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ML0035                September 22, 2017  

 

 

 

   Copyright 2017 Bitronics, LLC 

 

50 SERIES MANUAL SET 

 
ML0035 

M650 Family User Manual 

ML0036 

50 Series DNP3 Protocol 

ML0037 

50 Series Modbus Protocol 

ML0038 

M350 Family User Manual 

ML0039 

M651 Family User Manual 

ML0040 

M653 Family User Manual 

  

VERSION HISTORY (ABRIDGED) 

 
V1.010 2010-03-25 

M650M3x51x models with firmware download capability 

V1.030 2010-05-14 

Add 

0-1mA, add per-phase power demands to protocols 

V1.040 2010-06-17 

Add 

M350 models, add configurable display screens 

V1.050 2010-07-14 

Add 

secondary volts screens, more info to front panel menu 

V1.060 

2010-07-20  Add support for B3 models 

V1.070 

2010-08-03  Add support for 1A input and 4-20mA output 

V1.090 2010-10-27 

Add 

support for M651 models 

V2.010 

2011-02-18  Add support for configurable points/registers 

   V3.000 

2011-09-08  Add support for M653 models, split-core CTs, passwords, 

analog events, frozen counter events, binary events, Primary 
Units 

   V3.020 

2011-09-28  Production support changes 

   V3.030 

2011-12-13  Modbus and DNP serial address settings configurable in 

front panel menu; error reporting on front panel display 

   V3.060 

2012-06-19  Changed password default to none  

   V3.070 

2012-08-28  Bug fix 

   V3.080 

2013-06-14  Add support for loss compensation calculation 

   V3.090 

2014-04-24  Bug fix and support for the change to alphanumeric display 

on the M350 

   V3.10 

2015-08-31  Bug fix for matching baud rate of display 

   V3.11 

2016-01-06  Lowered demand interval minimums 

   V3.12 

2016-06-17  Front panel lock only locks menu, allows energy resets 

   V3.13 

2016-12-07  Build no. displayed on index page; max CT ratio increased to 

30,000:1 

   V3.15 

2017-09-06  Added bus averages: Average L-L Volts, Average L-N Volts 

and Average Amps. 

 
 
 

 

Summary of Contents for Bitronics 50 Series

Page 1: ...M650 Multifunction SCADA Meter User Manual September 27 2017 ML0035 Document Revision O 2017 by Bitronics LLC...

Page 2: ...2 ML0035 September 22 2017 Copyright 2017 Bitronics LLC...

Page 3: ...4 Standards and Certifications 19 1 4 1 Revenue 19 1 5 Environment 19 2 0 PHYSICAL CONSTRUCTION MOUNTING 23 2 1 Installation 25 2 2 Initial Inspection 25 2 3 Protective Ground Earth Connections 25 2 4...

Page 4: ...d 79 6 6 1 Geometric VA Calculations 80 6 7 Compensated Watts and VARs Line and Transformer Loss Compensation 82 6 8 Energy 83 6 9 Frequency 84 6 10 Demand Measurements 84 6 10 1 Ampere and Fundamenta...

Page 5: ...5 ML0035 September 22 2017 Copyright 2017 Bitronics LLC A2 Ethernet Troubleshooting 99 A3 Display Screens Visual Representations 100...

Page 6: ...Add support for configurable points registers V3 000 2011 09 08 Add support for M653 models split core CTs passwords analog events frozen counter events binary events Primary Units V3 020 2011 09 28...

Page 7: ...SSISTANCE This product is warranted against defects in materials and workmanship for a period of one hundred and twenty 120 months from the date of their original shipment from the factory Products re...

Page 8: ...ed by copyrights owned by one or more of the following entities Bitronics LLC 261 Brodhead Road Bethlehem PA 18017 Schneider Automation Inc One High Street North Andover MA 01845 Triangle MicroWorks I...

Page 9: ...e contents of the Safety Section Explanation of symbols and labels The meaning of symbols and labels that may be used on the equipment or in the product documentation is given below Installing Commiss...

Page 10: ...chnical data section of the product documentation Before energizing the equipment the following should be checked Voltage rating and polarity CT circuit rating and integrity of connections Protective...

Page 11: ...1 Decommissioning The auxiliary supply circuit in the equipment may include capacitors across the supply or to ground earth To avoid electric shock or energy hazards after completely isolating the su...

Page 12: ......

