Novatech Bitronics PowerPlex II Page 17 User Manual Download | Manualshive

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17

ML0044B December 1, 2017

Copyright 2017 Bitronics, LLC

Pollution Degree

Pollution Degree 2 Refer to definitions below (at the end of this section).

Enclosure Protection
(to IEC60529: 2001)
Applies to PPX II and
Optional PPX II-TD
Display

IP20 to IEC60529:2001
When equipment is mounted in an appropriately rated protective enclosure to NEMA or IP
protection classifications, as required for the installation. Ratings are applicable for enclosure
category 2 (see definitions)

Altitude

Up to and including 2000m above sea level

Intended Use

Indoor use; Indoor/Outdoor use when mounted in an appropriately rated protective enclosure
to NEMA or IP protection classifications, as required for the installation.
Class 1 equipment to IEC61140: 2001

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Summary of Contents for Bitronics PowerPlex II

Page 1: ...PowerPlex II Synchronizing Ethernet Transducer and Display User Manual December 1 2017 ML0044B Document Revision H 2017 by Bitronics LLC...

Page 2: ...2 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 3: ...Installation 33 2 2 Initial Inspection 33 2 3 Protective Ground Earth Connections 33 2 4 Overcurrent Protection 33 2 4 1 Overcurrent Protection Voltage Signal Measurement Inputs VTs 33 2 4 2 Overcurr...

Page 4: ...eres VAs VARs Uncompensated 88 5 6 1 Geometric VA Calculations 88 5 7 Compensated Watts and VARs Line and Transformer Loss Compensation 90 5 8 Energy 91 5 9 Frequency 92 5 10 Demand Measurements 92 5...

Page 5: ...5 ML0044B December 1 2017 Copyright 2017 Bitronics LLC A5 PowerPlex II Standard Display Screens Visual Representations PPXIITD 117...

Page 6: ...5 05 21 Minor feature upgrades V2 12 0 2016 02 22 Support for IEC 61850 universal power supply IRIG B and display ports V2 20 0 2016 10 04 Support for serial port and digital I O V2 21 0 2016 10 26 Mi...

Page 7: ...le enclosure WARRANTY AND ASSISTANCE This product is warranted against defects in materials and workmanship for a period of one hundred and twenty 120 months from the date of their original shipment f...

Page 8: ...d by copyrights owned by one or more of the following entities Bitronics LLC 261 Brodhead Road Bethlehem PA 18017 Schneider Automation Inc One High Street North Andover MA 01845 Triangle MicroWorks In...

Page 9: ...e contents of the Safety Section Explanation of symbols and labels The meaning of symbols and labels that may be used on the equipment or in the product documentation is given below Installing Commiss...

Page 10: ...hnical data section of the product documentation Before energizing the equipment the following should be checked Voltage rating and polarity CT circuit rating and integrity of connections Protective f...

Page 11: ...1 Decommissioning The auxiliary supply circuit in the equipment may include capacitors across the supply or to ground earth To avoid electric shock or energy hazards after completely isolating the su...

Page 12: ......

Page 13: ...racy 3 Updates every cycle 4 Two sets of three phase voltage inputs 0 600 Vac phase phase 5 Ethernet Switch Two RJ 45 10 100Mb Ethernet Ports 6 Ethernet protocol support for DNP3 TCP or Modbus TCP 7 W...

Page 14: ...vercurrent protection Required Refer to section 2 4 Optional Display PPX II TD 3 lines of 5 digits Red LED 0 56 High 1 line 8 character alphanumeric Red LED 0 20 High Display Interface PPX II TD 4 but...

Page 15: ...ge Inputs Configuration 8 Inputs Measures 2 Buses 3 or 4 Wire 3 Phase Voltages VA VB VC VN See Appendix A1 Connection Diagrams Nominal 120Vac Range 0 to 600V rms System Voltage Intended for use on nom...

