placed in front of the printer so that it can read the bar codes directly after printing 21 Only the OLV SV100 by RJS can be used Only bar codes can be verified which are printed with a rotation of 0 or 180 Part Order RJS Scanner OLV 002 ...

Page 112: ... may be necessary if the OLV was switched off 3 Switch on the OLV 4 Switch on the printer 5 Set the printer parameter INTERF PARAM OPTIONS OLV option to Serial Com1 or Serial Com2 depending on the port on which the OLV is connected Firmware 3 30 Set the printer parameter INTERF PARAM COM2 PORT Function Option to Barcode OLV The data transfer parameters of the interface are automatically set to the...

Page 113: ...04 16 Rev 06 USER MANUAL Advanced Applications AP 4 4 AP 5 4 AP 5 6 AP 7 t 64 xx DPM PEM ALX 92x 38 22 64 05 with OLV mounted side view ...

Page 114: ...n copy In line PC1011 0 G EAN Readline Standard PC1012 0 G EAN sep lines With readl only PC1013 0 G Rotated barcodes Normal PC1014 0 G Cut mode Real 1 1 mode PC1015 3 G Cut speed 3 Inch s PC1016 105 G Cut width 105 mm PC1017 0 0 G Cut position 0 0 mm PC1018 0 0 G Double cut 0 0 mm PC1019 1 G Rewind direction Printing outside PC1020 0 0 G X Printadjust 0 0 mm PC1021 0 0 G Y Printadjust 0 0 mm PC102...

Page 115: ...945967 G IP address 144 093 028 209 PC1503 65536 G Net mask 255 255 000 000 PC1504 0 G Gateway address 000 000 000 000 PC1505 9100 G Port address 9100 PC1506 0 G Ethernet speed Auto negotiation PC1521 1 G SNMP Agent Enabled PC1522 public G G SNMP password public PC1507 1 G FTP server Enabled PC1508 novexx G G FTP Password novexx PC1509 1 G WEB server Enabled PC1510 5 G WEB display refr 5 s PC1511 ...

Page 116: ... PC2023 0 G Single job mode Disabled PC2025 1106 G Head resistance 1106 Ohm 12 Dot PC2026 20 G Temp reduction 20 PC2066 1 G Thin line emphas On PC2027 0 G Voltage offset 0 PC2028 1 G Logo expansion Yes PC2029 0 G Miss label tol 0 PC2031 1 G Periph device Cutter PC2032 2 G Infeed module 2 infeeds PC2033 1 G Singlestartquant 1 PC2035 0 G Application mode Save mode PC2036 0 G Appl waitpos 0 mm PC2037...

Page 117: ...ternal inputs Enabled PC3011 0 G Apply mode After start sig G G Textile Parameter Menu G PC3301 1 G Changelabel Mode Always at jobend PC3302 1 G Changelab Print With print PC3303 10 G Changelab Length 10 mm PC3304 1 G Label Eject Mode Yes at job end PC3305 0 G Head lift autom after 0 labels G G Applicator Parameter Menu G PC3101 0 G Applicator type LTP LTPV PC3102 0 G Apply mode After start sig PC...

Page 118: ...A 300 DPI PC5004 0 G Command sequence G PC5005 0 G EasyPl file log Disabled G G Printer Service Menu G PC5111 0 G Spec parameter 1 0 PC5112 0 G Spec parameter 2 0 PC5113 0 G EasyPlug Monitor Disabled PC5125 0 G EP Monitor Mode Interpreter data PC5116 127 G Punch adjust 127 PC5117 128 G Reflex adjust 128 PC5119 234 G Foil adjust 234 PC5120 170 G Head sens adjust 170 PC5121 0 G Optn 1 0 PC5122 0 G O...

Page 119: ...17 G readonly ID 30039 G MAC Address 000a 44 02 13 8c G readonly ID 30040 G Serial number A424904304797 G readonly ID 30041 G Production date 03 08 2004 G readonly ID 30042 G PCB part number A3407 03 G readonly ID 30043 G Board part numb A4249 01 G readonly ID 30044 G Manufacturer Multitech Sys G readonly ID 30045 G Work place FCT Test Station G readonly ID 30046 G Company name Novexx Solutions G ...

Page 120: ...nters Internal Fonts General notes 2 System Requirements 2 Font size 2 OCR fonts 2 Parameter settings 3 Fixfonts and Speedo fonts 3 Customized Fonts 3 Font presentation 6 Font coding comparison 7 Font tables 11 Fixfonts 11 Speedo fonts 62 ...

Page 121: ... as Speedo fonts provided by printer types listed above The pictured fonts were printed with a 300dpi printhead If a printer with a 200dpi printhead is used instead the same fonts are available but with a different print size An exception are the OCR fonts YT 110 and YT 116 whose size is standardized Printed on a label they appear always in the same size independent of the printhead resolution Fix...

Page 122: ...ersion 5 02 customized fonts can be loaded separately into the flash memory Prerequisites At least 4 MB flash memory are available Free flash memory of the required amount Loading fonts Files with customized fonts can be ordered at Novexx Solutions Such font files carry the extension s3b as firmware files and have to be loaded in the same way as firm ware files Firmware version before 3 00 32Bit o...

Page 123: ...tomized fonts can override the standard fonts included in the firmware partially or fully or they can supplement the standard fonts In the latter case font numbers of the customized fonts start with 400 Overview loaded fonts A list of sample printouts of the loaded fonts can be generated with the status printout PRINT INFO Flashdata status 1 This parameter only appears if any fonts are already loa...

Page 124: ...aded twice The result is that in Block 2 and Block 3 are the same fonts but with different font numbers Deleting fonts Fonts can be deleted from the flash memory by calling parameter SPECIAL FUNCTION Data blocks del This parameter only appears if any fonts are already loaded into the flash mem ory See topic section Info Printouts and Parameters ...

Page 125: ...v 5 08 01 USER MANUAL Internal Fonts All printers 6 Font presentation 2 Each character of the font is depicted with its hexadecimal first line and decimal second line code A Hexadecimal code B Decimal code A B ...

Page 126: ...ANUAL Internal Fonts All printers 7 Font coding comparison Not valid for TTX 67x TTK TDI Selecting the font coding Parameter menu SYSTEM PARAMETERS Character sets Easy Plug N 3 Speedo font 101 YN101 with coding similar IBM N9 ...

Page 127: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 8 4 Speedo font 101 YN101 with coding ANSI CP1252 N10 ...

Page 128: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 9 5 Speedo font 101 YN101 with coding ANSI CP1250 N11 ...

Page 129: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 10 6 Speedo font 101 YN101 with coding ISO 8859 2 N12 ...

Page 130: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 11 Font tables Coding IBM Fixfonts YT100 7 Fixfont YT100 IBM ASCII no 000 095 ...

Page 131: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 12 8 Fixfont YT100 IBM ASCII no 096 191 ...

Page 132: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 13 9 Fixfont YT100 IBM ASCII no 192 255 ...

Page 133: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 14 YT101 10 Fixfont YT101 IBM ASCII no 000 095 ...

Page 134: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 15 11 Fixfont YT101 IBM ASCII no 096 191 ...

Page 135: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 16 12 Fixfont YT101 IBM ASCII no 192 255 ...

Page 136: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 17 YT102 13 Fixfont YT102 IBM ASCII no 000 095 ...

Page 137: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 18 14 Fixfont YT102 IBM ASCII no 096 191 ...

Page 138: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 19 15 Fixfont YT102 IBM ASCII no 192 255 ...

Page 139: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 20 YT103 16 Fixfont YT103 IBM ASCII no 000 095 ...

Page 140: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 21 17 Fixfont YT103 IBM ASCII no 096 191 ...

Page 141: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 22 18 Fixfont YT103 IBM ASCII no 192 255 ...

Page 142: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 23 YT104 19 Fixfont YT104 IBM ASCII no 000 095 ...

Page 143: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 24 20 Fixfont YT104 IBM ASCII no 096 191 ...

Page 144: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 25 21 Fixfont YT104 IBM ASCII no 192 255 ...

Page 145: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 26 YT105 22 Fixfont YT105 IBM ASCII no 000 095 ...

Page 146: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 27 23 Fixfont YT105 IBM ASCII no 096 191 ...

Page 147: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 28 24 Fixfont YT105 IBM ASCII no 192 255 ...

Page 148: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 29 YT106 25 Fixfont YT106 IBM ASCII no 000 095 ...

Page 149: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 30 26 Fixfont YT106 IBM ASCII no 096 191 ...

Page 150: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 31 27 Fixfont YT106 IBM ASCII no 192 255 ...

Page 151: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 32 YT107 28 Fixfont YT107 IBM ASCII no 000 095 ...

Page 152: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 33 29 Fixfont YT107 IBM ASCII no 096 191 ...

Page 153: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 34 30 Fixfont YT107 IBM ASCII no 192 255 ...

Page 154: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 35 YT108 31 Fixfont YT108 IBM ASCII no 000 095 ...

Page 155: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 36 32 Fixfont YT108 IBM ASCII no 096 191 ...

Page 156: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 37 33 Fixfont YT108 IBM ASCII no 192 255 ...

Page 157: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 38 YT109 34 Fixfont YT109 IBM ASCII no 000 095 ...

Page 158: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 39 35 Fixfont YT109 IBM ASCII no 096 191 ...

Page 159: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 40 36 Fixfont YT109 IBM ASCII no 192 255 ...

Page 160: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 41 YT110 37 Fixfont YT110 IBM ASCII no 000 095 ...

Page 161: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 42 38 Fixfont YT110 IBM ASCII no 096 191 ...

Page 162: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 43 39 Fixfont YT110 IBM ASCII no 192 255 ...

Page 163: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 44 YT111 40 Fixfont YT111 IBM ASCII no 000 095 ...

Page 164: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 45 41 Fixfont YT111 IBM ASCII no 096 191 ...

Page 165: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 46 42 Fixfont YT111 IBM ASCII no 192 255 ...

Page 166: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 47 YT112 43 Fixfont YT112 IBM ASCII no 000 095 ...

Page 167: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 48 44 Fixfont YT112 IBM ASCII no 096 191 ...

Page 168: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 49 45 Fixfont YT112 IBM ASCII no 192 255 ...

Page 169: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 50 YT113 46 Fixfont YT113 IBM ASCII no 000 095 ...

Page 170: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 51 47 Fixfont YT113 IBM ASCII no 096 191 ...

Page 171: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 52 48 Fixfont YT113 IBM ASCII no 192 255 ...

Page 172: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 53 YT114 49 Fixfont YT114 IBM ASCII no 000 095 ...

Page 173: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 54 50 Fixfont YT114 IBM ASCII no 096 191 ...

Page 174: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 55 51 Fixfont YT114 IBM ASCII no 192 255 ...

Page 175: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 56 YT115 52 Fixfont YT115 IBM ASCII no 000 095 ...

Page 176: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 57 53 Fixfont YT115 IBM ASCII no 096 191 ...

Page 177: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 58 54 Fixfont YT115 IBM ASCII no 192 255 ...

Page 178: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 59 YT116 55 Fixfont YT116 IBM ASCII no 000 095 ...

Page 179: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 60 56 Fixfont YT116 IBM ASCII no 096 191 ...

Page 180: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 61 57 Fixfont YT116 IBM ASCII no 192 255 ...

Page 181: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 62 Speedo fonts YN100 58 Speedo font YN100 IBM ASCII no 000 095 ...

Page 182: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 63 59 Speedo font YN100 IBM ASCII no 096 191 ...

Page 183: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 64 60 Speedo font YN100 IBM ASCII no 192 255 ...

Page 184: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 65 YN101 61 Speedo font YN101 IBM ASCII no 000 095 ...

Page 185: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 66 62 Speedo font YN101 IBM ASCII no 096 191 ...

Page 186: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 67 63 Speedo font YN101 IBM ASCII no 192 255 ...

Page 187: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 68 YN102 64 Speedo font YN102 IBM ASCII no 000 095 ...

Page 188: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 69 65 Speedo font YN102 IBM ASCII no 096 191 ...

Page 189: ...06 15 Rev 5 08 01 USER MANUAL Internal Fonts All printers 70 66 Speedo font YN102 IBM ASCII no 192 255 ...

Page 190: ...n 2 Data transmission 2 Display 2 Gap detection 3 Material transport 3 Ribbon ribbon guide 3 Feed roller print roller 4 Position of the print image 4 Print quality 5 Transport unit 5 Memory card 5 Reading out diagnosis data 6 General notes 6 Reading out via serial interface 7 Storing on memory card 9 ...

Page 191: ...ection Select standard character set CPU board defective Check and if necessary replace CPU board Permitted cable length exceeded Do not exceed cable length Tab 1 Possible faults caused by data transmission Problem Possible cause Solution Display blank but back ground light on or Random frozen display or Random strange characters displayed Operation panel does not match the CPU board Operation pan...

Page 192: ...d button defective Check and if necessary replace display board Jolted print image Material unwinder blocked Check and if necessary loosen Material shifts Material guide set incorrectly Check and if necessary set ALX 92x Backing pa per rewinder runs conti nuously or never runs Rewinder control needs adjustment Adjust the rewinder control see topic section Electronics Gen 3 chapter Settings ALX 92x...

Page 193: ...oid direct printing High running performance replace roller Power setting too high for bar check print contrast setting press Prog button in on line mode or parameter PRINT PARAMETER Print contrast and if necessary correct Damage by operator replace roller and draw attention to proper care Tab 6 Faults which can occur at the print and or feed roller Problem Possible cause Solution Print position s...

Page 194: ...incorrectly colour side Check and if necessary correct Printhead not fixed to bracket Fix thumb screw Printhead defective Check printhead and if necessary replace it Printhead cable not or incor rectly plugged in Check and if necessary plug in again CPU board defective Check and if necessary replace mainboard Tab 8 Unsatisfactory print quality and the possible reasons Feature Possible cause Soluti...

Page 195: ...he function is helpful if the device got in an undefined state This happened for example if printing suddenly stops the status message unmanaged interrupt appears on the display the device suddenly doesn t react on keystrokes any more In those cases the log file is generated automatically There are two ways of storing the log file Reading out via the serial interface and storing it on the host PC ...

Page 196: ...s selected 5 Set the transfer parameters to 115 kB n 8 1 and click OK The Hyperterminal main window opens 6 Open the menu Transfer and click Record Text 3 An input window opens Enter the file name for the record file and click Start 7 At the machines operation panel press all four but tons simultaneously This starts data being read out of the printing device and being displayed in the Hypertermina...

Page 197: ...ICE HANDBUCH Reading out diagnosis data DPM PEM ALX 92x 8 4 Read out data Send the generated files with a descriptioin of the circumstances in which the error occured per email to the technical support at Avery Dennison ...

Page 198: ...tring in SERVICE DATA CPU BOARD DATA Serial number 2 Press the ONLINE button twice to acknowledge and to store the file name Typing in a new file name 1 Press the PROG button to dismiss the default file name 2 Select each character of the new file name by pres sing the FEED APPLY buttons and acknowledge it by pressing the ONLINE button 3 Finally press the ONLINE button twice to ack nowledge and st...

Page 199: ... Ribbon end sensor 36 Ribbon rewinding mandrel type 1 2 37 Ribbon rewinding mandrel type 3 39 Setting belt tension 42 Setting braking torque 43 Ribbon motor 46 Ribbon roller 47 Ribbon tensioner 47 Print module 48 Feed motor DPM ALX 48 Feed motor PEM 49 Brake roller version overview 50 Brake roller type 1 DPM ALX 51 Brake roller type 2 DPM ALX 53 Setting the braking torque 57 Print roller DPM ALX 5...

Page 200: ... supply 100 Overview cable course at ME500 DPM LH 104 Overview cable course at ME500 DPM RH 105 Power supplies ALX 106 Exchanging or retrofitting the HME ME500 power supply 106 Remote operator panel 109 Prerequisites 109 Assembly of internal cable ALX 92x 109 Assembly of internal cable DPM PEM 110 Wall mounting the remote operator panel 112 APSF Rotary Encoder 113 Prerequisites 113 Assembly of int...

Page 201: ...ectrically live parts This also applies to low voltage parts Never open the housing of the power supply Faulty power supplies should always be replaced not repaired After switching off the printer wait at least 1 minute before touching any electric contacts at the power supply Ensure that the electrical system is in perfect condition Check the electrical system on a regular basis Fasten loose conn...

Page 202: ...otes in those cases the serial number or the production month year of the machine which is required to be compatible with the respective assembly The serial number can be found on the rating plate of the machine as illustra ted below 1 1 Rating plate at an ALX 924 The machine was built 04 2013 and has the sequential number 000001 Factory Settings All of the parameters are set to default values by ...

Page 203: ...y using the appropriate parameter Tab 2 Complete counter reset Call up SERVICE FUNCTION Serv data reset Key combination Function Described in Cut Prog H8 forced reset Topic Firmware section Load Firmware via Bootloader Feed Prog Provides access to special service parameters Topic Info Printouts and Parameters section Parameter SYSTEM PARAMETER Access authoriz Cut Online Feed Prog H8 forced reset p...

Page 204: ...enance and Cleaning Electronic parts Remove accumulated dirt WARNING observe ESD safety measures Dust filter If present clean or replace Replacing wear parts Visual inspection Subject all moving parts to a visual inspection If any defect is visible replace the affected part No Description Location A9534 Toothed belt HTD 315 3M 06 Ribbon rewinding mandrel A2076 belt tightener Ribbon rewinding mandr...

Page 205: ...er Dancer levers Deformations Clearance Replace dancer lever Rollers Wear Damage Sluggishness Replace roller Brake pad on material dispenser Function Replace brake pad Material pressure rollers Sluggish Clearance Replace the pressure roller Drawing roller Groove marks Replace drawing roller Print roller Groove marks Replace print roller Printhead Carry out dot check SERVICE FUNCTIONS Head dot test...

Page 206: ...The ALX has the same front hood as the DPM but a different rear hood 2A Front screen Tools Medium size cross head screwdriver Dismantling 1 Open up the front hood 2 Undo recessed head screws 3A 10 screws Take off the front hood Assembly To assemble the device follow the steps in the reverse order A B C 1 The DPM housing is made up of three parts A DPM rear hood B DPM front hood C Front screen part...

Page 207: ...the device follow the steps in the reverse order DPM rear hood Before dismantling the rear hood the po wer supply USI board and CPU board connected to the rear hood must be remo ved Tools Torx screwdriver size 20 Allen key 2 5 mm Dismantling 1 Remove two screws on the top and bottom of the rear hood 5A 6A and three on the lateral part 5B continued on the next page 4 Front hood seen from below and ...

Page 208: ...page 97 4 Remove the USI board Refer to chapter USI board DPM PEM on page 89 5 Remove the CPU board Refer to chapter CPU board DPM PEM on page 91 6 Undo the fastening screws from the nine clips 8A on the rear hood frame 8B Take off the rear hood Lift the frame carefully over the inn ards of the DPM Assembly To assemble the device follow the steps in the reverse order 7 Open the rear hood At the sa...

Page 209: ...ly 3 Remove the 2 screws 10A Remove blower Assembly To assemble the device follow the steps in the reverse order Make sure to connect the blower in accordance with the illustration 11 11 Connecting scheme for the blower in DPM and PEM 9 Blower for the DPM The cable has two plugs for connec ting to the power supply and the USI Electronics Gen 2 10 Fastening the blower to the rear hood A A A2232 Pow...

Page 210: ...n the plastic part Disconnect the blower ca ble Blower ALX The blower is attached to the side panel 12B and is removed along with this half of the housing Tools Medium size cross head screwdriver Size 7 socket wrench Dismantling 1 Remove rear hood To do this disconnect the blower cable You only need to dismantle the half of the housing that contains the blower 2 Unscrew the blower from the side pa...

Page 211: ...ousing onto the filter frame 15A Turn the screw 15D by a quarter turn 18 Assembly of the dust filter Mounting 1 Unscrew the 2 screws 16A at the side plate of the ALX 2 Screw the dust filter 15A onto the tapped holes using the screws which came with the filter kit 17 CAUTION An exhausted filter liner can cause the power supply to over heat and the device to break down Replace the filter liner regul...

Page 212: ...nd disconnect from the CPU board marked COS Assembly To assemble the device follow the steps in the reverse order Make sure to When reattaching the cable make sure it does not touch any moving parts WARNING The hood switch is there for your safety Putting it out of operation in creases the risk of hair jewellery etc being caught Do not disable the hood switch Regularly check that the hood switch i...

Page 213: ...winder off the axle For transport the unwinder must be remo ved along with the holding plate To do this unscrew the two screws 23B The screws can be accessed through the opening 23C Deflection rollers ALX Tools Screwdriver medium Dismantling 1 Remove the locking ring from the end of the deflection roller axle 24A 2 Pull the roller off the axle A B C 23 Material unwinder ALX RH A 24 Deflection roll...

Page 214: ...ing Adjusting the dancer lever spring At the dancer lever are two holes 26A B into which the spring can be hooked The recommended position depends on the la bel length and on the print speed Choose the hook in position in a way that the dancer lever never crushes against the outer limit bloc 26C neither with a new la bel roll nor with a nearly empty roll B A C 25 Upper dancer lever ALX RH 26 Hook ...

Page 215: ...re rollers Assembling the pressure roller To assemble the device follow the steps in the reverse order Make sure to Lock the set screws 27D with locking varnish Loctite 243 Tighten set screws 27D until the alu minium block is easily movable but has mi nimal game on the axle Dismantling the mounting axle 1 Open DPM or dismantle ALX the rear hood See chapter Housing on page 8 2 Unscrew the screws 28...

Page 216: ...ght barrier sensor 4 Disconnect the cable from the board of the light barrier sensor Assembly To assemble the device follow the steps in the reverse order If the cable has been replaced Plug the light barrier sensor into plug CN1103 on the CPU board 30A or 31A Relay and attach the cable making sure that it does not touch any moving parts A B C 29 Switching lug B and light barrier sensor A on the m...

Page 217: ... dancer lever ALX Tool 3 mm allen key Dismantling 1 Unhook spring 32B 2 Remove screw 32A Take off the dancer lever 32C To replace the roller take off the locking ring 32D Assembly To assemble the device follow the steps in the reverse order 32 Backing paper dancer lever C C B A D ...

Page 218: ... 2 See chapter Housing on page 8 3 Disconnect the cable at the sensor board 4 Unscrew screws 33B Remove sensor board Assembly Make sure to Position the sensor board so that the sen sor 33C does not touch the wedge 33D R04A output stage Connect the dancer le ver sensor to the output stage 34A M5A output stage Connect the sensor to the CPU board 35A See chapter Stepper motor output stages on page 93...

Page 219: ... chapter Housing on page 8 3 Disconnect the cable at the sensor board 36A 4 Unscrew two screws 36B Remove sen sor board Assembly Make sure to Position the screws 36B central in the long holes in the board If the sensor cable was disconnected Connect the sensor cable to the CPU board 37A M5A output stage CN1111 37B M4A output stage CN1110 37A See chapter Stepper motor output stages on page 93 Set t...

Page 220: ...ut stages See topic section Electronics Gen 3 section M4A output stage board or M5A output stage board Tools 2 3 mm allen keys Feeler gauge 0 2 mm Straight edge Dismantling the old sensor The illustrations show a RH machine Cables are not illustrated 1 Dismantle the rear hood 2 See chapter Housing on page 8 3 Disassemble the dancer lever 39A See chapter Backing paper dancer lever ALX on page 19 4 ...

Page 221: ...lder 43A to the base plate with 3 screws Push the screws through the holes in the bearing block 43B Notice the fitting position RH The leg with the single hole shows to the top LH The leg with the single hole shows to the bottom There must be a gap of 0 2 mm between the surface of the magnet at the end of the axle and the outer surface of the board holder Continued overleaf 41 Unscrew the sensor h...

Page 222: ...ews must be centered in the long holes 5 Reassemble the dancer lever Attach the spring Notice the position of the north pole 46A flat part at the axle RH North pole shows to the top LH North pole shows to the bottom Continued overleaf 45 Attaching the sensor board A 46 Alignment of the north pole A in a RH machine 47 Assemble the dancer lever A A ...

Page 223: ...e number A2742 M5A article number A7579 is recommended The PIC version of the output stage can be queried by the following parameter SERVICE DATA MODULE FW VERS Rewinder Stepper motor output stages See topic section Electronics Gen 3 section M4A output stage board or M5A output stage board Setting the dancer lever See topic section Electronics Gen 3 section Settings Hall sensor at the rewinder dan...

Page 224: ...er Backing paper dancer lever ALX on page 19 3 Remove screws 50C and take off the belt cover 4 Loosen screw 51A on the belt tightener Take off the belt Setting belt tension At optimal tension the toothed belt deflexi on may be 2 2 5 mm by a load of 3N The load must be positioned centrally between the two lock washers Centrical operating force 3 N Deflexion 2 2 5 mm Measured value by testing with t...

Page 225: ... the ALX rear hood See chapter Rear hood ALX on page 12 3 Disconnect the motor from the cable lea ding to the output stage 54D 4 Undo 4 screws 54B and remove the motor Assembly To assemble the device follow the steps in the reverse order The cable comes out of the motor poin ting upwards Attach the motor to the free end of the cable leading to the output stage 54D Relay and attach the cable making...

Page 226: ...for ribbon transport are the same for DPM and ALX Lubricating plastic parts All plastic parts pictured below must be greased at the inner diameter 55 arrow before assembling it All other surfaces must be absolutely free of grease 55 Plastic parts used for ribbon transport with the surfaces to be lubricated arrows ...

Page 227: ...drive A and ribbon brake B Built in until serial number 074315 12 2007 57 Type 3 of ribbon drive A and ribbon brake B Built in starting with serial number 074315 12 2007 Retrofitting kits Part kits for retrofitting from type 2 to type 3 Rewinder Article number A9040 Unwinder Article number A9017 A B A B ...

Page 228: ...ing on page 8 3 Measure and note how deep the nut 60B circled and cap 60A are screwed on to the ribbon mandrel This step saves having to set the braki ng torque after mounting the ribbon mand rel This step is unnecessary if the spring 60C is to be replaced B A 58 Ribbon unwinding mandrel A with cap B ALX RH A 59 Ribbon unwinding mandrel A with rear hood dismantled B ALX RH B A C 60 Before unscrewi...

Page 229: ...uffer disc 9 Push in the end of the ribbon mandrel 62B so that the other discs can be taken off If necessary force the ribbon mandrel out by tapping it lightly with the plastic ham mer 10 Screw the nut off the end of the rod 63A Remove the lower spring and discs 11 Pull the rod up and out of the joint 63B 12 Remove the brake lever 63C and the other parts from the ribbon mandrel 13 Push the ribbon ...

Page 230: ...bulge side 65 arrow facing outward Mount the brake disc 64F with the sharp edge pointing outwards Ribbon brake Turn the self locking nut on the end of the rod 64A until it protrudes by 8mm Screw the cap 64B and nut 64A onto the threaded rod till they reach the depth noted earlier If a new spring 64C has been moun ted the braking torque must then be set See chapter Setting braking torque on page 43...

Page 231: ...See chapter Housing on page 8 3 Remove the ribbon end sensor 68A See chapter Ribbon end sensor on page 36 4 Measure and note how deep the nut 67B circled and cap 67A are screwed on to the treaded rod This step saves having to set the braki ng torque after mounting the ribbon mand rel 5 Unscrew nut 68B Continued overleaf 66 Locking cap A at the ribbon unwinding mandrel 67 Note how deep the nut B an...

Page 232: ...the brake lever 8 Remove all parts from the unwinding mandrel Before removing the friction clutch 69E loosen both set screws 69F 9 Push the ribbon mandrel through to the opposite side If necessary force the ribbon mandrel out by tapping it lightly with the plastic hammer Assembly To assemble the device follow the steps in the reverse order Slightly grease the disk 69G arrow at its innner diameter ...

Page 233: ...he table shows only reference values which can differ from printer to printer Possibly some shim disks must be added or removed to exactly obtain the required brake torque Screw the cap and nut onto the threaded rod till they reach the depth noted earlier After the assembly set the braking torque See chapter Setting braking torque on page 43 ...

Page 234: ...ection Service Electronics Settings Sensor test Tools 3 mm allen key Dismantling 1 Open DPM or dismantle ALX the rear hood See chapter Housing on page 8 2 Disconnect the cable from the sensor 70A 3 Remove screw 70B and take off the sen sor Assembly To assemble the device follow the steps in the reverse order A B 70 Ribbon sensor ...

Page 235: ...e braking tor que after mounting the ribbon mandrel This step is unnecessary if the spring 72C is to be replaced 4 Undo the retaining screw on the belt tightener 73A Take off belt 73B 5 Remove nut 73C At the same time brace the threaded rod by the red hexagonal head on the opposite side of the printer 6 Unscrew the threaded rod out of the cap 73D remove the cap 7 Take off the spring brake disc and...

Page 236: ...4F with the lar ger chamfer pointing outwards Lightly grease contact surface of the toothed belt pulley 67E before assembly Mount the brake disc 74D with the chamfer pointing outwards Screw the cap 74B and nut 74A onto the threaded rod till they reach the depth noted earlier If a new spring 74C has been moun ted the braking torque must then be set See chapter Setting braking torque on page 43 Foll...

Page 237: ...Housing on page 8 2 Pull the cap 71B off the ribbon mandrel 3 Measure and note how deep the nut 72B circled and cap 72A are screwed on to the ribbon mandrel Doing this saves setting the braking tor que after mounting the ribbon mandrel 4 Unscrew nut 77B Continued overleaf 75 Ribbon rewinding mandrel A with locking cap B 76 Before unscrewing the nut B and cap A it is essential to note how deep they...

Page 238: ...loosen both set screws 78F 7 Push the ribbon mandrel through to the oppo site side If necessary force the ribbon mandrel out by tapping it lightly with the plastic hammer Assembly To assemble the device follow the steps in the reverse order Slightly grease the disk 78D arrow at its inn ner diameter before mounting it Set the distance between cap and ribbon mandrel 78X to the value given in the fol...

Page 239: ...he table shows only reference values which can differ from printer to printer Possibly some shim disks must be added or removed to exactly obtain the required brake torque Screw the cap and nut onto the threaded rod till they reach the depth noted earlier After the assembly set the braking torque See chapter Setting braking torque on page 43 ...

Page 240: ...rement Tool Frequency meter e g from Optibelt see ht tp www optibelt com engl info_messe tt_mi ni html Proceeding Measure the frequency according to the de vices user manual The measurement must be applied at the pictured strand 80 arrow Measurement using a fish balance From 04 2008 on the cam at the belt tightener provides a grooved pin 81 arrow at which the fish balance can be hooked in Tool Fis...

Page 241: ...the ribbon together and knot it into a loop 4 Hook the spring balance 82 into the rib bon loop and pull on it until the ribbon mandrel turns slowly and steady 83 Read off the traction While pulling at the rewinding mandrel it is essential to keep the ribbon feed roller blocked The pulling force may vary within the indi cated tolerances Tab 1 5 If necessary increase or lower the brake force by turn...

Page 242: ...eps 1 and 2 Small parts kit with the required shim rings article number A9249 Setting the minimum brake force 1 Screw the threaded rod out until the spring is just slack 2 Measure the brake force The measured force is lower than the indi cated value Screw in the threaded rod a couple of turns and repeat step 2 The measured value is higher than the in dicated value Check movability of the bearing R...

Page 243: ...responds to the permissible range for the braking torque Screw the threaded rod in until it stops then screw it out again by about 2 rotations Printhead width Unwinding mandrel Winding mandrel min N max N min N max N 4 5 1 2 13 2 1 1 14 2 6 1 2 13 2 1 1 25 2 Tab 1 Minimum and maximum setting values for the traction on the winding and unwinding mandrels 1 core diameter ...

Page 244: ...Ribbon rewinding mandrel type 3 on page 39 2 Undo the 4 fastening screws 86B on the motor 86A 3 Disconnect the cable from the motor and take out the motor Assembly To assemble the device follow the steps in the reverse order Make sure to Ensure that the motor connection faces up and to the left Relay and attach the cable making sure that it does not touch any moving parts A B 86 Ribbon motor A ...