Page 13: ...serial port 5 Available Ethernet protocol support for DNP3 TCP UDP or Modbus TCP 6 Web Based configuration via Ethernet service port 7 Wide range universal power supply 8 Rugged aluminum case 9 One m...

Page 14: ...uous 400Aac for 2 seconds Input Option C Not applicable Isolation Input Option 1 2500V ac minimum Input Option 5 2500V ac minimum Input Option C 2500V ac minimum with external split core current trans...

Page 15: ...urement Inputs Voltage Withstand 2 5kV rms 1min input to case ground 2kV rms 1min input to input Frequency 45 65 Hz Sampling System Sample Rate 64 samples per cycle Data Update Rate Amps Volts Availab...

Page 16: ...1 of reading 20 to 150 V rms input to case 25ppm DegC Voltage Aux Only included with meters manufactured with the monitoring option AC DC Better than 1 0 of reading Current Input option 1 Internal Is...

Page 17: ...Protection to IEC60529 2001 Front Panel IP 20 Rear IP 20 When equipment is mounted in an appropriately rated protective enclosure to NEMA or IP protection classifications as required for the installat...

Page 18: ...N m Cable temperature rating 85C minimum Voltage VT AUX PWR Terminal Block accepts 22 10 AWG 0 35 to 5mm2 wire or terminal lugs up to 0 375 9 53mm wide Precautions must be taken to prevent shorting of...

Page 19: ...urface resistivity of the insulation Pollution Degree 2 Only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is to be expected 1 4 Standards an...

Page 20: ...4 35 EU superseding 2006 95 EC The object of the declaration described above is in conformity with the relevant Union harmonization legislation Directives 2004 108 EC 2006 95 EC until April 19th 2016...

Page 21: ...y 2000 2700 MHz Amplitude 1 0 V m Modulation 80 AM 1 kHz Digital Radio Telephones Frequency 900 MHz 1890 MHz Amplitude 10 0 V m 3 0 V m Modulation 80 AM 1kHz Electrical Fast Transient Burst Immunity E...

Page 22: ...EN 61000 4 8 2010 Amplitude 30A m Frequency 50 and 60 Hz AC Supply Voltage Dips and Short Interruptions EN 61000 4 11 2004 Surge Withstand Capability Test For Protective Relays and Relay Systems ANSI...

Page 23: ...TION MOUNTING The M650 meters are packaged in rugged aluminum case specifically designed to meet the harsh conditions found in utility and industrial applications The Front panel view is shown in Figu...

Page 24: ...24 ML0035 September 27 2017 Copyright 2017 Bitronics LLC Figure 2 Mounting and Overall Dimensions M650 back panel may vary as a result of options ordered...

Page 25: ...r the power system on which it is to be used A 3 Ampere slow blow UL Listed fuse in an appropriate fuse holder should be used in order to maintain any UL product approval 2 5 Supply Mains Disconnect E...

Page 26: ...h panel Figure 2 indicates the dimensions of the panel hole cutout Leave adequate space surrounding the instrument when determining mounting arrangements 2 7 Cleaning Cleaning the exterior of the inst...

Page 27: ...r the 4 20mA analog transducer output option However it is also possible to have a meter without this option port See Appendix A1 for detailed wiring diagrams covering the CT VT measurement inputs Ref...

Page 28: ...y connections to L1 and L2 A Blue LED Power PWR indicator is provided on the rear panel to indicate that the unit is powered ON It is located on the right of the rear panel There is an option that all...

Page 29: ...rrent transformer CT The Current CT signal inputs are connected to terminals 7 12 Several hardware options are offered for the M650 current inputs Distinctions are based on the current option ordered...

Page 30: ...Live voltages to the current input terminal block Only connect the external Split Core CT secondary current outputs to the meter s current input terminal block Isolation is provided from the external...

Page 31: ...his will provide a handy menu tree Activate the setup mode using the front buttons on the meter by pressing the Up Toggle Exit buttons simultaneously Scroll to menu selection 1 3 Network in order to c...

Page 32: ...f org rfc rfc2390 html The inarp utility can also scan an Ethernet network for a range of MAC addresses providing the IP address for any devices which respond The general form of inarp is defined belo...

Page 33: ...o time either to add new functionality or to correct errors in code that may have escaped detection prior to commercial release Consult the factory for detailed information pertaining to the availabil...