Page 16: ...ion 3 6 1 auto detects between modulated and demodulated signal Environmental Operating Temperature 40C to 70C Relative Humidity 0 95 non condensing Measurement Inputs VTs CTs Installation Measurement...

Page 17: ...pment is mounted in an appropriately rated protective enclosure to NEMA or IP protection classifications as required for the installation Ratings are applicable for enclosure category 2 see definition...

Page 18: ...rature rating 85C minimum Ethernet RJ45 8 position modular jack Category 5 for copper connection 100m 328 ft UTP unshielded twisted pair cable Option Connectors Display Port RJ11 6 position modular ja...

Page 19: ...handle is 5 75 D 134mm H x 142mm W x 143mm D overall depth including handle is 146mm D Extended chassis with I O and serial port 5 2 H x 8 5 W x 5 9 D 132mm H x 216mm W x 150mm D Torque setting for s...

Page 20: ...pected 1 4 Digital I O optional Extended Chassis only 1 4 1 Inputs 4 or 8 uni directional inputs in banks of 4 inputs These banks of four inputs are isolated from each other on the eight input option...

Page 21: ...are listed in the Physical Specifications table section 1 3 Output Maximum Switched Current Resistive Voltage Tripping C37 90 Resistive Continuous Carry Break Inductive 24Vdc 30A 5A 8A 48Vdc 30A 5A 70...

Page 22: ...22 ML0044B December 1 2017 Copyright 2016 Bitronics LLC Figure 1 Simplified Circuitry for Input and Output Options...

Page 23: ...3 22 Type Nominal Current Certification MTWDN7C 5A ANSI C12 20 0 2CA IEC 62053 22 0 2S IEC 62053 23 0 2S Reactive The PowerPlex II was tested for compliance with the accuracy portions of the standards...

Page 24: ...for Testing and Measuring Circuits If applicable the CE mark must be prominently marked on the case label European Community Directive on EMC EMCD 2014 30 EU superceding 2004 108 EC and Directive 91 2...

Page 25: ...MHz AC Supply Voltage Dips and Short Interruptions EN 61000 4 11 2004 Not applicable to AUX PWR powered by DC Battery Signal Input Ports VTs Bus 1 Bus2 were tested Measurement ports Mains AUX PWR Univ...

Page 26: ...s Short Circuit Current 8 20 s Amplitude Signal Input Ports Installation Class 3 VTs 2 KV common mode 1 KV differential mode Amplitude Signal Input Ports CTs 2 KV common mode Amplitude AUX PWR port DC...

Page 27: ...designed to meet the harsh conditions found in utility and industrial applications The connection view is shown in Figure 3A and 3B depending on options for the standard chassis and Figure 3C for the...

Page 28: ...C Figure 3B PPX II Connection View with Options in Standard chassis for Display port IRIG B port Energy Pulse LED Figure 3C PPX II Connection View in extended chassis with Options for Display port IRI...

Page 29: ...29 ML0044B December 1 2017 Copyright 2016 Bitronics LLC Figure 4A Mounting and Overall Dimensions PPX II in Standard Chassis back panel may vary as a result of options ordered...

Page 30: ...30 ML0044B December 1 2017 Copyright 2016 Bitronics LLC Figure 4B Mounting and Overall Dimensions PPX II in Extended Chassis back panel may vary as a result of options ordered...

Page 31: ...1 2017 Copyright 2016 Bitronics LLC The Front panel view for the optional PowerPlex II Tethered Display PPX II TD is shown in Figure 5 The mechanical dimensions are shown in Figure 6 Figure 5 Front V...

Page 32: ...32 ML0044B December 1 2017 Copyright 2016 Bitronics LLC Figure 6 Mounting and Overall Dimensions of Optional PPX IITD...

Page 33: ...l for all live conductors For UL CSA Bitronics recommends UL 248 certified fuses rated 600V 3A fast acting F no time delay fuses such as Bussmann KTK 3 For CE Bitronics recommends fuses certified to I...

