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DC power supply installation

Job aid: DC power supply input and ground stud location

Figure 11
8004DC power supply input and ground stud location

Figure 12
8005DC power supply input and ground stud location

Nortel Ethernet Routing Switch 8600

Installation — DC Power Supply

NN46205-307

02.02

19 December 2008

Copyright © 2008 Nortel Networks

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Summary of Contents for 8004DC

Page 1: ...Nortel Ethernet Routing Switch 8600 Installation DC Power Supply Release 5 0 Document Revision 02 02 www nortel com NN46205 307 313070 F Rev 02 ...

Page 2: ... OR CONDITION OF ANY KIND EITHER EXPRESS OR IMPLIED The information and or products described in this document are subject to change without notice Nortel the Nortel logo the Globemark and Passport are trademarks of Nortel Networks All other trademarks are the property of their respective owners ATTENTION For information about the regulatory and safety precautions read Regulatory messages and safe...

Page 3: ...pplies to install 28 Redundant power configuration 28 Power supply LED 28 Power management 28 DC power supply installation 31 DC power supply installation procedures 32 Verify the DC power supply shipping accessories 34 Determining the minimum number of DC power supplies 35 Preparing cables for installation 36 Removing the bottom bezel 312096 A of the 8010co chassis 38 Removing the power filler pa...

Page 4: ...tric shock danger statement 61 Electric shock danger statement 62 Technical specifications 65 Technical specifications navigation 65 Model 8004DC power supply 65 DC input power specifications 65 DC output power specifications 66 Model 8005DC power supply 67 DC input power specifications 67 DC output power specifications 67 Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 30...

Page 5: ...tional Electromagnetic Compliance EMC Statements of Compliance FCC Statement USA only This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the Federal Communications Commission FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment ...

Page 6: ...2004 108 EC Conformity is declared by the application of EN 55 022 Class A CISPR 22 CAUTION This device is a Class A product Operation of this equipment in a residential area is likely to cause harmful interference in which case users are required to take appropriate measures necessary to correct the interference at their own expense EN 55 024 Statement This is to certify that the Nortel 8000 Seri...

Page 7: ...CI Statement Japan Nippon only This is a Class A product based on the standard of the Voluntary Control Council for Interference VCCI for information technology equipment If this equipment is used in a domestic environment radio disturbance may arise When such trouble occurs the user may be required to take corrective actions BSMI Statement for 8010 8006 and 8003 Chassis Taiwan only This is a Clas...

Page 8: ...ries are long life batteries and it is very possible that you will never need to replace them However should you need to replace them refer to the individual component manual for directions on replacement and disposal of the battery NOM Statement 8010 8006 and 8003 Chassis Mexico only The following information is provided on the devices described in this document in compliance with the safety requ...

Page 9: ...200 240 VAC 50 60 Hz 9 3 A maximum for each power supply Model 8004DC 48 60 VDC 29 23 A Model 8005DC 48 60 VDC 42 34 A Información NOM unicamente para México La información siguiente se proporciona en el dispositivo o en los dispositivos descritos en este documento en cumplimiento con los requisitos de la Norma Oficial Méxicana NOM Exportador Nortel Networks Inc 4655 Great America Parkway Santa Cl...

Page 10: ... por fuente de poder Model 8005AC 100 120 VCA 50 60 Hz 16 A max por fuente de poder 200 240 VCA 50 60 Hz 9 5 A max por fuente de poder Model 8005DI AC 100 120 VCA 50 60 Hz 16 A max por fuente de poder 200 240 VCA 50 60 Hz 9 3 A max por fuente de poder Model 8004DC 48 VCD 29 A Model 8005DC 48 VCD 42 A Denan Statement Japan Nippon only Nortel Ethernet Routing Switch 8600 Installation DC Power Supply...

Page 11: ... how to avoid discharge of static electricity and subsequent damage to Nortel products CAUTION ESD décharge électrostatique La mention ESD fournit des informations sur les moyens de prévenir une décharge électrostatique et d éviter d endommager les produits Nortel CAUTION ACHTUNG ESD ESD Hinweise bieten Information dazu wie man die Entladung von statischer Elektrizität und Folgeschäden an Nortel P...