Page 245: ...pulley 87D and the second lok king ring 87E 4 Pull out the ribbon roller 88 Assembly To assemble the device follow the steps in the reverse order Ribbon tensioner Tools Screwdriver medium Dismantling 1 Unhook spring 89B 2 Remove locking ring 89C 3 Pull out the ribbon tensioner roller 89A and swivel arm off the axle Assembly To assemble the device follow the steps in the reverse order A B C D E 87 ...

Page 246: ... or dismantle ALX the rear hood See chapter Housing on page 8 2 Disconnect the cable from the feed motor 90A 3 Loosen screw 90B on the belt tightener 4 Undo screws 3 screws 90C and remove the motor Assembly To assemble the device follow the steps in the reverse order Make sure to Ensure that the motor connection faces up and to the left A C B 90 Feed motor A ALX RH ...

Page 247: ...e board in the previous section Replacing the toothed belt disk on the motor 1 Undo the set screws 2 screws 81A on the toothed belt t belt disk 2 Remove the t belt disk If necessary heat the t belt disk before hand with hot air Assembly 3 Ensure a 1 mm gap between motor and t belt disk using the clearance gauge 81B 4 Secure and tighten the set screws with thread locking adhesive Loctite 243 Fit th...

Page 248: ... Service Mechanics DPM PEM ALX 92x 50 Brake roller version overview Parts kit for retrofitting from type 1 to type 2 A9138 LH A9139 RH 94 Type 1 of the brake mechanics with wrap around spring A 95 Type 2 of the brake mechanics A ...

Page 249: ...ed hex agonal head 96 arrow at the other end of the rod 4 Screw the threaded rod out of the cap 98F 5 Remove parts 98F C from the brake rol ler axle 6 Undo the set screws 2 screws on the washer disc 98B 7 Remove the washer disc and the lock was her 98A from the brake roller axle Continued overleaf 96 Brake roller arrow at an ALX 92x RH 97 Type 1 brake mechanism at the brake roller A Brake spring B...

Page 250: ...e t belt pulley and the washer disc 101B feeler gau ge Mount the parts onto the brake roller axle in the order shown 101 Mount washer disc 101B with the larger chamfer pointing outwards Mount tension disc 101D with the cham fer pointing outwards Lubrication The surface between the discs 101B D must be free of grease Insert two 1 mm thick discs between the spring 101E and the cap 101F A 99 A Lockin...

Page 251: ...h the red hexa gonal head 102 arrow at the other end of the rod 3 Screw the threaded rod out of the cap 103B and pull it out or the brake roller 4 Remove all parts 104 from the brake rol ler axle Before removing the friction clutch 104A loosen both set screws 104B 5 Remove the t belt pulley 104C from the brake roller axle Continued overleaf 102 Brake roller arrow at an ALX 92x RH 103 Type 2 brake ...

Page 252: ... 92x 54 6 Remove the retaining ring 105A 7 Remove locking plate 106A 8 Press in lever 106B and pull out the brake roller 106C along with the bearings A 105 A Locking ring on the brake roller A B C 106 Brake roller C on the printhead side of the machine ALX RH ...

Page 253: ...iameter of part 107B arrow before mounting it Set the distance between cap and ribbon mandrel X to the value given in the follo wing table The distance X is crucial for the max seta ble brake torque of the rewinder The table shows only reference values which can differ from printer to printer Possibly some shim disks must be added or removed to exactly obtain the required brake torque After the as...

Page 254: ...06 16 Rev 09 SERVICE MANUAL Service Mechanics DPM PEM ALX 92x 56 107 Position of the parts on the brake roller axle A B X ...

Page 255: ...re again 4 Repeat steps 2 and 3 until the measured value is in the permissible range see table Small parts kit with the required shim rings article number A9249 Setting minimal braking torque 1 Screw the threaded rod out until the spring is completely slack 2 Measure brake force and compare with the table 3 If the brake force is too low continue screwing on the threaded rod and repeat measurement ...

Page 256: ...NUAL Service Mechanics DPM PEM ALX 92x 58 Print roller DPM ALX Tools 2 mm allen key Dismantling 1 Remove locking plate 111B 2 Pull out the print roller 112 111 A Print roller B Locking plate 112 Pull out the print roller A B ...

Page 257: ...r coupling 3 Pull the print roller out of the coupling 115A and remove it from the bearing plate 115B Assembly To assemble the device follow the steps in the reverse order Ensure that One of the set screws presses against the flattening of the print roller axle 113 Locking plate A on the print roller PEM LH A 114 Set screws A 2x at the print roller coupling A 115 Removing the print roller A B ...

Page 258: ...s 2 mm allen key Small screwdriver Dismantling 1 Dismantle the feed motor See chapter Feed motor DPM ALX on page 48 2 Dismantle the braking mechanism inclu ding the washer disc from the brake roller See chapter Brake roller type 1 DPM ALX on page 51 3 Remove locking ring 117B and take off the lever 117A 4 Take off the toothed belt Assembly To assemble the device follow the steps in the reverse ord...

Page 259: ...kwise to tigh ten the belt Feed roller DPM ALX Tools 6 mm allen key Screwdriver medium Dismantling 1 Disassemble the feed motor See chapter Feed motor DPM ALX on page 48 2 Undo the set screws 2 screws on the lock washer 117C Take off the lock was her 3 Remove the locking ring from the axle 4 Undo the mounting axle To do this push the lever 119A downwards 5 Remove locking plate 119B 6 Pull out the ...

Page 260: ...out the feed roller 120C 6 Undo the set screws 2 each 121A on the t belt disk Take off the t belt disk Assembly To assemble the device follow the steps in the reverse order Ensure that The steel bushing 121B is attached with the collar facing the roller The inner t belt disk fits to the plate 101 with a space of 10 mm Set screws are secured with thread loc king adhesive Loctite 243 120 Locking pla...

Page 261: ...spensing edge 123A is held at both ends in side panels 123B Tools 2 5 mm allen key Dismantling 1 Dismantle the print roller see above 2 Remove holding screws from the side panels 123C one in each Take off the dispensing edge 123 A Dispensing edge long version from below B Side panel B A C ...

Page 262: ... in the reverse order Do the following Push the guiding profile nut 126A over the cylindrical moulding on the sensor fit ting 126B 127 Cylindrical moulding circled on the sensor fitting The steel pin 126C must engage in the corresponding hole 124 A Guiding profile B Fastening screws 125 Pull the guiding profile A out 126 When assembling push the guiding profile nut A over the cylindrical moulding ...

Page 263: ...LX on page 48 3 Remove the braking mechanism from the brake roller axle See chapter Brake roller type 1 DPM ALX on page 51 4 Remove locking ring 129B Remove the pressure lever 129A and the spacer sleeve from the axle 5 Remove the locking ring 130B and the red opener 130A from the axle continued on the next page 128 Pressure roller unit A Pressure lever with spring B Axle with pressure rollers C Pr...

Page 264: ...pliers Dismantling 1 Remove retaining washer 132B and ope ner 132C from the end of the pressure axle 2 Remove retaining washer 132D at the inner side of the bearing plate 3 Pull the rear end of the pressure axle 133A out of the bearing plate then remove the axle diagonal as pictured 133 arrow 4 Remove the torsion spring 131 Thread the pressure roller axle A out back and to the si de A 132 Silicone...

Page 265: ...g outside direction 7 Remove the pressure roller from the wing Assembly To assemble the device follow the steps in the reverse order Make sure to Before assembling the pressure axle insert the torsion spring as illustrated in 136 134 Locking plate A at the pressure roller wing A B 135 Dismantling the pressure roller A A 136 Assembling the torsion spring A Long side B Short side A B ...

Page 266: ... the outer material guide 137B 2 Push the outer material guide into the middle of the guide rods 3 For each of the two guide rods spread the front retaining ring and at the same time pull out the guide rod 138 4 Push the inner material guide out over the inner guide rod end 137 A Inner material guide secured with set screw B Outer material guide secured with thumbscrew 138 Spread the retaining rin...

Page 267: ... A7650 3 5 mm Tightening torque for setting screw in the inner material guide 20 Ncm PEM front axle Insert a spacer ring on each side between pressure roller wing and bearing plate 139A 140C 139 Parts arrangement at the front axle PEM LH outer side A Aluminium ring 3 5 mm A7650 B Pressure roller wing C Retaining ring 140 A Inner material guide at a PEM LH feeding module dis mantled B Pressure roll...

Page 268: ...Settings Sensor test Dismantling 1 Remove the rear hood 2 Disconnect the material end sensor from the CPU board cable marked MS 3 Dismantle the rear material guide See chapter Material guide on page 68 4 Pull the material end sensor cable through the cutout in the base plate Assembly To assemble the device follow the steps in the reverse order Make sure to Plug the sensor into plug CN1104 on the C...

Page 269: ...screws 5 Carefully pull the light barrier sensor 146A out along with the adjustment wheels and belt 6 Pull the light barrier sensor 147A off the belt 7 Undo the connection cable from the fastening and disconnect it from the CPU board Assembly DPM ALX To assemble the device follow the steps in the reverse order Make sure to Fix the sensor onto the belt as shown 147 The right hand edge of the clip 1...

Page 270: ...connect the cable from the CPU board 3 Remove the guiding profile See chapter Guiding profile on page 64 4 Remove the screw 150B underneath the punch sensor thumb wheel 150A 5 Pull out the punch sensor assy 151A 148 A Cylindrical moulding on the sensor fitting B Groove on the guiding profile B A 149 A Connection cable punch reflex sensor PEM LH A 150 Fixing screw B of the punch sensor assy View fr...

Page 271: ...4 Relay and attach the cable making sure that it does not touch any moving parts 152 The sensor fitting A is attached to the belt B A B C 153 Slots of the label sensors on the CPU boards A2292 and A2293 Electronics Gen 2 A Slot of the light transmission sensor cable marking PS CN 1105 B Slot of the reflex sensor cable marking RS CN 1106 154 Slots of the label sensors on the CPU board A6621 Electro...

Page 272: ...y be worse than before low blackening low contrast In this case a service technician should correct the prin thead position see chapter Adjusting the printhead position on page 46 CAUTION Electrostatic discharges or contact with sharps edges can da mage the printhead Protect the printhead from electrosta tic discharges when performing main tenance work or cleaning Avoid touching the thermal edge 1...

Page 273: ...el layout with huge areas of blackening and smearing of tiny structures see user manual topic section Advanced Applications chapter Printing with temperature compensation on page 2 Tab 3 Electronic printhead settings Mechanical settings When required Adjusting the printhead position After printhead exchange if the printout is considerably worse see chapter Adjusting the printhead position on page ...

Page 274: ...ke off the print head 158 Assembly To assemble the device follow the steps in the reverse order Make sure to do the following After mounting a new printhead it is es sential to enter the printhead resistance with the parameter SYSTEM PARAMETERS Head resistance Read off the resistance value from the label on the printhead 159A 157 Detach the printhead cable A B 158 Remove the printhead 159 Label A ...

Page 275: ... cable from the power supply and CPU board Assembly To assemble the device follow the steps in the reverse order Make sure to Connect the cable as shown 160 Relay and attach the cable making sure that it does not touch any moving parts Reattach the securing clamps For details on the connections to the power supply and CPU board see topic section Electronics Gen 2 or Electronics Gen 3 160 Attach th...

Page 276: ...r A8288 Preparation 1 Open DPM or dismantle ALX the rear hood See chapter Housing on page 8 2 Set the printhead pressure to the mini mum 3 Insert ribbon and thin material 4 Call parameter SERVICE FUNCTIONS Head adjust Confirm with Enter Do not press the Feed button yet 5 Loosen screw 162A on the pressure arm 6 Undo the clamping screw 163B on the timing disc 163A continued on the next page Head adj...

Page 277: ...n the connecting link and the pressure arm 165B 9 Loosen screw 166A at the head lifting motor Turn the contact spring 166B aside continued next page 164 Connecting link A on the mounted head lifting motor ALX RH 165 Connecting link A on the dismantled head lifting motor A Connecting link B Pressure arm C 0 1mm thick material A B C B A 166 Kontaktfeder A an der Druckkopf Andruckachse A B ...

Page 278: ...crew 13 Press the Feed button 14 Turn the timing disc until the notch 169A is at the top 12 o clock 15 Slowly turn the timing disc with the notch to the sensor 164B until the display shows 0 zero 16 Carefully retighten the fastening screw on the timing disc Tightening torque 20 Ncm Don t overtighten the screw this would damage the timing disc Don t undertighten it this would cause the timing disc ...

Page 279: ... ting quality For test printouts use parameter PRINT INFO Dottest endless Tool Allen key 1 5 mm Adjustment 1 Print a sample label PRINT INFO Dottest endless 2 Loosen all screws 171A and 171B 3 Turn in the set screws 171C turn 4 Tighten the screws 171B 5 Print a sample label and evaluate it If the printout became better Repeat steps 2 to 5 until the printout is good enough or until it is worsening ...

Page 280: ... to the lowest pressure one line 2 Turn the connecting link on the head motor until the head lifting mechanism s pressure arm is pointing into the recess in the connecting link printhead lowered posi tion 3 Screw the coupling piece onto the bolt 172B 4 Unscrew the locknuts 172A 5 Hook the spring balance onto the coupling piece and pull on it until the balance shows 8 N 6 At the same time tighten t...

Page 281: ...up Setting printhead pressure A spring loaded thrust pad 173A on the adjusting knob 173B engages at the selected position and prevents the pressu re from being changed accidentally Tools Size 7 open ended wrench Retaining ring pliers Dismantling 1 Open DPM or dismantle ALX the rear hood See Housing 2 Unhook the spring 174B at the lower end 3 Unscrew nuts 174C 4 Remove the grip screw 174D 5 Remove ...

Page 282: ... the two external screws If the head lifting motor is detached the printhead gap must be reset 2 Unhook spring 175E 3 Carefully take out the sensor mount 176 4 Unplug the cable 176A from the sensor and unscrew the screw 176B Remove the sensor Assembly To assemble the device follow the steps in the reverse order Make sure to do the following Reattach the spring 175E after as sembling the mount Unde...

Page 283: ... Remove rear hood See chapter Rear hood ALX on page 12 2 Disconnect all cables from the board 179A 179 Mounted position A of the USI board 3 Unscrew the circuit board from the side panel 2 screws 180A 178 USI board A 180 Fastening A of the USI board to the side panel with cable feedthrough B for the OD control sensor A B ...

Page 284: ...per setting Connect the board as shown in the illu stration 181 and 182 You may have to attach additional cables to the board de pending on the machine s specifications e g applicator PLC AI See topic section Electronics Gen 2 or Electronics Gen 3 chapter USI board 181 Connecting scheme USI to CPU boards A2292 and A2293 in ALX 92x 182 Connecting scheme USI to CPU board A6621 in ALX 92x Power suppl...

Page 285: ...pic section Electronics Gen 2 chapter General notes Upgrade to Gen 3 electronics Tools 2 mm allen key Disassembly Assembly 1 Remove rear hood See chapter Rear hood ALX on page 12 2 Remove the USI board See chapter USI board ALX on page 85 3 Disconnect all cables from the CPU board 184A 4 Remove fastening screws 185A from side panel 5 Remove screws 183 arrows from the board 6 Carefully remove the b...

Page 286: ...see topic section Electronics Gen 3 chapter CPU board Connectors on the CPU boards A2292 and A2293 see topic section Electronics Gen 2 chapter CPU board 186 Connectors on CPU board A6621 Electronics Gen 3 A Power supply 5 V B USI or AI C Power supply 24 V D Rotary encoder E Backing paper rewinder sensor F Feed roller sensor G Material end sensor H Light transmission label sensor I Cover switch J P...

Page 287: ...llen key Dismantling 1 Open the rear hood See chapter DPM rear hood on page 9 2 Disconnect all cables from the board 3 Unscrew the circuit board from the back casing 2 screws 188A 189 Mounted position of the USI board A DPM LH 187 USI board 188 Fastening A of the USI board to the back casing A A ...

Page 288: ... Connect the board as shown in illustra tion 190 or 191 Further cables may have to be attached to the board depen ding on the machine s specifications e g applicator PLC AI See topic section Electronics Gen 2 or Electronics Gen 3 chapter USI board 190 Connection scheme USI to CPU boards A2292 and A2293 in DPM and PEM 191 Connection scheme USI to CPU board A6621 in DPM and PEM A2232 Power supply US...

Page 289: ...neral notes Upgrade to Gen 3 electronics Tool 2 mm allen key Disassembly Assembly 1 Open the rear hood See chapter DPM rear hood on page 9 2 Remove the USI board See chapter USI board DPM PEM on page 89 3 Disconnect all cables from the CPU board 193A 4 Remove fastening screws A from side panel 5 Carefully detach the board from its four plug sockets 6 Remove the board carefully CAUTION Disregard ma...

Page 290: ...PU board A6621 see topic section Electronics Gen 3 chapter CPU board Connectors on the CPU boards A2292 and A2293 see topic section Electronics Gen 2 chapter CPU board A 195 Connections of the CPU board A6621 Electronics Gen 3 A Power supply 5 V B USI or AI C USI Blower Power supply 24 V D Rotary encoder E Backing paper rewinder sensor F Feed roller sensor G Material end sensor H Light transmissio...

Page 291: ...crewdriver size 15 machines built until 6 2006 Dismantling 1 Open DPM PEM or dismantle ALX the rear hood See chapter Housing on page 8 2 Disconnect the cable from the board 3 Undo the fastening screws 2 screws on the board heat sink Remove the board Assembly To assemble the device follow the steps in the reverse order Make sure to Check any new output stage board be fore mounting M4A Circuit board...

Page 292: ...inued overleaf 198 New M5A and old M4A output stage board 199 Retrofitting kit for M5A output stages article no A9836 200 Connections at the M5A output stage M5A M4A A B C Motor Sensor not with rewinder output stage for ALX 92x CPU board Power supply D D D D D D D D S D G S D G S D G S D G S D G S D G S D G S D G 110 P2 P1 K9C K2 K1 A U400 DZ300 1 3 2 R 3 1 0 R227 C236 R226 ST400 1 3 2 C230 R225 V...

Page 293: ...itions at the M5A output stage D D D D D D D D S D G S D G S D G S D G S D G S D G S D G S D G 110 P2 P1 K9C K2 K1 A U400 DZ300 1 3 2 R 3 1 0 R227 C236 R226 ST400 1 3 2 C230 R225 V I T E 3 C233 R224 H O L E 2 C239 B U S H 1 R244 R230 R246 R247 C226 C227 R228 R229 J4 4 1 U500 B U S H 2 QN207 3 2 1 QN206 1 2 3 QN205 3 2 1 QN204 3 2 1 QN203 3 2 1 QN201 3 2 1 QN200 3 2 1 D207 D206 D205 D204 JMP101 1 D...

Page 294: ...le the device follow the steps in the reverse order If the connection cable has been replaced plug the cable onto the CPU board as illu strated in 204 and 205 For more information about boards see to pic section Electronics Gen 2 or Electronics Gen 3 chapter Operator panel 204 Connecting scheme operator panel to CPU boards A2292 and A2293 Electronics Gen 2 205 Connecting scheme operator panel to C...

Page 295: ... the cable clamps and separate the cable ties 207Arrows Remove the cables from the cable clamps 3 Unscrew the PE cable 207A 4 LH only Remove screws 2x A 2x B 2x C on the outside of the rear hood 208A C RH only Remove the screws 2x B 2x C outside at the rear hood 208B C Remove the screw 209B from the fixing bracket 209A 209 Fixing the power supply with the bracket A WARNING Hazard caused by dangero...

Page 296: ...rding to the regulations which are rele vant in your country 1 Further information about power supplies can be found in topic section Electronics Gen 3 Power supplies WARNING Hazard caused by dangerous contact voltage Attach the PE cable to the machine housing After assembling check the machi ne according to the regulations which are relevant in your country1 1 Relevant in Germany DIN VDE 701 702 ...

Page 297: ...Turn out the upper fixing screw at the fan 214 circle 5 Remove the lower fixing screws 4 pieces from the rear hood bottom Take off the dust filter 215A 6 Remove the power supply 7 Unscrew the fixing bracket from the power supply Assembly Follow the description in the following chapter starting with Preparing the new ME500 on page 100 WARNING Hazard caused by dangerous contact voltage After switchi...

Page 298: ...cting the ME500 Tools 2 5 3mm allen key Size 1 and 2 cross head screwdrivers Hex socket wrench size 5 5 Side cutting pliers Dismantling the defective HME For instructions see chapter Exchanging the HME power supply on page 97 Preparing the new ME500 1 If the bracket is mounted unscrew the fixing bracket 216I 2 Use the screws and lock washers from step 1 to screw the fixing bracket 216F to the powe...

Page 299: ...ing 1 RH only Remove the two cable clamps 218A 2 RH only Stick a cable socket to the rear wall as illustrated 219A 3 RH only Stick a cable socket to the housing bottom as illustrated 220A 4 Insert a cable strap into each of the cable sockets The surfaces to be bonded to must be clean dry and free from dust and grease 218 Remove those cable clamps A 219 Position of the first cable socket 220 Positi...

Page 300: ...an 222 223 Don t tighten the screw for now LH only Use the countersunk screw 216E that came with the kit 3 Screw power supply and dust filter to the housing bottom 4 screws 224 Align the power supply while doing so 4 Tighten the upper fixing screw at the fan 221 ME500 inserted left LH right RH 222 LH only Attachement to the fan 223 RH only Attachement to the fan 224 Attachement to the housing bott...

Page 301: ...achine 7 Check the machine according to the regu lations which are relevant in your country 1 WARNING Hazard caused by dangerous contact voltage Attach the PE cable to the machine housing After assembling check the machi ne according to the regulations which are relevant in your country1 1 Relevant in Germany DIN VDE 701 702 about repair modi fication and inspection of electrical equipment 225 LH ...

Page 302: ...06 16 Rev 09 SERVICE MANUAL Service Mechanics DPM PEM ALX 92x 104 Overview cable course at ME500 DPM LH 228 LH only Cable course at ME500 in DPM ...

Page 303: ...06 16 Rev 09 SERVICE MANUAL Service Mechanics DPM PEM ALX 92x 105 Overview cable course at ME500 DPM RH 229 RH only Cable course at ME500 in DPM ...

Page 304: ...len key Hex socket wrench size 5 5 Dismantling 1 Switch off the machine Pull off the power cable 2 Remove the rear hood See chapter Rear hood ALX on page 12 3 Detach all cables from the power supply 231B 4 Unscrew the PE cable 231A 5 Remove screw on the inside of the power supply 232A 6 Remove screws in the side panel 233A 2 screws and remove the power supply WARNING Hazard caused by dangerous con...

Page 305: ...ou disassembled before 2 Screw the power supply with 1 screw 236A to the holding bracket inside of the machine CAUTION The screw must not be lon ger than 5 mm M3 x 5 Use one of the 2 screws contained in the kit for assembling the not required mounting bracket 234D 234 Scope of delivery of ME500 spare part kit A8328 A ME500 power supply B Cable strap 2x 100x2 5 C Cable holder D Mounting bracket not...

Page 306: ...nt in your country 1 Further information can be found in topic section Electronics Gen 3 Power supplies WARNING Hazard caused by dangerous contact voltage Attach the PE cable to the machine housing After assembling check the machi ne according to the regulations which are relevant in your country1 1 Relevant in Germany DIN VDE 701 702 about repair modi fication and inspection of electrical equipme...

Page 307: ...r moun ting is available remove the cap b Drilling hole for connector mounting is not available drill the holes according to 241 and 242 3 Hold the connector from inside against the side panel The connector key 242B must face the built in boards 4 Push two screws M2x16 from outside through the side panel and the connector holes Mount lock washers and nuts on each of the screws tighten the nuts Loc...

Page 308: ...44 and 245 3 Hold the connector from inside against the side panel The connector key 244B must face the bottom of the machine 4 Push two screws M2x16 from outside through the rear hood and the connector holes Mount lock washers and nuts on each of the screws tighten the nuts Lock each nut with a second nut 246 arrows Continued overleaf 244 Connector A for the remote operator panel at an DPM PEM re...

Page 309: ... must show the firm ware versions of both operator panels 248A CAUTION Manipulating both operator panels si multaneously can cause malfuncti ons Always use only one operator panel at a time to operate the machine Using both operator panels alternately is ad missible CAUTION If the connection cable is longer than 2 5 m EMC caused disturbances can occur Only use the factory installed cable Don t ext...

Page 310: ...el Tool Cross head screwdriver medium size Mounting 1 Drill 2 holes according to the drawing beside 249 2 Open the operator panel housing 4 screws 3 Mount the lower part of the housing using 2 M4 screws 4 Close the operator panel housing 249 Hole distances for wall mounting of the remote operator pa nel ...

Page 311: ... 92x Tools Open ended spanners size 17 and 19 Assembly 1 Remove the rear hood see chapter Rear hood ALX on page 12 2 Remove the lower blind plug position 251A from the machines side panel 3 Pass the cable 250A from outside through the opening The connector key 251B must face the built in boards 4 Fix the connector from inside with the nut 250B contained in the upgrade kit 252B Continue with chapte...

Page 312: ...m the machines rear side 3 Pass the cable 253A from outside through the opening The connector key 254B must face down wards 4 Fix the connector from inside with the nut 253B contained in the upgrade kit 255B Continue with chapter Connecting on page 115 253 Content of the APSF upgrade kit A8382 254 Connector A for the rotary encoder at the DPM rear side Position of the connector key B 255 Connector...

Page 313: ...50C with one end to CN 1400 on the CPU board 256B 3 Connect the loose end of the voltage sup ply cable to one of the two 24 V connectors 257A at the power supply 4 Reattach respectively close the rear hood 256 Connecting the internal cables to the CPU board A6621 A CN 1100 Connector for rotary encoder B CN 1400 Connector for cable to power supply 257 24 V connectors at ME500 left and HME right pow...

Page 314: ...or signal outputs 21 Firmware update 23 USI testbox 24 Application 24 View 24 Connecting the test box 25 Operation 26 Diagram of a USI input 27 Operation panel 64 xx 28 Layout 28 Connector 28 Operation panel DPM ALX 29 Layout 29 Connector 29 Power Supplies 30 Power supply application notes 30 NT400 31 ME500 33 Characteristics ME500 36 Notes about retrofitting the ME500 37 HME PS 450 38 Characteris...

Page 315: ...93 can be replaced by a Gen 3 board A6621 if the operation panel and the operation panel cable are also exchanged Please note USI board if available it must have PIC version V6 installed since approx 07 2006 Centronics interface Is no longer integral part of the CPU board If required the Centronics option board A6758 must be installed Keyboard only keyboards with USB connector can be applied Gen 2...

Page 316: ...y static charging or discharging CAUTION Place the printer on an earthed underlay before opening it CAUTION Earth your body with an ESD protective armband or by using ano ther suitable means If suitable ESD protection is not available touch an eart hed object e g a radiator before touching a board CAUTION Only place boards on an earthed underlay Handling The conductor lines on modern multilayer bo...

Page 317: ...ta cable peripheral I2 C bus CN1003 Motor output stage I2 C bus CN1001 Sensor dispensing edge CN1101 CAUTION Only for producti on purposes H8 PRG Adapter CN1002 Option board CN602 CAUTION Only for pro duction purposes JTAG interface CN402 Ø sensor dispenser rewinder DDS CN1102 Feed roller sensor DPM PEM ALX TS 64 xx Dispen ser DTS CN1103 Material end sensor MS CN1104 Punch sensor PS CN1105 Reflex ...

Page 318: ... CN1301 Sockel für 8bit Boot PROM U303 Printhead CN901 Motor output stage I2 C bus CN1001 Sensor dispensing edge CN1101 CAUTION Only for producti on purposes H8 PRG Adapter CN1002 Ø sensor dispenser rewinder DDS CN1102 Feed roller sensor DPM PEM ALX TS 64 xx Dispen ser DTS CN1103 Material end sensor MS CN1104 Punch sensor PS CN1105 Reflex sensor RS CN1106 Fullsize sensor FSS CN1107 Singlestart sen...

Page 319: ...ard 1 CLK_0 3 CLK_2 5 CLK_4 7 CLK_6 9 SCL 11 EX_RES 13 n c 2 CLK_1 4 CLK_3 6 CLK_5 8 CLK_7 10 SDA 12 H8_IRQ4 14 GND 1 VCC 5V 3 n c 5 EX_RES 7 SCL 9 SDA 11 VCC 5V 13 TX1_232 2 MD2 4 RX1 6 TX1 8 10 PRGRES 12 GND 14 RX1_232 1 SDA 2 SCL 3 EX_RES 4 CLK_7 1 H8_NMI 2 ICS 3 PS_ISK 4 PS_I O 5 ASENSOR_0 6 KA 7 KD 8 KS 9 n c 1 VCC 5V 3 VCC 5V 5 VCC 5V 7 GND 9 GND 11 RX1 13 GND 2 EX_RES 4 AI_IRQ 6 H8_IRQ4 8 S...

Page 320: ... 100 04 Fullsize Sensor CN1107 PANCON MLSS 100 04 Singlestart sens CN1108 PANCON MLSS 100 04 Picture Comp Diagram Type on board Type at cable Pin assignment on board Tab 1 Continued Connector description CPU board 1 Anode 2 Cathode 3 Collector 4 Emitter 1 Anode 2 Cathode 3 Collector 4 Emitter 1 Anode 2 Cathode 3 Collector 4 Emitter 1 Anode 2 Cathode 3 Collector 4 Emitter 1 Anode 2 Cathode 3 Collec...

Page 321: ...P502 geschl 17 n c 16 n c 15 n c 14 AUTO_FEED 13 SELECT 12 PAPER END 11 BUSY 10 ACK 9 LPT_D7 8 LPT_D6 7 LPT_D5 6 LPT_D4 5 LPT_D3 4 LPT_D2 3 LPT_D1 2 LPT_D0 1 STROBE 36 SELECT_IN 35 VCC 5V JP503 geschl 34 n c 33 GND 32 FAULT 31 INIT 30 GND 29 GND 28 GND 27 GND 26 GND 25 GND 24 GND 23 GND 22 GND 21 GND 20 GND 19 GND 5 GND 4 DTR 3 TxD 2 RxD 1 CD 9 RI 8 CTS 7 RTS 6 DSR 5 GND 4 n c 3 Tx 2 Rx 1 n c 9 n ...

Page 322: ...e Pin assignment on board Tab 1 Continued Connector description CPU board 1 HVCC 3 GND 5 HDATA 1 7 HCLK 9 HLCH 11 HBE 0 13 HSTB 2 HDATA 3 15 HCONT 2 17 HCONT 4 19 HDATA 4 2 HVCC 4 GND 6 HDATA 2 8 GND 10 GND 12 HSTB 1 14 HCONT 1 16 HCONT 3 18 HCONT 5 20 HTHM 1 1 ON OFF 3 CUT 5 FEED 7 PROG 9 E 11 RS 13 R_W 15 ERROR 17 RESET 19 GND 2 D0 4 D1 6 D2 8 D3 10 D4 12 D5 14 D6 16 D7 18 RESET 20 GND ...

Page 323: ... for application with the motor you intend to drive tab left side Connecting the cables Identify the right motor or sen sor cable by its marker on the cable sleeve tab below Sensor J4 Motor J3 Control lines coming from the CPU board J2 Power supply J12 Jumper Function J6 Options motor e g cutter ext rewinder dispenser release motor J1 J7 J6 Printhead motor J1 J7 J6 Ribbon motor J1 J7 J6 Feed motor...

Page 324: ...oard J4 PANCON MLAS 100 04 AMP 643813 4 oder AUK MK 04H J3 PANCON MLAS 100 04 AMP 643813 4 oder AUK MK 04H J2 Wieson 2120 14RS5 MOLEX 70450 Version b J12 AMP 640389 6 AMP 0 644465 6 MTA 156 18 AWG Tab 2 Connectors on the output stage board 1 A 2 K GND 3 C 4 E GND M 1 A 2 A 3 B 4 B 11 Reset 9 I2C SCL 1 Clock 0 10 I2C SDA 14 GND 1 5V 2 GND 3 n c 4 GND 5 38 54V 6 GND ...