Page 34: ...ltage rating that is appropriate for the power system on which it is being used 2 5 Supply Mains Disconnect AUX PWR Universal Hi Range Power Supply Equipment shall be provided with a Supply Mains Disc...

Page 35: ...that the unit is powered ON 3 1 1 Specifications per section 1 3 Power Supply Input Auxiliary Voltage terminals L1 and L2 DC PWR Low Voltage Vdc Power Supply Input Auxiliary Voltage intended for conne...

Page 36: ...hat the user s external CT circuit can t ever open circuit even under extreme fault conditions Grounding of CT signals per ANSI IEEE C57 13 3 2005 is required Current inputs The current inputs are 5 A...

Page 37: ...econfigured for interconnection to an HTML web server with default settings for IP address SUBNET mask and ROUTER GATEWAY address Network Default Preconfigured Settings IP Address Subnet mask Router G...

Page 38: ...age inarp i if_ipaddr n cnt p ms v mac spec where if_ipaddr interface ip address default is 1st Ethernet interface cnt count of addresses to poll default 1 ms period between polls 100ms mac spec 6Byte...

Page 39: ...Firmware is done over the Ethernet port The PPX II utilizes a page in the Web Server interface to upload and install new firmware The complete PPX II configuration which includes all user configurabl...

Page 40: ...the completion of the file transfer and installation process the instrument will prompt you to reset the instrument remotely by displaying the dialog box below after the firmware has been successfully...

Page 41: ...mended torque rating for the terminal block wire fasteners are listed in the Physical Specifications table section 1 3 A Transient Voltage Suppressor TVS clamp device is used on the serial port as the...

Page 42: ...lay port for use with the tethered display or for using as a RS232 serial port When ordering this an IRIG B port is also added along with and Energy Pulse LED Following is a description of the display...

Page 43: ...43 ML0044B December 1 2017 Copyright 2017 Bitronics LLC Figure 9 Tethered Display PPX IITD Cable Wiring Diagram...

Page 44: ...efault Amps A B C Volts AN BN CN Volts AB BC CA Total Watts Total Vars VAs Total Power Factor Frequency Demand Amps A B C The Default HOME screen is Amps A B C The screens that are displayed in the sc...

Page 45: ...4B December 1 2017 Copyright 2017 Bitronics LLC the display to 4 digits in the Watt and or VAR display however this is a restriction for the display only internally the instrument still carries full p...

Page 46: ...46 ML0044B December 1 2017 Copyright 2017 Bitronics LLC 3 6 2 Overview Buttons Functions Optional Display Figure 10 Button functions for Display Mode Figure 11 Button functions in Set up Mode...

Page 47: ...e enabled screens by simultaneously pressing the Home Enter and Toggle Exit buttons when on the desired screen and can also be done through the web server Settings tab Table 1 Button Functions Button...

Page 48: ...ase calibration checksum error P CAL Calibration constants for the phase are in error The display and the communication option output are reduced in accuracy to approximately 3 Return to factory for r...

Page 49: ...x The suffixes supported by PPX II are Modulation 0 DCLS Direct Current Level Shift allows 1us regulation 1 Sine wave carrier allows 1ms regulation Carrier frequency 0 no carrier DCLS 2 1kHz carrier C...

Page 50: ...II front panel to the top right side marked as ENERGY There is also a visible LED behind the IR LED that illuminates The visible LED makes it evident to the user that Energy Pulses are occurring on th...

Page 51: ...server When the 4 digital in 4 digital out option is ordered the positive and negative KWHr and KVarHr can be assigned to any of the four outputs in whatever order is desired The energy pulse LED is t...

Page 52: ...er 1 2017 Copyright 2017 Bitronics LLC The time between rising edges defines the length of the energy pulse as shown below Shorter pulses indicate a faster rate of consumption as shown in the stepped...

Page 53: ...ters which includes 0 9 a z A Z and special characters with the exception of the tilde character Passwords may have maximum length of 20 characters and a minimum of 1 character Passwords prompts are d...