Page 12: ...mögliche Dienstunterbrechungen oder Schäden an Nortel Produkten verhindert CAUTION PRECAUCIÓN Los avisos de Precaución brindan información acerca de cómo evitar posibles interrupciones del servicio o el daño a los productos Nortel CAUTION CUIDADO Os avisos de cuidado oferecem informações sobre como evitar possíveis interrupções do serviço ou danos aos produtos da Nortel CAUTION ATTENZIONE Le indic...

Page 13: ...anni alle persone durante l utilizzo dei prodotti Nortel Danger High Voltage Notice DANGER Danger High Voltage notices provide information about how to avoid a situation or condition that can cause serious personal injury or death from high voltage or electric shock DANGER La mention Danger Tension élevée fournit des informations sur les moyens de prévenir une situation ou une condition qui pourra...

Page 14: ...ice DANGER Danger notices provide information about how to avoid a situation or condition that can cause serious personal injury or death DANGER La mention Danger fournit des informations sur les moyens de prévenir une situation ou une condition qui pourrait entraîner un risque de blessure grave ou mortelle DANGER GEFAHR Gefahrenhinweise stellen Informationen darüber bereit wie man Situationen ode...

Page 15: ...icolo forniscono informazioni per evitare situazioni o condizioni che potrebbero causare gravi danni alle persone o il decesso Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 16: ...16 Regulatory Information and Safety Precautions Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 17: ...Nortel Networks grants you a license to use the Software only in the country where you acquired the Software You obtain no rights other than those granted to you under this License Agreement You are responsible for the selection of the Software and for the installation of use of and results obtained from the Software 1 Licensed Use of Software Nortel Networks grants Customer a nonexclusive license...

Page 18: ...D INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ANY WARRANTY OF NON INFRINGEMENT Nortel Networks is not obligated to provide support of any kind for the Software Some jurisdictions do not allow exclusion of implied warranties and in such event the above exclusions may not apply 3 Limitation of Remedies IN NO EVENT SHALL NORTEL NETWO...

Page 19: ...or certify its destruction 3 Customer is responsible for payment of any taxes including personal property taxes resulting from Customer s use of the Software Customer agrees to comply with all applicable laws including all applicable export and import laws and regulations 4 Neither party may bring an action regardless of form more than two years after the cause of the action arose 5 The terms and ...

Page 20: ...20 Software license Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 21: ...difications made in sections New In This Release and Appendix Technical Specifications Document changes This document is modified to meet Nortel Customer Documentation Standards For more information about these standards see Nortel Ethernet Routing Switch 8600 Documentation Roadmap NN46205 103 DC input power specifications This release updates the DC input power specifications for Model 8004 DC an...

Page 22: ...22 New in this Release Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 23: ...mum Ethernet Routing Switch 8600 software version required to support the hardware see Nortel Ethernet Routing Switch 8600 Administration NN46205 600 Task and estimated time The following table lists the estimated time to install a DC power supply in the Ethernet Routing Switch 8600 chassis The estimated installation time can range from 15 to 50 minutes The installation time depends on the chassis...

Page 24: ...r 1 minute for each power supply Removing and replacing the 8010co chassis bottom bezel bezel models 321325 A and 312096 A 4 minutes Navigation DC power supply fundamentals page 25 DC power supply installation page 31 Translations of safety messages page 55 Technical specifications page 65 Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright...

Page 25: ...the 8005DC power supply CAUTION The 8004DC and 8005DC power supplies have different power ratings Therefore Nortel recommends that you do not operate the Ethernet Routing Switch 8600 with a mix of power supply models If you upgrade the Ethernet Routing Switch 8600 and you have a redundant power configuration you can hot swap the 8004DC power supply with the 8005DC power supply while the Ethernet R...

Page 26: ...he 8006 8010 and 8010co chassis Figure 1 8004DC power supply Minimum number of 8004DC power supplies to install To configure an Ethernet Routing Switch 8600 system consider the total power consumption to ensure proper system performance The total input power consumption of the components modules and fan trays or cooling modules must not exceed the output power rating of the 8004DC power supply 850...

Page 27: ...dundant configuration at all times to ensure maximum network performance ATTENTION A redundant power supply prevents the failure of another power supply in the system If a chassis has the minimum power supply configuration and one power supply fails the system loses power and network connectivity 8005DC power supply Each 8005DC power supply provides 1462 W of power to the switch Figure 2 8005DC po...