Page 325: ...se JP101 and JP102 CAUTION The maximum output current of the PS 2 interface is 500mA at 25 C A self resetting fuse interrupts the current in case of over load Picture Comp Diagr Type on board Type at cable Pin assignment on board RS232 422 485 CN101 DSub9 F DSub9 M Tastatur CN 103 PS 2 PS 2 CPU Platine CN104 Kabel ist an Platine an gelötet 5 GND 4 DTR 3 RxD 2 TxD 1 DCD 9 n c 8 RTS 7 CTS 6 DSR 5 GN...

Page 326: ... PEM PM 3000 ALX 92x USI and AI Applicator Interface can not be built into the same device Version The functionality described in this section is only then fully available if USI board Controller and printer firmware match the following versions USI board At least A2345 04 or a later version which can be recognized by a higher index 05 06 The version number can be found on a label at tached to the...

Page 327: ...l USI inputs CN 300 SPS optional Power supply CN100 USI signals VB200 Micro controller version number here V2 USI board version number here 04 Picture Comp Diagr Type on board Type at cable Pin assignment on board CN100 AMP 640457 4 CN101 Cable is sol dered to the board Tab 3 Connectors on the USI board 1 EXT 24V 2 n c 3 n c 4 EXT GND 2 EX_RES 4 AI_IRQ 6 H8_IRQ4 8 SCL 10 SDA 12 n c 14 APSF 1 VCC 5...

Page 328: ...ER FACE Start print mode Preconditions Printjob is available DATA RDY low printer is in online mode no error messages 4 FEED In Feeding of the label material as long as the signal is low Minimum feed quan tity 1 label The display shows USI feed during feeding Preconditions for feeding Offline mode printing has been stopped or the printer is in USI paused mo de Online mode and no print job loaded 5...

Page 329: ...al On and b The label material stock is below the threshold which is set by positioning the light barrier After changing the material roll the signal will be inactivated The WARNING output is only then inactivated low if ribbon and material both are available in a sufficient amount If one of both rolls falls below the threshold value the output switches activ high In practice the more or less ecce...

Page 330: ...itionally activated are ERROR MACHINE STATUS 13 RIBBON_OUT Out Low in case of ribbon end Additionally activated are ERROR MACHINE STATUS 14 DATA_RDY Out This signal is activated low if the printer has finished image processing and is ready to start printing The signal is inactivated if the print job is done or the printer is switched to stopped mode offline mode or USI pause mode 15 MACHINE STATUS...

Page 331: ...he signal WARNING at pin 9 of the DB 15 is switched activ if Parameter DP INTERFACE Material signal On and the input is high 2 Applicator fault home position In If one of the inputs is high or makes a low high transition the appropriate status message is displayed at the printer Additionally the outputs ERROR and MACHINE STATUS will be activated low 3 Applicator fault touch down In 4 PLC ready fau...

Page 332: ... Ribbon Low Reprint Pause Feed Start Print Machine Status Data Ready Error Print End Media Out Ribbon Out GND Material Low Home Pos Error Touch Down Error SPS Ready Error CN300 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 Sub D 15 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 JP202 JP201 JP200 JP203 JP204 JP205 JP206 CN200 CN201 CN202 CN203 CN204 JP300 JP301 JP30...

Page 333: ...label min 10ms min 10ms min 10ms min 10ms min 10ms print 1 label min 10ms min 10ms min 10ms min 10ms min 10ms min 10ms Puls mode both edges reprint last label min 10ms min 10ms print 1 label Puls mode falling edge min 10ms min 10ms min 10ms start feeding labels Reprint Start Print imprinting of the previous label must be finished min 10ms min 10ms Feed stop feeding labels min 10ms min 10ms Reprint...

Page 334: ...ply voltages 5 V on pin 2 and 24 V on pin 8 are provided by the USI The output current is limited Maximum current per output line 50 mA all output currents together may not exceed 700 mA 10 USI in the state of delivery The voltage cable is connected JP 8 is closed Reprint Pause Start Print min 10ms Feed min 10ms 24 V 47k Controller 5 V USI board Load Output Netzteil Power Supply USI board USI Plat...

Page 335: ...ing elements is no longer permitted risk of fire a In case of applications that externally supply voltages a current limiting element must be provided by the system integrator Examples of suitable current limiting elements in the supply circuit are Poly fuse with UL 1434 approval 24 VDC Ihold 0 65 mA Umin 30 V 5 VDC Ihold 0 65 mA Umin 6 V Micro fuse according to IEC EN 60127 24 VDC T 630 mA L 250 ...

Page 336: ... installed controller version Parameter menu SERVICE DATA MODULE FW VERS USI interface Status printout PRINT INFO Service status entry Peripheral driver USI interface Displaying the installed printer firmware Parameter menu SERVICE DATA MODULE FW VERS System version Status printout PRINT INFO Printer status 11 The controller 1 contains the USI firmware Exchanging the controller 1 Switch the printe...

Page 337: ...equired for application View Fig 13 Operating parts and connections of the USI testbox Connection to the USI Survey of the voltage supply at the D Sub connector of the USI The test box needs 5 V supply voltage Survey of in and outputs at the D Sub connector of the USI Simulation of the 4 inputs at the D Sub connector of the USI 4 pushbuttons Simulation of the 4 internal inputs at the CN300 connect...

Page 338: ...onnector strip to pin 1 see Fig 14 and Fig 15 Fig 14 The connector strip for connecting the testbox to the internal inputs of the USI The mounting orientation is printed on the cable black on CN300 pin 1 Fig 15 Pin 1 is the first pin in direction of the ribbon cable the writing CN300 Pin 1 can be found beside the pins on the USI board The D Sub15 socket at the testbox has the same pin assignment a...

Page 339: ... of the voltage supply with 5 V and 24 V Internal inputs Additionally the internal USI inputs can be simulated if the 5 pin connector strip is plugged into CN300 on the USI board see Fig 15 Befor starting the simulation the following parameter settings are required The internal inputs are high active what means that the switches PLC ER ROR TOUCH DOWN ERROR or HOME POS ERROR respectively have to be...

Page 340: ...gh Thus the WARNING LED on the testbox goes out The machine is not being stopped The WARNING output also shows the close end of ribbon stock what means that this ouput can change its level without the MATERIAL LOW switch being pressed Diagram of a USI input Fig 16 Simplyfied diagram of a USI input USI Testbox 5V 5V 5V 24V Controller GND Ext GND Kunden steuerung Customer control z0165 cdr Optokoppl...

Page 341: ...or Comp Diagr Type on board Type at cable Pin assignment on board JP1 3M 2520 6002 Tab 8 Connectors on the 64 xx opertion panel board Setting brightness Setting contrast CPU board JP1 2 D0 4 D1 6 D2 8 D3 10 D4 12 D5 14 D6 16 D7 18 VCC 5V 20 GND 1 ON OFF 3 CUT 5 FEED 7 PROG 9 LCD_E 11 LCD_RS 13 LCD_RW 15 n c 17 VCC 5V 19 GND ...

Page 342: ...or Comp Diagr Type on board Type at cable Pin assignment on board CON10 1 3M 2520 6002UB Tab 9 Connectors on the DPM PEM ALX opertion panel board CPU board CON101 Power supply CON102 2 D0 4 D1 6 D2 8 D3 10 D4 12 D5 14 D6 16 D7 18 VCC 5V 20 GND 1 ON OFF 3 CUT 5 FEED 7 PROG 9 LCD_E 11 LCD_RS 13 LCD_RW 15 ERROR 17 VCC 5V 19 GND ...

Page 343: ...hine before touching the power supply WARNING Risk of burn injuries caused by a hot power supply Only operate the power supply if it is built in into the printer housing Let the power supply cool down before removing it Printer Power supply 64 04 05 06 Until 01 2008 NT400 Since 01 2008 ME500 64 08 DPM PEM Until 03 2014 HME PS 450 Since 03 2014 ME500 a a At least revision 9 for details read chapter...

Page 344: ... on page 30 32 Connections at NT400 A CPU board connection control signals B Printhead connection WARNING Fire hazard by overheating This power supply must not be applied with a dust filter Pin Function 1 NMI 2 ICS 3 ISK 4 I O 5 TK 6 KA 7 KD 8 KS 9 GND Pin Function 1 20 28 V 2 20 28 V 3 20 28 V 4 20 28 V 5 GND 6 GND 7 GND 8 GND A B C D E 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 ...

Page 345: ...ALX 92x Gen 2 32 C CPU board connection supply voltage Logic D Output stage boards connection E USI board optional Pin Function 1 GND 2 5 V 3 GND Pin Function 1 5 V 2 0 V 3 38 V 4 0 V 5 52 V 6 0 V Pin Function 1 24 V a a galvanically separated 2 GND 1 2 3 1 2 3 4 5 6 1 2 ...

Page 346: ...chine Article no retrof kit Article no spare part 64 xx A8328 A8328 DPM PEM A100145 ALX 92x A106954 ALX 92x AI Pro A100956 A8328 ALX 73x A106741 Tab 33 Overview article numbers of the ME500 power supply Order no Content A8328 Spare part kit for 64 xx ALX 92x ALX 73x PMA DPM PEM 64 xx retrofitting kit A100145 DPM PEM retrofitting kit Tab 34 Ordering numbers of ME500 spare part retrofitting kits ...

Page 347: ...see topic section Service Mecha nics in the printer s service manual Also refer to chapter Notes about retrofitting the ME500 on page 38 Operation with dust filter is admissible part number of the dust filter kit see spare parts catalog for mounting instructions of the dust filter kit refer to topic section Service Mechanics in the service manual of the relevant printer type Wait at least 15 s bet...

Page 348: ...he jumper B CPU board connection control signals C CPU board connection supply voltage Logic D Ground connection The cable end must be screwed to the printer housing Pin Function 1 On off 2 GND Pin Function 1 NMI 2 I2C detect 3 SCL 4 SDA 5 PG 6 n a 7 n a 8 n a 9 GND Pin Function 1 GND 2 5 V 3 GND B C D A F G H E 1 2 1 2 3 4 5 6 7 8 9 1 2 3 ...

Page 349: ...nnection F Operation indicator G USI board optional H Output stage boards connection Pin Function 1 20 28 V 2 20 28 V 3 20 28 V 4 20 28 V 5 GND 6 GND 7 GND 8 GND Pin Function 1 24 V 2 GND_24V a a Galvanically separated Pin Function 1 5 2 V 2 GND 3 28 V 4 GND 5 48 V 6 GND 1 2 3 4 5 6 7 8 1 2 1 2 3 4 5 6 ...

Page 350: ... input voltage 100 240VAC Admissible range of deviation 88 264VAC Frequency range 60 50Hz Tab 35 Characteristics of the input voltages Characteristic Outputs 1 Logic 2 Printhead 3 Galv 24 V 4 Motor Output voltages Unom 5 2V 24V 24V 48V Setting range 20 28V Output currents Inom 2 7A 6 25A 1 5A 5 2A Max output currents Ipeak 12 8 A t 5s 7 3A t 10s Pulsed output current Ipul se 40A 100 0 5 ms followe...

Page 351: ...or older firmware versions are available CAUTION If the power supply NT400 is replaced by a ME500 the printer firmware must possibly be updated The printer will not print with a not matching firmware A faulty updated patch causes I2C bus errors and disturbs the printing operation Check carefully if a firmware update is required Update the firmware if this is required immediately after assembling t...

Page 352: ...he dust filter kit see spare parts catalog for mounting instructions of the dust filter kit refer to topic section Service Mechanics in the service manual of the relevant printer type 19 Connections at HME PS 450 A Applicator Interface connection B Ground connection The cable end must be screwed to the printer housing C CPU board connection control signals Pin Function 1 NMI 2 I2C detect 3 SCL 4 S...

Page 353: ...f 64 xx bridge the connector using a jumper H CPU board connection supply voltage only ALX 92x DPM USI board op tional Pin Function 1 20 28 V 2 20 28 V 3 20 28 V 4 20 28 V 5 GND 6 GND 7 GND 8 GND Pin Function 1 GND 2 5 V 3 GND Pin Function 1 5 V 2 GND 3 n b 4 GND 5 48 V 6 GND Pin Function 1 On off 2 GND Pin Function 1 24 V 2 GND_24V a a Galvanically separated 1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 5 6 1 2 ...

Page 354: ...n be drawn a maximum current of 4A AC at 230V and 1A AC at 110V from the power supply Characteristic Value Range of input voltage 100 240VAC Admissible range of deviation 88 264VAC Frequency range 60 50Hz Tab 38 Characteristics of the input voltages Characteristic Outputs 1 2 3 4 Output voltages Unom 5V 24V 24V 48V Setting range 20 28V Output currents Inom 2 7A 6 3A 1 5A 5 2A Max output currents I...

Page 355: ... Ohm Printh Voltage V Printhead resis tance Ohm Printh Voltage V 1000 21 40 1170 23 11 1340 24 69 1010 21 50 1180 23 20 1350 24 78 1020 21 61 1190 23 30 1360 24 87 1030 21 71 1200 23 39 1370 24 96 1040 21 81 1210 23 49 1380 25 05 1050 21 92 1220 23 58 1390 25 14 1060 22 02 1230 23 68 1400 25 23 1070 22 12 1240 23 77 1410 25 31 1080 22 22 1250 23 87 1420 25 40 1090 22 32 1260 23 96 1430 25 49 1100 ...

Page 356: ...12 14 Rev 05 SERVICE MANUAL Service Electronics 64 xx Gen 2 DPM Gen 2 ALX 92x Gen 2 43 ...

Page 357: ...value should now change to 0 If not increase the setting value to 220 5 Decrease the setting value by pressing the Cut button until the measured value changes to 255 6 64 xx Increase the setting value by 30 DPM PEM ALX 92x Increase the setting value by 5 The measured value changes to 0 7 Insert some label material The measured value should now be 255 The punch may not be recognized as material end...

Page 358: ...rent default 128 The number on the right side is the value measured by the sensor here 176 The reflex LS is an option If your printer is not equipped with a reflex LS skip this section by pressing the online button 13 Push the reflex mark on the label material over the reflex LS 14 Set the setting value to 95 5 The measured value should now match a range of 230 255 15 Position the label material w...

Page 359: ...heck the sensor measurement Inserting material means here inserting a material sample into the LS fork The material sample must be big enough to cover the LS 18 Set the setting value to 155 5 by pressing the Cut or Feed button respectively The measured value should match the range of 12 18 19 Insert standard self adhesive material paper label on backing paper into the printer The value measured no...

Page 360: ...sensor values Full light leads to values 10 No light leads to values 220 To sensors which function as a switch applies the following Values between 10 and 220 mean that the sensor is poorly set dirty or close to the end of its life 9 Display after calling Sensor test Extraneous light must be avoided when checking the sensors Therefore keep the front cover and the housing cover closed during the se...

Page 361: ...ed 0 Pressure roller open 0 04 Matend Material end light barrier 0 Without material light barrier clear 255 With material inserted 0 05 Punch Punch sensor 7 to 10 Without material typical 7 11 to 255 With material 0 06 Reflex Optional reflex sensor a 200 Without material approx 253 or opposi te of the reflex mark 200 10 bis 20 With white material 0 07 FullSz Optional Full size light barrier 10 Wit...

Page 362: ...th material 0 09 Cover Hood switch 0 Hood closed 255 Hood opened 0 12 H Temp Printhead temp sensor 105 to 235 Displayed value drops when the prin thead temp rises see Tab 44 Tab 43 Test conditions for sensors connected to the CPU board Sensor value 235 230 225 220 215 210 205 200 195 190 185 Printhead temp 12 9 17 8 22 1 26 0 29 5 32 7 35 8 38 7 41 4 44 0 46 6 Tab 44 Sensor values of the print hea...

Page 363: ...lowered 4 01 Option Sensor for options application for cutter external rewinder or release motor sensor at the 64 xx dispenser 10 Light barrier covered 10 Light barrier clear Tab 47 Testbedingungen für Sensoren die an eine der Endstufen Platinen angeschlossen werden Sensor ID Sensor Name Beschreibung Typische Werte Bedingung 2 01 Folie Foil sensor 0 Sensor above a hole in the oscillator disc light...

Page 364: ...le fig 1 and an installation guide Installation Proceed as follows to install the memory module 1 Remove the CPU board from the printer How to Read topic section Service Me chanics chapter Replacing the boards CPU board 2 Take the memory module out of the bag The slot for the memory module is located in the upper third of the CPU board fig 2 white circle 3 Plug the memory module into the slot U201...

Page 365: ...ut 20 fig 1 4 Press the memory module towards the CPU board fig 2 until it snaps autibly into the lateral clips fig 3 cicles 5 Reinstall the CPU board into the printer The new memory capacity is indicated when the printer is powered up with 64MB memory extension respectively with 128MB memory extension Memory 80 MB Memory 144 MB 1 2 3 ...

Page 366: ...ig 1 Install the Option board as follows 1 Remove the rear hood of the printer 2 Remove the power supply 1 in order to get to the CPU board 3 Remove the cover plate 2 fig 3 4 Set the jumpers on the Option board How to read paragraph Option Board on page 12 5 Install the Option board instead of the removed cover plate and connect it as illustrated fig 4 6 Reinstall the power supply 7 Close the rear...

Page 367: ...cing the boards CPU board 2 Plug the RTC into the socket U701 on the CPU board fig 2 The RTC socket is located in the upper left area of the CPU board fig 2 white circle Hold the RTC in a way that the molded spot is in the lower left corner when plug ging the chip onto the socket figs 3 and 4 The molded spot marks pin 1 3 Reinstall the CPU board into the printer Setting the RTC 1 Call the paramete...

Page 368: ...e of the ALX 92x and DPM PEM An appropriate countermeasure are the follwing locking clips A5386 14pin A5387 20pin Those clips must be attached to all flat strap plugs inside of ALX 92x and DPM PEM machines Exception Flat strap plug at the printhead To attach the clips 1 Hang the clip 1 into the hole in the plug housing 2 Fig 1 2 Use the tweezers to pull the clip end over the plug Fig 2 Continued o...

Page 369: ...12 14 Rev 05 SERVICE MANUAL Service Electronics 64 xx Gen 2 DPM Gen 2 ALX 92x Gen 2 56 3 Snap the clip end into the hole in the plug housing Fig 3 The plug is locked now 3 ...

Page 370: ...0 29 Pin assignment jumper block 31 Block diagram 31 Circuit diagrams for signal inputs 32 Circuit diagrams for signal outputs 33 Replacing the controller 34 USI testbox 35 Application notes 35 View 35 Connecting the test box 36 Operation 37 Diagram of a USI input 38 I O Board 39 Application notes 39 View 39 Pin assignment serial interfaces 40 Circuit diagram RS422 interface 42 Circuit diagram RS4...

Page 371: ...VICE MANUAL 64 xx Gen 3 DPM Gen 3 PEM ALX 92x Gen 3 ALX 73x PMA Sensors CPU board DPM PEM ALX 81 Value table for sensor 0 12 printhead temp 82 Sensors output stage boards 64 xx 83 Sensors output stage boards DPM PEM ALX 83 ...

Page 372: ...c section describes the electronics components which apply under the designation Gen 3 in the printer types listed below The main compo nent of this electronics generation is the CPU board with article number A6621 Printer Gen 3 electronics inside since 64 xx 9 2006 ALX 92x 6 2007 DPM 6 2007 PEM 7 2007 ALX 73x PMA 2 2011 Tab 1 Introduction data of Gen 3 electronics ...

Page 373: ... Earth your body using an ESD bracelet or other suitable means before touching a board If no suitable ESD protection is available touch an earthed object e g a heating radiator before touching a board Only place boards on earthed surfaces CAUTION The conducting tracks on the boards are very thin If a board is bent or warped the conducting tracks can easily crack Avoid bending or warping boards Avo...

Page 374: ...e Electronics Gen 3 64 xx Gen 3 DPM Gen 3 PEM ALX 92x Gen 3 ALX 73x PMA 5 CPU Board View 1 CPU board A6621 up to index 06 A AR E D C F B G T S AS H I J K L M N O P Q R AT U V X W Z AA AB AC Y AL AD AL AJ AP AQ AE AG AH AI AK AM AO AN AF ...

Page 375: ...Service Electronics Gen 3 64 xx Gen 3 DPM Gen 3 PEM ALX 92x Gen 3 ALX 73x PMA 6 1 CPU board A6621 with index 07 or higher A AR E D C F B G T S AS H I J K L M N O P Q R AT U V X W Z AA AB AC Y AL AD AL AJ AP AQ AE AG AH AI AK AO AF ...

Page 376: ...ee chapter Sensor connections on page 13 J CN 1103 Connection feed roller sensor DPM PEM PM 3000 ALX Cable marking TS 64 xx Dispenser Cable marking DRS Pin assignment see chapter Sensor connections on page 13 K CN 1104 Connection material end sensor Cable marking MS Pin assignment see chapter Sensor connections on page 13 L CN 1105 Light transmission label sensor Cable marking PS Pin assignment se...

Page 377: ...l T CN 701 Connection external RS 485 operating panel Pin assignment see CN 702 S U CN 503 Connectioin motor output stages I2 C bus V CN 1002 Connection printhead KCE W CN 1001 Connection printhead KCE high resolution reserved X CN 1000 Connection printhead KPA Y JP 101 JP 102 JTAG jumper Only for factory internal use Default setting JP 101 connected JP 102 open Z JP 300 JP 301 Software debug jump...

Page 378: ...nnection to a dispenser main board Pin assignment see chapter Data interfaces at the mounting plate on page 12 2 Position of the two USB host interfaces AJ CN 402 Internal USB interface host parallel to CN 401 AK CN 400 USB interface type B device Pin assignment see chapter Data interfaces at the mounting plate on page 12 AL CN 403 USB interface host reserved Pin assignment see CN 402 AM only up t...

Page 379: ... section Available cards Empty storage media AP Yellow LED 5 V operating voltage AQ Red LED 3 3 V operating voltage AR CN 801 Internal I2C Only for factory internal use AS ALX 92x only CN 1111 Hall sensor at the rewinder dancer arm if a M5A output stage board is used AT LPA 81x only CN 1112 Sensors at the material unwinder AU CN 404 Internal USB Device Only for factory internal use ...

Page 380: ...ct the battery from dirt 3 Take used battery out of the socket insert the new battery Take care of the correct polarity see fig right 4 Reassemble the rear hood 5 Reconnect the printer to the mains and switch it on 6 Set time and date SYSTEM PARAMETER Realtime clock WARNING Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the man u...

Page 381: ... 2 TD 3 RD 4 Termination 5 Termination 6 RD 7 Termination 8 Termination Tab 3 Pin assignment of the Ethernet interface RJ 45 Pin Signal 1 4 6 connected 2 RxD 3 TxD 5 GND 7 RTS 8 CTS 9 not used Tab 4 Pin assignment of the RS 232 interface D Sub 9 female 5 9 8 7 6 4 3 2 1 Pin Signal 1 5 V 2 Data 3 Data 4 GND Tab 5 Pin assignment of the USB A interface host type A 1 2 3 4 Pin Signal 1 5 V 2 Data 3 Da...

Page 382: ...ctions The pin assignment and connection diagram described below applies to the sensor connections H to P in fig 1 yellow marking in 3 3 Right yellow marking sensor connections on the CPU board Pin Signal 1 Anode 2 Cathode 3 Collector 4 Emitter Tab 7 Pin assignment and connection dia gram of the sensor connectors 1 2 3 4 ...

Page 383: ...places this board can not be mounted into a device which is already equipped with the optional I O board CPU board A6621 Device firmware version 2 46 or higher View 4 Centronics daughter board A6758 A Centronics jack IEEE 1284 B 36pin B JP 100 Jumper connected 5 V at pin 35 C JP 101 Jumper connected 5 V at pin 18 D FFC Flat Flex Cable connection to CPU board A6621 connect there to CN 1301 5 5 Moun...

Page 384: ...ntronics jack IEEE 1284 B 18 VCC 5V JP101 geschl 17 n b 16 n b 15 n b 14 AUTO_FEED 13 SELECT 12 PAPER END 11 BUSY 10 ACK 9 LPT_D7 8 LPT_D6 7 LPT_D5 6 LPT_D4 5 LPT_D3 4 LPT_D2 3 LPT_D1 2 LPT_D0 1 STROBE 36 SELECT_IN 35 VCC 5V JP100 geschl 34 n b 33 GND 32 FAULT 31 INIT 30 GND 29 GND 28 GND 27 GND 26 GND 25 GND 24 GND 23 GND 22 GND 21 GND 20 GND 19 GND ...

Page 385: ...e first slot is standard on the CPU board This option can not be used with printers equipped with a CPU board with index 05 or higher Requirements CPU board A6621 up to index 04 Device firmware version 5 00 or above List of suitable CF cards see Plug in card manual topic section Available cards chapter Empty storage media CompactFlash card View 7 CF daughter board A6624 A CF card slot B Plug in co...

Page 386: ... edge onto the remaining metal angle 9D Press the right side of the board with its contacts 7B into the connector 8C on the CPU board 3 Fix the board to the metal angle using the two screws 10E Additionally fix the board with two screws from the CPU board rear side into the hex bolts at position 10F 8 CPU board with mounted cover plate B A B C 9 Plugging in the adapter board D 10 Fixing the adapte...

Page 387: ...anel boards for 64 xx left A7149 and for DPM PEM ALX right A6626 A Connection programming adapter only for factory internal use B Connection CPU board connect there to CN 701 Caution compared to electronics 6 06 the article numbers for the cables were changed The valid numbers are 64 xx A7058 DPM PEM ALX 73x PMA A8176 ALX 92x A8177 C Connection I2 C bus reserved D Connection for fifth button reser...

Page 388: ... of replacing an M4A output stage board keep in mind the following points Article number see label on the board PIC version see label on the microcontroller 2G Jumper setting see chapter Jumper settings on page 20 M4A output stages can only be installed into machines which were built be fore 1 2012 View 2 The M4A output stage board A Sensor connector B Optional sensor connector C Jumper setting of...

Page 389: ...F73 A2742 Motor 1 b Sensor 1c X Deflection motor 64 xx Dispenser M04A V3 F73 A2742 DLM DLS X Rewinder motor ALX 92x R04A V4 F876A A3036 WM WS X X Tab 1 Configuration of the M4A output stage for the different motors a for Cutter 2000 or Rewinder 2000 b Former OM c Former OS Picture Comp diagr Type on board Type at cable Pin assignment on board J4 PANCON MLAS 100 04 AMP 643813 4 or AUK MK 04H J3 PAN...

Page 390: ...tor type as well as motor rotation directi on RH LH machine are subject to jumper setting in contrast to the M4A where only the motor type has to be set The M5A output stage can be retrofitted into older machines installation in struction see topic section Service mechanics chapter Boards Retrofit ting M5A output stages View 3 Endstufen Platine M5A A Mounting bracket B Jumper for setting the rotat...

Page 391: ...C226 C227 R228 R229 J4 4 1 U500 B U S H 2 QN207 3 2 1 QN206 1 2 3 QN205 3 2 1 QN204 3 2 1 QN203 3 2 1 QN201 3 2 1 QN200 3 2 1 D207 D206 D205 D204 JMP101 1 D200 H O L E 5 R207 R206 R204 C413 R423 R205 C R O S S 1 C 4 0 0 U102 D202 R202 C220 U204 R201 C219 R219 R 2 3 5 V I T E 2 R 2 3 2 R217 C200 V I T E 1 H O L E 1 R223 R 2 3 9 R 2 4 3 R222 R 2 3 8 U203 D203 R203 C221 U202 R 2 3 6 R220 R 2 4 2 R221...

Page 392: ...QN203 3 2 1 QN201 3 2 1 QN200 3 2 1 D207 D206 D205 D204 JMP101 1 D200 H O L E 5 R207 R206 R204 C413 R423 R205 C R O S S 1 C 4 0 0 U102 D202 R202 C220 U204 R201 C219 R219 R 2 3 5 V I T E 2 R 2 3 2 R217 C200 V I T E 1 H O L E 1 R223 R 2 3 9 R 2 4 3 R222 R 2 3 8 U203 D203 R203 C221 U202 R 2 3 6 R220 R 2 4 2 R221 R 2 3 7 R 2 3 3 R218 R 2 4 1 R 2 3 1 R216 R 2 4 0 U200 R200 C218 D403 L400 1 2 U401 DZ400...

Page 393: ...the USI board Version The functionality described in this section is only then fully available if USI board Controller and printer firmware match the following requirements USI board At least A2062 08 5 V USI or A2345 09 24 V USI or with a hig her index number Displaying the index number Sticker on the board 6B C USI controller At least V6 T36 or a later version with a higher V number Dis playing ...

Page 394: ...ories Product sensor For connection to the 24 V USI a completely assembled pro duct sensor with 2 m cable and D Sub15 connector is available article no A2682 View 7 USI board A2345 JP8 Function 5V internal voltage supply active on Pin2 DB 15 5V external voltage supply on Pin 2 DB 15 CPU board CN101 Connector for in ternal USI inputs CN 300 SPS optional Power supply CN100 USI signals VB200 Micro co...

Page 395: ... MACHINE STATUS 14 DATA_RDY 13 RIBBON_OUT 12 MEDIA_OUT 11 PRINT_END 10 ERROR 9 WARNING Pin Signal Function 1 GND_EXT Ground contact 2 5V_EXT Voltage supply JP8 connected Internal 5 V source can be used via the wire for external sensors JP8 clear Wire can be used for an external 5 V source 3 START_PRINT Input The machine starts printing depending on the setting of parameter DP INTER FACE Start prin...

Page 396: ...gh Start print signals are suppressed Reprint requests are proceeded after switching into online mode Precondition START PRINT inactive high 6 REPRINT Input The last printed label is being reprinted as long as REPRINT is low Minimum reprint quantity 1 label Preconditions The label which is ought to be reprinted must be ready printed and dis pensed Printer is in online mode If a REPRINT is triggere...

Page 397: ...hat means that the printing goes on Bad Tag warning The signal is activated high if a DP INTERFACE USI profile Bad Tag and b Reading or writing a RFID tag failed The signal timing depends on se veral factors e g the applied read write unit the position of the transpon der on the label the number of retries 10 ERROR Output Active low in offline mode or if an error occurs Not active high in online m...

Page 398: ...US 14 DATA_RDY Output Active low in online mode if a printjob is loaded detecting a loaded printjob If the signal is active the printer starts to print immediately after arrival of a start signal The signal toggles to deactivated if the print job is done or the printer is switched to stopped mode offline mode or USI pause mo de 15 MACHINE STATUS Output This output is activated low if the printing ...

Page 399: ... the DB 15 is switched activ if Parameter DP INTERFACE Material Signal Activated and the input is high 2 Applicator fault home position In If one of the inputs is high or makes a low high transition the ap propriate status message is displayed at the printer Additionally the outputs ERROR and MACHINE STATUS will be activated low 3 Applicator fault touch down In 4 PLC ready fault In 5 GND Ground GN...

Page 400: ...ATOR MODE Ribbon Low Machine Status Data Ready Ribbon Out Media Out Print End Error Reprint Pause Feed Start Print GND GND 5V 24V Applicator Mode SPS Connectors USI Connector 24V 5V GND GND Ribbon Low Reprint Pause Feed Start Print Machine Status Data Ready Error Print End Media Out Ribbon Out GND Material Low Home Pos Error Touch Down Error SPS Ready Error CN300 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin ...

Page 401: ...eed print 1 label min 10ms min 10ms min 10ms min 10ms min 10ms print 1 label min 10ms min 10ms min 10ms min 10ms min 10ms min 10ms Puls mode both edges reprint last label min 10ms min 10ms print 1 label Puls mode falling edge min 10ms min 10ms min 10ms start feeding labels Reprint Start Print imprinting of the previous label must be finished min 10ms min 10ms Feed stop feeding labels min 10ms min ...

Page 402: ... supply voltages 5 V on pin 2 and 24 V on pin 8 are provided by the USI The output current is limited Maximum current per output line 50 mA all output currents together may not exceed 700 mA 14 USI in the state of delivery The voltage cable is connected JP 8 is closed External supply Reprint Pause Start Print min 10ms Feed min 10ms 24 V 47k Controller 5 V USI board Load Output Netzteil Power Suppl...