Page 54: ...creen should appear as shown below Home page From the home screen you can select from the following tabs Data This page displays current data measurements Resets This page allows certain quantities to...

Page 55: ...55 ML0044B December 1 2017 Copyright 2017 Bitronics LLC Data page Five views Instantaneous Demands Vector Diagram Synchronizing and Trend Log...

Page 56: ...56 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 57: ...57 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 58: ...58 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 59: ...not respond to any other requests For example one cannot open another browser window and make configuration changes or view the other data pages It is up to 4x faster to download a CSV file with the...

Page 60: ...60 ML0044B December 1 2017 Copyright 2017 Bitronics LLC Settings page Click on one of the settings categories Identity Input Network Display etc to be taken to the next page Contact Page...

Page 61: ...61 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 62: ...ows user to download and upload ICD and CID files if option is ordered Screen Enable Allows the screens shown on the PPXIITD or the D650 if either ordered to be enabled disabled by the user The Screen...

Page 63: ...63 ML0044B December 1 2017 Copyright 2017 Bitronics LLC PPX II configuration changes require the unit to be rebooted Configuration settings for the PPX II are stored in flash memory...

Page 64: ...64 ML0044B December 1 2017 Copyright 2017 Bitronics LLC Identity...

Page 65: ...65 ML0044B December 1 2017 Copyright 2017 Bitronics LLC Input...

Page 66: ...opyright 2017 Bitronics LLC Network Serial Port if option ordered Select the function of each serial port and set the corresponding serial parameters The serial port functions are SCADA Display and Di...

Page 67: ...ptions are Disabled TCP ASCII or RTU For DNP3 the selections are Disabled Serial or TCP Under DNP3 clicking on the Advanced button reveals more advanced functions that may or may not need to be change...

Page 68: ...68 ML0044B December 1 2017 Copyright 2017 Bitronics LLC DNP3 Serial Basic Modbus Serial...

Page 69: ...69 ML0044B December 1 2017 Copyright 2017 Bitronics LLC DNP TCP Advanced DNP Serial Advanced...

Page 70: ...70 ML0044B December 1 2017 Copyright 2017 Bitronics LLC Modbus TCP Primary Units...

Page 71: ...IED It is used by the IEC61850 IED Configurator tool to perform an IEC61850 configuration The ICD file is stored on the PPX II IED in flash memory The ICD file can be downloaded from the IED using the...

Page 72: ...a built in demo configuration The user can select between an Edition 1 or Edition 2 version of the ICD file and can overwrite an existing CID file with either an Edition 1 or Edition 2 version of the...

Page 73: ...044B December 1 2017 Copyright 2017 Bitronics LLC Time Sync Settings The time may be set by manually entering the time in the box for User defined time or may be Set to PC time by clicking on that sel...

Page 74: ...74 ML0044B December 1 2017 Copyright 2017 Bitronics LLC Load Store Device Settings...

Page 75: ...75 ML0044B December 1 2017 Copyright 2017 Bitronics LLC Password Security Settings Firmware Upload...

Page 76: ...ement type or selected measurements will cause all existing trend records to be erased from the log at reboot Enabling or disabling the recorder will not cause the log to be erased The trend log is ci...

Page 77: ...77 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 78: ...ck is not running the reason is displayed When the 61850 stack is not able to start due to an error the startup log is displayed for additional detail In the PPX II the firmware upgrade and measuremen...

Page 79: ...79 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 80: ...80 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 81: ...81 ML0044B December 1 2017 Copyright 2017 Bitronics LLC 4 5 Navigating the PPX IITD s setup menu from the front panel...

Page 82: ...Frequeny kWh kWatt Hour Normal kWh kWatt Hours Reverse kVARh kVAR Hous Laggin kARh kVA Hours Leading kVAh kVA Hours kWhNE kWatt Hours Net kW PF Hz Total Watts 3 PF Frequency AmpsDmd Demand Amps A B C...

