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IMPortant saFEtY InForMatIon

Please read all instructions before servicing this equipment. 

Pay attention to all safety warnings and any other special 

notes highlighted in the manual. Safety markings are used 

frequently throughout this manual to designate a degree or 

level of seriousness and should not be ignored.

WarnInG

 indicates a potentially hazardous situation that if 

not avoided, could result in personal injury or death.

cautIon

 indicates a potentially hazardous situation that if 

not avoided, may result in minor or moderate injury or property 

damage.

 WarnInG:

ElEctrIcal shocK, FIrE or

EXPlosIon hazarD

Failure to follow safety warnings exactly could result 

in serious injury or property damage.
Improper servicing could result in dangerous 

operation, serious injury, death or property damage.
•  Before servicing, disconnect all electrical power 

to the unit.

•  When  servicing  controls,  label  all  wires  prior  to 

disconnecting. reconnect wires correctly.

•  Verify proper operation after servicing.

notE to InstallEr

rEaD thIs BEForE You DIG!

Before you begin digging, you need to have possible 

underground electric, gas, water, or other utilities 

located. Many areas have a “one call” number that may 

assist in (but should not necessarily be relied upon) 

locating underground utilities. some state laws require 

that a locate request be placed at least three (3) working 

days prior to any digging projects. the utilities should 

respond to your request by marking the approximate 

location of their utilities or notifying you that they have 

no utilities in your dig site area. after confirming utility 

response, you can then proceed with your excavation 

avoiding damages. Failure to check for, and to avoid 

underground utilities may result in physical injury or 

death.

 WarnInG:

Do not place combustible material on or against the 

unit cabinet. Do not place combustible materials, 

including gasoline and any other flammable vapors 

and liquids, in the vicinity of the unit.

 WarnInG:

these units are charged with holding charge of 

nitrogen at the factory. If repairs make it necessary for 

evacuation and charging, it should only be attempted 

by qualified, trained personnel thoroughly familiar 

with this equipment. some local codes require 

licensed installation service personnel to service 

this type of equipment. under no circumstances 

should the equipment owner attempt to install and/

or service this equipment. Failure to comply with 

this warning could result in equipment damage, 

personal injury, or death.

 WarnInG:

 this product contains fiberglass wool. Disturbing 

the insulation of this product during installation, 

maintenance, or repair will expose you to fiberglass 

wool.
•  Breathing  this  material  may  cause  respiratory 

irritations.

•  Fiberglass insulation may also cause eye irritation, 

skin sensitization, or other allergic responses in 

susceptible individuals.

•  Always  wear  goggles,  disposable  gloves,  long 

sleeved shirt, and appropriate breathing protection 

when working near this insulation. If contact with 

skin occurs, wash immediately with soap and water. 

In case of contact with eyes, flush immediately with 

water for at least 15 minutes. contact a physician 

if needed.

 WarnInG:

the information listed below and on the next page 

must be followed during the installation, service, 

and operation of this unit. unqualified individuals 

should not attempt to interpret these instructions 

or install this equipment. Failure to follow safety 

recommendations could result in possible damage 

to the equipment, serious personal injury or death.

•  The installer should become familiar with the units wiring 

diagram before making any electrical connections to the 

unit. See the unit wiring label or 

Figure 7 (page 17)

.

•  Before beginning the installation, verify that the unit is correct 

for the job. The unit’s model number is printed on the data 

label.

•  Installation  of  equipment  will  require  brazing  operations. 

Installer must comply with OSHA safety codes and wear 

appropriate safety equipment (safety glasses & work 

gloves, etc.) when performing brazing operations. Have a 

fire extinguisher available in the event of an emergency.

•  When working on any compressor, air handler, fan, contactor, 

capacitor, electrical breaker/fuse, cut-off switch, time delay, 

wiring, circuit board, or other electrical equipment, there 

is always a danger of bodily injury or death from electrical 

Summary of Contents for Y1SA

Page 1: ...ty warnings and any other special notes highlighted in the manual Improper installation of this unit or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedtoassistqualifiedindividualsexperiencedintheproper installation of this appliance Some local codes require licensed installation service personnel for this type of equip...

Page 2: ...R 410A Charging Procedure 10 Initial Charge 10 Starting In Heating Mode Charging To Sight Glass 10 System Check 11 Air Circulation Indoor Blower 11 System Heating 11 OperatinG Sequence 11 Cooling 11 Heating 11 Unit MAINTENANCE 12 Filter Drier 12 Replacing the Oil Separator Filter 12 Adding Compressor Oil 12 Troubleshooting 13 Two Digit Display 13 Loss Of Capacity 14 Restricted Refrigerant System 1...

Page 3: ...akeitnecessaryfor evacuationandcharging itshouldonlybeattempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed installation service personnel to service this type of equipment Under no circumstances should the equipment owner attempt to install and or service this equipment Failure to comply with this warning could result in equipment damag...

Page 4: ...d requirement Load estimates can be made using approved methods available from Air Conditioning Contractors of America ManualJ AmericanSocietyofHeating Refrigerating and Air Conditioning Engineers or other approved engineering methods Thisunitisdesignedforindoorandoutdoorinstallationsand shouldbelocatedwithconsiderationgiventotheaccessibility of fuel electric power service access noise shade and d...

Page 5: ...sor section is equipped with components and control logics described in the following sections Heating To Cooling Transition The compressor section includes a hot gas injection valve to ensure smooth transition from heating to cooling mode operations See Figure 6 page 16 After heating mode operation the earth loop temperature maybebelowthenormalundergroundtemperature around 58 F As the refrigerant...