Page 403: ...sing chapter Rear hood 3 Take the controller 15A out of the socket 4 Insert the new controller into the socket The dent in the controller housing must show in the pictured direction CAUTION In previous versions of this document the external voltage supply of the USI was described External voltage supply without external current limiting elements is no longer permitted risk of fire a In case of app...

Page 404: ...are re quired for application Both parts A2843 View 17 Operating parts and connections of the USI testbox Connection to the USI Survey of the voltage supply at the D Sub connector of the USI The test box needs 5 V supply voltage Survey of in and outputs at the D Sub connector of the USI Simulation of the 4 inputs at the D Sub connector of the USI 4 pushbuttons Simulation of the 4 internal inputs a...

Page 405: ...00 Connect the black cord of the connector strip to pin 1 see 18 and 19 18 The connector strip for connecting the testbox to the internal inputs of the USI The moun ting orientation is printed on the cable black on CN300 pin 1 19 Pin 1 is the first pin in direction of the ribbon cable the writing CN300 Pin 1 can be found beside the pins on the USI board The D Sub15 socket at the testbox has the sa...

Page 406: ... Simulation and monitoring of the 4 USI inputs START_PRINT REPRINT PAUSE und FEED Survey of the voltage supply with 5 V and 24 V Internal inputs Additionally the internal USI inputs can be simulated if the 5 pin connector strip is plugged into CN300 on the USI board 19 Befor starting the simulation the following parameter settings are required The internal inputs are high active what means that th...

Page 407: ...h MATERIAL LOW Releasing this switch LED off switches the WARNING output of the USI high Thus the WARNING LED on the testbox goes out The machine is not being stopped The WARNING output also shows the close end of ribbon stock what means that this ouput can change its level without the MATERIAL LOW switch being pressed Diagram of a USI input 20 Simplyfied diagram of a USI input USI Testbox 5V 5V 5...

Page 408: ...itionally to the one on the CPU board The 2nd interface can e g be used to connect a bar code scanner RS 422 485 interface If there is a long distance between host and printer RS 485 or RS 422 is sometimes used instead of RS 232 or Centronics This is often realized in in dustrial plants where galvanic isolation is required to avoid ground loops The two serial interface types cannot be used at the ...

Page 409: ...t each printer on the bus line connect the following pins inside of the cable connector Pins 2 and 3 Tx Rx Pins 7 and 8 Tx Rx For details see chapter Circuit diagram RS422 interface on page 42 Pin Signal name host Signal direction at the I O board 1 DCD Short with DTR DSR 2 RxD Out 3 TxD In 4 DTR Short with DCD DSR 5 GND 6 DSR Short with DCD DTR 7 RTS In 8 CTS Out 9 RI Not connected Tab 10 Pin ass...

Page 410: ...A 41 C Connection CPU board Pin Signal 1 GND 2 nREPRINT 3 FPGA_U4RX 4 nSTART 5 FPGA_U4TX 6 nFEED 7 GND 8 nPAUSE 9 FPGA_U4CTS 10 ERROR 11 FPGA_U4RTS 12 WARNING 13 GND 14 PRINTEND 15 3 3V 16 5V 17 DXEN 18 RS485_nRS323 Tab 12 Pin assignment at the CN 102 connector 2 4 6 8 10 12 14 16 18 1 3 5 7 9 11 13 15 17 ...

Page 411: ...ace Circuit diagram RS485 interface 23 Circuit diagram RS 485 interface 6 4 7 3 8 2 6 4 7 3 8 2 GND 5V Tx Tx Tx Rx Rx Rx 110Ω Printer 1 Printer n appr 120Ω appr 1kΩ 4kΩ Last printer terminated RS 422 4 wire PC PLC 6 4 7 3 8 2 6 4 7 3 8 2 GN D D5 VN T x D R 110Ω 5 5 Printer 1 Printer n ap t krinter terL inptes RS 485 2 wire Pmd Pam pkkrC120Ω pkkrC1 ΩC C 4 Ω pkkrC1 ΩC C 4 Ω ...

Page 412: ...ce See parameter description of SERVICE FUNCTION Com2 port test in topic section Info Printouts Parameters Menu Parameter Setting Comment INTERF PARAM COM2 PORT Baud rate 9600 No of data bits 8 Parity None Stop Bits 1 Data synch RTS CTS Serial Port Mode RS 232 SYSTEM PARAMETER External signal Singlestart Reprint function Enabled I O BOARD Start delay 0 0 mm NOT YET SUPPORTED Start print mode Pulse...

Page 413: ...off the machine before touching the power supply WARNING Risk of burn injuries caused by a hot power supply Only operate the power supply if it is built in into the printer housing Let the power supply cool down before removing it Printer Power supply 64 04 05 06 Until 01 2008 NT400 Since 01 2008 ME500 64 08 DPM PEM Until 03 2014 HME PS 450 Since 03 2014 ME500 a a At least revision 9 for details r...

Page 414: ...ation notes on page 1 32 Connections at NT400 A CPU board connection control signals B Printhead connection WARNING Fire hazard by overheating This power supply must not be applied with a dust filter Pin Function 1 NMI 2 ICS 3 ISK 4 I O 5 TK 6 KA 7 KD 8 KS 9 GND Pin Function 1 20 28 V 2 20 28 V 3 20 28 V 4 20 28 V 5 GND 6 GND 7 GND 8 GND A B C D E 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 ...

Page 415: ...LX 92x Gen 3 ALX 73x PMA 46 C CPU board connection supply voltage Logic D Output stage boards connection E USI board optional Pin Function 1 GND 2 5 V 3 GND Pin Function 1 5 V 2 0 V 3 38 V 4 0 V 5 52 V 6 0 V Pin Function 1 24 V a a galvanically separated 2 GND 1 2 3 1 2 3 4 5 6 1 2 ...

Page 416: ...ting kit Machine Article no retrof kit Article no spare part 64 xx A8328 A8328 DPM PEM A100145 ALX 92x A106954 ALX 92x AI Pro A100956 A8328 ALX 73x A106741 Tab 33 Overview article numbers of the ME500 power supply Order no Content A8328 Spare part kit for 64 xx ALX 92x ALX 73x PMA DPM PEM 64 xx retrofitting kit A100145 DPM PEM retrofitting kit Tab 34 Ordering numbers of ME500 spare part retrofitti...

Page 417: ...pplies with a ME500 power supply is possible see topic section Service Mecha nics in the printer s service manual Operation with dust filter is admissible part number of the dust filter kit see spare parts catalog for mounting instructions of the dust filter kit refer to topic section Service Mechanics in the service manual of the relevant printer type Wait at least 15 s between switching off and ...

Page 418: ... xx close the jumper B CPU board connection control signals C CPU board connection supply voltage Logic D Ground connection The cable end must be screwed to the printer housing Pin Function 1 On off 2 GND Pin Function 1 NMI 2 I2C detect 3 SCL 4 SDA 5 PG 6 n a 7 n a 8 n a 9 GND Pin Function 1 GND 2 5 V 3 GND B C D A F G H E 1 2 1 2 3 4 5 6 7 8 9 1 2 3 ...

Page 419: ...rinthead connection F Operation indicator G USI board optional H Output stage boards connection Pin Function 1 20 28 V 2 20 28 V 3 20 28 V 4 20 28 V 5 GND 6 GND 7 GND 8 GND Pin Function 1 24 V 2 GND_24V a a Galvanically separated Pin Function 1 5 2 V 2 GND 3 28 V 4 GND 5 48 V 6 GND 1 2 3 4 5 6 7 8 1 2 1 2 3 4 5 6 ...

Page 420: ...lue Range of input voltage 100 240VAC Admissible range of deviation 88 264VAC Frequency range 60 50Hz Tab 35 Characteristics of the input voltages Characteristic Outputs 1 Logic 2 Printhead 3 Galv 24 V 4 Motor Output voltages Unom 5 2V 24V 24V 48V Setting range 20 28V Output currents Inom 2 7A 6 25A 1 5A 5 2A Max output currents Ipeak 12 8 A t 5s 7 3A t 10s Pulsed output current Ipulse 40A 100 0 5...

Page 421: ...number of the dust filter kit see spare parts catalog for mounting instructions of the dust filter kit refer to topic section Service Mechanics in the service manual of the relevant printer type 26 Connections at HME PS 450 A Applicator Interface connection B Ground connection The cable end must be screwed to the printer housing C CPU board connection control signals Pin Function 1 NMI 2 I2C detec...

Page 422: ...emote on off 64 xx bridge the connector using a jumper H CPU board connection supply voltage only ALX 92x DPM USI board op tional Pin Function 1 20 28 V 2 20 28 V 3 20 28 V 4 20 28 V 5 GND 6 GND 7 GND 8 GND Pin Function 1 GND 2 5 V 3 GND Pin Function 1 5 V 2 GND 3 n b 4 GND 5 48 V 6 GND Pin Function 1 On off 2 GND Pin Function 1 24 V 2 GND_24V a a Galvanically separated 1 2 3 4 5 6 7 8 1 2 3 1 2 3...

Page 423: ...re there can be drawn a maximum current of 4A AC at 230V and 1A AC at 110V from the power supply Characteristic Value Range of input voltage 100 240VAC Admissible range of deviation 88 264VAC Frequency range 60 50Hz Tab 37 Characteristics of the input voltages Characteristic Outputs 1 2 3 4 Output voltages Unom 5V 24V 24V 48V Setting range 20 28V Output currents Inom 2 7A 6 3A 1 5A 5 2A Max output...

Page 424: ...resis tance Ohm Printh Voltage V Printhead resis tance Ohm Printh Voltage V 1000 21 40 1170 23 11 1340 24 69 1010 21 50 1180 23 20 1350 24 78 1020 21 61 1190 23 30 1360 24 87 1030 21 71 1200 23 39 1370 24 96 1040 21 81 1210 23 49 1380 25 05 1050 21 92 1220 23 58 1390 25 14 1060 22 02 1230 23 68 1400 25 23 1070 22 12 1240 23 77 1410 25 31 1080 22 22 1250 23 87 1420 25 40 1090 22 32 1260 23 96 1430 ...

Page 425: ...06 16 Rev 04 SERVICE MANUAL Service Electronics Gen 3 64 xx Gen 3 DPM Gen 3 PEM ALX 92x Gen 3 ALX 73x PMA 56 ...

Page 426: ... is fastened at the bot tom to the ALX base plate A switching range of around 1 2 m material length may arise due to the label roll mo ving as it is being unrolled i e the light bar rier sensor and thus the WARNING signal may be activated several times within this range System requirements Operation at USI ALX 92x OD sensor assy for USI A3523 USI Version 4 A2345 04 24 V with USI Controller V2 T1 F...

Page 427: ...ained bet ween the light barrier sensor cable and the material guide plate 3 Ensure that the holding plate has the characteristics described in 41 The threaded holes 41A for the wing screw are only implemented from the follo wing delivery date serial number ALX 924 05 2002 ALX 925 05 2002 ALX 926 0358610204 ALX926 The holding plate with threaded holes and counter bore can be ordered under the or d...

Page 428: ...ively the threaded holes and the counter bore can be implemented on the existing plate 4 Screw the OD bracket onto the holding plate with the wing screw and shim 43 42 Holding plate dimensions 43 Screw the OD bracket onto the holding plate 55 46 0 10 8 87 99 115 70 5 x45 Ø 6 3 0 2 x M5 2x A A Ø 6 30 12 0 10 9 3 50 0 0 10 A A ...

Page 429: ... plate 44A attached to the sensor cable instead of the cover plate 3 Connect the cable to the OD sensor 44B and to the centre pin strip on the AI board 46A The plug for connection on the pin strip is mechanical coded so it cannot be connected the wrong way around 44 OD sensor with cable for internal connection to the AI stan dard 45 Cover plate at an ALX 92x RH 46 Connect the OD sensor to the cent...

Page 430: ... Cable for internal connection article no A103993 Cable for external connection article no A5292 or Connect the D Sub 26 connector to the ca ble according to the table right The AI connector kit A5069 con tains connector and housing each 1x D Sub 15 high density 1x D Sub 26 high density 1x D Sub 44 high density Also see topic section Applicator Interface Wire colour Pin at D Sub 26 Function Brown ...

Page 431: ...rd Tools 2mm allen key Size 5 socket wrench Preparing the USI board 1 Disconnect and dismantle the USI board 49 2 Disconnect the third connected jumper 49C from the jumper strip 3 Unscrew board plate 49A To do this unscrew the two screws 49B Wire colour Function Brown 24 V A Blue GND Black K Tab 6 Pin assignment at the OD sensor cable 48 OD sensor assy for USI A3523 49 USI board A B C C A B ...

Page 432: ...rrier sensor cable into the other 1 pin bushing socket in the same way 7 Thread the light barrier sensor cable leads 52A through the opening in the housing 8 Lead the board plate mounted on the light barrier sensor cable 52B through the opening in the housing rotating it slightly 9 Screw the plate board 53A onto the housing 2 screws The photo 53 shows assembly on a RH machine On LH machines the pl...

Page 433: ... 10 Connect the three leads to the USI board 54 55 Push the plugs onto the pins as far as they will go Mounting the USI board 11 Screw the USI board onto the board plate 56 12 Connect the ribbon cable 56A and 2 pin cable 56B and the USI board 54 Insert the leads A on the USI board 55 Plug the leads A into the USI board 56 Mount the USI board A A A B ...

Page 434: ...Thread the sensor cable leads through the opening in the housing 5 Lead the board plate mounted on the sensor cable through the opening in the housing rotating it slightly For photos see chapter Preparing the light barrier sensor cable on page 63 Steps 6 7 and 8 The contact spring 58C 59B must engage in the cutout 58D 59A in the plug housing 6 Insert the brown lead as shown 58 into the 30 pin PLC ...

Page 435: ...to the 5 pin PLC connection cable bushing housing Connecting the sensor cable 9 Connect both PLC connection cables 61A B to the USI board 61 PLC connection cable plugged into the USI board ALX RH A 5 pin plug B 30 pin plug Mounting the USI board See topic section Service Mechanics chapter Mounting the USI board 60 Insert the black sensor cable lead A B ...

Page 436: ...ial inserted Material inserted The higher the setting value the lower is the measured value 1 Remove the label material from the LS 2 Set y to approx 100 using the Apply or Feed buttons Typical x values with this setting are 95 with 64 xx 55 with DPM PEM PM 3000 ALS 92x 3 Insert some backing paper y must rise now to a value clearly above 128 at least 138 If y is below 138 Increase the setting with...

Page 437: ...eflex LS 2 Set x so that y matches the range of 230 255 Typical x values with this setting are 200 with 64 xx 155 with DPM PEM ALX 92x ALX 73x PMA 3 Position the label material with an area without reflex mark over the reflex LS The measured value should now match the range of 25 100 and lie at least 100 digits below the value measured with reflex mark 4 If y doesn t match this range modify the x ...

Page 438: ...e rewinder dancer lever light sensor are displayed x setting value of the LED current y value measured by the sensor This connector is solely used in ALX 92x and only if the rewinder dancer le ver sensor is connected to the CPU board This is the case if the machine is equipped with M5A output stages in series since 1 2012 If this condition is not matched skip this section by pressing the online bu...

Page 439: ...e of the rewinder dancer lever at an ALX 92x LH Important notes The setting procedure for the dancer lever differs depending on the motor output stage applied to control the rewinder motor R04A motor output stage 1 2012 Rewinder lever sensor is connected to the R04A output stage board which controls the rewinder motor SERVICE DATA MODULE FW VERS Rewinder driver V2 T36 Setting instructions see chap...

Page 440: ...ERS Rewinder driver V4 T5 Sensor type must be Opto The difference between yyy xxx must match the appropriate value from the table Tab 1 Otherwise the dancer lever sensor has to be newly set or re placed see the following chapters Sensor setting R04A 1 2012 Prerequisites Rear hood is dismantled Backing paper is removed from the rewinder Rewinder motor is controlled by a R04A output stage see chapte...

Page 441: ... with the dancer arm at the loose end 3 Setting potentiometer A of the dancer lever sensor B If the required values are not successfully setable the sensor board must be replaced See topic section Mechanics section Material transport Dancer lever sensor If the showed values are correct 4 Move the dancer lever to the loose end 2 Press the Apply button Display 5 Move the dancer lever to the middle 2...

Page 442: ...der adjust Display Move the dancer lever to the loose end 2 Move the dancer lever from the loose end to the tightened end While doing so watch the value xxx Check if the values match the scheme pictured in 4 3 If the values don t match the scheme Set the potentiometer 5A so that xxx at the tightened end is at least 80 increments higher than the value at the loose end If the required value cannot b...

Page 443: ...PMA 74 5 Setting potentiometer A of the dancer lever sensor B 4 Move the dancer lever to the loose end 4 Press the Apply button Display 5 Move the dancer lever to the tightened end 4 and hold it there Press the Online button 6 Restart the device The sensor is ready set Rewinder adjust tightened xxx A B ...

Page 444: ...The difference yyy xxx must be approx 180 Otherwise the sensor must be reset or exchanged Sensor setting Prerequisites Rear hood is dismantled Backing paper is removed from the rewinder dancer arm is in resting position Light sensor is connected to the CPU board 6 Setting positions of the rewinder dancer arm Sensor setting with dancer lever at the loose end At first the correct value must be displ...

Page 445: ... board and rotate it for some degrees 7 Retighten the sensor board RH rotate clockwise LH rotate counter clockwise 7 Decrease the value in the resting position by turning the sensor board in arrow direction 4 Repeat steps 2 and 3 until approx 30 is displayed A value below 25 indicates that the sensor is probably installed off centre 8 8 Inadmissible mounting position the sensor middle is not centr...

Page 446: ...r lever at the loose end is displayed correctly the values are taught as follows 1 Call SERVICE FUNCTIONS Rewinder adjust Display xxx approx 30 2 Press the Apply button 3 Move the dancer arm to the tightened end and hold it there Display yyy approx 210 4 Press the Online button Release the dancer arm Rewinder adjust loose xxx Rewinder adjust tightened yyy ...

Page 447: ...e Feedadjust Put the result into SERVICE FUNCTION Feedadjust the following parameter 5 Print another feedadjust label Check if the black squares 9A or the first line of the scale are printed exactly on the label edge If this is not the case proceed step 6 6 Measure the distance between the black squares and the label front edge Put the value into SERVICE FUNCTION Punch y calibr Repeat steps 5 and ...

Page 448: ...ensors which are not connected show values about 255 in the sensor test General rule for all sensor values Full light leads to values 10 No light leads to values 220 To sensors which function as a switch applies the following Values between 10 and 220 mean that the sensor is poorly set dirty or close to the end of its life 10 Display after calling Sensor test Extraneous light must be avoided when ...

Page 449: ...er only microswitch at the pres sure roller 255 Pressure roller closed 0 Pressure roller open 0 04 Matend Material end light barrier 128 Without material light barrier clear 128 With material inserted 0 05 Punch Punch sensor 7 to 10 Without material typical 7 11 to 255 With material 0 06 Reflex Optional reflex sensor a 200 Without material approx 253 or opposite of the reflex mark 200 10 bis 20 Wi...

Page 450: ... tab 6 0 13 Aux ALX 92x only Dancer arm control sen sor at the material rewin der Light sensor 22 to 120 Hall sensor 30 to 210 Displayed value drops or rises if the dancer arm is moved The lo west value occurs with the dancer arm in resting position 0 14 APSF f Rotary encoder frequency xxx Hz Shows current rotary encoder fre quency when labeller operating with automatic speed adjustment Increase d...

Page 451: ...LX 92x only Displays the currently calculated material roll diameter xxx mm Diameter calculation requires at least 2 m of material feeding Sensor Sensor name Description Typical Value Condition Tab 5 Cont Test conditions for sensors connected to the CPU board Sensor value 235 230 225 220 215 210 205 200 195 190 185 Printhead temp 12 9 17 8 22 1 26 0 29 5 32 7 35 8 38 7 41 4 44 0 46 6 Tab 6 Sensor ...

Page 452: ...ition lowered 4 01 Option Sensor for options ap plication for cutter exter nal rewinder or release motor sensor at the 64 xx dispenser 10 Light barrier covered 10 Light barrier clear Tab 9 Testbedingungen für Sensoren die an eine der Endstufen Platinen angeschlossen werden Sensor ID Sensor Name Beschreibung Typische Werte Bedingung 2 01 Folie Foil sensor 0 Sensor above a hole in the oscil lator di...

Page 453: ...mware components 3 Taking over parameter settings 4 Firmware download from the Internet 5 Notes about the update procedure 5 Loading from a CompactFlash card 6 In standalone mode 6 Starting the update automatically 6 Loading via data interface 7 Application notes 7 System requirements 7 Installation 7 Starting the program 8 Forced bootloader start 10 Application notes 10 Procedure 10 Error message...

Page 454: ...tem is the part of the firmware which is responsible for the 64 bit processor Show installed Firmware version During power up After switching on the printer the installed firmware version is displayed for a few seconds Status printout The first line of the info printout Printer status shows the version number of the installed firmware 1 For printing call PRINT INFO Printer status CAUTION Executing...

Page 455: ...mme To do so the firmware is loaded in form of a single file Files New firmware comes as ZIP file which may contain some or all of the follo wing files A System version Vx xx Firmware version RAM up to 3 40 8 MB 4 0 4 33 SR1 min 16 MB Tab 1 3 40 is the last firmware version that runs with 8 MB RAM File Description 64_Vx xx s3b Contains the complete firmware including H8_Rhapsody s3b RISC s3b and t...

Page 456: ...t of the firmware responsible for the 64 bit system SPD_3 s3b Speedo fonts starting with version 4 10 those fonts are integrated in the firmware file and are therefore no longer available as separate file AVE256 s3b Fix fonts starting with version 4 10 those fonts are integrated in the firmware file and are therefore no longer available as separate file USI_Vx s3b Firmware for the USI interface Ca...

Page 457: ...ist of the current firmware versions opens 5 Click on Firmware archives below the firmware list The firmware list is extended and older firmware versions are visible 6 Click on the desired firmware version 7 Follow the download instructions Notes about the update procedure There are two methods of loading the firmware into the printer From a CompactFlash card recommended method Advantages fast sec...

Page 458: ...y To load firmware for subsystems use the appropriate s3b file see chap Firmware components page 3 Further information about standalone mode can be found in the user manual topic section Advanced applications chapter Standalone mode Detailed information on using CF cards can be found in the Plug in Card Manual Starting the update automatically 1 Copy the file 64_Vx xx s3b into the root directory o...

Page 459: ...DOS mode before starting to download System requirements PC Operating System Windows 95 98 ME or Windows NT 2000 XP The PC must be equipped with a serial or parallel interface Printer types All types listed in the header line of this document Installation Start the setup program SetupFirmwareDownload exe The program can be found on the Documentation CD in folder Utilities 2 First you will be asked...

Page 460: ...System bat The so marked file appears in the left half of the program window 5 5 Program window of FirmwareDownload here you can select the appropriate batch file and start the download process 4 Open the list Communication Device to select the interface which should be used for the download The appropriate interface must be selected at the printer parameter INTERF PARAM EASYPLUGINTERPR Interface ...

Page 461: ...e FIFO buffers is disabled 6 Make sure to switch the FIFO buffer off before using a serial interface 5 Click on the batch file in the left part of the program window 5 The command lines contained in the batch file now appear in the right part 6 Click Start to start the download process The following is now displayed 7 If the download was successful the printer now switches to offline mode Programm...

Page 462: ...PC using the Centronics interface Alternative connect via serial interface 115000 Baud 3 Switch the printer on while press and hold down the Cut Prog key The bootloader prompt appears see display text above 4 Load the file 64_Vx xx s3b as described in chap Loading via data interface page 7 Although the printer already shows that it is now running in Offline mode the firmware part for the H8 proces...

Page 463: ...e see chap Forced bootloader start page 10 Status 6004 Load H8 program H8 system damaged or not available Old firmware This message appears after someone has tried to load a firmware version lower than 2 30 into a printer with a CPU board which is supplied with AMD Flash ROMs This combination is not per missible The printer firmware will not be over written ...

Page 464: ...Current firmware versions 3 Loaded firmware version 4 Download source 5 Updating firmware 7 Notes about the update procedure 7 Update from a memory medium 7 Update via data interface 8 Forced bootloader start 9 Error messages 10 Appendix 11 Installing a generic printer on a Windows 7 host PC for the purpose of firmware upload 11 ...

Page 465: ...PEM PM 3000 ALX 73x PMA LPA 81x Printer unit CAUTION Executing or applying the update procedure incorrectly can set the de vice into a critical condition which can only be rectified by trained technicians Firmware should therefore only be updated by experienced operators or service technicians Update firmware only if a newly provided function is badly needed the printer doesn t work properly Never...

Page 466: ...B RAM 1 02 2 34 AP 4 4 RoHS Since appr 09 2006 CPU board A4252 from index 04 4 MB ROM 16 MB RAM 3 12 3 60 AP 5 4 Red housing Until appr 08 2006 CPU board A3927 up to index 03 1 02 3 60 AP 5 4 RoHS Red housing Since appr 09 2006 CPU board A3927 from index 04 3 12 3 60 AP 5 4 MLK Gray housing CPU board A100150 from index 00 7 33 7 60 AP 5 6 CPU board A100150 from index 00 7 33 7 60 AP 7 t Until appr...

Page 467: ...ew sec onds Example AP 5 4 firmware version x xx Parameter menu Showing the firmware version call SERVICE DATA MODULE FW VERS System version Status printout The first line of the info printout Printer status shows the version number of the in stalled firmware 1 For printing call PRINT INFO Printer Status 1 Firmware version A on the Printer status printout LPA 81x Printer unit 6 36 Printer Feature ...

Page 468: ... cases the firmware for subsystems has also to be updated This can e g be firmware for Signal interface USI Applicator interface AI Motor output stages File Description 64HP_Vx xx zip Contains the complete firmware version x xx for the prin ters 64 xx ALX 92x ALX 73x PMA DPM PEM Does not comprise subsystem firmware e g motor out put stage operation panel USI AI 32_Vx xx zip Contains the complete f...

Page 469: ...ollowing message appears Update firmware for AI to version x x AI_Vx xx zip Firmware for the AI Can be updated the same way as printer firmware if the printer firmware version is at least 5 31 ALX 92x see topic section Applicator Interface chapter System requirements BLDCAP54Vx zip Firmware for BLDC motor output stage See topic section Service Electronics chapter Output stage board BLDC motor Stat...

Page 470: ...ch the printer off 4 Connect the memory medium to the printer 5 Switch the printer on In Online mode press the buttons Online Esc to get into standalone mode 6 Select the file 32_Vx xx s3b 7 Confirm the yes no query 8 The firmware is now loaded automatically The following is displayed xxx kilobytes loaded This message appears if the data was transferred correctly During the first system start afte...

Page 471: ...he Enter key USB Ethernet interfaces On the host computer 1 Open a command prompt window 2 Enter copy xxxxxx s3b Computername Sharename Replace xxxxxx s3b with the name of the current firmware file Please note ComputerName Name of the computer Find this name here Windows XP under START SETTINGS CONTROL PANEL SYSTEM COMPUTERNAME e g DM ECH 0990 Windows 7 Click START then right click COMPUTER then c...

Page 472: ... In this case the firmware must be reloaded using the bootloader Display text at AP 4 4 AP 5 4 rot AP 7 t Vx x Bootloader version e g V3 1 Display text at AP 5 4 black AP 5 6 PEM PM 3000 and 64 xx ALX 92x DPM each Gen 3 Vx x Bootloader version e g V3 1 yyyyy internal CPU board name This condition may be caused for example by switching off the printer while the firm ware is being downloaded or due ...

Page 473: ...seable to skip the initialization After doing so the printer switches to online mode where parameter settings can be changed or firmware can be reloaded 1 Switch the device off 2 Switch the device on while holding the buttons Cut 1 Feed and Prog pressed until the following is displayed 3 Press the Online button The device switches now into offline mode From there parameter settings can be changed ...

Page 474: ...w this installation instruction 1 Click START DEVICES AND PRINTERS ADD PRINTER 2 Click ADD A LOCAL PRINTER 3 In the dialog Choose a printer port select STANDARD TCP IP PORT alternativ ley USB PORT if a USB line is connected 2 Click NEXT 2 Choose a printer port 4 Enter the IP address of the machine into the field HOSTNAME OR IP ADDRESS 3 Click NEXT IP adddress see INTERFACE PARA NETWORK PARAM IP ad...

Page 475: ...All printers Appendix 12 5 Under Device Type choose STANDARD and GENERIC NETWORK CARD 4 Click NEXT 4 Entering information about the device type 6 Enter GENERIC as manufacturer and GENERIC TEXT ONLY as printer 5 Click NEXT 5 Choose a printer driver ...

Page 476: ...XT 6 Enter a name for the printer 8 Enter a share name 7 Click NEXT The Share name must match MS DOS conventions max 8 characters length no special characters or spaces 7 Defining a share name Done The machine can be addressed now be means of the share name see chapter Update via data interface on page 8 ...

Page 477: ...9 LTP und LTPV 10 PEP II sensor LA TO sensor LA TO BO Sensor 11 ASA LA BO 12 Interface description 13 Important notes 13 Firmware requirements 13 Connector Position 14 Connections and configuration 16 Replacing older boards 18 Layout diagram 19 Block diagram 20 Circuit diagrams for signal inputs 21 Circuit diagrams for signal outputs 22 Pin assignments 24 Applicator connection 24 Novexx Applicator...

Page 478: ...ves back into home position PEP Blow on PEP type applicator with blow on function After run out of the application time the blow on function is activated After run out of the blow on time the appli cator moves back into home position PEP II Sensor The cylinder movement is limited by a touch down sensor which signals the contact to the product and triggers the backwards movement ASA ASA Air Stream ...

Page 479: ...h is available time controlled or sensor controlled The sensor control is done op tionally by an end position sensor LA TO sensor or by a touchdown sensor LA TO TD which is triggered when the applicator touches the product LA TO BO LA TO with additional blow on function The applicator first moves to the end position and then it blows the label over the remaining stretch onto the product without th...

Page 480: ...all versions LA SO For all other applicator types the connection cable must be configurated by the system integrator Applicator types LTP V PEP LA TO timed LA SO PEP Blow on LA TO BO timed PEP II sensor LA TO sensor LA TO BO sensor ASA LA BO Rev PEP Direkt Spenden BTS O Ring Appl Inputs Home Position x x x x x x x Touch Down x x x Outputs Airstream Support x x x x x x x a x Vacuum x b x x x x x x ...

Page 481: ...PARA Apply mode After print Dwell time Blow on time Restart delay Stop lag time Position timeout LTP LTPV X b b X default setting After start sig 0 0 0 2000 PEP X 0 200 0 2000 PEP Blow on LA TO BO Timed X 0 200 50 0 2000 PEP II Sensor LA TO BO Sensor X 0 50 0 2000 ASA X 50 0 Reverse PEP X 0 200 50 0 2000 BTS X 0 50 0 2000 O ring applicat X 0 200 50 0 2000 LA BO X 0 60 0 LA CE 0 0 80 2000 LA SO X 0...

Page 482: ...licators extension is stopped after the setable appli cation time run down APPLICATOR PARA Dwell time To this applicator group belong PEP IV PEP Blow On Reverse PEP LA TO timed LA TO BO timed LA SO With sensor controlled applicators extension is stopped by the endposition or by the touchdown signal To this group belong LTP V PEP II Sensor LA TO sensor LA TO BO sensor ...

Page 483: ...d by label length and dispensing speed Airstream Support switching to low means the label is dispensed B Can be adjusted via APPLICATOR PARA Dwell time Duration t is determined by the backwards move ment of the applicator The application cycle ends when the home position signal is high again C The output signal Offline follows the input signal Inhibit D The start signal is ignored because of the a...