Page 83: ...83 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 84: ...84 ML0044B December 1 2017 Copyright 2017 Bitronics LLC...

Page 85: ...o menu ENTER EXIT Increment highlighted digit by 1 Shifts decimal point one place to right Decimal moves to left most digit when right most digit is passed Highlight Next digit Highlights left most di...

Page 86: ...n these ratios The web interface allows you to choose either 1A or 5A for the denominator and the primary value is entered directly The PT ratio is to 1 when entering through the front display The web...

Page 87: ...tio entered There is one VT Ratio that covers all inputs on both buses Ratio can be entered via a network and protocol refer to the specific protocol manual for details or via the web interface The ad...

Page 88: ...phase B input is connected to the Neutral voltage input and effectively causes one of the elements to be zero It is not required to use any particular voltage phase as the reference on 2 element syst...

Page 89: ...tem with a lagging load on one phase and an equal leading load on another phase the Geometric VA result will be reduced relative to a balanced system but the Total Power Factor will still be 1 Figure...

Page 90: ...d at the point where the meter is connected V RMS line line voltage measured at the point where the meter is connected A Meter setting that accounts for the sum of the full load watt losses from all s...

Page 91: ...only with the calculation of the coefficients A B C and D Users who do not intend to use system losses should simply set E equal to zero A detailed application note on loss compensation in the PPX II...

Page 92: ...lications the traditional value of T is 15 minutes although the PPX II can accommodate other demand intervals Section 6 10 5 The PPX II generates a demand value using modern microprocessor technology...

Page 93: ...olatile memory In order to prevent the recording of false minimums a new Minimum Volt Demand will not be stored unless two criteria are met First the instantaneous voltage for that particular phase mu...

Page 94: ...ental and Harmonic N is the nth multiple of the fundamental 5 11 1 Voltage Distortion THD Voltage Harmonic Distortion is measured by phase in several different ways The equation for Total Harmonic Dis...

Page 95: ...r each current input channel The TDD Denominator Registers are set by the factory to 5 Amps secondary which is the nominal full load of the CT input with a 1 1 CT These writeable denominators can be u...

Page 96: ...a heavily loaded transformer although the actual heating on the transformer will be significantly different 5 11 6 Displacement Power Factor Displacement Power Factor is defined as the cosine of the a...

Page 97: ...s as a visual indicator that the data is changing it allows users of certain MMIs to identify disruption in the polling of the instrument The Heartbeat State Counter is a full 32 bit counter that roll...

Page 98: ...ion output is reduced in accuracy to approximately 3 Return to factory for repair Input Over Range 5 Peak input quantity exceeds the range of the instrument Communication option output accuracy reduce...

Page 99: ...ive Negative Sequence Bus 1 2 Volts Magnitude and Angle Average VAs A B C Total Symmetrical Components Zero Positive Negative Sequence Current Magnitude and Angle Average Max VAs A B C Total Tag Regis...

Page 100: ...ve rate of 64 samples cycle accommodating fundamental signal frequencies from 20 to 75Hz Samples of all bus signals are taken using a 16 Bit A D converter effectively creating 64 snapshots of the syst...

Page 101: ...in the connection diagrams below at the HI and LO terminals for each CT input that is swapping 11 and 12 IA 13 and 14 IB and 15 and 16 IC The effect is a 180 degree phase shift in the current signals...

Page 102: ...102 ML0047 December 1 2017 Copyright 2017 Bitronics LLC Figure 13 Signal Connections PPX II...

Page 103: ...opper connection is used to an external fiber converter 7 Verify that the LINK LED on the converter is lit on at least one side Both sides need to be lit for a valid connection to be established 8 At...

Page 104: ...104 ML0047 December 1 2017 Copyright 2017 Bitronics LLC A3 Setting Screen configurations on PowerPlex II for PPXIITD Screen Enable Custom Display Screens Screen Enable...