Page 6: ...ler Insulating Interior Line Sets Insulate all interior refrigerant lines and their connections The compressor section contains the expansion valve and the liquid line is more likely to sweat as it condenses moisture from the interior air Use at least a 3 4 inch wall closed cell insulation that is non corrosive to copper to insulate all refrigerant lines Use Armaflex Neoprene or Rubatex having at ...

Page 7: ...rature rather than operating on a preferred temperature maintain mode If the system has electric strip heat back up within the air handler the system can operate together with the electric supplement heat as the strip heating coils are installed downstream of the refrigerant heat exchanger The electric strip heat is supplemental to the heat provided by the geothermal system The thermostat used wit...

Page 8: ...efrigerantlineconnectionsarecompleted itisrequired that you leak check and evacuate the indoor section and all line connections using proper methods before finalizing the full system refrigerant charge For final charges based on matched systems and specified line lengths see Table 4 page 9 Pressure test the entire system at 400 psig with dry nitrogen prior to pulling a vacuum and charging Prior to...

Page 9: ...n by using the following formula TROV ft 3 Total refrigerant charge lb x 40 The examples below were calculated assuming 25 single line length between well and compressor sections L1 and 6 single line length between compressor section and air handler L2 For the 2 ton example the well length is 200 ft and for the 5 ton example the well length is 400 ft as shown in Table 4 Theinstalledsystemiswithane...

Page 10: ...g the compressor to draw high watts Too little refrigerant will freeze the indoor coil in cooling mode operation The recommended charging method is to charge refrigerant to the middle of the sight glass of the accumulator during heating operation In cooling mode with correct R 410A charge the refrigerant returning from the well is in a saturated condition The conventional method of charging by sub...

Page 11: ...rt e If the system has run in the previous 5 minutes a 5 minute anti short cycle timer must expire before the system will restart 3 If the above conditions are met the compressor will start and the reversing valve shift into position if not already in the cooling position a At any time during compressor operation the system will stop if The discharge pressure exceeds 635 psig The suction pressure ...

Page 12: ...lter which is installed at the factory The second filter is to be used as a replacement within 24 to 48 hours of operation These coalescent filters will pick up all dirt and particulates down to 0 3 microns Typical filter driers only catch 50 microns or larger Frequently check the pressure drop across the separator on new installations See Figure 2 and Table 5 page 10 Changethefilterafteraninitial...

Page 13: ...e numbers represent the firmware version When the unit is ready to run it will display which indicates that the unit is in standby mode The display will alternate between the current status and any current or recent events See Table 7 page 14 for status and event codes The display alternates between showing the current status code and the 5 most recent event codes as shown in Table 3 If an event c...

Page 14: ... compressor will eventually overheat and shut off by its own internal overload since the motor s windings are not being cooled by refrigerant vapor Sand Or Dirt In The Sub Surface Tubing Prior to Initial Charging The following steps should be performed if debris removal is required after the field lines have been connected to the liquid line assembly 1 Recoverallrefrigerantfromfromthelinesettotheb...

Page 15: ...d Air In The Winter Or Cooled Air In The Summer Check system operational pressures for a potential refrigerant leak operational pressures will be too low NOTE If pressures are too high in the summer or too low in the winter the geothermal heat pump exchange field may have been overstressed This can be accomplished by either turning the system off use your supplemental back up heating during the wi...

Page 16: ...l Separator Bracket Check Valve Hot Gas Bypass Valve Coil Large Valve Small Valve EXV Valve Coil Solenoid Valve Coil Figure 6 Components H W L 8 72 11 25 13 86 16 38 19 90 22 40 1 54 5 42 5 26 Liquid Line to Air Handler Vapor Line to Air Handler Vapor Line to Earth Loop Liquid Line to Earth Loop Line Voltage Connections Low Voltage Connections Figure 5 Dimensions ...

Page 17: ...nnect to 24 vac 60va class 2 circuit See air handler installation instructions for control circuit and optional relay transformer kits 711415B Replaces 711415A 04 20 W2 W1 O C Y2 R Y1 RELAY THESE WIRES RELAY AND WELL SEAL VALVE ON 4 5 TON 14 17 5 kW UNITS ONLY CCH SUCTION TEMP TO 1PH POWER SUPPLY GND CONTACTOR T2 L2 T1 REVERSING VALVE 1 2 3 4 5 6 7 HOT GAS INJECTOR EXV MOTOR SUCTION PRESSURE SENSO...

Page 18: ...MMN36K B B6EMMN60K C B6EMMN60K C Physical Data Length L 25 1 25 1 25 1 25 1 Width W 25 2 25 2 25 2 25 2 Height H 30 5 30 5 30 5 30 5 Weight 165 170 215 220 Refrigerant Vapor Line O D Both to air handler and earth loop 3 4 3 4 7 8 7 8 Liquid Line O D Both to air handler and earth loop 1 2 1 2 1 2 1 2 Unit is shipped from factory with nitrogen holding charge Table 9 Electrical Physical Data Insulate...

Page 19: ... Star Wade Hampton Nome Yukon Koyukuk North Slope NOTE Zone 1 includes Hawaii Guam Puerto Rico and the Virgin Islands Figure 9 Climate Map IECC Zones Earth Loop Size ft ton 1 2 3A 3B 100 3C 4A 4B 80 4C 5 6 7 8 65 There are exceptions to the earth loop sizes shown in this table Within a climate zone the weather and underground conditions vary from place to place The earth loop length may need to be...

Page 20: ...e size Number of borehole s or Earth Loop s _____________________ Depth of each borehole or Earth Loop____________________ Ft Line set size Vapor line O D Inches _______ Liquid line O D inches ________ Line set distances to each well______________________ distance between the compressor and the air handler Distance feet ___________________________________ Tubing size Vapor line O D Inches _______ ...

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