Page 484: ...The total duration of Cylinder is the sum of both durations t1 and t2 The duration t1 is setable by APPLICATOR PARA Dwell time t2 is setable by APPLICATOR PARA Blow on time see note C C Can be adjusted with APPLICATOR PARA Blow on time D Duration t3 is determined by the backwards movement of the applicator The application cycle ends when the home position signal is high again E The output signal O...

Page 485: ...low on time C Duration t is determined by the backwards movement of the applicator The application cycle ends when the home position signal is high again D The output signal Offline follows the input signal Inhibit E The start signal is ignored because of the active Inhibit F The end of Cycle can be adjusted with APPLICATOR PARA Dwell time usually this function sets the end of the Cylinder signal ...

Page 486: ...ns the label is dispensed B Duration t is determined by the backwards movement of the applicator The application cycle ends when the home position signal is high again C Adjustable with APPLICATOR PARA Blow on time D The output signal Offline follows the input signal Inhibit E The start signal is ignored because of the active Inhibit t Start signal Home position Airstream support Cylinder setable ...

Page 487: ...upport switching to low means the label is dispensed B Duration t is determined by the backwards movement of the applicator The application cycle ends when the home position signal is high again C Adjustable with APPLICATOR PARA Blow on time D The output signal Offline follows the input signal Inhibit E The start signal is ignored because of the active Inhibit t Start signal Home position Airstrea...

Page 488: ...ed air Therefore sig nals controlling the movement of the applicator Home Position Cylinder are not required 6 Pattern of control signals over time for ASA and LA BO applicators A Duration is determined by the label length and dispensing speed Airstream Support switching to low means the label is dispensed B Can be adjusted via APPLICATOR PARA Blow on time C The start signal is ignored because of ...

Page 489: ...ioned in this description if the two versions are different in something Connectors Required connectors The AI connector kit Article no A5069 contains con nector and connector housing for each 1x D Sub 15 high density 1x D Sub 26 high density 1x D Sub 44 high density Firmware requirements Both firmware versions for ALX and Applicator Interface must match the table below Anzeige der Firmware Versio...

Page 490: ...X 92x 7 Connections of the Applicator Interface ALX 92x A Applicator connection D Sub 44 hd B Machine status connection D Sub 26 hd C Product Start sensor connection D Sub 15 hd D Monitor LEDs 8 Connector for Novexx Applicators arrow at an ALS 92x LH The connector is internally connected to the AI board D C B A ...

Page 491: ...ace ALX 92x ALX 73x Interface description 15 ALX 73x 9 Connections of the Applicator Interface ALX 73x A Applicator connection D Sub 44 hd B Machine status connection D Sub 26 hd C Product Start sensor connection D Sub 15 hd D Monitor LEDs D C B A ...

Page 492: ...or B CN 602 Signal interface machine status C CN 401 Connection product start sensor D Light guides which lead the LED signals from the plug on board a to the boards mounting panel E CN 402 Internal connection product start sensor F CN 610 Internal signal interface machine status G CN 101 Connection CPU board H JP 101 104 JP 202 Jumpers for factory internal use A B C H I J D K O L a G E F M N ...

Page 493: ...102 Debug interface J CN 604 Connection power supply K CN 605 not used L SI 601 Fuse AI Basic T1AH 250V article no A2328 AI Pro T4AH 250 V article no A5179 M D 331 Green LED only for factory internal use flashes if the AI works properly N D332 Yellow LED only for factory internal use O CN 609 Internal connection applicator JP104 JP103 JP102 JP101 JP202 ...

Page 494: ... boards index 03 provide additionally to 12C the connectors 12A and 12B None of the 3 connectors may have any jumpers put on it 12 Left older board right current board CAUTION Follow the following to prevent malfunctioning When replacing an older board with index 00 01 02 against a new board with index 03 do not take over the jumpers from the old board A4455 00 01 02 A4455 03 A B C ...

Page 495: ...05 16 Rev 06 SERVICE MANUAL Applicator Interface ALX 92x ALX 73x Interface description 19 Layout diagram 13 Layout diagram for Applicator Interface PCB A3417 03 ...

Page 496: ... D SUB 44hd Internal applicator A_OUT 1 8 A_IN 1 6 P_IN 1 3 M_IN 1 2 M_OUT 1 7 Internal product light barrier Internal maschine status External maschine status External applicator Reset Steuerung RESET Externer Reset TxD_0 RxD_0 APSF AI_IRQ H8_IRQ TxD_1 RxD_1 Programmier Debug Schnittstelle zur CPU Platine USI Port uC Extern Produktlichtschranke Isolationsbarriere Status Ausgänge M_OUT 1 7 A_OUT 1...

Page 497: ... NPN 16 Main circuit for signal inputs PNP Quantity Value Supply voltage 24 V 10 VIL state 0 5 V VIH state 1 18 0 V 3 8 mA 26 4 V 5 7 mA tdelay propagation delay 60 µs tdebounce a software debouncing a 24 V input 5 V microcontroller input 10 ms Tab 3 Switching level definitions for signal inputs 1k6 24 V GND 470R 1k6 IN_A IN_K Applicator Interface NPN sensor 1k6 24 V GND 470R 1k6 IN_A IN_K Applica...

Page 498: ...outputs Signal outputs are mainly used for connecting to other devices or to machine controls Admissible resistive load 240 Ohm 24 VDC Maximum admissible output current for each signal output 0 1 A 24 V Load GND GND Applicator Interface 5 V Quantity Value Note Supply voltage 24 V 10 Voltage drop at VOH 0 3 V 0 1 A tpLH 1 µs Rise time 0 1 at 240 Ohm tpHL 1 µs Fall time 1 0 at 240 Ohm tdelay 30 µs 5...

Page 499: ...h all outputs of the power switch are turned off until the temperature reaches the admissible range Overcurrent of one or several outputs the respective outputs are pulsed until the overcurrent condition is removed During this the output current is limited to 400 mA During an error case each quad channel power switch sets a diagnosis signal which is detected and sent to the CPU by the microcontrol...

Page 500: ... Separator BTS Active if a bad RFID tag is de tected Is set back by the following action e g devaluating the bad tag Start Input Iin 8 mA Signal is generated by the product sensor Starts dispensing Tab 8 Signals at applicator connection 18 Applicator connection at an ALX 92x arrow 19 Pin assignment applicator connection 20 Position and pin assignment of the internal applicator connection CN 609 Cy...

Page 501: ...ic 1 A AI Pro 4 A Home Input Iin 8 mA Active if the applicator has rea ched the home position applicati on is finished Touch Down Input Iin 8 mA Use with sensor controlled appli cators e g LTP Active if the applicator touches the product Repeat Input Iin 8 mA Same function as start signal Feed Input Iin 8 mA Feeding of the label material as long as the signal is active at least one label is dispen...

Page 502: ...ilable at an ALX 92x Signal description see Applicator connection on page 24 21 Connector arrow for Novexx Applicators 22 Pin assignment Novexx Applicator connection 24 V Fan GND Fan Cylinder Vacuum Blow On Home Position Touch Down Airstream Support Valve Power Reserved N C Motor B Motor A Motor B Motor A 1 2 3 4 5 9 10 11 12 13 6 7 8 14 15 ...

Page 503: ... Input Iin 8 mA Same function as start signal see chap Applicator connection on page 24 Inhibit Input Iin 8 mA Start signals are ignored while signal is active OD sensor in Input Iin 8 mA Connection for optional roll outer diameter OD sensor see topic section Electronics Gen 3 chap OD sensor ALX 92x on page 55 Tab 9 Signals at machine status connection 23 Machine status connection at an ALX 92x ar...

Page 504: ...ng a signal lamp indicating that the roll Ø is low Active 0 V if the OD light barrier is closed roll Ø is to small Active 0 V if no OD sensor is connected Inactive 24 V if the OD light bar rier is open roll Ø is sufficient Offline Power output Iout 500 mA Active in offline mode Signal name Function Tab 9 Signals at machine status connection ...

Page 505: ...erated by the product sensor Starts printing dispensing Key Mechanic coding of the connector reverse polarity protection Reserved Input not applied Iin 8 mA Tab 10 Signals at product sensor connection 1 Alternatively cable for NPN sensor article no N100137 26 Product sensor connection arrow 27 Pin assignment product sensor connection 28 Position and pin assignment of the internal product sensor co...

Page 506: ... 16 Rev 05 SERVICE MANUAL Applicator Interface ALX 92x ALX 73x Pin assignments 30 30 Signal input with PNP start sensor See also Circuit diagrams for signal inputs on page 21 1 PNP 24V br Signal bk GND bl ...

Page 507: ...llowing meaning Orange Output Green Input Lighting LED Signal is active 31 Signal LEDs schematic Product Sensor Machine status Applicator inputs Inputs Outputs Inputs Outputs Start PLC Start Inhibit OD Sensor Error Warning Ready Cycle OD Foil OD Sensor Offline Start Home Touch Down Repeat Feed Cylinder Vacuum Airstream Support Blow On BTS A5197 02 A ...

Page 508: ...Edition 1 3 2016 INSTALLATION MANUAL AI retrofitting kit for ALX 92x ...

Page 509: ......

Page 510: ... 03 2016 3 Content Content Please note 5 For your safety 5 System Requirements 6 Installation 7 Installation of the AI retrofitting kit 7 Installing the external power supply kit 11 Exterior connector 11 Connection to the power supply 12 Power supply 12 ...

Page 511: ...Installation Manual AI retrofitting kit for ALX 92x 03 2016 4 Content ...

Page 512: ...isconnected completely from the mains by pulling off the power supply cable The updated machine can only be disconnected completely from the mains by pulling off the power supply cable Therefore Make sure that the power supply socket for the device is readily accessible and near the ma chine In case of emergency switch off the device and disconnect the power supply cable WARNING This machine opera...

Page 513: ...onnector opening on top Article no Designation Comment 90628 Cable socket self adhesive Fastening element and cable tie for fastening of the cable harness 90627 Cable tie 2 5 x 100 mm A5386 Metal locking clip 14 pol Securing bracket to hold the connectors in place A2202 Plastic guide A5203 Installation manual AI This manual A0912 Cover plate option 2 The cover plate replaces the connector plate of...

Page 514: ... the rear cover How See service manual ALX 92x 3 Remove the USI board if any and close the slot with cover plate A0912 4 Remove cover plate A2191 from the AI slot 5 Clip the plastic guide A2202 into the next to last holes of the board holder A2617 1 6 Install the AI board A4455 into the slot and fasten it with 2 screws at the side plate 2 circles 1 Plastic guide A clipped in 2 AI board installed L...

Page 515: ... clips A5386 Installing cable harness A103590 8 Bend all wires to the left and right side of the socket housing 4 9 Push the socket housing from outside through the hole in the DPM base plate 10 Screw the D Sub15 connector to the bracket A3001 6A using screw kit 96240 3 Data cable A connected 4 Socket housing at the cable harness A103590 5 Pushing the socket housing through the hole in the base pl...

Page 516: ...nd cable ties that came with the kit Connecting the voltage supply 14 Connect the 8 pin connector of the voltage supply cable A4999 to CN604 on the AI board 9 15 Connect the 2 pin connector of the voltage supply cable A4999 to the galvanically isolated 24V output at the power supply 10 7 D Sub connector on top of the front cover 8 Cable harness connected to the AI board LH machine A 9 Cable A4999 ...

Page 517: ...e side plate and affix the LED label A5197 besides the LEDs 11A 17 Reassemble the rear covers 18 Plug in the power cable and switch on the machine 19 If necessary update the firmware there will be an error message if the firmware needs updating 11 LED label A beneath the connectors at the AI A ...

Page 518: ...lacing the side plate by a side plate with hole article numbers LH A2819 RH A2692 When drilling the hole pay attention that no swarf can fall on the power supply Remove the power supply or cover it completely No swarf may rest inside the machine 4 Insert the M12 connector into the hole and fasten it with the hex nut 5 Unplug the white connector 14A on the AI board which belongs to the voltage supp...

Page 519: ...lt in connector 17 Matching parts either for manual cable preparation or fully sealed are available from different manufacturers Power supply Appropriate safety standards for the power supply itself and its installation must be observed Only tested and certified power supplies are allowed e g Siemens SITOP series Wago EPSITRON series Weidmüller Connect Power series Kosel KH series Pin Assignment W...

Page 520: ...Installation Manual AI retrofitting kit for ALX 92x 03 2016 00 13 Installation ...

Page 521: ......

Page 522: ...Novexx Solutions GmbH Ohmstraße 3 85386 Eching Germany 49 8165 925 0 www novexx com ...

Page 523: ...ess 37 Dottest punched 37 Reference label 38 RFID Status 39 PRINT PARAMETERS Print speed 40 Feed speed 40 Material type 41 Material length 41 Material width 41 Print direction 42 Punch offset 42 Bar code multip 43 Tradit Imaging 43 UPC plain copy 44 EAN Readline 44 EAN sep lines 44 Dispense Mode 44 Dispenseposition 46 Cut mode 47 Cut speed 49 Cut position 49 Double cut 49 Cut width 50 Rewind direc...

Page 524: ...8Bit key 1 67 WLAN 128Bit key 2 68 WLAN 128Bit key 3 68 WLAN 128Bit key 4 68 WLAN com quality 68 WLAN signal lev 68 OPTIONS OLV Option 69 RFID Option 69 StandAlone Input 69 VW I Interface 70 DRIVEASSIGNMENT Drive C 70 Drive E 70 Drive F 71 SYSTEM PARAMETER Speed unit 72 Cover open error 72 Foil end warning 72 Foil warn stop 72 Autom dot check 73 Early dottest 73 Latest dottest 74 Dottestarea from ...

Page 525: ...th 96 Speed Adaption 97 Encoder Type 97 Encoder Resol 97 Encoder Diameter 97 Forw feed rat 98 Backw feed rat 98 Multi label mode 99 Label 2 offset 99 Label 3 offset 99 APPLICATOR PARA Applicator type 100 Application mode 101 Start print mode 101 Dwell time 102 Blow on time 102 Restart delay 102 Position timeout 102 Lab release time 103 Touch down sens 103 TouchDownTimeout 103 I O BOARD Start print...

Page 526: ...ead type 122 Sensor type 123 Disp Head Offs 123 Default Values 123 Command sequence 123 Delete job 124 Delete spooler 124 Factory settings 124 Custom defaults 124 Store Parameters 125 Store Diagnosis 125 Gen Support Data 125 EasyPl file log 126 Log files delete 126 Data blocks del 126 RFID stat del 127 SERVICE FUNCTION Service 128 Head exchange 128 Roller exchange 128 Cutter exchange 128 Serv data...

Page 527: ... length 142 Total cuts 142 Total head moves 142 Head strobes 143 Head temperature 143 Foil diameter 143 Dispensing cycl 143 Operation time 143 POWERSUPPLYDATA Type 144 PS temperature 144 Version 144 Serial number 144 Standby On time 144 On time 145 CPU BOARD DATA CPU identifier 145 PCB revision 145 FPGA version 145 MAC address 145 Serial number 145 Production date 145 PCB part number 146 Board par...

Page 528: ...rs Area of application The description counts for all devices listed in the headline of this document All status printouts and parameters are described in the same order as they may appear in the parameter menu of the respective printer Not all of the parameters appear in each of the listed printers At the beginning of each parameter description can be found information about the availability of t...

Page 529: ... 7 t64 xx DPM PEM ALX 92x ALX 73x PMA 7 Firmware This description applies to all printers which are equipped with the following firmware version 6 60 3 52 7 52 The paragraph Overview Parameter Menues in this topic section contains an overview of all available parameters of the respective printer ...

Page 530: ...d value by pressing the Cut or Feed button 4 Confirm by pressing the Online button Example Setting the parameter PRINT PARAMETERS Material type to punched material 1 Press prog button 2 Press prog button 3 Press cut button 4 Press online button 5 Press cut button repeatedly until the following is displayed 6 Press feed button 7 Press online button 8 Press prog button 2x OFFLINE 0 JOBS Initial stat...

Page 531: ...FLINE 0 JOBS ONLINE 0 JOBS PRINT INFO PRINT INFO Printer status PRINT INFO Memory status PRINT PARAMETERS INTERF PARAM PRINT PARAMETERS Print speed Print contrast 65 Scrolls down through the menu and selects menu items Reduces values Scrolls up through the menu and selects menu items Increases values Selects the parameter menu from offline mode Returns to previous menu Switches between online and ...

Page 532: ...atus PRINT INFO Memory Status PRINT PARAMETERS INTERFACE PARA PRINT PARAMETERS Print speed APPLY leads into deeper tiers of menu structure or selects menu items Values are reduced FEED leads into higher tiers of menu structure or selects menu items Values are enlarged PROG leads into the parameters menu PROG also causes one step back to the last menu level ONLINE changes between on line and off li...

Page 533: ...The charts in the following show all of the parameters implemented in the printer firmware Some parameters are only visible in the parameter menu under specific preconditions These parame ters are provided with a gray background and a digit at the right column edge The digit refers to a footnote describing the precondition under which the parameter is visible ...

Page 534: ...ARAMETER Printer status Print speed EASYPLUGINTERPR Parity Time zone 32 Foil end warning Memory status Feed speed Interface Stop bits DHCP host name Cover open error Font status Material type Spooler mode Data synch WLAN SSID 31 Foil warn stop Flashdata status 9 Material length Printer ID No Frame error WLAN WEP 31 Autom dot check Service status Material width Spooler size WLAN default key 31 Earl...

Page 535: ...e 3 labels start 39 Only PEM 39 Only if CPU board index is 06 or lower 05 16 Rev 03 USER SERVICE MANUAL Info Printouts Parameters 64 xx DPM PEM ALX 92x ALX 73x PMA 13 64 xx Parameters System Param continued DISPENSER PARA 14 I O BOARD PARA 11 OLV PARAMETERS 26 DP INTERFACE 7 ZPL PARAMETERS 10 Mat end detect Dispense mode 14 Start delay 11 Verify mode 26 Interface type 7 Version 10 Periph device Di...

Page 536: ...ers 64 xx DPM PEM ALX 92x ALX 73x PMA 14 64 xx Parameters SPECIAL FUNCTION SERVICE FUNCTION Service Funct continued SERVICE DATA Service Data cont Service Data cont Printertype 13 Service 13 Rewinder setup 5 MODULE FW VERS Head temperature DISPLAY DATA Printhead type 13 Head exchange 13 Rewinder values 5 System version Foil diameter Display version Disp Head Offs 1 13 Roller exchange 13 System rev...

Page 537: ...ORK PARAM Time client On 33 Only if SYSTEM PARAMETER Periph device Tear off edge 34 Only if SYSTEM PARAMETER Periph device Dispenser 35 Only if DISPENSER PARA Transport mode Dual motors 36 Only if DISPENSER PARA Speed Adaption On 37 Only if DISPENSER PARA Multi label mode x labels start 38 Only if DISPENSER PARA Multi label mode 3 labels start 39 Only PEM 39 Only if CPU board index is 06 or lower ...

Page 538: ...ver On 29 Availability depends on device conf 30 Only with a CF card inserted 31 Only with a WLAN CF card inserted 32 Only if INTERFACE PARA NETWORK PARAM Time client On 33 Only if SYSTEM PARAMETER Periph device Tear off edge 34 Only if SYSTEM PARAMETER Periph device Dispenser 35 Only if DISPENSER PARA Transport mode Dual motors 36 Only if DISPENSER PARA Speed Adaption On 37 Only if DISPENSER PARA...

Page 539: ...ARA INTERFACE PARA cont INTERFACE PARA cont SYSTEM PARAMETER Printer status Print speed EASYPLUGINTERPR Parity DHCP host name Speed unit Memory status Feed speed Interface Data synch WLAN SSID 31 Cover open error Font status Material type Spooler mode Stop bits WLAN WEP 31 Foil end warning Flashdata status 9 Material length Printer ID No Frame error WLAN default key 31 Foil warn stop Service statu...

Page 540: ...L Info Printouts Parameters 64 xx DPM PEM ALX 92x ALX 73x PMA 18 DPM PEM ALX 92x Parameters System Param cont DISPENSER PARA 34 APPLICATOR PARA 25 OLV PARAMETERS 26 DP INTERFACE 7 ZPL PARAMETERS 10 Foil stretching 13 Head disp dist 34 Applicator type 25 Verify mode 26 Interface type 7 Version 10 Head lift autom 39 Dispense mode 34 Application mode 25 Cancel printing 26 Start print mode 7 Darkness ...

Page 541: ...ts Parameters 64 xx DPM PEM ALX 92x ALX 73x PMA 19 DPM PEM ALX 92x Parameters I O BOARD PARA 11 SPECIAL FUNCTION SERVICE FUNCTION SERVICE DATA Service Data cont Service Data cont Start print mode 11 Printer type 13 Service 13 MODULE FW VERS POWERSUPPLYDATA MEMORY DATA Reprint Signal 11 Printhead type 13 Head exchange 13 System version Type Ram memory size Feed 11 Command Sequence 13 Roller exchang...

Page 542: ...RFACE PARA NETWORK PARAM WEB server On 29 Availability depends on device conf 30 Only with a CF card inserted 31 Only with a WLAN CF card inserted 32 Only if INTERFACE PARA NETWORK PARAM Time client On 33 Only if SYSTEM PARAMETER Periph device Tear off edge 34 Only if SYSTEM PARAMETER Periph device Dispenser 35 Only if DISPENSER PARA Transport mode Dual motors 36 Only if DISPENSER PARA Speed Adapt...

Page 543: ...client On 33 Only if SYSTEM PARAMETER Periph device Tear off edge 34 Only if SYSTEM PARAMETER Periph device Dispenser 35 Only if DISPENSER PARA Transport mode Dual motors 36 Only if DISPENSER PARA Speed Adaption On 37 Only if DISPENSER PARA Multi label mode x labels start 38 Only if DISPENSER PARA Multi label mode 3 labels start 39 Only PEM 39 Only if CPU board index is 06 or lower 05 16 Rev 03 US...

Page 544: ...INT PARAMETERS INTERFACE PARA INTERFACE PARA cont INTERFACE PARA cont SYSTEM PARAMETER Printer status Print speed EASYPLUGINTERPR Parity WLAN SSID 31 Cover open error Memory status Feed speed Interface Data synch WLAN WEP 31 Foil end warning Font status Material type Spooler mode Stop bits WLAN default key 31 Foil warn stop Flashdata status 9 Material length Printer ID No Frame error WLAN 64Bit ke...

Page 545: ...Multi label mode 3 labels start 39 Only PEM 39 Only if CPU board index is 06 or lower 05 16 Rev 03 USER SERVICE MANUAL Info Printouts Parameters 64 xx DPM PEM ALX 92x ALX 73x PMA 23 ALX 73x PMA Parameters System Param cont DP INTERFACE 7 ZPL PARAMETERS 10 I O BOARD PARA 11 SPECIAL FUNCTION SERVICE FUNCTION Mat end detect Interface type 7 Version 10 Start print mode 11 Printer type 13 Service 13 Pe...

Page 546: ...ARA NETWORK PARAM Time client On 33 Only if SYSTEM PARAMETER Periph device Tear off edge 34 Only if SYSTEM PARAMETER Periph device Dispenser 35 Only if DISPENSER PARA Transport mode Dual motors 36 Only if DISPENSER PARA Speed Adaption On 37 Only if DISPENSER PARA Multi label mode x labels start 38 Only if DISPENSER PARA Multi label mode 3 labels start 39 Only PEM 39 Only if CPU board index is 06 o...

Page 547: ... On 29 Availability depends on device conf 30 Only with a CF card inserted 31 Only with a WLAN CF card inserted 32 Only if INTERFACE PARA NETWORK PARAM Time client On 33 Only if SYSTEM PARAMETER Periph device Tear off edge 34 Only if SYSTEM PARAMETER Periph device Dispenser 35 Only if DISPENSER PARA Transport mode Dual motors 36 Only if DISPENSER PARA Speed Adaption On 37 Only if DISPENSER PARA Mu...

Page 548: ... PARAM Time client On 33 Only if SYSTEM PARAMETER Periph device Tear off edge 34 Only if SYSTEM PARAMETER Periph device Dispenser 35 Only if DISPENSER PARA Transport mode Dual motors 36 Only if DISPENSER PARA Speed Adaption On 37 Only if DISPENSER PARA Multi label mode x labels start 38 Only if DISPENSER PARA Multi label mode 3 labels start 39 Only PEM 39 Only if CPU board index is 06 or lower 05 ...

Page 549: ... Default values 148 Defects 109 Delete job 124 Delete spooler 124 Delimiter Char 117 DHCP host name 65 Disp Head Offs 123 Dispense counter 93 Dispense Mode 44 Dispense Mode 91 Dispenseposition 46 Dispenseposition 93 Dispenser feed 141 Dispenser lift 140 Dispensing cycl 143 Dispensing edge 95 Dispensing mode 94 Display mode 93 Display SerialNr 146 Display version 146 Dist head beam 111 Dottest endl...

Page 550: ... address 60 Manual Calibrate 118 Manufacturer 146 Mat signal stop 114 Mat end detect 83 Matend tolerance 131 Material feed 90 Material length 41 Material signal 114 Material type 41 Material width 41 Max InitFeedback 95 Max Labellength 148 Memory card test 133 Memory status 31 Miss label tol 81 Modulation 109 Multi label mode 99 Net mask 59 No of data bits 55 No of data bits 56 No of data bits 58 ...

Page 551: ...stop 115 Start error stop 96 Start offset 96 Start print mode 101 Start print mode 104 Start print mode 112 Start print mode 84 Start source 94 Status output 106 Status polarity 106 Stop bits 55 Stop bits 57 Stop bits 58 Store Diagnosis 125 Store Parameters 125 Symbol contrast 110 Sync interval 65 System date 139 System revision 139 System version 139 Temp reduction 81 Time client 64 Time server I...

Page 552: ...cific parameter settings see 1 Which parameters are listed depends on the printer type 1 Example of printout Printer status Listed items System version Shows the installed firmware version as well as the release date of this version Firmware version R firmware RISC processor H firmware H8 processor Printer type Shows the printer type which has been set using parameter SERVICE FUNCTIONS printer typ...

Page 553: ...ws the values which are used in case of a factory reset Standard or Default See parameter SPECIAL FUNCTION Default Values Realtime Clock Shows the set time and date if a realtime clock is installed In case of a too low battery the line Battery empty is added 2 com port Shows if an additionall serial Interface is installed not supported Memory status 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 ...

Page 554: ...nt samples of all installed characters bar codes and line samples several pages Page Font Library shows a list of the internal fonts and line styles Internal Fonts Use the Easy Plug commands listet in the first column of the report e g YT100 to print using the appropriate font Easy Plug commands Refer to the Easy Plug Manual topic section Description of Commands For a list of all characters contai...

Page 555: ...tyles are available 13 Checked pattern with 3 dot edge length 14 Checked pattern with 1 mm edge length 15 Checked pattern with 5 mm edge length The line width has to be defined as a multiple of the edge length of the checked pattern Internal bar codes The pages titled Barcode Library show print samples of the internal bar codes see 4 5 4 Print sample Font Status section Barcode Library Onedimensio...

Page 556: ...s of the Easy Plug command RSS The bar code is determined by the number in the first column of the subsequent table This number is added to the command as a parameter 5 Print sample Font Status section Font Library Listing of RSS Codes and 2 dim bar codes Easy Plug command Bar code IDM Data Matrix Code MXC Maxi Code PDF PDF 417 CBF Codabar F CFN Code 49 SQR QR Matrix Code 1 Internal two dimensiona...

Page 557: ... 73x PMA AP 4 4 AP 5 4 AP 5 6 Prints a list of all fonts stored in the flash memory This can be e g custom ized fonts or diagnose data For details see topic section Internal Fonts paragraph Customized fonts For detailed information about diagnosis data refer to the service manual topic section Fault location Reading out diagnosis data 6 Example printout Flashdata status ...

Page 558: ...ata reset to set all the counters to zero which are listed on the printout 7 Example of a Service Status printout For information on the operational data on the service status printout refer to paragraph OPERATION DATA on page 141 For information on the power supply data on the service status printout refer to paragraph POWERSUPPLYDATA on page 144 For information on the CPU board data on the servi...

Page 559: ...ot yet executed If a dot test has already been performed since powering on the printer the above showed messages are also displayed at 64 08 printers after proceed ing a Dottest endless or Dottest punched For information about the supervisor mode see paragraph Access authoriz on page 88 Test pattern The Dottest endless or Dottest punched prints a pattern consisting of 33 rows filled with vertical ...

Page 560: ...II AP 5 6AP 4 4 AP 5 464 xx DPM PEM ALX 92x ALX 73x PMA 38 Reference label 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Prints a label with some examples of barcodes fonts logos just try out 8 Example of a Reference label printout INFO AUSDRUCKEN Reference label ...

Page 561: ... a status printout with RFID specific data RFID Status System version V4 00 Jun 23 2005 R4 00 PE2 50 H4 00Q Printer type 64 05 Nr CMD retries 3 Nr invalid tags 3 Statistics Nr of Tags 7043 Nr invalid tags 2788 Total Nr SELECT 7803 Invalid SELECT 16 Total Nr READ 1189 Invalid READ 29 Total Nr WRITES 5483 Invalid WRITE 37 Rate READ 45 Rate WRITE 46 2 Example of a RFID status printout INFO AUSDRUCKEN...

Page 562: ...ed speed 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Setting The value for the feed speed should not be set too high for print applications with long calculating units e g consecutive numbering This can help to avoid alternating between abrupt braking to 0 zero and acceleration to print speed When altering the print speed the feed speed is equal to the print speed If a different feed sp...

Page 563: ...A 41 x inch s mm s Setting range see table tab 3 Unit interval 1 inch s 5 mm s Default setting 8 inch s DPM PEM ALX 92x ALX 73x PMA Print speed can be set optionally in Inch s or mm s The unit is selected with SYSTEM PARAMETER Speed unit x Inch s Setting range see table tab 4 Unit interval 0 2 inch s Default setting 8 Inch s ...

Page 564: ... The material length label length is the distance between the gaps meas ured from the front edge beginning of a label to the front edge of the next label The value is overwritten by the appropriate Easy Plug command when sending label formats xxx mm Setting range 5 mm to max length entry Unit interval 0 1 mm Default setting 100 mm Maximum length entry dependent on the print head width and memory c...

Page 565: ... PARAMETER Miss label tol must be set to a value more than zero The distance between material base line and the first printable dot is 1 mm To keep this distance while printing head first the material width must be calculated as follows with bMat Material width bBp Backing paper width Punch offset 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 The zero position can be determined offset in ...

Page 566: ... ALX 92x ALX 73x PMA 44 10 Positive and negative offset in relation to the feed direction arrow Bar code multip 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Bar code height scaling factor Increases the bar code height defined in the label layout Easy Plug by multi plication by a factor of 1 to 10 ...

Page 567: ...mm etc 1 No New height calculation 1 1 mm 2 2 mm etc is applied default set ting The plain copy line is printed with OCR B font Yes Setting for customers with print layouts based on the old height calculation scheme The plain copy line of the barcodes EAN8 EAN13 UPC A and UPC E is prin ted with the same fonts which older printer types like TTK or TTX x50 have used UPC plain copy 64 xx ALX 92x DPM ...

Page 568: ...nse only With this setting the printer can be used as a mere dispenser without pro cessing print jobs Set the material length before you use this function See parameter PRINT PARAMETERS Material length After calling Dispense only the printer restarts afterwards the following is displayed The parameters menu can be activated as usual after having switched to the offline mode by pressing the Online ...

Page 569: ...ALX 73x PMA 47 11 The size of the not imprintable area in Normal 1 1 depends of the setting of parameter SYSTEM PARAMETER Dispense Position a b c Label Backing paper Printing Printhead Dispensing Edge Feed Direction Non printable area with Dispense Dispense a Dispense position 0 b position 0 c position 0 Z0137E eps ...

Page 570: ...P INTERFACE Reprint signal must be set to deactivated Foil save A graphic can be found under PRINT PARAMETERS Cut mode Batch mode Real 1 1 Mode Default setting The printer can print the whole label surface After dispensing a label the beginning of the next label is drawn back under the print head The output volume is lower than in Batch Mode or Normal 1 1 Mode A graphic can be found under PRINT PA...