Page 105: ...enter an alphanumeric label that describes the display screen Special character buttons insert the characters shown on the buttons into the Label field The k M G kilo Mega Giga button inserts an under...

Page 106: ...106 ML0047 December 1 2017 Copyright 2017 Bitronics LLC The order of the screens can be changed by selecting a screen from the list and clicking on the up or down arrows...

Page 107: ...Phase C Amperes Amps 2 00000 Residual Amperes 1 Unused Unused AmpsR 3 00000 Phase A Volts 1 00000 Phase B Volts 00000 Phase C Volts xVolts 4 00000 Phase A B Volts 00000 Phase B C Volts 00000 Phase C A...

Page 108: ...As xVA 9 00000 Phase A PF 1 00000 Phase B PF 00000 Phase C PF PF 10 00000 Total VAs 00000 3 PF Unused xVAs PF 11 00 000 Frequency Unused Unused Hz 12 12345 Positive 6789A kWh Unused kWh 13 12345 Negat...

Page 109: ...alf 000 00 VA hours Least significant half Unused kVAh 17 00000 Watt hours Net Most significant half 00000 Watt hours Net Least significant half Unused kWh NET 18 00000 Total Watts 00000 3 PF 0000 Fre...

Page 110: ...Voltage 000 00 Phase B Average Voltage 000 00 Phase C Average Voltage xV Avg 23 00000 Phase A Maximum Volts Demand 1 00000 Phase B Maximum Volts Demand 00000 Phase C Maximum Volts Demand xV MAX 24 00...

Page 111: ...000 Total Watts Also on Screen 7 00000 Total Minimum Watt Demand xW 29 00000 Total Maximum VAR Demand 00000 Total VARs Also on Screen 7 00000 Total Minimum VAR Demand xVAR 30 00000 Total Maximum VAs 0...

Page 112: ...B C Fundamental Voltage 000 0 Phase C A Fundamental Voltage Fnd xV 35 000 00 Phase A Current Total Demand Distortion TDD 000 00 Phase B Current Total Demand Distortion TDD 000 00 Phase C Current Tota...

Page 113: ...113 ML0047 December 1 2017 Copyright 2017 Bitronics LLC 00 000 K Factor Phase C Current K Factor 1 WYE meters only x indicates blank k ilo M ega or G iga...

Page 114: ...Demand Amps 000 00 Phase C Fundamental Demand Amps FndDmdI 42 000 00 Phase A Maximum Fundamental Demand Amps 000 00 Phase B Maximum Fundamental Demand Amps 000 00 Phase C Maximum Fundamental Demand Am...

Page 115: ...m Average VARs xVAr Max 49 000 00 Phase A Minimum Average VARs 000 00 Phase B Minimum Average VARs 000 00 Phase C Minimum Average VARs xVAR Min 50 000 00 Phase A Average VAs 000 00 Phase B Average VAs...

Page 116: ...tronics LLC 54 00000 Phase A B Secondary Volts 00000 Phase B C Secondary Volts 00000 Phase C A Secondary Volts SecVolts 55 000 00 Auxiliary Voltage Unused Unused V aux 1 Screen available on WYE meters...

Page 117: ...ML0044B December 1 2017 117 Copyright 2017 Bitronics LLC A5 PowerPlex II Standard Display Screens Visual Representations PPXIITD...

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Page 133: ...Energy Pulse LED Revised screen for Settings page added screen for time sync page Made other Misc revisions Revised section 2 4 for Overcurrent protection associated with UL branch circuit protection...

Page 134: ...on page 12 to CAT II Added new Declaration of Conformity C 10 18 16 Added information on new serial port and digital I O options additional measurements E DeMicco D 12 16 16 Added information on seria...

Page 135: ...ML0044B December 1 2017 135 Copyright 2017 Bitronics LLC...

Page 136: ...Bitronics LLC 261 Brodhead Road Bethlehem PA 18017 610 997 5100 Fax 610 997 5450 www novatechweb com bitronics...

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