Page 28: ...hat the configuration is non redundant Nortel recommends that you operate the Ethernet Routing Switch 8600 system in a redundant configuration at all times to ensure maximum network performance ATTENTION A redundant power supply prevents the failure of another power supply in the system If a chassis has the minimum power supply configuration and one power supply fails the system loses power and ne...

Page 29: ...than the total 12 V power supplied by one power supply unit If the system has three power supply units then the system is considered to have power supply redundancy In redundancy mode the system compares the total chassis power consumed against the total chassis power available and verifies that if one power supply fails enough power remains to operate the chassis and components If after one power...

Page 30: ...30 DC power supply fundamentals Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 31: ...or crimping the lugs onto the cable heat gun to shrink the tubing around the cable optional 7 16 inch hex wrench Phillips screwdriver Verify the DC power supply shipping accessories with the relevant checklist For more information see Verify the DC power supply shipping accessories page 34 Determine the minimum number of DC power supplies to be installed For more information see Determining the mi...

Page 32: ...quence of procedures you perform to install the DC power supply in the Ethernet Routing Switch 8600 To link to any tasks go to DC power supply installation navigation page 34 Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 33: ...upply installation procedures 33 Figure 3 Installation DC Power Supply task flow Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 34: ...nd 3 from left to right as viewed from the front of the chassis for the 8006 8010 and 8010co For instructions to install the power supply see Installing the DC power supply page 42 In addition to the DC power supply and the installation guide your DC power supply shipment contains several hardware accessories Verify that the items in the shipping container match those on the shipment packing list ...

Page 35: ... Determining the minimum number of DC power supplies Use the following procedure to determine the minimum number of power supplies to install for the Ethernet Routing Switch 8600 system For more information see Nortel Ethernet Routing Switch 8600 Installation Chassis NN46205 303 Procedure steps Step Action 1 Add the total 3 3 V and 12 V input power consumption wattage for all components modules an...

Page 36: ... of equipment damage Make sure that the connection cable used with the DC power supply is appropriate for use with the DC power source to which the power supply connects Consider gauge flammability and mechanical serviceability when you determine which cables to use If you ordered the optional breaker interface panel BIP Nortel ships the cables to connect the BIP to the 8004DC power supply See Ins...

Page 37: ...he illustrations in this section provide details about cable stripping requirements for 8004DC and 8005DC power supplies Figure 4 Cable stripping requirements for 8004DC Figure 5 Cable stripping requirements for 8005DC Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 38: ... air intake bezel model 321325 A Procedure steps ATTENTION The procedure only applies to the 8010co chassis with bezel model 312096 A installed If you replaced bezel 312096 A with the modified bezel order code 321325 A you do not need to remove this bezel to access the power supplies Step Action 1 Use a Phillips screwdriver to loosen the two captive screws that secure the bezel to the chassis see ...

Page 39: ...o chassis 39 2 Pull the top of the bezel forward and lift the bezel from the two tabs on the bottom of the chassis End Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 40: ...Bezel models 312096 A and 321325 A page 40 For instructions see Removing the bottom bezel 312096 A of the 8010co chassis page 38 If you replaced bezel 312096 A with the modified bezel model 321325 A you need not remove the bezel CAUTION To maintain proper cooling never operate the Ethernet Routing Switch 8600 with an empty power supply bay If you are replacing a failed power supply and you do not ...

Page 41: ...ower filler panel removal page 41 2 Pull the power filler panel from the chassis CAUTION Save the power filler panel in case you need to operate the Ethernet Routing Switch 8600 with a power supply removed End Job aid Power filler panel removal Figure 7 Removing a power filler panel 8010co chassis Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 C...

Page 42: ...of proper safety practices and the hazards involved with electrical circuits Use only power cords that have a grounding path Ensure the switch is properly grounded before powering on the unit Prerequisites If you install a power supply in the 8010co chassis with bezel model 312096 A installed you must remove the bottom front bezel For instructions see Removing the bottom bezel 312096 A of the 8010...