Page 571: ...rocedure for the label output and cut is defined Real 1 1 mode The whole surface of the label is printable The label is pushed forward to the cutter for cutting After the cut the beginning of the next label is drawn back under the print head This reduces the output volume in relation to a certain time 13 Printing process schematic in Real 1 1 Mode Novexx Novexx Novexx Novexx Printhead Cutter 1 Pri...

Page 572: ...ore 14 Printing process in Batch mode schematic Normal 1 1 mode In N1 1 mode cutting takes place during printing The zero line of the printing is shifted 18 mm in y direction This offset equals the distance cutter print head Caused by this shifting the first 18 mm of the label are not printable These measurement corresponds to the distance between print head and cutter The output volume is at its ...

Page 573: ...nts can be pro grammed using the parameter PRINT PARAMETER Cut position x inch s Setting range 2 0 to 2 0 mm Unit interval 0 1mm Maximum offset in feed direction 2 0 mm No offset 0 mm Minimum offset against feed direction 2 0 mm Double cut 64 xx AP 5 4 AP 5 6 Only with mounted and activated cutter SYSTEM PARAMETER Periph device Cutter Joining grids or the gap area between the labels can be removed...

Page 574: ...AP 5 4 AP 5 6 Only with mounted and activated external rewinder SYSTEM PARAMETERS Periph device Rewinder Determines the sense of rotation of the optional Rewinder Printing outside Rewind direction The printed label is facing outside Printing inside Rewind direction The printed label is facing inside Rotated Barcodes 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Improves readability of rot...

Page 575: ... AP 5 4 AP 5 6 The zero point of the mask is moved in relation to the gap position on the Y ax is i e in the feed direction If the setting is changed while the print job is stopped the printer recalculates the format using the changed values Caution with graphics which are generated via one of the Easy Plug commands YI YIR or YIB If the graphics is shifted beyond the label border as a consequence ...

Page 576: ...xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Only if PRINT PARAMETERS Punch mode Manual xxx Setting range 0 to 255 Unit interval 1 The value xxx stands for the current contrast within the photoelectric switch of the material which has just been inserted This serves to determine a threshold value for the inserted material xxx current measurement at the punch sensor yyy set threshold value Ex...

Page 577: ...Serial Com23 Serial interface Com23 Only with optional I O board mounted Selection of the type of serial interface is done with parameter INTERFACE PARA COM23 PORT Serial Port Mode Automatic All interfaces are enabled to receive data but not simultaneously Don t send data to more than one interface at a time Except are interfaces which are being used by an option e g OLV Spooler mode 64 xx ALX 92x...

Page 578: ...P 4 4 AP 5 4 AP 5 6 The memory capacity of the printer buffer can be set according to the require ments of each customer xxx Kbyte Unit interval 16 2048 kBytes step width 16 kBytes default setting 64 kBytes Unit interval 16 256 kBytes step width 16 kBytes default setting 64 kBytes Offline mode 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Interf disabled Easy Plug commands are not accepte...

Page 579: ...8 Data bits Parity 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Defines the parity check of serial transmitted data The parity bit is for checking data transmission If the check shows an error a corresponding message is displayed The setting must be identical at the sender and the receiver Normally transmission is set without a parity bit Odd Odd parity A parity bit is added so that ther...

Page 580: ...is receiving serial data Ignore Framing errors will be ignored no error messages are displayed COM23 PORT This menu only appears if the optional I O board is installed Baud rate 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 With mounted and connected I O board only Speed of data transfer using the serial interface xxxxxx Baud Setting range 2400 to 115200 Baud Unit interval 2400 4800 9600 ...

Page 581: ...4 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 With mounted and connected I O board only See parameter Data synch on page 56 Frame error 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 With mounted and connected I O board only See parameter Frame error on page 56 Serial Port Mode 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 With mounted and connected I O board only Setting ...

Page 582: ...4 wire bus system for up to 30 devices The printer s receiver is always enabled the printer s driver is only enabled if the printer sends data to the host Data synchronization is only possible by software XON XOFF Maximum cable length is 1 km with twisted telecommunication cable COM3 PORT Baud rate AP 4 4 AP 5 4 See parameter Baud rate on page 57 ...

Page 583: ...e 57 Stop bits AP 4 4 AP 5 4 Fixed setting 2 Stop bits Data synch AP 4 4 AP 5 4 See parameter Data synch on page 58 Frame error AP 4 4 AP 5 4 See parameter Frame error on page 58 COM4 PORT Internal interface to which the optional RFID read write unit can be connected Baud rate 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 See parameter Baud rate on page 55 No of data bits 64 xx ALX 92x DPM PEM A...

Page 584: ...X 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 See parameter Parity on page 55 Stop bits 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Fixed setting of 2 Bits Data synch 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 See parameter Data synch on page 56 Frame error 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 See parameter Frame error on page 56 ...

Page 585: ...92x ALX 73x PMA 63 USB USB select AP 5 4 AP 5 6 External Device Default setting Setting for the connection of an USB device e g USB Stick Internal Device Setting for the use of the USB port for internal communication as device Internal Host Setting for the use of the USB port for internal communication as host ...

Page 586: ...meter setting forces a printer restart Fixed IP address This setting activates the parameters Net mask and Gateway address see below DHCP IP address is assigned automatically The assigned IP address is displayed for a moment on the printer display while the printer is starting IP address 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 xxx xxx xxx xxx Setting range per xxx value 0 to 255 Change bet...

Page 587: ... speed is selected automatically 10M half duplex The communication speed is set to 10 MBit s half duplex 10M full duplex The communication speed is set to 10 MBit s full duplex 100M half duplex The communication speed is set to 100 MBit s half duplex 100M full duplex The communication speed is set to 100 MBit s full duplex MAC address 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Displays the MA...

Page 588: ...ted keyboard or the printers operation panel Default setting novexx Changing the password 1 Press the Esc button The cursor jumps to the first character 2 Press the Cut or Feed button until the wanted character appears Acknowledge by pressing the Online button 3 Put in the next character 4 Acknowledge the new password by pressing the Online button WEB server 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 ...

Page 589: ...pdates Setting 0 no automatic updating xx s Setting range 0 to 20 Default setting 5 Menu item Function Home Jump to the home page Logout Interrupt the connection to the printer Parameter Opens the parameter menu By clicking on submenus and parameters those can be opened and the parameter setttings be changed Some parameters force the printer to reset if their setting is modified by means of the op...

Page 590: ...e Online button 3 Type in the next character 4 Acknowledge the new password by pressing the Online button Alternatively the password can be typed in using a keyboard or via the web server WEB supervisor p WEB supervisor password 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Only in production mode Modifying the password for web server access as supervisor Default setting supervisor The user name...

Page 591: ...d button until the wanted character appears Acknowledge by pressing the Online button 3 Type in the next character 4 Acknowledge the new password by pressing the Online button Alternatively the password can be typed in using a keyboard or via the web server Time client 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Loads the current time from a time server Off The time client is switched off On T...

Page 592: ...LX 92x DPM PEM AP 5 4 AP 5 6 Correction of the time received by the time server by a value expressed in hours hh and minutes mm Only appears if INTERFACE PARA NETWORK PARAM Time client On hh mm Setting range 12 00 12 00 Default setting 00 00 Step width 00 30 DHCP host name 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Host name of the printer Default setting Device name the last 3 figures of the...

Page 593: ...of 32 alphanumeric characters Default set ting novexx Detailed information about using the WLAN feature read the user manual topic section Advanced Applications WLAN WEP 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 Only with plugged in WLAN CF card WEP Wired Equivalent Privacy is an encryption scheme for WLAN Off Default setting Communication with the host is not encoded 64Bit key Communication with t...

Page 594: ...EM ALX 73x PMA AP 5 4 Only with plugged in WLAN CF card See parameter WLAN 64Bit key 1 on page 67 WLAN 64Bit key 3 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 Only with plugged in WLAN CF card See parameter WLAN 64Bit key 1 on page 67 WLAN 64Bit key 4 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 Only with plugged in WLAN CF card See parameter WLAN 64Bit key 1 on page 67 WLAN 128Bit key 1 64 xx ALX 92x DP...

Page 595: ...AN com quality 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 Only with plugged in WLAN CF card This value represents the signal to noise ratio SNR of the connection The value is shown in and is a measure for the connection quality x WLAN communication quality in Detailed information about using the WLAN feature read the user manual topic section Advanced Applications WLAN signal lev 64 xx ALX 92x DPM P...

Page 596: ... only visible if Com1 is not activated for any other option Serial Com34 Com34 is activated for application of the RFID option Setting for AP 5 4AP 5 4 Gen II AP 5 664 xx Gen 3 DPM Gen 3 ALX 92x Gen 3 This setting option is only visible if Com34 is not activated for any other option StandAlone Input 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Defines an interface for data input in stand...

Page 597: ...interface Com 3 Only available for selection if the optional I O board is installed and if the interface is not occupied by another function DRIVEASSIGNMENT For detailed information read the Easy Plug manual topic section General Notes Definitions and Command Overview chapter Drive names Drive C 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Assigns drive letter C to one of the card slots Assigns...

Page 598: ...fault Assigns drive letter E to the SD card slot USB stick E is assigned to the first detected USB host connector Drive F 64 xx ALX 92x DPM PEM ALX 73x PMA Assigns drive letter F to one of the card slots or USB ports None F is not assigned CompactFlash F is assigned to the standard CF card slot left slot at the 64 xx SD card Assigns drive letter F to the SD card slot USB stick Default F is assigne...

Page 599: ...arning 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Setting of a limit diameter for the ribbon roll If the ribbon roll diameter falls below the set value the displayed message changes from 64 xx DPM PEM ALX 92x Additionally to the display message a signal is set at the optional USI For details refer to the parameters DP INTERFACE Ribbon signal and SERVICE DATA OPERATION DATA Foil diamete...

Page 600: ...ttestarea from Dottestarea to determine the conditions under which the dot check is executed Those parameters show up only if continuous has been selected after the following automatic restart of the printer Power on only The dot check is proceeded immediately after powering on the printer During testing appears the blinking display message Off The automatic dot check is switched off Early dottest...

Page 601: ...the dot check will possibly be never finished given a high utilization of the printer A printing pause will never be forced The value for Latest dottest must be set higher than the value for Early dottest exception value 0 Dottestarea from 64 xx ALX 92x DPM PEM Only if SYSTEM PARAMETER Autom dot check Continuous Limitates the area of a print head in which the dots are checked The param eter sets t...

Page 602: ... Easyplug Printjobs written in the Easy Plug command language can be interpreted Lineprinter Lineprinter or similar to Lineprinter print out of the print command Hex Dump Print out in hexadecimal format In Lineprinter and Hex Dump commands are printed out in the form of a list with the character set 12 When setting Lineprinter or Hex Dump Easy Plug commands which have not yet been processed are de...

Page 603: ...he country specific character sets are only suitable for older 7bit applications For complete tables of all fixfonts characters available with setting IBM refer to the User Manual topic section Internal Fonts You also find there a comparison of the IBM and ANSI character sets Decimal 35 36 64 91 92 93 94 96 123 124 125 126 127 ASCII UTF 8 print ISO 8859 2 print ANSI CP 1250 print ANSI CP 1252 a pr...

Page 604: ... Activates the optional short label sensor Appears only in AP 5 4 printers which are equipped with the short label sensor Full Size Full Size photoelectric switch Adjustment range is the material width Reflex Reflex photoelectric switch for reflecting markings Punched Transparent photoelectric switch for gaps Head sensor dist Distance between printline and label sensor 64 xx ALX 92x DPM PEM ALX 73...

Page 605: ...printhead lifting Thermal printing Thermal direct printing Ribbon end LS switched off On Thermal transfer printing with ribbon automatic economy mode on Off Thermal transfer printing with ribbon automatic economy mode off On Turbo Thermal transfer printing with turbo ribbon automatic economy mode on Ribbon economy limit 64 xx DPM PEM ALX 92x The ribbon economy limit determins the length of the pri...

Page 606: ...mode Error reprint 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 If an error occurs while a label is printed the last printed label is reprinted For label layouts containing variable data for example count fields disable the reprint function On Reprint in error cases default setting Off No reprint in error cases EasyPlug error 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Handlin...

Page 607: ...For optimum print quality the individual print head resistance of the thermo head employed in the device must be set once with this parameter When replacing the print head the resistance value of the print head to be read off from the print head must be entered again The value set here remains when the factory settings are carried out xxxx Ohm Setting range 1000 to 1500 Ohm Unit interval 1 Ohm Set...

Page 608: ...en II AP 5 6AP 4 4 AP 5 464 xx DPM PEM ALX 92x ALX 73x PMA 86 7 Set the previously noted resistance value of the print head using the Feed and Cut buttons 8 Press the Online button to confirm the set value 9 Press the Prog button to return to the display OFFLINE 0 JOBS ...

Page 609: ...ture reduct allows the power supply to be reduced in the event of an increase in the print head temperature there by ensuring an evenly good print image xxx Setting range 0 to 100 Unit interval 5 The following setting alternatives are available 0 No temperature reduction xx Up to xx temperature reduction with a hot print head Default setting 20 For further information refer to the user manual topi...

Page 610: ...oltage and therefore the head tem perature which e g was set by Easy Plug command HV xx Setting range 0 to 20 Unit interval 1 Default setting 0 Expand Logo 64 xx ALX 92x DPM PEM Only with 8 Dot emulation Off Logos are printed in normal size On Logos are printed enlarged Miss label tol 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Missing label tolerance The maximum search path for gaps wh...

Page 611: ...necessary There is no backward movement of the material during the ini tialization Autom feed back AP 5 4 AP 5 6 Setting is visible but has no effect Only 64 xx Dispenser ALX 92x DPM PEM Default for those devices The material initialization is always done automat ically if necessary The label material is moved forward and backward during the initialization The stretch of backward movement can be s...

Page 612: ...ial with a high fluctuation in light transparency Status message 5002 material end is displayed even though material is present Reflex Material end detection by means of a reflex sensor Transparent Material end detection by means of a transmission sensor Off No material end detection Periph device 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 After installation options must be selected un...

Page 613: ...acker Disp with LTSI Setting for operation of a LTSI applicator see Technical Manual LTSI Singlestartquant 64 xx ALX 92x DPM PEM AP 4 4 AP 5 4 AP 5 6 Determines the label quantity which will be printed after a start signal xx Setting range 1 to 10 Unit interval 1 Default setting 1 Head disp dist Distance printhead dispensing edge 64 xx ALX 92x DPM 64 xx 64 xx dispenser only and only with SYSTEM PA...

Page 614: ...s by a high low change of the start signal The printing occurs only after the set delay time Level high activ Labels are being printed as long as the start signal is held high Pulse rising The printing of a label is triggered by a low high change of the start signal The printing occurs only after the set delay time Level low active Labels are being printed as long as the start signal is held low P...

Page 615: ...ain after switching the printer off xxxx KBytes Setting range 128 KBytes to the maximum size which depends on the mem ory configuration and allocation of the printer Unit interval 128 KBytes De fault setting 512 KBytes See also parameter PRINT INFO Memory status CAUTION The parameter Print contrast affects directly the life durance of the printhead It counts The higher the setting of Print contras...

Page 616: ...128 KBytes to the maximum size which depends on the mem ory configuration and allocation of the printer Unit interval 128 KBytes De fault setting 256 KBytes Switching the printer off extinguishes the memory content Fonts logos etc which were loaded on the RAM disk must be loaded again after switching the printer off Free store size 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 By setting ...

Page 617: ...ial width The parameter values are printed on the left side of the parameter names Value Parameter name Compact right Setting for 50 mm material width The parameter values are printed on the right side of the parameter names Parameter name Value Compact left Setting for 50 mm material width The parameter values are printed on the left side of the parameter names Value Parameter name Reprint functi...

Page 618: ...yboard layout country version for standalone operation Polish Swedish Finish Danish Spanish French English German Signal buzzer 64 xx ALX 92x DPM PEM ALX 73x PMA On Tone signal activated Off Tone signal deactivated Access authoriz 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Access authorization Limits the access either to all printer functions Power up code or only to the parameter menu...

Page 619: ... key code the printer starts in user supervisor or production mode User Activates the password interrogation when accessing the parameter menu The printer is in the offline mode after switch on Change to the online mode is possible without restriction To reach the parameters menu enter a valid key code Valid key codes all Operator Access to reduced parameter menu contains only parameters which are...

Page 620: ...ters AP 5 4 Gen II AP 5 6AP 4 4 AP 5 464 xx DPM PEM ALX 92x ALX 73x PMA 98 For details see paragraph AP 4 4 Operator Parameter on page 16 or paragraph AP 5 4 Operator Parameter on page 13 For details see paragraph AP 5 4 5 6 operator parameters on page 13 ...

Page 621: ...button Press the ESC button to leave the parameter without altering the setting Material feed ALX 92x DPM Suppresses backwards material feeding For backwards Standard setting material is fed forwards and backwards Only forwards The label material is only fed forwards Printjobs which contain commands for using R 1 1 or N 1 1 mode are automatically printed in batch mode The batch mode is modified in...

Page 622: ...T PARAMETERS Material length After calling Dispense only the printer restarts afterwards the following is displayed The parameters menu can be activated as usual after having switched to the offline mode by pressing the Online button two times Normal 1 1 Mode The printer cannot print on the whole label surface A stripe at the label beginning stays unprinted The label is being dispensed while print...

Page 623: ...must be available on time and in sufficient quantity The following must be considered in batch mode Printjobs must not contain counter fields or variable fields DISPENSE PARAMETER Dispensing mode must be set to fast The USI reprint function is not supported DP INTERFACE Reprint signal must be set to deactivated Foil save must not be activated A graphic can be found under PRINT PARAMETERS Cut mode ...

Page 624: ...els appear in the display instead of the not yet printed ones Job rest quant Display of the not yet printed labels of a print job The counter keeps it s value even after switching the printer off Dispense counter Counting of start pulses Activate the counter by selecting Dispense coun ter The counted number appears on the display after the parameter Dispense counter see below has been selected Dis...

Page 625: ... Mode A start signal is required to draw the next label back under the print head This setting bears advantages for label material with a strong adhesive which would not stay attached to the applicator when the backing paper is fed back wards Immediate Mode After the just printed label has reached the dispense position the following label is drawn back under the print head The dispensed label stay...

Page 626: ...Default setting Photoelectric switch at the dispensing edge which detects the taking off of the dispensed label The setting Light barrier is unsuitable for product sensors Product sensors must be connected to the I O board Dispensing edge 64 xx Only if SYSTEM PARAMETER Periph device Dispenser Adapts the feeding to the length of the dispensing edge long Long dispensing edge short Short dispensing e...

Page 627: ... De fault setting Calibration mode AP 5 4 AP 5 6 Only if SYSTEM PARAMETER Periph device Dispenser Is only effective with label material shorter than 40 mm If label material shorter than 40 mm is used the printer automatically in itializes before printing This measuring of the label material improves the impression accuracy The initialization occurs in the following cases After switching the printe...

Page 628: ...uct start error occurs in the following cases If a further start signal arrives before the current label is completely printed With mounted I O board or USI board only If a reprint is requested before the first label after powering on is printed If a start signal arrives and no printjob is loaded If a product start error occurs the machine stops and displays the appropriate status message If an I ...

Page 629: ...peed remains constant at the value that was set using parameter PRINT PARAMETERS Print speed Encoder Type ALX 92x DPM Type of rotary encoder used Only if DISPENSER PARA Speed Adaption On Single Phase Default setting Setting for single phase rotary encoder 2 Phases normal Setting for normal 2 phase rotary encoder 2 Phases invert Setting for inverted 2 phase rotary encoder Encoder Resol ALX 92x DPM ...

Page 630: ...calculated at 20 6 m min for a measuring wheel of diameter 200 mm at the current rate of rotation Forw feed rat 64 xx 64 xx dispenser only Only if DISPENSER PARA Transport mode Dual motors Forward feed ratio Setting the forward feed ratio in dispensing direction xxx Setting range 90 100 Step width 1 Default setting 100 Backw feed rat 64 xx 64 xx dispenser only Only if DISPENSER PARA Transport mode...

Page 631: ...ENSER PARA Label 2 offset Label 2 offset ALX 92x DPM Only if DISPENSER PARA Multi label mode x labels start Defines the distance of the 2nd label and of all following labels if x 3 see DISPENSER PARA Multi label mode The distance is measured from the front la bel edge of the preceding label x mm Setting range x 9999 9 mm Default x with x DISPENSER PARA Label pitch Label 3 offset ALX 92x DPM Only i...

Page 632: ... modification The valueas ap pear as absolute values The setting Absolute values should only be applied by qualified personnell Min rew current AP 5 4 AP 5 6 Only in production mode Only if SYSTEM PARAMETER Periph device Dispenser Minimal rewinder current This parameter influences the rewinder current with 25 mm rewinder dia meter min rewinder diameter XXX Setting range 50 200 Default setting 110 ...

Page 633: ...rent mode Absolute values see above The two parameter values Min rew current and Max rew current are used by the motor output stage to calculate all other current values for diameters lying in between Start rew current AP 5 4 AP 5 6 Only in production mode Only if SYSTEM PARAMETER Periph device Dispenser Start rewinder current Setting of the start up current superelevation in or the normal motor c...

Page 634: ...as to be corrected at the beginning min diameter and at the end max diameter of the winding up process This is done by the Pullback cur rent supports the backwards rotation in case of low diameter and the Brake current amplifies the brake torque in case of high diameter Additionally can be set The diameter up to which the Pullback current is throttled down to zero parameter Back diameter and the d...

Page 635: ...n mode Only if SYSTEM PARAMETER Periph device Dispenser Sets the brake current See parameter Pullback current on page 113 XXX Setting range 0 100 Default setting 0 Brake diameter AP 5 4 AP 5 6 Only in production mode Only if SYSTEM PARAMETER Periph device Dispenser Sets the break diameter See parameter Pullback current on page 113 XXX Setting range 0 120 Default setting 120 ...

Page 636: ...he blow on function is activated After run out of the blow on time the applicator moves back into home position PEP II Sensor The cylinder movement is limited by a touch down sensor which signals the contact to the product and triggers the backwards movement ASA ASA Air stream applicator This applicator type has no moving parts but blows the label onto the product also called blow box After the st...

Page 637: ...ed and dispensed label After applying the label the next one is immediately printed and dis pensed A flow chart illustrating the application process can be found in the User Manual LTP LTPV topic section Installation Setup paragraph Product description Function diagram LTSI LTP LTPV Start print mode ALX 92x DPM Only with an AI installed Selecting a print mode Depending on the selected mode the sta...

Page 638: ...l time is the time during which the cylinder valve is turned on xxxxx ms Setting range 1 to 99999 ms Unit interval 1 ms Default setting 1 ms Blow on time ALX 92x DPM Only with an AI installed Only if APPLICATOR PARA Applicator type PEP Blow on PEP II Sensor ASA Reverse PEP BTS O Ring Applikator LTP LTPV or LA BO Standard applicators of the LTP LTPV types don t need the Blow on time signal therefor...

Page 639: ...plication of the la bel xxxx ms Setting range 1 99999 ms Unit interval 1 ms Default setting 0 ms Touch down sens ALX 92x DPM Switching behaviour of the touchdown sensor Only with an AI installed Only visible with certain applicator types Pulse falling The falling signal edge at the sensor triggers the touchdown trigger event Pulse rising The rising signal edge at the sensor triggers the touchdown ...

Page 640: ...nting outside The label face shows outwards when the label stock is wound up Start mode AP 5 4 Only in production mode Only if SYSTEM PARAMETER Periph device Intern Rewinder See parameter Application mode on page 104 Current mode AP 5 4 AP 5 6 Only in production mode Only if SYSTEM PARAMETER Periph device Intern Rewinder See parameter Current mode on page 111 Min rew current AP 5 4 AP 5 6 Only in ...

Page 641: ...r len on page 113 Pullback current AP 5 4 AP 5 6 Only in production mode Only if SYSTEM PARAMETER Periph device Intern Rewinder See parameter Pullback current on page 113 Back diameter AP 5 4 AP 5 6 Only in production mode Only if SYSTEM PARAMETER Periph device Intern Rewinder See parameter Back diameter on page 113 Brake current AP 5 4 AP 5 6 Only in production mode Only if SYSTEM PARAMETER Perip...

Page 642: ...e input START PRINT The printing occurs only after the set delay time Pulse rising The printing of a label is triggered by a low high change of the signal at the input START PRINT The printing occurs only after the set delay time Pulse fall ris The printing of a label is triggered by a low high change as well as by a high low change of the signal at the input START PRINT The printing occurs only a...

Page 643: ...rt print mode is set to Level high active or Level low active any activating of the PAUSE signal stops the printing after the current label Features Printer display shows I O Board pause ERROR is active only if I O Board Error output is set to Printer err Offl If a print job is available DATA READY becomes inactive if I O Board Status output is set to Print job ready START PRINT signals are suppre...

Page 644: ...t is low when it is active otherwise high Default Status output 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Only with an I O board mounted This parameter defines different events which activate the output signal MACHINE STATUS Low ribbon warn The signal is activated if the ribbon roll diameter is less than the limit See parameter Foil end warning on page 72 Print job ready Default setting The ...

Page 645: ... print module is just printing a label otherwise high The output is also deactivated low as long as labels are fed with Feed Button or Feed Signal Mode2 high level High if the print module is just printing a label otherwise low The output is also deactivated high as long as labels are fed with Feed Button or Feed Signal Mode3 low pulse Default setting Low for 20 ms after printing and dispensing a ...

Page 646: ...cellation printing Off No cancellation printing On If no validation data for the printed bar code was sent or if the bar code ex ceeds the set limits the faulty printed label is cancelled Afterwards the same label is reprinted The amount of reprints can be set with the parameter Re print quantity If the error still occurs after the so defined quantity of labels was reprinted the printing stops and...

Page 647: ...ntent is printed after an error oc cured Ref Decode 64 xx ALX 92x DPM PEM Only if OLV PARAMETER Cancel printing On No Test The bar code doesn t have to be decodable Pass The bar code must be decodable Decodability 64 xx ALX 92x DPM PEM Only if OLV PARAMETER Cancel printing On Condition Value Limit xxx Setting range 1 to 100 Unit interval 1 1 No checking Modulation 64 xx ALX 92x DPM PEM Only if OLV...

Page 648: ...l printing On Condition Value Limit xxx Setting range 1 to 100 Unit interval 1 1 No checking PCS 64 xx ALX 92x DPM PEM Print Contrast Signal Only if OLV PARAMETER Cancel printing On Condition Value Limit xxx Setting range 1 to 100 Unit interval 1 1 No checking R white 64 xx ALX 92x DPM PEM Reflectance Only if OLV PARAMETER Cancel printing On Condition Value Limit xxx Setting range 1 to 100 Unit in...

Page 649: ...ost applications it is sufficient to set only this parameter The previously listed parameters are checked automatically according to ANSI grade xxx Setting range 1 to 40 Unit interval 1 1 No checking Dist head beam 64 xx ALX 92x DPM PEM For most applications it is sufficient to set only this parameter The previously listed parameters are checked automatically according to ANSI grade Setting of the...

Page 650: ...ne No error messages Start Print Mode replaces the Parameter SYSTEM PARAMETER Signal edge which can be found in older firmware versions 64 xx This parameter has priority over SYSTEM PARAMETER Signal edge which is relevant for setting the triggering of the single start connector Further information about using a start signal Read the user manual topic section Advanced Applications chapter Printing ...

Page 651: ...nal is also high if the label material is only fed triggered by pressing the feed button or by a feed signal Mode 5 The PRINT_END signal is low as long as the material is fed forwards even for gap initialization Mode 6 The PRINT_END signal is high as long as the material is fed forwards even for gap initialization Reprint signal 64 xx ALX 92x DPM PEM ALX 73x PMA Only with USI board Determins the r...

Page 652: ...rinter on a material low signal coming from the OD sensor See DP INTERFACE Material signal Off Default The output signal WARNING at the USI is activated precondition DP INTERFACE Material signal is set to enabled The printing will be continued On After a material low warning occured the printer finishes printing the current label and stops afterwards The display shows After acknowledging the messa...

Page 653: ...t start error occurs in the following cases If a further start signal arrives before the current label is completely printed If a reprint is requested before the first label after powering on is printed If a start signal arrives and no printjob is loaded If a product start error occurs the machine stops and displays the appropriate status report At the same time the following output signals are ac...

Page 654: ...sed label After applying the label the next one is immediately printed and dis pensed Precondition A printjob is loaded and the printer is in online mode For detailed information about the applicate mode refer to the Technical Manual LTSI topic section Specifications paragraph Function diagram LTSI LTP LTPV USI profile 64 xx ALX 92x DPM PEM ALX 73x PMA Only with USI board minimum required USI firm...

Page 655: ...4 4 AP 5 4 AP 5 6 Print contrast for ZPL printjobs This setting is modified by printjobs which contain print contrast information The print contrast set by SYSTEM PARAMETERS Print contrast is not influenced by this setting xx Setting range 0 30 Step width 1 Default setting the Easy Plug setting is overtaken Control Prefix 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Indicates the start o...

Page 656: ...ed xxx Dots Setting range 9999 9999 Default 0 Step width 1 Manual Calibrate 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 For endless material the label length information is sent in the printjob For punched material the label length has to be detected by activating this func tion YES Label length calculation for punched material Activate this function if label material has changed Calibr...

Page 657: ... PMA Enables the printer to emulate the printing with a 11 8 dots mm printhead When a printjob is designed for a printer that uses ZPL with 300 dpi 11 8 dots mm and is to be printed on a 64 0x series printer 12 dots mm this parameter has to be set to YES YES 305 DPI Scaling is enabled Default NO 305 DPI Scaling is disabled Image Save Path 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Sele...

Page 658: ... 4 AP 5 4 AP 5 6 Disable The material type sent in the ZPL printjob is ignored thermo transfer or ther mo direct Enable The material type is not ignored Label Invert 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Rotates the printout by 180 Equals the parameter PRINT PARAMETERS Print direction which will be ignored when ZPL printjobs are printed 19 Orientation of the printout Setting Disab...

Page 659: ...on to the default value printhead resolution JMB sets the resolution to 200 dpi if the actual resolution is 300 dpi If the actual resolution is 200 dpi this command is ignored Disable The resolution setting sent in the ZPL printjob is ignored Enable The resolution setting is not ignored Command MD SD 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 The ZPL commands MD and SD set printhead da...

Page 660: ...T 64 0xX MICROJET 64 0xXX PEM 0x LH Print engine module PEM lefthand machine PEM 0x RH Print engine module PEM righthand machine AP5 AP 4 4 AP 5 4AP 5 6 AP7 AP 7 t Printhead type 64 xx ALX 92x DPM PEM ALX 73x PMA This parameter is only visible in production mode This parameter chooses the applied printhead type In most cases equals the printhead width the maximum printwidth of the printer This par...

Page 661: ...xists a non printable area of 13 mm width No Setting required for 64 05 dispenser with 4 printhead Full 4 print width with out restrictions Precondition The printhead is positioned at least 13 mm away from the innner side printhead end Default Values 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Parameter appears only in production mode User defined The presently selected settings of all ...

Page 662: ...ory settings All data present in the spooler including data belonging to an interrupted print job is deleted No Default No factory setting Custom defaults If custom parameter settings were stored before see parameter Custom de faults those are restored Custom defaults only appears if custom settings have already been stored Factory defaults The parameters are set to factory defaults Custom default...

Page 663: ...opic section Advanced Applications chapter Saving and Transferring parameter settings Store Diagnosis 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Stores the diagnostic data on memory card The default file name composes as follows Diagnose AP 5 4 203 Dpi A429403110613 log AP 5 4 203 Dpi printer type and printhead resolution A429403110613 serial number of the CPU board equals the value displayed...

Page 664: ...ata is written into the log file which the Easy Plug interpreter reads out of the reception spooler Immediate commands are not included Log files delete 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Only visible if a memory card is inserted No Default setting No function Yes Deletes all log files on the inserted memory card which fulfil the following conditions Filename matches the scheme EPxxxx...

