Nova Lock&Load Owner'S Manual Download Page 1 | Manualshive

Page: 1 / 24

Nova Lock&Load Owner'S Manual Download Page 1

Vehicle Restraint

Owner’s Manual

©

2013 Nova Technology International, LLC

MF2-012-000 October 2013

1
2
3
...
»

Summary of Contents for Lock&Load

Page 1: ...Vehicle Restraint Owner s Manual 2013 Nova Technology International LLC MF2 012 000 October 2013 ...

Page 2: ...INGS COMPONENTS DESCRIPTION OPERATING PROCEDURES ROUTINE MAINTENANCE TROUBLESHOOTING CONTROL HARNESS ELECTRICAL SCHEMATIC OUTSIDE LIGHT BOX WIRING PARTS NOTES WARRANTY 2 NOVA Lock LoadTM Owner s Manual 3 4 5 9 11 13 14 15 16 21 23 ...

Page 3: ...t level statement Failure to follow the listed instructions will most likely result in severe injury or death DANGER You will find the safety alerts DANGER WARNING CAUTION or IMPORTANT used throughout this manual Their meaning is listed below DO NOT OPERATE THIS PRODUCT UNTIL YOU HAVE READ AND UNDERSTAND THE SAFETY PRACTICES WARNINGS AND OPERATING INSTRUCTIONS CONTAINED WITHIN THIS MANUAL IMPROPER...

Page 4: ...NOVA Lock LoadTM Owner s Manual 4 COMPONENTS DESCRIPTION Figure A Lock Load Components Description ...

Page 5: ...he dock Inspect all restraint lights daily to make certain they work properly Perform maintenance on restraints in accordance with Maintenance on page 11 of this manual Lock Load vehicle restraints should be operated only by authorized personnel who have read and understand the Owner s Manual If you have questions Call your local representative or NOVA at 800 236 7325 FAILURE TO FOLLOW THESE PROCE...

Page 6: ... other obstruction that could become damaged proceed to OVERRIDE CAUTION Restraint ENGAGED Once the RIG is engaged by the hook an ENGAGED condition exists Inside light is flash ing green alerting the forklift operator a safe con dition exists Outside light is flashing red alerting truck driver not to move Refer to Figure D If during loading unloading the inside light turns red and the horn sounds ...

Page 7: ...s could be due to a RIG that is located too far toward the rear axle bent obstructed or missing Inside light is flashing red and horn is pulsing alerting the fork lift operator that the trailer is not locked Outside light is flashing red alerting the truck driver not to move See Figure F If the trailer is parked firmly against the dock bumpers proceed to HORN OVERRIDE If not press RELEASE to clear...

Page 8: ...securing the truck must be used e g wheel chocks if the hook can not capture the RIG Inside lights are flashing red and green alerting the forklift operator the trailer is secured by other means Outside light is flashing red alerting the truck driver not to move See Figure G To return to STORED turn the HORN OVER RIDE key and press the RELEASE button FIGURE G HORN OVER RIDE STATE ...

Page 9: ...ve debris around Lock Load vehicle restraint Verify that restraint operates smoothly and inside outside lights and horn are working Replace damaged or missing light bulbs and lenses Repair remount or replace outside and inside signs and labels as required Inspect dock bumpers Missing bumpers must be replaced 180 DAYS Perform all Daily maintenance Grease rollers at fittings located on the top and b...

Page 10: ...Figure H To tighten chain Open motor enclosure and loosen the four 4 motor mounting bolts Pry the motor assembly forward in the slotted holes until the chain is tight with prop er alignment between sprockets Hold in this position and tighten the four 4 motor mounting bolts to 75 in lbs FIGURE H MAINTENANCE AND LUBRICATION BRAKE TORQUE ADJUSTMENT Refer to Figure H Loosen brake adjuster locknut whil...

Page 11: ...tor defective If brake torque is less than 500 in lb or chain is loose or broken adjust or replace as required Check motor Repair or replace as needed Lock Load vehicle restraint is operational but all lights are out Bulbs burnt out loose or missing Incorrect wiring Check all bulbs and replace as re quired Verify wiring per Electrical Schematic Figure K page 14 Lock Load vehicle restraint horn doe...

Page 12: ...Attach multimeter leads to pins B and C of limit switch connector You should have plunger released no meter reading plunger depressed a Full Scale meter reading NOTE The green ground wire of the limit switch does not have to be tested A continuity test lamp may be used instead of a multimeter FIGURE I LIMIT SWITCH AND HOOK POSITION CHART ...

Page 13: ...CONTROL HARNESS NOVA Lock LoadTM Owner s Manual 13 FIGURE J CONTROL HARNESS ...

Page 14: ...TRICAL SCHEMATIC NOVA Lock LoadTM Owner s Manual 14 FIGURE K ELECTRICAL SCHEMATIC WIRING PROVIDED BY OTHERS WIRING PROVIDED BY NOVA TECHNOLOGY LOCK MOTOR 1 10 HP 3 5 FLA MOTOR HAS AUTOMATIC THERMAL OVERLOAD ...

