North Star M165912I.3 Owner'S Manual Download Page 1

 

 

     M165912I.3 
 

 

Owner’s Manual

 

Instructions for Installation/Set-up, Operation, Servicing, & Storage 

Portable, Outdoor Use-Only, Gasoline Generator 

2,400 Watt Continuous (2,700 Watt Surge) Capacity 

Can be used to power individual appliances plugged directly into the generator’s outlets, or as a back-up 
connection to a building’s power supply (via a professionally installed UL-approved transfer switch. 

 

   WARNING 

 

 

READ and UNDERSTAND this manual completely before using the generator!  

Failure to properly set up, 

operate, and maintain this generator could result in

 

serious injury or death

 

from 

carbon monoxide poisoning, 

electric shock, fire/explosion, or burns

.  In particular, be aware of the following hazards:

 

 

CO Poisoning 

Generators give off carbon monoxide, a poisonous gas that can kill you.  You CANNOT smell it, see it, or taste it. 

 

ONLY run generator OUTDOORS and at least 20 feet from the home, away from windows, vents and air intakes, to allow 
proper ventilation. If you start to feel sick, dizzy, or weak while using the generator, shut off the engine and get to fresh air 
RIGHT AWAY.  NEVER run generator inside any enclosed or semi-enclosed spaces, including homes, basements, 
garages, sheds, boxes, RVs, boats or pick-up truck beds.  These spaces can trap poisonous gases, EVEN if you run a fan or 
open windows.   

 

Install carbon monoxide alarms inside nearby structures/buildings (battery-operated, or plug-in with battery backup). 

 

Electric shock / Electrocution 

 

High voltage electricity from generator can kill.  DO NOT operate in wet locations. Be sure generator is properly grounded. 
Use only UL-listed, outdoor-rated grounded extension cords of proper size. 

 

NEVER plug the generator directly into a wall outlet.  ANY connection to a building’s electrical system MUST ISOLATE 
THE GENERATOR FROM UTILITY POWER via a UL-approved transfer switch installed by a licensed electrician. 
Otherwise, back feed from the generator into the power grid could kill utility workers. 

Fire / Explosion 

 

DO NOT overload generator (per rated capacity), and OPERATE ONLY in an area with adequate cooling ventilation so 
engine does not overheat. Exhaust can be extremely hot.  Keep muffler at least 7’ from all combustible objects. 

 

All fuels are flammable. Never fuel a running or hot engine. Never pump fuel directly into generator at gas station – use 
approved container to transfer fuel. Ensure there are no fuel leaks, and keep sources of sparks and flames away.  

 

ALWAYS keep a fire extinguisher rated “ABC” nearby.

 

 

 

STOP! 

 

CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS.  

See the “Power load Planning & Management” section of 

this manual to determine your power load requirements and then compare to the generator’s rated capacity. 

INSPECT COMPONENTS

:  Closely inspect to make sure no components are missing or damaged.  See the “Unpacking & 

Delivery Inspection” section for instructions on whom to contact to report missing or damaged parts. 

ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the generator to 

your building’s electrical system.

  See the “Installation/Initial Set-Up” section for more information about this 

requirement. 

 

Any Questions, Comments, Problems, or Parts Orders 

Call NorthStar Product Support 1-800-270-0810

 

ITEM NUMBER:  165912 

 

SERIAL NUMBER: _____________ 

Summary of Contents for M165912I.3

Page 1: ...ns Be sure generator is properly grounded Use only UL listed outdoor rated grounded extension cords of proper size NEVER plug the generator directly into a wall outlet ANY connection to a building s e...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...et up as a PORTABLE or BUILDING BACK UP Power Source 13 4 Selecting a Suitable Site 16 5 Grounding the Generator 18 Operation 1 General Safety Rules for Operation 19 2 Preparing for Operation 22 3 Sta...

Page 4: ...o this generator s rated capacity You must not overload the generator Overloading will cause damage to the generator and attached electrical devices and may also result in fire Be sure to read about s...

Page 5: ...ility of this product for its intended use and assumes liability therein Contact NorthStar Product Support at 1 800 270 0810 for any questions about the appropriate use of this generator Warranty Regi...

Page 6: ...actor 1 0 p f Engine 5 Hp Honda GC160 AVXA Engine Speed 3390 3798 RPM Fuel Type Unleaded gasoline Fuel Capacity 2 12 quarts 2 0 L Oil Capacity 0 55 US quarts 0 52 L Starting Method Recoil 120 V Recept...

Page 7: ...ake sure safety labels are in place and in good condition If a safety label is missing or not legible order new labels or unsafe operation could result To order replacement safety labels call NorthSta...

Page 8: ...1 Ref 1 7 Ref Description Ref Description 1 Circuit Breaker 7 Choke Lever 2 120V 20A Duplex Receptacle 8 Ignition Switch Lever 3 Generator Head 9 Recoil 4 Oil Drain Plug 10 Gas Tank 5 Vibration Isolat...

Page 9: ...Plug Refer to your Honda engine manual for oil change recommendations Reference 5 Vibration Isolation Mount The engine and generator mounted on rubber cylinders that absorb most of the engine vibrati...

Page 10: ...ents are often listed on a device s nameplate If wattage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X A...

Page 11: ...all electrical devices you will be powering at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices nameplate or Tab...