Page 665: ...l times until the wanted data block appears Deleting a data block Press the online button Press the feed button to change to yes Press the online button to delete the block All All data blocks contained in the flash memory are deleted RFID stat del 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Only with activated RFID option Sets all RFID counters to zero See PRINT INFO RFID status Data blocks d...

Page 666: ...duction mode Increases the counter Head number on the info printout Service Status by one See parameter Service Status on page 36 yes Increases the counter Head number by one no Doesn t increase the counter Roller exchange 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Parameter only appears in production mode Increases the counter Roll number on the info printout Service Status by one See...

Page 667: ... dot test 64 xx ALX 92x DPM PEM ALX 73x PMA Checks the print head for defective dots The test ends with a status printout 20 listing the defective dots The printout is also made without hav ing found any defective dots During the test appears the display The printout requires 100 mm wide and 200 mm long label material 20 Status printout after successfully proceeded dot check Upper section technica...

Page 668: ...g this parameter may slow down the label rate Therefore disable the function after error analysis To keep the influence of the monitoring function on the data rate as low as possible the baud rate should be set to 115 000 Off Default setting The monitor function is disabled Serial Com1 The Easy Plug monitor data is transmitted to Com1 Serial Com2 The Easy Plug monitor data is transmitted to Com2 E...

Page 669: ...t 64 xx AP 4 4 AP 5 4 AP 5 6 Makes it possible to test the cutter function without having to set the para meter SYSTEM PARAMETER Periph device to cutter Press Cut Key Triggers a cut if a cutter is installed Without a cutter nothing will happen Matend adjust AP 4 4 AP 5 4 These printer types are equipped with a single light sensor which is designed to detect both punches and material end The sensor...

Page 670: ...ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Corrects the material feed length Such a correction can be necessary when printing on very long labels to compensate slippage related feeding inaccu racy For application instructions refer to the Service Manual topic section Electronics Gen 3 chapter Adjusting the imprint position x x ribbon Setting for thermal transfer printing Setting range 10 0 to 10 0 Step widt...

Page 671: ...y for authorised trained service personnel Concerns the following power supplies HME ME 500 By means of this parameter the register contents of the power supply can be changed Scanner test 64 xx ALX 92x DPM PEM ALX 73x PMA The scanner test is required for the ex works adjustment of an optional scanner On Switches the Scanner Laser on Off Switches the Scanner Laser off Memory card test 64 xx ALX 92...

Page 672: ...ermi nal contained in Windows95 Start send test as follows 1 Start the terminal program and set it to the transmission parameters used by the printer 2 Press the Online key to start the send test 21 Pattern in the terminal window The terminal window should show a regular pattern of four repeating charac ters Those characters are continuous sent by the printer A transfer fault would be recognizable...

Page 673: ...RTS CTS DOS Command mode COM1 baud 19200 parity n data 8 stop 1 if com1 is the serial port 3 Press the Online key to start Receive test 4 Send any file to the printer Condition com1 Printer port anyfile txt any file copy anyfile txt com1 add b for binary files The following shows up on the printer display xxxxxx is the size of the sent file in bytes This value is being counted up dur ing the test ...

Page 674: ...PM 3000 Only with installed options board AP 5 4 AP 7 t Only with installed I O board After calling this parameter Com2 puts out all data which are received by the set Easy Plug port See parameter Interface on page 53 If this parameter is set to RS232 data can also be sent in reverse direction that is reception by Com2 output by Com1 Com2 port test 64 xx ALX 92x DPM PEM AP 4 4 AP 5 4 64 xx ALX 92x...

Page 675: ...le paragraph Adjusting the printhead voltage Printtest 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 General printtest prints line by line the set printer type and the firmware ver sion Material settings Material type length width are considered Stop the printtest by pressing the Online button Rewinder adjust 64 xx ALX 92x AP 5 4 AP 5 6 64 xxAP 5 4 AP 7 t Only with Rewinder 2000 installed...

Page 676: ...X 92x Only valid for backing paper rewinder Shows the values of the position sensor at the rewinder dancer arm in middle tightened and in loose position xxx Sensor value in loose position text Sensor type Opto light barrier Hall hall sensor no explicit sensor type yyy Sensor value in one of the following positions Middle for 64 xx with Rewinder 2000 and for ALX 92x with R04A rewinder motor output ...

Page 677: ...for factory internal use System date 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the date at which the firmware was generated Bootloader 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the bootloader version number uMon 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the bootloader version number Feed driver 64 xx ALX 92x DPM PEM ALX 73x PMA Applied PIC v...

Page 678: ...the output stage board driving the head motor Peripheraldriver 64 xx AP 5 4 AP 5 6 Only with mounted optional peripheral output stage board Applied PIC version on the output stage board driving the peripheral motor 64 xx Applied PIC version on the output stage board driving the deflection motor Rewinder 64 xx ALX 92x 64 xx Dispenser only Applied PIC version on the rewinder motor output stage board...

Page 679: ...inder only Applied PIC version on the internal rewinder motor output stage board USI interface 64 xx ALX 92x DPM PEM ALX 73x PMA Only with USI mounted Applied PIC version on the USI Applicator int Applicator Interface ALX 92x Only with mounted Applicator Interface Applied PIC version on the Applicator Interface Dispenser lift 64 xx 64 xx Only 64 xx dispenser version Applied PIC version on the lift...

Page 680: ...The counter is increased by calling the parameter SERVICE FUNCTION Cutter exchange yes Maximum value 4 bil lions Roll number 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the number of exchanged print rollers The counter is increased by calling the parameter SERVICE FUNCTION Roller exchange yes Maximum value 4 billions Cutter number 64 xx AP 5 4 AP 5 6 Only with mounted and activate...

Page 681: ...m value 4 billions Tot mat length 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the total covered distance of the feed roller In comparison to the counter Roll run length this counter is not reset after a roller exchange Max imum value 4 billions Tot foil length 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the total covered distance of the ribbon roller Total cuts 64...

Page 682: ... 5 4 AP 5 6 Shows the calculated foil diameter A measurement routine calculates the ac tual ribbon roll diameter with an exactness of 7 5 The parameter SYSTEM PARAMETER Foil end warning can be used to set a critical foil roll diameter If the foil roll diameter equals this value a message appears on the printer display See parameter Foil end warning on page 72 64 xx DPM PEM ALX 92x At the optional ...

Page 683: ...epends on the type of power supply Shows the power supply version Serial number 64 xx ALX 92x DPM PEM ALX 73x PMA Availability depends on the type of power supply Shows the power supply serial number Standby On time 64 xx ALX 92x DPM PEM ALX 73x PMA Availability depends on the type of power supply Shows the power supply operation time including the standby time Standby time is the duration of time...

Page 684: ...4 AP 5 4 AP 5 6 Shows the designation of the applied processor PCB revision 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the layout revision and part number of the CPU board FPGA version 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the FPGA version MAC address 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the MAC Address an unchanging board address wh...

Page 685: ...h components Manufacturer 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Parameter appears only in production mode Shows the board manufacturer Work place 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Parameter appears only in production mode Shows the printer work place Company name 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Parameter appears only in production mode S...

Page 686: ...e version number of the operation panel Display SerialNr 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Shows the serial number of the operation panel Remote disp vers 64 xx ALX 92x DPM PEM ALX 73x PMA Only if remote operation panel is connected Shows the version number of the remote operation panel Remote disp 64 xx ALX 92x DPM PEM ALX 73x PMA Only if remote operation panel is connected Shows th...

Page 687: ...e free Drive letter which is assigned to the CompactFlash card here C Assigning a drive letter see chapter DRIVEASSIGNMENT on page 70 SD card 64 xx ALX 92x DPM PEM ALX 73x PMA AP 5 4 AP 5 6 Only with plugged in SD card Shows the memory size of the SD card 971 MB of 1024 MB are free Drive letter which is assigned to the SD card here C Assigning a drive letter see chapter DRIVEASSIGNMENT on page 70 ...

Page 688: ...SIGNMENT on page 70 Space for Jobs 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the memory size which is available for print jobs Max Labellength 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the maximum printable label length which results from the memory allocation Default values 64 xx ALX 92x DPM PEM ALX 73x PMA AP 4 4 AP 5 4 AP 5 6 Shows the setting of parameter ...

Page 689: ...05 16 Rev 03 USER SERVICE MANUAL Info Printouts Parameters AP 5 4 Gen II AP 5 6AP 4 4 AP 5 464 xx DPM PEM ALX 92x ALX 73x PMA 167 ...

Page 690: ...2 1025 Com twice there 13 1026 Comm w o flag 13 1027 Uninit parameter 13 1028 Parameter uninit 13 1029 Param incorr 13 1030 Command incorr 13 1031 Too many slashes 13 1032 Incorrect char 13 1033 Uninit flash par 14 1034 Uninit restrict 14 1035 Uninit combi 14 1036 Wrong combi para 14 1037 Software error 14 1038 Software error 14 1087 OLV not active 14 1088 No realtimeclock 14 1089 Seek Fkt Error 1...

Page 691: ... 24 1328 Var Field Creati 24 1329 Count Field Crea 24 1330 Create clk field 24 1331 Field type inv 24 1332 Field length inc 24 1333 Logo not there 24 1334 YV Data incorr 24 1335 YV Field cont 25 1336 YV no incorr 25 1390 Web width zero 25 1391 Web Width 25 1392 Job memory full 25 1393 Job struct creat 25 1394 Invalidation 25 1395 Label too wide 26 1396 Label too long 26 1397 Label too short 26 139...

Page 692: ...LV Software 36 5000 Bus device 36 5001 No gap found 38 5002 Material end 38 5003 Cover open 38 5004 Rewinder mat tear 39 5005 Knife fault 39 5006 Head fault 39 5008 Ribbon end 39 5009 USI start error 40 5012 Delete H8 loader 40 5013 Prog H8 loader 40 5014 Power 40 5015 Scanner 41 5016 ALX Rewinder 41 5017 Power Supply 41 5018 Dot check area 42 5020 I2C Timeout xx 42 5021 I2C Conf xx 42 5022 I2C Bu...

Page 693: ...g select first 57 5527 Tag RF comm err 58 5528 EEPROM failure 58 5529 Parameter range 58 5530 Unknown CMD 58 5531 Protocol length 58 5532 CMD not avail 58 5540 ISO error 1 58 5541 ISO error 2 58 5542 ISO error 3 59 5543 ISO error 15 59 5544 ISO error 16 59 5545 ISO error 17 59 5546 ISO error 18 59 5547 ISO error 19 59 5548 ISO error 20 59 5549 ISO error 59 5550 Wrong tag type 59 5551 Max Tags fail...

Page 694: ...a length 69 8702 IDM Coding 69 8703 IDM Self test 69 8704 IDM Init error 69 8705 IDM rows columns 69 8760 EAN128 field len 69 8761 EAN128 Data type 69 8762 EAN128 Ident 69 8800 Maxicode Mode 69 8801 Maxicode Sys no 70 8802 Maxicode Zipcode 70 8803 Maxicode Class 70 8804 Maxi Sec mess 70 8805 Maxicode Country 70 8830 Cod49 Datalength 70 8031 Cod49 wrong data 70 8850 Unknown filetype 70 8851 Graphic...

Page 695: ... update 77 9100 Invalid format 77 9101 Invalid Header 77 9102 Inv Board Rev 77 9103 Inval firmware 77 9104 Inv Data Size 77 9107 Flash Overflow 77 9108 Flash Ovf Diag 78 9109 Flash Ovf Params 78 9110 Flash Write Err 78 9111 PIC Update Fail 78 9112 PIC missing 78 9113 RFID Update Fail 78 9114 RFID missing 78 9115 AWID missing 78 9116 Ser Disp Missing 79 9117 Device Unknown 79 9118 H8 Update Fail 79...

Page 696: ... Is replaced by either PrintStatus or QueueStatus PrintStatus means the error is caused by malfunction of the printer independent of the sent print job This is a message of the printer control QueueStatus means the error is caused by a faulty Easy Plug command in the print job This is a message of the Easy Plug interpreter xxxx signifies a status number in the range from 0001 to 9999 Using this nu...

Page 697: ...underlines General software errors Errors in the firmware can never be completely ruled out Such errors are described in the error directory as General software errors They can only be corrected by the manufacturer If errors which are described in the error directory as General software errors repeatedly occur please notify the manufacturer quoting the error number and the circumstances in which t...

Page 698: ...y with some printer types log files of the printjob can be saved on memory card SPECIAL FUNCTION Parameter to CF Our Technical Support will try hard to find a solution by reproducing the situation which caused the error Not listed status reports Some status reports are not shown in the list of status reports They provide developers of the printer firmware and trained service personnel with informa...

Page 699: ...hirty seconds Please read the notes in section General software errors 1003 Too many slashes Status General software error Measure Please read the notes in section General software errors 1004 Slash w o param Status General software error Measure Acknowledge by pressing the on line button Please read the notes in section General software errors 1005 2 same commands Status General software error Me...

Page 700: ... One or more illegal commands between IM and Q Measure Check Easy Plug sequence Please read the notes in section Easy Plug errors 1013 Comm flag inc Status General software error Measure Switch printer off and then back on again after thirty seconds Please read the notes in section General software errors 1014 Uninit integer Status General software error Measure Switch printer off and then back on...

Page 701: ...re error Measure Switch printer off and then back on again after thirty seconds Please pay attention to the notes in chapter General software errors 1021 Uninit image par Status General software error Measure Switch printer off and then back on again after thirty seconds Please pay attention to the notes in chapter General software errors 1022 Too many files Status General software error Measure S...

Page 702: ...sing the Online button 1028 Parameter uninit Status General software error Measure Acknowledge by pressing the Online button Please read the notes in section General software errors 1029 Param incorr Status Incorrect parameter in the command Measure Check Easy Plug sequence Please read the notes in section Easy Plug errors 1030 Command incorr Status Error during the command interpretation Measure ...

Page 703: ...eter could not be initialized Measure Confirm by pressing the Online button Please read the notes in section General software errors 1037 Software error Status General software error Measure Switch printer off and then back on again after thirty seconds Please read the notes in section General software errors 1038 Software error Status General software error Measure Switch printer off and then bac...

Page 704: ...nterpreting the text string of a variable data field The error could e g be caused by a YT or a YB command Easy Plug Self acknowledging error Measure Check the text strings of variable data fields 1092 Rename file Status General software error Measure Please read the notes in section General software errors 1093 Delete file Status File cannot be deleted Measure Check whether the file name is writt...

Page 705: ...tware errors 1112 Para No Value Status General software error Measure Switch printer off and then back on again after thirty seconds Please read the notes in section General software errors 1113 No Default Value Status General software error Measure Switch printer off and then back on again after thirty seconds Please read the notes in section General software errors 1114 Limit value Status A sent...

Page 706: ...0 Incorr logo no Status Logo no is invalid because it is outside of the address field self acknowledging Measure Check whether the logo no has been given as being smaller than 0 zero or larger than 255 1121 Logo exists Status Logo already exists Measure Change the designation of the logo repeat saving 1122 Creating logo Status General software error Measure Please read the notes in section General...

Page 707: ...ter O for Overwrite but a file already exists under the given name Measure Rename one of both files or set the parameter O Please read the notes in section Easy Plug errors 1130 Float overflow Status Number of figures is too high for a floating comma variable Measure Switch printer off and then back on again after thirty seconds Reduce the number of figures 1131 Logo cache full Status A logo or se...

Page 708: ...ck value for X position for signs Please read the notes in section Easy Plug errors 1172 Y Pos length Status Faulty Easy Plug code Y position exceeds the label length Result The previously set print offset is retained Measure Reduce value for Y position Select a longer label Please read the notes in section Easy Plug errors 1173 Y Pos zero Status Faulty Easy Plug code Value for Y position zero Res...

Page 709: ...the notes in section Easy Plug errors 1177 Max length bot Status Faulty Easy Plug code Maximum label length bottom reached Measure Correct label layout Position the drawing elements in a way that they fit on the label Please read the notes in section Easy Plug errors 1178 x Dots zero Status Bit Image Measure Switch printer off and then back on again after thirty seconds 1200 GetRLE reset st Status...

Page 710: ...ry assignment for print jobs Measure Please read the notes in section Unspecific errors 1246 New HP no space Status Faulty memory assignment for print jobs Measure Please read the notes in section Unspecific errors 1247 Out of memory Status Faulty memory assignment for print jobs Measure Please read the notes in section Unspecific errors 1260 TimeDate string Status General software error Measure A...

Page 711: ...Measure Specify an admissible parameter value Please read the notes in section Easy Plug errors 1278 Wrong X Status Faulty Easy Plug code Faulty use of the immediate command X The specified parameter value exceeds the admissible value range S B P Measure Specify an admissible parameter value Please read the notes in section Easy Plug errors 1279 X wrong number Status Faulty Easy Plug code Faulty u...

Page 712: ...in section General software errors 1310 Wrong Field ID Status The error can have several causes Measure Please read the notes in section Unspecific errors 1320 No Default Value Status Faulty Easy Plug code Measure Please read the notes in section Easy Plug errors 1321 Bar Code Object Status Faulty Easy Plug code regarding the declaration of a bar code Measure Please read the notes in section Easy ...

Page 713: ...Easy Plug errors 1329 Count Field Crea Status Faulty Easy Plug code regarding the declaration of a counting field Measure Please read the notes in section Easy Plug errors 1330 Create clk field Status General software error Measure Please read the notes in section General software errors 1331 Field type inv Status Invalid field type Measure Acknowledge by pressing the Online button 1332 Field leng...

Page 714: ...sure Correct the ER command regarding the setting of parameter b Please read the notes in section Easy Plug errors 1391 Web Width Status The printer was set to printing several label rows Easy Plug command ER n 1 but both or one of the parameters n and b are set in a way that n b label row width no of rows exceeds the material width Measure Correct the ER command regarding the setting of parameter...

Page 715: ...d Parameters Measure Reduce the label width setting Please read the notes in section Easy Plug errors 1397 Label too short Status The label length defined in the IM command is smaller than the minimum admissible length The label length is set to the minimum value Measure Correct the length value in the label layout definition Please read the notes in section Easy Plug errors 1398 Label too small S...

Page 716: ...ovexx printer with these data streams please contact Service This section lists the error messages that may appear when using the ZPL II commands interpreted by the Novexx printer s MONARCH LANGUAGE INTERPRETER 1501 Unknown MLI Cmd Error level 1 Status An uninterpretable command was encountered Measure Check if the printjob was proceeded correctly If yes ignore the message if no modify the printjo...

Page 717: ...1507 Not enough data Error level 1 Status Data for graphics command is not enough Measure Check and modify graphics data 1508 String Too Long Error level 1 Status String characters exceeds the maximum number of characters which the particular string parameter can take Measure Check and modify the command 1509 Wrong Byte Cnts Error level 1 Status The row size or total size parameters is not valid e...

Page 718: ...atrix bar code command specified an escape sequence character This is not supported in this printer Measure Modify the bar code command 1515 Conv to ECC200 Error level 1 Status Data Matrix barcode command specified non ECC200 level Program is attempting to convert to ECC200 Measure Modify the bar code command 1516 Bad Drive x Error level 2 Status The drive selected is not a valid drive We support ...

Page 719: ...pported x Error level 2 Status Critical commands that is not supported by this printer Measure Check and modify the commands in the printjob 1522 Bad Char Set x Error level 2 Status The character set selected by CI command is not supported Measure Replace the character set by a supported set 1523 Cmd Parm Error Error level 1 Status Error encountered while parsing command parameter Measure Check an...

Page 720: ...printer possibly a negative offset Measure Correct the command 1528 Language illegal Error level 2 Status Language specified by RTC command is not English or German Measure Correct the command 1529 Invalid Prn Mode Error level 1 Status Print modes other than cutter mode are selected Tear off Rewind or Peel off modes in MM command Measure Correct the command 1530 Inc free str mem Error level 2 Stat...

Page 721: ...us Attempt to define a variable with an already existing name Measure Choose another name for the variable 2002 Var data length Status The maximum allowed length of a variable was exceeded Measure Correct the variable length 2003 Expr bracket Status The number of open and close brackets in the expression is not equal Measure Check the brackets in t he expression and correct their number 2004 Exp q...

Page 722: ...A not defined variable name is used in an expression Measure Check the variable names Correct the spellling if necessary or define a new variable 2010 Fct para value Status The error is caused by the Easy Plug function chr The argument which was assigned to the function exceeds the admissible value range 0 255 Measure Change the argument details see Easy Plug manual 2011 OLV variable Status Wrong ...

Page 723: ... and Parameters in the User Manual 3002 3005 3008 3015 3017 Com x Frame Status Receive error at the RS232 interface COMx x 1 5 Measure Acknowledge by pressing the Online button Check parameter setting at printer INTERF PARAM COM1 PORT Baud rate and INTERF PARAM COM1 PORT stop bits and PC Notes about setting the printer parameters are given in the chapter Info Print outs and Parameters in the User ...

Page 724: ...he print parameters and or use a different material ribbon combination Make a dot check May be that a dot is defective which was ought to print an important line of the bar code If the bar code has not been printed at all check the print job 4101 OLV limit exceed Status The read bar code exceeds a user specified limit The limits e g contrast or readability can be set via the parameter menue or via...

Page 725: ...tus messages which help to isolate the error source Measure Acknowledge by pressing the Online button Switch printer off and back on again after 30 sec If the error message continues to appear please contact the manufacturer Example The parameter SYSTEM PARAMETERS Periph device is set to Cutter without an output stage board for a cutter being installed The following status messages appear one afte...

Page 726: ...23 I2C LAB xx 5024 I2C BER xx 5025 I2C Polling xx Tab 3 Status messages which help to further locate the I 2 C bus error xx Device ID of the concerned device see 0 Device 64 xx DPM PEM ALX 92x AP 5 4 AP 7 t 0 CPU X X X X X 1 Feed motor X X X X 2 Foil motor X X X 3 Printhead motor X X X X 4 Peripheral motor X X 5 Dispenser motor X 5 Rewinder motor X 8 Rewinder internal X X 12 Reserved 13 USI board ...

Page 727: ...d automatically and the next gap is sought 5002 Material end Status Material end Material no longer in the gap LS Measure 1 Press Online button in order to acknowledge the status report Display OFFLINE x JOBS 2 Insert material and check the position of the photoelectric switch correct if necessary 3 Press Online button processing of the job continues gap is reinitialised 5003 Cover open Status 64 ...

Page 728: ... is preventing the head contact lever from moving freely if necessary clean If not successful call Service 5008 Ribbon end Status Ribbon end Measure When using thermal printing 1 Check whether the parameter SYSTEM PARAMETER Ribbonautoecon is set to deactivated 2 Acknowledge by pressing the Online button 3 Switch off the ribbon end detection parameter SYSTEM PARAMETER Ribbonautoecon 4 Press the Onl...

Page 729: ...tart signal is given while printing a label Measure Acknowledge by pressing the Online button Press the Feed button afterwards to proceed with the print job 5012 Delete H8 loader Status Error while loading the H8 firmware the old firmware on the machine could not be deleted Measure Acknowledge by pressing the Online button Retry loading the firmware If the error occurs repeatedly the bootloader mu...

Page 730: ...der Status Only ALX 92x The output stage board belonging to the Rewinder motor is not connected or damaged Measure Check if the board is connected properly Exchange the board to verify if it is damaged 5017 Power Supply Status Communication fault of the power supply during the running of the service function Head dot test The power supply didn t succeed in switching to the dot check mode that is r...

Page 731: ...ntinues to appear please contact the manufacturer 5021 I2C Conf xx Status Confirmation error during communication via the I2 C bus with the device xx see Tab 4 on page 37 Measure Switch printer off and then back on again after 30 sec If the error message continues to appear please contact the manufacturer 5022 I2C Busy xx Status Error during communication via the I2 C bus with the device xx see Ta...

Page 732: ...ure Switch printer off and then back on again after 30 sec If the error message continues to appear Replace the motordriver board 5028 PS overheat AP x x only Status The temperature inside of the power supply exceeded the admissible range Measure Let the power suppy cool down for some minutes 5029 I2C checksum xx Status During I2 C communication with device xx occured a checksum error xx I2 C devi...

Page 733: ...tatus TT4 only Error while reading the bar code on the material in infeed 3 Measure Check whether material in infeed 3 is inserted correctly The bar code must be in front in advance direction on the material bottom Insert material correctly if necessary Check whether the bar code print is erroneous on material in infeed 3 Exchange material if necessary 5054 Barcode Infeed 4 Status TT4 only Error w...

Page 734: ...zing TT4 reports no material in infeed 1 Precondition for this status message is that parameter SYSTEM PARAMETERS w wo magazine is set to with Measure Check if the material in infeed 1 is loaded correctly respectively if it s loaded at all Acknowledge by pressing the Online button 5059 Stacker full Status AP 7 t only This message can only appear if a TCS is applied as peripheral device It indicate...

Page 735: ...d status messages e g ribbon end and display of the Press roll message Closing the lever automatically acknowledges the status message Measure Close the press roll lever 5063 Lever open AP 5 4 5 6 Status The printhead lever is not closed Opening the lever causes the immediate deletion of all potentially queued status messages e g ribbon end and display of the Lever open message Closing the lever a...

Page 736: ...error can occur in connection with the exchange of the CPU board of an ALX 92x machine Acknowledge error set all sensors restart If the error message still appears Reload firmware and or carry out a forced bootloader start with Clear params If the error continues to appear send CPU board with a fault description to the manufacturer 5100 Printengine lock Status Printengine error occurs only at devi...

Page 737: ... to move the applicator by force Ackknowledge by pressing the Online button 5121 Touch down Status The applied applicator doesn t reach the Touch Down Position what means that it extends completely without reaching any product or other resistance Preconditions for this error to occur The parameter DP INTERFACE Interface type is set to USI Applicator Internal inputs are enabled Measure Correct the ...

Page 738: ...firmware of the USI doesn t match the printer firmware n Required USI firmware version USI firmware version is higher than the required version Message is automatically quit after approx 2 s This combination should work without problems Measure USI firmware version is older than the required version Update the USI firmware See service manual topic section Firmware Gen 3 ...

Page 739: ...ceeds the admissible range Output 4 48 V motor The output voltage exceeds the admissible range Dot Check defective Indicates a detected power supply fault in the course of a Dot Check Measurement Example While measuring the internal reference resistance have the admissible tolerances been exceeded Fan defective Indicates a fan fault if its control allows any error detection Critical overheat A cri...

Page 740: ...troller not used not used not used Temperature sensor defective The measurement at the A D converter leads to a temperature below 20 C or over 170 C All outputs except the logic supply are switched off Operation time counter Data are not consistent in connection with the operation time counter EEPROM error Data content of the EEPROM is not consistent Byte 3 xxXXxxxx X X 7 6 5 4 3 2 1 0 not used no...

Page 741: ...ion the rewind unit dancer arm only moves a minimal distance around the control position This is the position the dancer arm takes up after initialisation of the machine Status Cause Any force applied that moves the dancer arm from its control position Example The feed motor is blocked the backing paper is not conveyed quickly enough as a result the dancer arm is pulled upwards Example The backing...

Page 742: ...licator interface Status DPM PEM ALX 92x only Neither Applicator Interface AI nor USI are connected to the device Measure Connect a USI or AI to the device 5152 Winding direct ALX 92x with M5A motor output stages only Status The backing paper end is not correctly attached to the rewinder mandrel Wrong machine type selected SPECIAL FUNCTION Printer type Attach the backing paper web to the rewinding...

Page 743: ...ing printing applying a label Precondition Parameter APPLICATOR PARA Start error stop or DP INTERFACE Start error stop is set to On Measure Check the labelling procedure increase the product distance Set parameter Start error stop to Off 5205 Applicator gen Status General software error Measure Please read the notes in section General software errors 5206 Applicator resp Status Communication with ...

Page 744: ...0 Appl driver 4 Status Shortcut or overheat at power output 4 at the machine status connector CN602 on the AI board The power output 4 comprises the following output signals Cycle OD Foil OD Sensor Offline Measure Check the connections 5212 Vx x for AI rec Status The required AI firmware version x x is not installed Measure If the installed AI firmware is older than the required version Acknowledg...

Page 745: ...ternal Status General software error Measure Please read the notes in section General software errors 5504 No RFID job Status A print job which is not declared as RFID printjob contains RFID specific Easy Plug commands e g RT RFW RFID printjobs are declared in the IM command by defining the distance between label edge and optimum of transponder antenna parameter d Measure Modify the print job 5510...

Page 746: ...der tag cannot be written on for one of the following reasons Faulty address e g an attempt to write into a protected area The tag is out of reach of the antenna after it has already been recognized Noise signals avoid the transmission Measure Check the system for the mentioned error causes and correct them 5523 Tag address err Status Faulty address The address data targets beyond the logical or p...

Page 747: ...e addresses differ too The fault occurs if a block address targets beyond the address range of the transponder Measure Change the address Use a transponder with a wider address range 5530 Unknown CMD Status The reader doesn t support the used command Measure Change or replace the command 5531 Protocol length Status General software error Measure Please read the notes in section General software er...

Page 748: ...cted which is not known by the reader it cannot be used Measure Use another transponder type which is known to the reader 5551 Max Tags failed Status The maximum permissible number of invalid labels was reached This value is to be set via parameter RFID PARAMETERS Max Tags To Stop Invalid labels are being printed on with diagonal stripes Measure Find out why the labels are invalid put things right...

Page 749: ...Font download size SYSTEM PARAMETER Font downl area If there are already some printjobs in the printer queue wait until those are processed 6000 Param incorrect Status Novram check sum error Check the setting of the printhead resistance parameter SYSTEM PARAMETER Head resistance before you press the Online button possibly the value is faulty Measure Confirm error by pressing the Online button All ...

Page 750: ...oading the Firmware using boot loader 6005 Fixfont data Status Defective fixfonts Measure Load the firmware new Refer to the service manual topic section Firmware 6006 Speedofont data Status Defective speedo fonts Measure Load the firmware new Refer to the service manual topic section Firmware 6007 Print ctrl stop Status The print control doesn t start what means that the printer doesn t finish th...

Page 751: ...6030 Param checksum Status Wrong parameter checksum Measure None The message is merely informativ 6031 New Parameters Status By loading a new firmware version some new parameters have been added to the parameter menu Measure None The message is merely informativ 6101 No sensor found Status Error during the running of the Sensor Test service function Measure Acknowledge by pressing the online butto...

Page 752: ...e button Check designation existence of the work directory 6205 Write disk Status Error during writing on RAM disk or memory card Measure Acknowledge by pressing the Online button 6206 Read disk Status Error during reading from RAM disk or memory card Measure Acknowledge by pressing the Online button 6207 No file card Status No CompactFlash card found Measure Acknowledge by pressing the Online but...

Page 753: ...us The Easy Plug command Xn triggers a status acknowledgement via centronics Interface But the PC dosn t pick up the supplied data Measure Check the data line connecting printer and PC 8001 Shared Memory Status General software error Measure Switch printer off and then back on again after thirty seconds Please read the notes in section General software errors 8002 Stream Buffer Status General soft...

Page 754: ...tes in section General software errors 8109 TT specifications Status General software error Measure Switch printer off and then back on again after thirty seconds Please read the notes in section General software errors 8110 Unknown char Status Character is not included in the character set character set does not support all characters Measure Select another character character set 8111 Stream typ...

Page 755: ...ot available font or use another available font 8300 Bar code corr Status Error a bar code correction factor greater than 25 has been selected Measure Reduce correction factor 8301 Bar code data Status Incorrect bar code data The bar code data is not permitted for the selected bar code type Measure Use data permitted for the bar code type 8302 Barcode checksum Status Error during calculation of th...

Page 756: ...r thirty seconds Please read the notes in section General software errors 8308 Bar code ratio Status Illegal bar code ratio Measure Select another ratio 8309 Module range Status Maximum range of the bar code module exceeded Measure Reduce module range 8310 Bar code element Status Bar code element exceeds the maximum permitted size of 253 dots 21 mm Measure Reduce size of the bar code element 8311 ...