Page 15: ...OUTSIDE LIGHT BOX WIRING 15 NOVA Lock LoadTM Owner s Manual FIGURE L OUTSIDE LIGHT BOX WIRING ...

Page 16: ...BER DESCRIPTION QTY 1 MF2 015 000 3 8 16 X 1 1 2 HH CAP SCREW 2 2 MF2 061 000 SNAP RING 1 3 MF2 047 000 ROLLER ASSEMBLY 4 4 MF2 034 000 3 4 CONDUIT NIPPLE 1 5 MF2 038 000 LIMIT SWITCH LS1 1 6 MF2 039 000 LIMIT SWITCH LS2 1 7 MF2 094 000 CAM DECAL 1 8 MF2 028 000 CAM 1 9 MF2 024 000 LIMIT SWITCH MOUNTING PLATE 1 10 MF2 042 000 CHAIN COVER 1 ...

Page 17: ...AFT 1 20 MF2 037 000 3 4 CONDUIT LOCK NUT 2 21 MF2 022 000 HOOK DRIVE SPROCKET W SET SCREW 1 22 MF2 019 000 5 16 18 X 1 2 SK SET SCREW 1 23 MF2 014 000 3 8 16 X 1 CARRIAGE BOLT 6 24 MF2 117 000 5 16 18 X 5 8 FLANGE HEAD SCREW 4 25 MF2 033 000 CORD GRIP 1 26 MF2 003 000 STRAIGHT HOOK 1 27 MF2 004 000 CARRIAGE WELDMENT 1 28 MF2 005 000 WIRE HARNESS 1 29 MF2 017 000 LOCK LOAD BEARING ASSEMBLY 2 30 MF...

Page 18: ...9 000 5 16 18 CAGE NUT 4 4 MF2 050 000 EXTENSION SPRING 4 5 MF2 054 000 5 8 X 4 CONCRETE ANCHOR 15 6 MF2 051 000 LEFT SPRING COVER 1 7 MF2 060 000 5 16 18 X 1 1 4 FLAT HEAD SOCKET SCREW 4 PARTS continued NOVA Lock LoadTM Owner s Manual 18 ROLLER TRACK ASSEMBLY DRAWING and PARTS LIST FIGURE N ROLLER TRACK ASSEMBLY ...

Page 19: ... 046 000 COTTER PIN 1 3 MF2 044 000 SLOPE EXTENSION PIVOT PIN 1 4 MF2 043 000 SPRING MOUNTING PLATE ASSEMBLY 1 5 MF2 026 000 7 16 14 SERRATED FLANGE LOCK NUT 2 6 MF2 002 000 SLOPE EXTENSION 1 7 MF2 007 000 LOCK LOAD CARRIAGE ASSEMBLY 1 8 MF2 132 000 ROLLER SLOPE EXTENSION 1 9 MF2 143 000 5 8 X 3 CLEVIS PIN 1 10 MF2 142 000 COTTER PIN 1 11 MF2 130 000 5 8 SAE FLAT WASHER 1 12 MF2 136 000 ROLLER ASS...

Page 20: ...PARTS continued NOVA Lock LoadTM Owner s Manual 20 ELECTRICAL PARTS FIGURE P ELECTRICAL PARTS ...

Page 21: ... 001 GREEN OVAL LENS 1 8 MF2 086 002 OVAL BASE 1 9 MF2 086 003 GREEN LED WEDGE 2 10 MF2 087 000 OUTSIDE RED LED LIGHT MODULE 1 11 MF2 088 000 OUTSIDE GREEN LED LIGHT MODULE 1 12 MF2 089 001 GREEN PUSH BUTTON 1 13 MF2 089 002 NO CONTACT 2 14 MF2 089 003 CONTACT BASE 2 15 MF2 090 001 YELLOW PUSH BUTTON 1 16 MF2 091 001 KEY SWITCH 1 17 MF2 091 002 NC CONTACT 1 18 MF2 091 003 NO CONTACT 1 19 MF2 091 0...

Page 22: ...EPLACEMENT PARTS LIST FIGURE Q MISCELLANEOUS PARTS ITEM NO PART NUMBER DESCRIPTION QTY 1 MF2 011 000 CONTROL BOX 1 2 MF2 012 000 OWNERS MANUAL 1 3 MF2 057 000 CAUTION SIGN 1 4 MF2 056 000 STOP ON RED SIGN 1 5 MF2 055 000 OUTSIDE TRUCK LIGHT ASSEMBLY 1 6 MF2 093 000 INSTALLATION MANUAL 1 ...

Page 23: ...tract negligence or strict liability PRODUCT SPECIFIC WARRANTY Lock Load Vehicle Restraint In addition to the Standard Product Warranty provided with all Nova Products Nova guarantees materials components and workmanship to be free of defects for the following extended periods Extended 2 year General Warranty For a period of two 2 years from date of shipment this warranty specifically applies to t...

Page 24: ...N90W14507 Commerce Drive Menomonee Falls WI 53051 Phone 262 502 1591 800 236 7325 fax 262 502 1511 www novalocks com 2011 Nova Technology International LLC ...

Reviews:

No comments