Page 12: ...ting a site for using the generator 5 Grounding Each of these steps is discussed in detail below 1 Unpacking Delivery Inspection You should inspect the generator immediately after you receive delivery...

Page 13: ...as a back up power source for a building What does a transfer switch do It a Safely connects the generator to your building s electrical system by isolating your generator from your utility company s...

Page 14: ...ing Management for more information on load application and selection Using as a Portable Power Source When using the generator as a portable power source you can plug electric devices and appliances...

Page 15: ...ck fire or damage to connected devices All extension and appliance cords must be in good condition and not worn bare frayed or otherwise damaged WARNING Use of damaged electric cords can cause electri...

Page 16: ...arbon monoxide poisoning The location you choose to operate the generator must be OUTDOORS and at least 20 feet from the home away from windows vents and air intakes to allow proper ventilation If you...

Page 17: ...opy are at least 7 from exhaust and allow for adequate clearance above generator so that heat does not build up Hot exhaust clearance The exhaust gas from your generator is extremely hot and can cause...

Page 18: ...pipe 3 Run a 10 gauge wire from the clamp to the generator grounding post located on the rear of the generator head 4 Do not connect the generator grounding post to a water pipe or a ground used by a...

Page 19: ...adults should set up and operate the generator Do not let children operate Intended use Carefully read about and understand the intended use of this generator Do not use for other purposes as unforese...

Page 20: ...ate of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust Wet conditions Do not operate the generator or handle any electrical equipment while standing in...

Page 21: ...d retain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or plastic...

Page 22: ...ounding the Generator of this manual WARNING Electric shock hazard Always ensure generator is properly grounded to prevent electrical shock Perform scheduled maintenance as needed Make sure that any r...

Page 23: ...removing gas cap Note A running or still hot engine is hot enough to ignite fuel 3 Remove generator gasoline cap 4 Add gasoline through the fill opening Use only a UL approved portable gasoline contai...

Page 24: ...about 2 3 hours under 50 load Inspect Fuel System Check for Leaks Inspect fuel system check for leaks BEFORE starting generator Do not start generator until all needed repairs have been completed WARN...

Page 25: ...skly and rapidly Allow starter cord to return slowly 4 If the choke rod was pulled to the CLOSED position to start the engine push it to the OPEN position as soon as the engine warms up enough to run...

Page 26: ...ts receptacles 3 Measured voltage should be within the following ranges a 120V 10 at 120V receptacles 4 If measured voltage is not within the specified range have generator adjusted by factory authori...

Page 27: ...re the highest wattage first The recommended sequence is as follows a Connect items with motors such as refrigerators freezers air conditioners or small hand tools one at a time Let each motor stabili...

Page 28: ...el tank is empty Residual fuel in the tank could ignite o Away from extreme high or low temperatures Prevent accidental starting Remove key from starter for electric start engines and secure key in a...

Page 29: ...ding fuel stabilizer to the gasoline following manufacturer s instructions Fuel stabilizer steps 1 Ensure gasoline tank is full 2 Add fuel stabilizer to fuel tank 3 Run engine at least 10 minutes afte...

Page 30: ...ging the capacitor Replace guards Make sure all guards and shields are replaced after servicing the generator Repair Major service including the installation or replacement of parts should be performe...

Page 31: ...s Replace if damaged Keep generator clean Keep generator clean If dust or debris accumulates on the generator clean the generator with a damp cloth or soft bristle brush Do not allow air intakes to be...

Page 32: ...ment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Planning Mgt section of this manual b Make sure there is at least 3 feet of clearance o...

Page 33: ...exhaust system fuel tanks or fuel lines Carbon monoxide poisoning fire or explosion could result Guards Do not operate generator unless all guards and cover shields which prevent access to moving par...

Page 34: ...s may result in serious injury or death Know how to operate Be thoroughly familiar with all controls and with the proper use of the equipment Know how to stop the generator quickly if needed Personal...

Page 35: ...r for any voltage sensitive electronic equipment you will be powering with the generator Wet conditions Do not operate the generator or handle any electrical equipment while standing in water while ba...

Page 36: ...r cannot be exercised on a regular basis prepare generator for long term storage Periodic maintenance Perform periodic maintenance as directed in this manual to keep the generator in safe working cond...

Page 37: ...Generator Exploded View 165912 Rev I 3 37...

Page 38: ...5 38271 End Cover Plug 1 17 39260 Burning Warning 1 19 306459 Ground Wire 1 20 30963 Engine Bracket 1 21 305587 Isolation Mount 4 22 30964 Front Base Bracket 1 23 780425 Stator 1 24 31218 Nameplate 1...

Page 39: ...5912 Rev I 3 39 Diag Part Description Qty 1 305555 Connector Wire Harness 1 2 306496 Wire Assembly W43 G41 G42 1 B46 306571 Black Terminated Wire 1 B52 305556 Black Terminated Wire 1 W55 305557 White...

Page 40: ...40 This page has intentionally been left blank...

Page 41: ...anty Determining whether a part is to be replaced or repaired is the sole decision of NorthStar NorthStar will not provide for replacement of complete products due to defective parts Any costs incurre...

Page 42: ...42 Assembled by Northern Tool Equipment Company Inc Burnsville MN 55306 NorthernTool com...

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