Page 757: ...e PDF417 incorrect details Measure Alter details 8407 PDF417 Coding Status Bar code PDF417 coding error Measure Switch printer off and then back on again after thirty seconds Acknowledge by pressing the Online button 8500 Code 25Int len Status Bar code Code 25 Interleaved input line too long Measure Shorten input line 8501 Postcode length Status Bar code postcode illegal data length Measure Check ...

Page 758: ...de IDM error during initialising Measure 8705 IDM rows columns Status The input data does not match the given matrix or the number of rows columns is invalid Measure Change the number of rows columns or the input data 8760 EAN128 field len Status The number of data after a data identifier does not correspond to the definition for this data identifier Measure Change the number of data 8761 EAN128 D...

Page 759: ...s can be coded in the bar code The bar code is not printed Measure Shorten the data string 8031 Cod49 wrong data Status The data string contains wrong characters The bar code is not printed Measure Correct the content of the data string 8850 Unknown filetype Graphic files with the extention declared in the Easy Plug command YG are not supported Measure Transform the graphics file into another file...

Page 760: ...lace it if necessary 8856 Free store size Status By setting parameter SYSTEM PARAMETER Free store size a part of the memory is reserved which the printer firmware can use if necessary dynamic memory allocation If this memory area is dimensioned too small the printer firmware can not work and this error message shows up One cause may for example be that data are supposed to be loaded whose size exc...

Page 761: ... Repeat loading the logo via DK command In cases of continuous occurence of this error please contact the technical support 8951 File format Status General software error Measure Switch printer off and then back on again after thirty seconds Please read the notes in section General software errors 8952 Not installed Status General software error Measure Switch printer off and then back on again af...

Page 762: ...ammed on the board This can only be done by an authorized service technician or by the manufacturer Measure Acknowledge the status message by pressing the Online button The printer will be starting but cannot be used with a network Contact the technical support for a new programming of the board s MAC address If a new programming is not possible exchange the CPU board 9008 Powerfail signal powerfa...

Page 763: ...loading status and signalizes this status message The error can only occur until now 05 04 if an AI is applied Measure Load a valid application program 9013 Head voltage Status Faulty 5 V print head supply voltage Possible causes are Only AP 5 4 Printhead was connected to the wrong connector on the CPU board Short circuit possibly is the printhead defective Measure Only AP 5 4 Check if the printhe...

Page 764: ...ition the Easy Plug interpreter can not proceed the command at this position e g during the loading of files onto a memory card Measure Call the CA command at an admissible position 9020 Param ID wrong Status A not existing parameter ID was used Measure Correct the parameter ID 9022 No network link Status This message can only occur if the Ethernet address assign is set to DHCP The cause is nearly...

Page 765: ... stop Status Internal error during Easy Plug file logging SPECIAL PARAMETER EasyPl file log Measure Repeat operation If the error occurs repeatedly switch off the file logging Use parameter SPECIAL PARAMETER EasyPl file log only for error analysis purposes Using the parameter in continous operation can cause error messages which are hard to understand 9034 Use min 16MB RAM Status The printer has n...

Page 766: ...ck sum invalid address invalid record type Measure Switch printer off and on again Check the download data 9101 Invalid Header Status Occurs during a download The sent files have a format error in the header Measure Switch printer off and on again Check the download data 9102 Inv Board Rev Status Occurs during a firmware download The sent firmware does not match the version of the CPU board Measur...

Page 767: ...nd on again 9111 PIC Update Fail Status Occurs during a firmware update or a PIC controlled device if the update failed Measure Switch printer off and on again 9112 PIC missing Status Occurs during a firmware update of a PIC controlled device if no such device was found Measure Check the configuration The status message is cancelled automatically The download continues 9113 RFID Update Fail Status...

Page 768: ...ssing Status Occurs during a firmware update of a H8 device if no such device was found Measure Check the configuration The status message is cancelled automatically The download continues 9122 Checksum error Status Checksum error while loading a firmware file The checksum of the loaded data doesn t match the calculated checksum Measure Repeat the download If the error continues to occur the file ...

Page 769: ...bremse Gen 2 Ribbon brake Gen 2 20 Folienbremse Gen 3 Ribbon brake Gen 3 21 Aufroll Mechanik Gen 1 Rewind mechanics Gen 1 22 Aufroll Mechanik Gen 2 Rewind mechanics Gen 2 23 Aufroll Mechanik Gen 3 Rewind mechanics Gen 3 24 Folienkern Adapter Ribbon Mandrel Adapters 25 Folienantrieb Ribbon Drive 26 Folienspanner Ribbon Tightener 27 Materialtransport Label Web Feeding 28 Abwickler Unwinder 28 Rollen...

Page 770: ...ten Dispensing Edges 44 Druckkopf Motor Hebemechanik Printhead Motor Lift Mechanism 45 Grundplatte Basic Plate 46 Montageflansch Mounting Flange 46 Andruckrolle Application Roller 47 Zubehör Accessories 48 USI Testbox USI Testbox 48 Einstellwerkzeug Adjustment Tool 49 Produkt Lichtschranke Product Sensor 50 Anschlusskabel Connection Cables 51 Netzkabel Mains Connection Cables 52 Alle Teilenummern ...

Page 771: ...2 RH 4 5 A7728 LH 6 A7724 RH 6 2 Frontblende Avery grau Front Cover Plastic Grey A1065 LH A2269 RH 3 Aufkleber Durchlaufschema Label with ribbon path schematics A2822 LH A2823 RH 4 Mikroschalter Micro Switch A2081 5 Buchse Bush A2066 6 Gasfeder GS 4 12 Gas Spring A1946 7 Lagerbolzen Bearing Bolt A1037 8 Display Unterteil ZSB Control Panel Base Assy A1051 4 5 A2602 6 Gehäuse Housing Gehäuse vorne F...

Page 772: ...2820 a LH A2694 RH a Abbildung LH Picture LH 4 Staubfilter ZSB Dust filter assy A6206 5 Ersatzvlies 5 Stück Spare fleece 5pieces A2581 6 Stahlblech Steel cover A2819 LH A2692 RH 7 Stahlblech AI Steel cover AI A2191 8 Stahlblech Centronics Steel cover Centronics A0911 9 Stahlblech USI Steel cover USI A0912 10 Abdeckkappe Cover plug 92868 11 Abdeckkappe Cover plug 0006034 16 Gehäuse hinten Rear hous...

Page 773: ...ch Upgrade auf Gen 3 Elektronik möglich siehe Themenbereich Mechanik Ersetzt durch Upgrade Kit A102883 Applies to Gen 2 Electronics was built in up to approx 6 2006 since 9 2002 with integrated Ethernet connector discontinued since approx 07 2011 upgrade to Gen 3 possible see topic section Mechanics Replaced by upgrade kit A102883 2 CPU Platine CPU board A6621 b Gen 3 b Für Gen 3 Elektronik wird s...

Page 774: ...g kit M5A output stage A9836 e 4 Microcontroller Microcontroller A2659 f A5513 g Upgrade Kit für Endstufen Platinen Peripherie Upgrade kit for output stage boards peripheral A2737 h 5 USI Schnittstelle einschließlich Mikrocontroller und Anschlusskabel USI Interface including microcontroller and connection cable A2062 5 V A2345 24 V 6 USI Controller update USI controller update A3379 i 7 E A Platin...

Page 775: ... Service Handbuch lesen Applies to Ribbon motor feed motor and headlift motor in machines which where produced since 1 2012 Rewinder motor in machines which where produced since 1 2012 and are equipped with Gen 3 Electronics a n d firmware version 6 37 or higher Read the service manual e Anwendung Wenn e r s t m a l s eine M4A durch eine M5A Endstufe ersetzt wird Service Handbuch lesen Application...

Page 776: ... A5401 2 HME Schaltnetzteil mit gedrehter Anschlussplatine HME power supply with rotated connector board A2579 a Nicht mehr lieferbar No longer available a Für ältere Maschinen For older machines 3 Netzteil ME500 ME500 power supply A8328 b b Einschließlich Befestigungsmaterial Fastening material inclusive 4 Befestigunswinkel Mounting bracket A2696 Netzteil Power Supply 1 2 4 3 ...

Page 777: ...ere built before 07 06 Operating panels for those machines are no longer available The operating panel that is available does only work with machines that where built after 07 06 Gen 3 electronics A possible solution is the upgrade of the old machine to Gen 3 electronics see Service Manual chapter General notes Upgrade to Gen 3 electronics ID Bezeichnung Designation Teilenummer Part Number 1 Displ...

Page 778: ...iterung Memory extension A4413 a 32MB Gen 2 A4414 a 64MB Gen 2 a Für Gen 2 Elektronik CPU Platine A2292 A2293 wurde bis ca 6 2006 eingebaut Applies to Gen 2 Electronics CPU board A2292 A2293 was built in up to approx 6 2006 3 Echtzeituhr Realtime clock A4201 a Gen 2 4 Stahlwinkel Bracket A2617 5 Kunststoffführung Plastic guiding A2202 Options Platinen Zubehör Option Boards Accessories 4 5 2 3 1 4 ...

Page 779: ...Bezeichnung Designation Teilenummer Part Number 1 Applikator Schnittstelle Platine Applicator Interface Board A4455 2 Steckersatz dazu Je 1 Stecker mit Gehäuse für jeden der drei An schlüsse Matching connectorkit One plug with housing for each of the connections A5069 Applikator Schnittstelle Applicator Interface Platine Board 1 2 ...

Page 780: ...elle Applicator Interface 12 ID Bezeichnung Designation Teilenummer Part Number 1 AI Schaltnetzteil ZSB AI power supply assy A5107 a a Zur ZSB gehört außerdem das Kabel A4997 nicht mit abgebildet The assembly comprises also the cable A4997 not illustrated 2 Lüfter Fan A5002 Netzteil Power Supply 1 2 ...

Page 781: ...il AI Netzteil Voltage supply cable ALX PS AI PS A4997 AI pro 2 Spannungsversorgungs Kabel ALX Netzteil AI Platine Voltage supply cable ALX PS AI board A4999 AI basic 3 Spannungsversorgungs Kabel AI Netzteil AI Platine Voltage supply cable AI PS AI board A4998 AI pro 4 Kabelbaum AI Sub D Anschluss Cable harness AI D Sub connector A5000 5 Datenkabel AI CPU Platine Data cable AI CPU board A5001 Kabe...

Page 782: ...emote on off switch A3320 5 Kabel Netzteil CPU Platine Span nungsversorgung CPU Platine Cable Power Supply CPU board CPU bard power supply A1176 LH RH a A2713 RH b a Für ALX 92x die nach 9 02 produziert wurde For use with ALX 92x which was produced after 9 02 b Für ALX 92x die vor 9 02 produziert wurde For use with ALX 92x which was produced before 9 02 6 Flachbandkabel Spannungsversorgung Endstuf...

Page 783: ...splay cpu A2104 LH 4 5 a A2711 RH 4 5 a A2710 LH 6 a A2712 RH 6 a A8177 b a Für Geräte die bis 06 06 produziert wurden abgebildet Applies to devices which were produced until 06 06 pictured b Für Geräte die ab 07 06 produziert wurden Applies to devices which were produced after 07 06 2 Druckkopfkabel Print Head Cable A2105 LH 4 5 A2704 RH 4 5 A2705 LH 6 A2706 RH 6 Teil 2 Part 2 1 2 ...

Page 784: ...d sensor see page 45 3 Kabel Folienende Lichtschranke Foil End Sensor Cable A1108 c 4 Kabel Aufwickler Lichtschranke Rewinder Sensor Cable A3918 5 Kabel Folien Motor Power Cable Foil Motor A1153 d LH A2770 d RH A9687 e 6 Kabel Vorschub Motor Power Cable Feed Motor A1152 d LH A2769 d RH A9689 e 7 Kabel Headmotor Cable Print Head Motor A1909 d LH A2771 d RH A9688 e 8 Kabel Aufwickler Motor Cable Rew...

Page 785: ... 1 2012 Applies to ALX 92x with M5A motor output stage 1 2012 f Für ALX 92x die von M4A auf M5A Endstufe umgerüstet wurden Applies to ALX 92x which were upgraded from M4A to M5A motor output stage g Für ALX 92x die von M4A auf M5A Endstufe umgerüstet werden sollen Enthält eine M5A Endstufe Installationsma terial Kabel Adapter Applies to ALX 92x which are supposed to be upgraded from M4A to M5A mot...

Page 786: ...A1088 4 5 A2362 6 2 ZSB Foliendorn Foil Shaft Assy A1138 LH 4 5 A2559 RH 4 5 A2379 LH 6 A2592 RH 6 3 Kunststoffabdeckung Plastic cover 97666 4 Spiralfeder Coil spring 97665 5 Kontaktfeder Contact spring 98185 6 Kunststoffbuchse Plastic jack A0778 7 Kunststoffabdeckung Plastic cover A2056 Folientransport Ribbon Feeding Foliendorn gemeinsame Teile Ribbon Mandrel common parts 1 2 6 7 3 4 5 ...

Page 787: ...t Number 1 Stahlscheibe Steel disc 97628 2 Stahlscheibe Steel disc 97770 3 Umschlingungsfeder Loop spring A3943 4 Kunststoffscheibe Plastic disc 97359 5 Anlaufscheibe ZSB Stop disc assy A0914 6 Folienende LS Ribbon end sensor A1976 a a Anschlusskabel siehe Seite 16 Connection cable see page 16 Folienbremse Gen 1 Ribbon brake Gen 1 1 2 6 4 5 3 ...

Page 788: ...heibe Steel disc 97628 2 Stahlscheibe Steel disc 97770 3 Bremshebel Brake lever A7391 4 Stoßdämpfer ZSB Shock absorber assy A9178 5 Aluminiumring Aluminium ring A2266 6 Anlaufscheibe ZSB Stop disc assy A0914 7 Folienende LS Ribbon end sensor A1976 a a Anschlusskabel siehe Seite 16 Connection cable see page 16 Folienbremse Gen 2 Ribbon brake Gen 2 7 1 2 3 4 5 6 ...

Page 789: ...6 2 Feder AD 5 mm Spring OD 5 mm A8692 3 Reibungskupplung Friction clutch A8720 4 Stoßdämpfer ZSB Shock absorber assy A9178 5 Aluminiumring Aluminium ring A2266 6 Folienende LS Ribbon end sensor A1976 a a Anschlusskabel siehe Seite 16 Connection cable see page 16 Folienbremse Gen 3 Ribbon brake Gen 3 Ab Seriennummer 0743190712 With serialnumber 0743190712 or higher 2 4 6 1 2 3 2 2 2 2 2 5 ...

Page 790: ...Stop disc assy A0914 2 Zahnrad Gearwheel A0875 a a Anwendung in ALX 92x mit Anlaufscheibe A0914 bis Seriennr 0566100502 Application in ALX 92x with Stop disc A0914 up to serial no 0566100502 3 Stahlscheibe Steel disc 97770 4 Aluminiumring Aluminium ring A2266 Aufroll Mechanik Gen 1 Rewind mechanics Gen 1 Bis Seriennummer 0566100502 Up to serial number 0566100502 1 2 3 4 ...

Page 791: ...50 a a Anwendung in ALX 92x mit Anlaufscheibe A6661 ab Seriennr 0566100502 Application in ALX 92x with Stop disc A6661 starting with serial no 0566100502 2 Anlaufscheibe ZSB Stop disc assy A6661 3 Stahlscheibe Steel disc 97770 4 Aluminiumring Aluminium ring A2266 Aufroll Mechanik Gen 2 Rewind mechanics Gen 2 Ab Seriennummer 0566100502 Serial number 0566100502 or higher 1 3 2 4 ...

Page 792: ...ung Designation Teilenummer Part Number 1 Aluminiumscheibe Aluminium disk A9156 2 Feder AD 5 mm Spring OD 5 mm A8692 3 Reibungskupplung Friction clutch A8830 4 Aluminiumring Aluminium ring A2266 Aufroll Mechanik Gen 3 Rewind mechanics Gen 3 Ab Seriennummer 0743190712 With serialnumber 0743190712 or higher 1 2 2 2 2 2 2 3 4 ...

Page 793: ...ibbon Feeding 25 ID Bezeichnung Designation Teilenummer Part Number 1 Folienkern Adapter ZSB für 1 6 40 2 mm Innen Ø Ribbon core adapter assy for 1 6 40 2mm inner Ø A3675 LH 4 5 A3677 RH 4 5 A3681 LH 6 A3680 RH 6 2 Aluminium Ring Aluminium ring A3522 Folienkern Adapter Ribbon Mandrel Adapters 1 2 ...

Page 794: ...erden Wird dennoch der alte Zahnriemen A1140 bestellt wer den automatisch der Zahnriemen A9534 und der Riemenspanner A2076 geliefert For use in machines w i t h belt tightener Belt length 315 mm In older machines a 3 mm shorter t belt without belt tightener was built in article no A1140 which is no longer available It must be replaced by the current t belt A9534 belt tightener A2076 However if the...

Page 795: ...bbon Feeding 27 ID Bezeichnung Designation Teilenummer Part Number 1 Achse Axle A1078 4 5 A2253 6 2 Folienumlenkung ZSB Ribbon deflection assy A2071 LH 4 5 A2513 RH 4 5 A2397 LH 6 A2596 RH 6 3 Feder Spring 98159 4 Anschlagdämpfer ZSB Stop absorber assy A1083 Folienspanner Ribbon Tightener 1 2 3 4 ...

Page 796: ... 100 mm 2 Adapterring Adapter ring 97061 01 7 75 mm 3 Abrollung ZSB Unwinding unit assy A2155 4 5 A2634 6 4 Stange Rod A3353 5 Stange ZSB Guide bar assy A3410 6 Rohr ZSB Tube assy A4409 4 A4408 6 7 Ring Ring A3356 8 Rändelschraube Thumb screw A3349 9 Stahlachse Steel axle A2158 4 5 A2622 6 10 Aluminiumplatte Aluminium plate A2794 Materialtransport Label Web Feeding Abwickler Unwinder 3 10 9 8 7 6 ...

Page 797: ...Anschluss an USI OD control sensor assy for internal connection to USI A3523 b b Enhält Pos 3 und Pos 6 Contains pos 3 and pos 6 3 Kabel mit Abdeckplatte für internen Anschluss an USI Cable with cover plate for internal connection to USI A3189 4 Kabel für externen Anschluss an AI Adapter cable for external connection to AI A5292 5 Kabel mit Abdeckplatte für internen Anschluss an AI Cable with cove...

Page 798: ...4 Stahlachse Steel axle A2169 5 Rolle ZSB Roller assy A2171 4 5 A2619 6 6 Stahlwinkel Angled sheet steel A2864 7 PU Platte Polyurethan plate A2865 8 Kugellager Ball bearing 95965 9 Gummiring Rubber ring A1945 b b Umbau Kit für ältere Versionen der ALX 92x Enthält Tänzerarm wie abgebildet aber ohne die Teile 3 und 5 Modification kit for older versions of ALX 92x Comprises dancer arm as illustrated ...

Page 799: ...Ersatzteile Spare Parts ALX 92x Materialtransport Label Web Feeding 31 ID Bezeichnung Designation Teilenummer Part Number 1 Achse Axle A2168 4 5 A2621 6 2 Umlenkrolle ZSB Deflection Roller assy A2171 4 5 A2619 6 Umlenkrollen Deflection Rollers 2 1 ...

Page 800: ...089 4 5 A2358 6 3 Stahlstift Steel pin A2037 4 5 A2360 6 4 LS Modul Light barrier module A1976 a a Anschlusskabel siehe Seite 16 Connection cable see page 16 5 Stahlblech Angled steel lever A2410 6 Andruckrolle ZSB Contact pressure roller assy A5615 7 Schwenkachse Swivel axis A1086 LH 4 5 A2409 RH 4 5 A2252 LH 6 A2408 RH 6 8 Schließhebel ZSB Locking lever assy A5651 LH A6705 RH 9 Stützblech Suppor...

Page 801: ...lenummer Part Number 1 Sicherungsscheibe DIN 6799 8 Lock washer DIN 6799 8 A3106 2 Achse Axle A4051 4 5 A4050 6 3 Hülse Bush 99050 4 Senkschraube DIN 7991 M5x12 Countersunk screw DIN 7991 M5x12 A3265 5 Hebel Lever A3601 6 Anschlag ZSB Stopper assy A4029 7 Zugfeder Tension spring A2170 Aufwickler Tänzerarm Rewinder Dancer Arm 1 2 3 4 5 6 7 3 3 4 6 ...

Page 802: ... 3 Druckfeder Compression spring 99082 4 Achse Axle A3602 5 Sicherungsscheibe DIN 6799 9 Lock washer DIN 6799 9 A3107 6 Kugellager Ball bearing 93925 7 Passscheibe DIN 988 12 x 0 5 Shim DIN 988 12 x 0 5 A3134 8 Lagerbock Bearing bock 97360 9 Lichtschranken Platine ZSB Sensor board assy A4753 LH A9318 RH 10 Zylinderschraube DIN 912 M4 x 16 Pan head screw DIN 912 M4 x 16 A3048 Tänzerarm Lichtschrank...

Page 803: ...IN 7380 M3 x 6 Lens head screw DIN 7380 M3 x 6 A1914 4 Achse mit Magnet ZSB Axle with magnet assy A105862 5 Sicherungsscheibe DIN 6799 9 Lock washer DIN 6799 9 A3107 6 Kugellager Ball bearing 93925 7 Passscheibe DIN 988 12 x 0 5 Shim DIN 988 12 x 0 5 A3134 8 Lagerbock Bearing bock 97360 9 Platinenhalter Board holder A105847 10 Kabel Sensor Platine CPU Platine Cable sensor board CPU board A105814 1...

Page 804: ...6 Senkschraube DIN 7991 M5x25 A2 Countersunk screw DIN 7991 M5x25 A2 A2434 7 Kunststoffscheibe Plastic disk A2164 8 Senkschraube DIN 7991 M4x10 Countersunk screw DIN 7991 M4x10 A2438 9 Scheibe DIN 988 14x20x1 Washer DIN 988 14x20x1 A3156 10 Stahlachse Steel axle A2162 4 5 A2631 6 11 Stahlstift Steel bolt A2163 4 5 A2629 6 12 Knopf Knob A3099 13 Passscheibe DIN 988 6x0 5x12 Shim DIN 988 6x0 5x12 A3...

Page 805: ...schraube DIN 912 M5x20 A2 Countersunk screw DIN 912 M5x20 A2 0000105 24 20 Mutter DIN 934 M10 A2 Nut DIN 934 M10 A2 0000122 13 21 Riemenabdeckung Belt cover A3351 22 Kunststoffabdeckung Plastic cover A2203 23 Kunststoffabdeckung Plastic cover A3574 24 Sicherungsscheibe Locking washer 0007367 06 a Für ältere Bauart mit Rundriemen Antrieb For older design with round belt drive ID Bezeichnung Designa...

Page 806: ...78 LH 4 5 A2486 RH 4 5 A2528 LH 6 A2597 RH 6 8 Spannring 5 Sp 220 Retaining ring 5 SP 220 A3486 a Wenn die Etikettenführung LH aussieht wie rechts abgebildet handelt es sich um ein überholte Bauform In diesem Fall müssen beide Etikettenführun gen erneuert werden Bestellen Sie anstelle der Teilenummer A3412 das Er satzteilkit A7527 und anstelle von A3630 die A7531 If the label guiding LH looks like...

Page 807: ...pplies to devices starting with serial number 057312 0503 2 Zahnriemen HTD 315 3M 09 Toothed belt 96798 3 Zahnrad Toothed belt Pulley A6850 4 Vorschubwalze ZSB Feed Roller Assy A2250 4 5 A2354 6 5 Stahlblech Fixing Plate A2221 6 Riemenspanner Belt tightener A100495 7 Adapterplatte Adapter plate A7104 RH c A7106 LH c c Für Geräte bis Seriennummer 057311 0503 die mit dem Motor A6892 nachgerüstet wur...

Page 808: ...er 1 Kunststoffhebel ZSB Plastic lever assy 99352 RH A2529 LH a a Braun Brown 2 Andruckachse ZSB Pressure roller assy A2242 LH 4 5 A2520 RH 4 5 A2523 LH 6 A2601 RH 6 3 Andruckrolle ZSB Contact roll assy A5853 4 Öffner grün Opener green A7862 5 Vierkantachse ZSB Square axle assy A1096 4 5 A2578 6 Andruckrollen Achse Contact Roller Axle 4 2 3 1 5 ...

Page 809: ...er Part Number 1 Lichtschranke ZSB Punch Sensor assy A2151 2 Zahnriemen mit aufgedruckter Skala Toothed belt With Printed Scale A1127 LH 4 5 A2485 RH 4 5 A1128 LH 6 A2594 RH 6 3 Lager LS Plastic Bearing A1046 4 Verstellrad Adjustment Wheel A1045 5 Distanzstange Spacer Bar A1123 4 5 A1124 6 Stanzen Lichtschranke Punch Sensor Z0092 cdr 1 2 3 4 5 ...

Page 810: ... 5 Kunststoffscheibe Plastic disc 97359 6 Stahlscheibe Steel disc 97770 7 Spiralfeder Coil spring 97665 8 Kunststoffabdeckung Plastic cover 97666 9 Spiralfeder Coil spring A3943 10 ZSB Zahnscheibe Freilauf Toothed wheel free wheel assy A2131 LH A2411 RH 11 Aluminiumscheibe Aluminium disk A9156 12 Feder AD 5 mm Spring OD 5 mm A8692 13 Reibungskupplung Friction clutch A8879 LH A8877 RH 14 Silikonröh...

Page 811: ...A1004 3 Druckwalze ZSB Print roller assy A3414 4 5 A3415 6 Druckwalze ZSB 35 mm breit Print roller assy 35 mm wide A8905 4 5 A8898 6 Druckwalze ZSB 55 mm breit Print roller assy 55 mm wide A8899 4 5 A8897 6 4 Druckkopfachse Kunststoffbuchse aufgespritzt nicht als Einzelteil er hältlich Printhead axle Plastic jack molded on not available as separate spare part A1049 LH 4 5 A2405 RH 4 5 A2343 LH 6 A...

Page 812: ...ge short assy A3472 4 5 3 Spendekante lang ZSB Dispensing edge extended assy A3006 LH 4 5 A3507 RH 4 5 A3010 LH 6 A3509 RH 6 4 Gewindestift Threaded bolt A3308 5 Zylinderschraube DIN 912 M3x8 Cheesehead screw DIN 912 M3x8 A3025 6 Scheibe DIN 433 3 2 A2K Washer DIN 433 3 2 A2K A3232 7 Seitenteil Side part A3345 8 Zylinderschraube DIN 912 M3x5 Cheesehead screw DIN 912 M3x5 A3024 9 Spendekante lang D...

Page 813: ...ver assy A1047 RH A7326 LH 4 ZSB Scheibe Disc assy A1050 5 ZSB Anstellhebel Adjustment lever assy A1141 6 Stahlwelle Steel shaft 98201 7 Spannstange ZSB Threaded tension pin assy A2497 8 Stahlblech Sensor holder A2850 LH A2720 RH 9 LS Modul Light barrier module A1976 a a Anschlusskabel siehe Seite 16 Connection cable see page 16 10 Aluminiumring Aluminum washer 99394 11 Kontaktfeder Contact spring...

Page 814: ...dbuch Service Manual Ersatzteile Spare Parts ALX 92x Grundplatte Basic Plate 46 ID Bezeichnung Designation Teilenummer Part Number 1 Montageflansch Mounting flange A2187 Grundplatte Basic Plate Montageflansch Mounting Flange 1 ...

Page 815: ...zteile Spare Parts ALX 92x Grundplatte Basic Plate 47 ID Bezeichnung Designation Teilenummer Part Number 1 Andruckrolle ZSB Application roller assy A2800 4 5 A2874 6 2 Andruckrolle Application roller A3336 4 5 A4799 6 Andruckrolle Application Roller 1 2 ...

Page 816: ...dbuch Service Manual Ersatzteile Spare Parts ALX 92x Zubehör Accessories 48 ID Bezeichnung Designation Teilenummer Part Number 1 USI Testbox Rundkabel USI test box round cable A2843 Zubehör Accessories USI Testbox USI Testbox 1 ...

Page 817: ...e Manual Ersatzteile Spare Parts ALX 92x Zubehör Accessories 49 ID Bezeichnung Designation Teilenummer Part Number 1 Einstellvorrichtung ZSB Adjustment tool assy A2833 RH a A2473 LH a Abgebildet Pictured Einstellwerkzeug Adjustment Tool 1 ...

Page 818: ...hör Accessories 50 ID Bezeichnung Designation Teilenummer Part Number 1 Produkt Lchtschranke Product sensor A2682 DSub15 USI 2 Lichtschrankenkabel Product sensor cable N100136 M12fem DSub15 AI 3 Produkt Lichtschranke Product sensor A7112 M12male Produkt Lichtschranke Product Sensor 1 ...

Page 819: ...pare Parts ALX 92x Zubehör Accessories 51 ID Bezeichnung Designation Teilenummer Part Number 1 Centronics Datenkabel 3m lang bidirektional Centronics data cable length 3m bidirectional A2480 2 RS 232 Kabel RS 232 cable A1207 Anschlusskabel Connection Cables 1 2 ...

Page 820: ...Designation Teilenummer Part Number 1 Netzkabel UK Power cable UK A0635 2 Netzkabel EU Power cable EU A4254 3 Netzkabel USA Power cable USA A4255 4 Netzkabel China Power cable China A5451 5 Netzkabel DK Power cable Denmark A3598 6 Netzkabel Schweiz Power cable Swiss A0842 Netzkabel Mains Connection Cables 1 2 3 4 5 6 ...

Page 821: ...8 LH35 A105847 35 A105862 35 A105890 RH35 A105984 LH35 A105985 RH35 A1065 LH 3 A1076 4 5 26 A1078 4 5 27 A1083 27 A1084 26 A1086 LH 4 5 32 A1088 4 5 42 A1088 4 5 18 A1089 4 5 32 A1094 39 A1096 4 5 40 A1108 16 A1123 4 5 41 A1124 6 41 A1127 LH 4 5 41 A1128 LH 6 41 A1138 LH 4 5 18 A1141 45 A1152 d LH 16 A1153 LH 16 A1158 16 A1176 LH RH 14 A1180 14 A1207 51 A1909 d LH 16 A1914 35 A1942 32 A1945 30 A19...

Page 822: ... RH 4 A2696 8 A2704 RH 4 5 15 A2705 LH 6 15 A2706 RH 6 15 A2710 LH 6 a 15 A2711 RH 4 5 a 15 A2712 RH 6 a 15 A2713 RH 14 A2715 RH 14 A2718 RH 14 A2720 RH 45 A2737 6 A2742 6 A2769 d RH 16 A2770 d RH 16 A2771 d RH 16 A2772 d RH 16 A2793 4 5 30 A2794 28 A2800 4 5 47 A2817 4 43 A2819 LH 4 A2820 LH 4 A2822 LH 3 A2823 RH 3 A2833 RH 49 A2843 48 A2850 LH 45 A2854 4 A2864 30 A2865 30 A2874 6 47 A3000 6 30 A...

Page 823: ...olig poles 14 A5387 20polig poles 14 A5401 8 A5451 52 A5513 6 A5615 32 A5651 LH 32 A5853 40 A6206 4 A6482 29 A6621 Gen 35 A6650 23 A6661 23 A6705 RH 32 A6713 6 A6850 39 A6892 39 A7098 32 A7098 38 A7104 RH 39 A7106 LH c 39 A7112 M12male50 A7225 42 A7326 LH 45 A7391 20 A7579 6 A7724 RH 6 3 A7728 LH 6 3 A7732 RH 4 5 3 A7737 LH 4 5 3 A7862 40 A8177 15 A8258 Gen 36 A8259 Gen 36 A8304 9 A8328 8 A8692 21...

Page 824: ...leitung NOVEXX Avery ALX92x Druck Spendesystem Drucksysteme Janz Raschke GmbH Röntgenstraße 1 D 22335 Hamburg Telefon 49 0 40 840 509 0 Telefax 49 0 40 840 509 29 kontakt jrdrucksysteme de www jrdrucksysteme de ...

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