Page 43: ...a power supply removed 3 If you are replacing a failed power supply remove the failed DC power supply 4 Grasp the handle of the new power supply 5 Push the new power supply partway into the bay leaving the terminal block at the side of the power supply exposed See Job aid Inserting the DC power supply page 47 ATTENTION If you install the 8004DC power supply in a 8010co chassis and you have the opt...

Page 44: ...nominal applications 8 Make sure that the DC cable is always connected to the positive terminal and the DC cable is always connected to the negative terminal DANGER Risk of injury by electric shock Before you continue with this procedure ensure that the DC power source is switched off 9 Attach the earth ground lead to the ground stud on the power supply See Job aid Attaching the earth ground lead ...

Page 45: ...er supply to insert a lock washer between the crimp lug and each hex nut 12 Use a 7 16 inch hex wrench to tighten the hex nut on each terminal 13 Attach the earth ground cable to the system or rack ground for your DC input power source 14 Use a Phillips screwdriver to replace the plastic safety cover on the power supply Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 0...

Page 46: ...o the DC input power source according to the proper safety and technical specifications for your 48 V power distribution system 18 For the 8010co chassis replace the bottom front bezel 19 Turn the DC input power source on or reset the power source circuit breaker to provide power to the power supply 20 Turn the power supply switch to the on position Nortel Ethernet Routing Switch 8600 Installation...

Page 47: ... To correct this condition turn off the power supplies for 2 minutes and then simultaneously turn on the power supplies again 21 If the LED on the power supply does not turn on contact the Nortel Technical Solutions Center End Job aid Inserting the DC power supply Figure 9 Inserting the DC power supply 8010co chassis Figure 10 Inserting the DC power supply 8006 and 8010 chassis Nortel Ethernet Rou...

Page 48: ...und stud location Figure 11 8004DC power supply input and ground stud location Figure 12 8005DC power supply input and ground stud location Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 49: ...the ground stud Figure 13 Attaching the earth ground lead to the ground stud 8004 Figure 14 Attaching the earth ground lead to the ground studs 8005 Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 50: ...ce the 8010co chassis bottom front bezel for model 312096 A Procedure steps ATTENTION The 8005DC power supplies require a modified air intake bezel If you have installed Model 8005DC power supplies 1500 W in the 8010co chassis and have air intake bezel imprinted with 312096 A or if you have difficulty installing the bezel over the 8005DC power supplies you can order modified bezel model 321325 A O...

Page 51: ...Align the captive screws with the holes on the front of the chassis 3 Push the sides of the bezel into place 4 Using a Phillips screwdriver tighten the two screws to secure the bezel to the chassis End Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 52: ...have air intake bezel imprinted with 312096 A or if you have difficulty installing the bezel over the 8005DC power supplies you can order modified bezel model 321325 A Order Code DS1411027 Step Action 1 Insert the three bottom bezel tabs behind the return flange on the power module See figure below 2 Place the top of the bezel against the chassis 3 Align the captive screws with the holes on the fr...

Page 53: ... model 321325 A 53 4 Using a Phillips screwdriver tighten the two screws to secure the bezel to the chassis End Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 54: ...54 DC power supply installation Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 55: ... devra y remédier à ses propres frais CAUTION ACHTUNG Dies ist ein Gerät der Klasse A Bei Einsatz des Geräts in Wohngebieten kann es Störungen des Radio und Fernsehempfangs verursachen In diesem Fall muss der Benutzer alle notwendigen Maßnahmen ergreifen die möglicherweise nötig sind um die Störungen auf eigene Rechnung zu beheben CAUTION PRECAUCIÓN Este es un producto clase A El uso de este equip...

Page 56: ...ferenze a proprie spese Electrostatic discharge caution statement CAUTION Risk of equipment damage To prevent damage from electrostatic discharge always wear an antistatic wrist strap connected to an ESD jack CAUTION ATTENTION Risque d endommagement de l équipement Pour prévenir tout dommage dû à une décharge électrostatique vous devez toujours porter un un bracelet antistatique connecté à une pri...

Page 57: ...rostatiche indossare sempre un polsino antistatico collegato a una presa ESD Power filler panel caution statement CAUTION Save the power filler panel in case you need to operate the Ethernet Routing Switch 8600 with a power supply removed CAUTION ATTENTION Conservez le panneau de remplissage Il vous sera utile si vous devez utiliser le Ethernet Routing Switch 8600 sans source d alimentation CAUTIO...