Page 34: ...e a copy of the firmware image on your computer then access the upload page from the Firmware Upload link on the Configuration Settings page This will take you to the Firmware Upload page which looks...

Page 35: ...e boxes that clear temporary internet files cache or website data and uncheck any boxes that preserve data If you had a previously saved configuration that you wish to now load to your M650 you should...

Page 36: ...ngineering units Watts kWatts MWatts etc Listed on the following pages are standard screens available in the M650 note that demand and harmonic summary screens are only available in model M3 Configura...

Page 37: ...0000 Residual Amperes 1 Unused Unused AmpsR 3 00000 Phase A Volts 1 00000 Phase B Volts 00000 Phase C Volts xVolts 4 00000 Phase A B Volts 00000 Phase B C Volts 00000 Phase C A Volts xVolts 5 00000 Ph...

Page 38: ...VAs xVA 9 00000 Phase A PF 1 00000 Phase B PF 00000 Phase C PF PF 10 00000 Total VAs 00000 3 PF Unused xVAs PF 11 00 000 Frequency Unused Unused Hz 12 12345 Positive 6789A kWh Unused kWh 13 12345 Nega...

Page 39: ...half 000 00 VA hours Least significant half Unused kVAh 17 00000 Watt hours Net Most significant half 00000 Watt hours Net Least significant half Unused kWh NET 18 00000 Total Watts 00000 3 PF 0000 Fr...

Page 40: ...used AmpsDmdR 22 000 00 Phase A Average Voltage 000 00 Phase B Average Voltage 000 00 Phase C Average Voltage xV Avg 23 00000 Phase A Maximum Volts Demand 1 00000 Phase B Maximum Volts Demand 00000 Ph...

Page 41: ...N 28 00000 Total Maximum Watt Demand 00000 Total Watts Also on Screen 7 00000 Total Minimum Watt Demand xW 29 00000 Total Maximum VAR Demand 00000 Total VARs Also on Screen 7 00000 Total Minimum VAR D...

Page 42: ...B Fundamental Voltage 000 00 Phase B C Fundamental Voltage 000 0 Phase C A Fundamental Voltage Fnd xV 35 000 00 Phase A Current Total Demand Distortion TDD 000 00 Phase B Current Total Demand Distorti...

Page 43: ...eptember 27 2017 Copyright 2017 Bitronics LLC 38 00 000 K Factor Phase A Current 00 000 K Factor Phase B Current 00 000 K Factor Phase C Current K Factor 1 WYE meters only x indicates blank k ilo M eg...

Page 44: ...Demand Amps 000 00 Phase C Fundamental Demand Amps FndDmdI 42 000 00 Phase A Maximum Fundamental Demand Amps 000 00 Phase B Maximum Fundamental Demand Amps 000 00 Phase C Maximum Fundamental Demand Am...

Page 45: ...ximum Average VARs xVAr Max 49 000 00 Phase A Minimum Average VARs 000 00 Phase B Minimum Average VARs 000 00 Phase C Minimum Average VARs xVAR Min 50 000 00 Phase A Average VAs 000 00 Phase B Average...

Page 46: ...ics LLC SecVolts 54 00000 Phase A B Secondary Volts 00000 Phase B C Secondary Volts 00000 Phase C A Secondary Volts SecVolts 55 000 00 Auxiliary Voltage Unused Unused V aux 1 Screen available on WYE m...

Page 47: ...hed via the web interface through the Ethernet service port by going to the appropriate setup page Enable Disable Display Mode Screens via the Web Server The screens can be enabled or disabled via the...

Page 48: ...48 ML0035 September 27 2017 Copyright 2017 Bitronics LLC 4 1 1 Overview Buttons Functions Figure 5 Button functions for Display Mode Figure 6 Button functions in Set up Mode...

Page 49: ...screen can be setup as any one of the enabled screens by simultaneously pressing the Home Enter and Toggle Exit buttons when on the desired screen and can also be done through the web server Settings...

Page 50: ...in accuracy to approximately 3 Return to factory for repair Input phase calibration checksum error P CAL Calibration constants for the phase are in error The display and the communication option outpu...

Page 51: ...orque ratings for the terminal block wire fasteners are listed in the Physical Specifications table section 1 3 Transient Voltage Suppressor TVS clamp devices are used on the serial port as the method...

Page 52: ...52 ML0035 September 27 2017 Copyright 2017 Bitronics LLC Figure 7 Typical RS 485 Cable Wiring...

Page 53: ...53 ML0035 September 27 2017 Copyright 2017 Bitronics LLC Figure 8 RS 232 Cable Wiring Diagram...

Page 54: ...isabled by leaving the new password field blank and clicking the Change Password button The default from the factory is to have no password set The password is used to authenticate a session when prom...

Page 55: ...gister set for the AOC that will be connected Setting up the serial ports is accomplished by using the web interface or front buttons AOC units will only function with the M650 configured for Optimal...

Page 56: ...56 ML0035 September 27 2017 Copyright 2017 Bitronics LLC 5 5 Navigating the M650 s setup menu from the front panel...

Page 57: ...Frequeny kWh kWatt Hour Normal kWh kWatt Hours Reverse kVARh kVAR Hous Laggin kARh kVA Hours Leading kVAh kVA Hours kWhNE kWatt Hours Net kW PF Hz Total Watts 3 PF Frequency AmpsDmd Demand Amps A B C...

Page 58: ...58 ML0035 September 27 2017 Copyright 2017 Bitronics LLC...

Page 59: ...59 ML0035 September 27 2017 Copyright 2017 Bitronics LLC...

Page 60: ...ight Decimal moves to left most digit when right most digit is passed Highlight Next digit Highlights left most digit when right most digit is passed Exit to menu ENTER EXIT Increment highlighted digi...

Page 61: ...er to connect with the M650 web page interface Internet browsers supported are Firefox Internet Explorer Safari and Google Chrome The Home page screen should appear as shown below Home page From the h...

Page 62: ...ML0035 September 27 2017 62 Copyright 2017 Bitronics LLC Data page Two views Instantaneous and Demands...

Page 63: ...non zero values by entering the desired reset value in the appropriate field as a whole number and clicking Apply Any fields that are left blank will be reset to zero Settings page Click on one of th...

Page 64: ...ML0035 September 27 2017 64 Copyright 2017 Bitronics LLC Contact Page...

Page 65: ...cted then that setting will replace serial Protocol This page allows user configuration of the protocols DNP or Modbus Screen Enable Allows the screens shown on the M650 display front panel to be enab...

Page 66: ...ML0035 September 27 2017 66 Copyright 2017 Bitronics LLC Identity...

Page 67: ...ML0035 September 27 2017 67 Copyright 2017 Bitronics LLC Input...

Page 68: ...ML0035 September 27 2017 68 Copyright 2017 Bitronics LLC Network Serial Port if option ordered...

Page 69: ...Disabled TCP ASCII or RTU For DNP3 the selections are Disabled Serial or TCP Under DNP3 clicking on the Advanced button reveals more advanced functions that may or may not need to be changed Clicking...

Page 70: ...ML0035 September 27 2017 70 Copyright 2017 Bitronics LLC Modbus DNP3...

Page 71: ...ML0035 September 27 2017 71 Copyright 2017 Bitronics LLC DNP Serial DNP TCP...

Page 72: ...ML0035 September 27 2017 72 Copyright 2017 Bitronics LLC Modbus RTU...

Page 73: ...ML0035 September 27 2017 73 Copyright 2017 Bitronics LLC Modbus TCP...

Page 74: ...ML0035 September 27 2017 74 Copyright 2017 Bitronics LLC Screen Enable...

Page 75: ...enter an alphanumeric label that describes the display screen Special character buttons insert the characters shown on the buttons into the Label field The k M G kilo Mega Giga button inserts an unde...

Page 76: ...ML0035 September 27 2017 76 Copyright 2017 Bitronics LLC The order of the screens can be changed by selecting a screen from the list and clicking on the up or down arrows Load Store Device Settings...

Page 77: ...ML0035 September 27 2017 77 Copyright 2017 Bitronics LLC Password Security Settings Firmware Upload...

Page 78: ...value by 5 For example for a ratio of 6000 5 you would enter a value of 1200 through the front display The web interface allows you to choose either 1A or 5A for the denominator and the primary value...

Page 79: ...l accuracy On 2 element connections any phase can serve as the reference phase On 2 element systems one of the phase to neutral voltages is missing and the M650 must create it from the vector sum of t...

Page 80: ...VARs and VAs When used on 2 element systems one of the phase to neutral voltages is fabricated as described in Section 6 3 In all other respects the 2 element connection is identical to the 3 element...