Page 58: ...mpty power supply bay caution statement CAUTION To maintain proper cooling never operate the Ethernet Routing Switch 8600 with an empty power supply bay If you are replacing a failed power supply and you do not have a power filler panel leave the failed power supply installed until a replacement power supply is available CAUTION ATTENTION Pour garantir une ventilation adaptée n utilisez jamais le ...

Page 59: ...ga hasta tanto consiga el repuesto CAUTION CUIDADO Para manter o resfriamento adequado nunca opere o Ethernet Routing Switch 8600 com um compartimento de fonte de alimentação vazio Se você estiver substituindo uma fonte de alimentação com defeito e não tiver um painel de preenchimento de energia deixe fonte com defeito instalada até que a fonte de substituição esteja disponível CAUTION ATTENZIONE ...

Page 60: ...e calibre l inflammabilité et l aptitude à l usage mécanique doivent être pris en compte lorsque vous choisissez le câble à utiliser CAUTION VORSICHT Risiko von Geräteschäden Vergewissern Sie sich dass für den Anschluss des Gleichstrom Netzteils an die Gleichstromquelle ein für diese Quelle geeignetes Verbindungskabel verwendet wird Bei der Auswahl der Kabel sind Dicke Brennbarkeit und mechanische...

Page 61: ...azione c c al quale l alimentatore è collegato Nella scelta dei cavi da utilizzare considerarne lo spessore l infiammabilità e lo stato di efficienza meccanica Electric shock danger statement DANGER Risk of injury by electric shock Failure to properly crimp the lugs onto the cables constitutes a safety hazard DANGER DANGER Risques de blessure par choc électrique Pour votre sécurité vérifiez que le...

Page 62: ...rking on this equipment be aware of proper safety practices and the hazards involved with electrical circuits Use only power cords that have a grounding path Ensure the switch is properly grounded before powering on the unit DANGER DANGER Risques de blessure par choc électrique Avant de manipuler cet équipement vous devez prendre connaissance des pratiques de sécurité appropriées et des risques as...

Page 63: ...encender la unidad DANGER PERIGO Risco de ferimentos por choque elétrico Antes de começar a trabalhar com o equipamento esteja ciente das práticas de segurança adequadas e dos perigos inerentes a circuitos elétricos Use apenas cabos de alimentação que tenham ligação à terra Certifique se de que o switch esteja devidamente aterrado antes de ligar o aparelho DANGER PERICOLO Rischio di scosse elettri...

Page 64: ...64 Translations of safety messages Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 65: ... supply ATTENTION The 8010co equipment shelf load and the 8004DC power rating are limited to 732 W for each power supply when the power supply is configured with the 8010co BIP Electrical code compliance requires this limitation because of the difference between the 8010co BIP output circuit protection rating of 30 A and the 8004DC power supply input current rating of 29 A at 48 VDC nominal operat...

Page 66: ...732 W for each power supply when the power supply is configured with the 8010co BIP Electrical code compliance requires this limitation because of the difference between the 8010co BIP output circuit protection rating of 30 A and the 8004DC power supply input current rating of 29 A at 48 VDC nominal operating condition Table 5 DC output power specifications for Model 8004DC power supply Parameter ...

Page 67: ...e 40 to 75 VDC Input current 42 34 A Input VA 1 95 kVA Input power consumption 1950 W Heat dissipation thermal output 1666 Btu hr DC output power specifications Table 7 DC output power specifications for Model 8005DC power supply page 67 describes the technical specifications for DC input power for Model 8005DC power supply Table 7 DC output power specifications for Model 8005DC power supply Param...

Page 68: ...68 Technical specifications Nortel Ethernet Routing Switch 8600 Installation DC Power Supply NN46205 307 02 02 19 December 2008 Copyright 2008 Nortel Networks ...

Page 69: ......

Page 70: ...expressly agreed to in writing NORTEL PROVIDES THIS DOCUMENT AS IS WITHOUT WARRANTY OR CONDITION OF ANY KIND EITHER EXPRESS OR IMPLIED The information and or products described in this document are subject to change without notice Nortel the Nortel logo the Globemark and Passport are trademarks of Nortel Networks All other trademarks are the property of their respective owners ATTENTION For inform...

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