Page 81: ...ML0035 September 27 2017 81 Copyright 2017 Bitronics LLC Figure 9 Sign Conventions for Power Measurements P is Power Q is VARS and S is VA...

Page 82: ...er setting that accounts for the sum of the full load watt losses from all sources B Meter setting that accounts for the transformer s no load watt losses C Meter setting that accounts for the sum of...

Page 83: ...ss compensation in the 50 Series can be found in the documentation library of the Novatech website www novatechweb com 6 8 Energy Separate values are maintained for both positive and negative Watt hou...

Page 84: ...650 can accommodate other demand intervals Section 6 10 5 The M650 generates a demand value using modern microprocessor technology in place of heating and cooling circuits it is therefore much more ac...

Page 85: ...emands are initialized to the minimum and maximum values recalled from non volatile memory In order to prevent the recording of false minimums a new Minimum Volt Demand will not be stored unless two c...

Page 86: ...9999 seconds These settings can be accomplished by using the front display or web server setup 6 11 Harmonic Measurements All harmonic and harmonic related measurements are calculated every 100 ms In...

Page 87: ...s within the M650 Note that in Equation 3 if IL equals the fundamental this Equation becomes Equation 2 Harmonic Distortion In the instrument this can be achieved by setting the denominator to zero am...

Page 88: ...h harmonic K Factor is measured on each of the three phases of amps however there is no Total K Factor K Factor like THD and PF does not indicate the actual load on a device since all three of these m...

Page 89: ...s over at 4 294 967 295 4 294 967 seconds The counter starts at zero on power up and is NOT stored in non volatile memory M65x meters have several self tests built in to ensure that the instrument is...

Page 90: ...A B C Total1 PT Scale Factor Average VAs A B C Total1 PT Scale Factor Divisor Average Max VAs A B C Total1 TDD Amps A B C Residual1 Average Min VAs A B C Total1 TDD Denominator A B C 1 Class 0 Respon...

Page 91: ...Hz depending on model Samples of all bus signals are taken using a 16 Bit A D converter effectively creating 64 snapshots of the system voltage and current per cycle 6 15 1 Sampling Rate and System Fr...

Page 92: ...A Current Range Output Range 0 to 1mA into 10K ohms or less Overload to 2 1mA into 5K ohms or less Resolution 0 22uA Output Resistance 500 ohm 4 20mA Current Range Output Range 4 to 20mA Resolution 1...

Page 93: ...ML0035 September 27 2017 93 Copyright 2017 Bitronics LLC Figure 10 0 1mA Transducer Output Connections...

Page 94: ...ML0035 September 27 2017 94 Copyright 2017 Bitronics LLC Figure 11 4 20mA Transducer Output Connections...

Page 95: ...tion on the Settings Input page to invert the CT Polarity see screen shot clip below This option is the equivalent of swapping the connections in the connection diagrams below at the HI and LO termina...

Page 96: ...ML0035 September 27 2017 96 Copyright 2017 Bitronics LLC Figure 12 Signal Connections M650...

Page 97: ...ML0035 September 27 2017 97 Copyright 2017 Bitronics LLC Figure 12 Signal Connections M650...

Page 98: ...ML0035 September 27 2017 98 Copyright 2017 Bitronics LLC Figure 13 50 Series External Split Core Signal Connections...

Page 99: ...opper connection is used to an external fiber converter 7 Verify that the LINK LED on the converter is lit on at least one side Both sides need to be lit for a valid connection to be established 8 At...

Page 100: ...ML0035 September 27 2017 100 Copyright 2017 Bitronics LLC A3 Display Screens Visual Representations...

Page 101: ...ML0035 September 27 2017 101 Copyright 2017 Bitronics LLC...

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Page 115: ...g E DeMicco H 7 13 2012 Format VT specification section Clarified Split core in specification section Added Protective Conductor terminal torque under physical specification Sect 1 3 various clarifica...

Page 116: ...password attempts lockouts updated Declaration of Conformance with addition of D650 display E DeMicco M 12 24 16 Updated firmware revision history added new DoC document E DeMicco N 5 22 17 Updated s...

Page 117: ...ML0035 September 27 2017 117 Copyright 2017 Bitronics LLC...

Page 118: ...Bitronics LLC 261 Brodhead Road Bethlehem PA 18017 610 997 5100 Fax 610 997 5450 www novatechweb com bitronics...

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