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impoRtant SafEty infoRmation

INSTALLER: Please read all instructions before servicing 

this equipment. Pay attention to all safety warnings and 

any other special notes highlighted in the manual. Safety 

markings are used frequently throughout this manual to 

designate a degree or level of seriousness and should not 

be ignored.

 

WaRning

 indicates a potentially hazardous 

situation that if not avoided, could result in personal injury 

or death.

 

caution

 indicates a potentially hazardous 

situation that if not avoided, may result in minor or moderate 

injury or property damage.

 WaRning:

ElEctRical ShocK, fiRE oR

EXploSion haZaRd

failure to follow safety warnings exactly could 

result in serious injury or property damage.
improper servicing could result in dangerous 

operation, serious injury, death or property 

damage.

•  Before servicing, disconnect all electrical power 

to the unit.

•  When servicing controls, label all wires prior 

to disconnecting. Reconnect wires correctly.

•  Verify proper operation after servicing.

 WaRning:

this split system heat pumps is shipped charged 

with R410a refrigerant and ready for installation. 

if repairs make it necessary for evacuation and 

charging, it should only be attempted by qualified 

trained personnel thoroughly familiar with this 

equipment. under no circumstances should 

the owner attempt to install and/or service this 

equipment. failure to comply with this warning 

could result in property damage, personal injury, 

or death.

 caution:

this unit uses R-410a refrigerant. do not use 

any other refrigerant in this unit. use of another 

refrigerant may damage the unit.

 WaRning:

unless noted otherwise in these instructions, 

only factory authorized parts or accessory 

kits may be used with this product. improper 

installation, service, adjustment, or maintenance 

may cause explosion, fire, electrical shock or 

other hazardous conditions which may result in 

personal injury or property damage.

•  Installation of equipment may require brazing operations. 

Installer must comply with safety codes and wear 

appropriate safety equipment (safety glasses, work 

gloves, fire extinguisher, etc.) when performing brazing 

operations.

•  Follow  all  precautions  in  the  literature,  on  tags,  and 

on labels provided with the equipment. Read and 

thoroughly understand the instructions provided with 

the equipment prior to performing the installation and 

operational checkout of the equipment.

•  Use caution when handling this appliance or removing 

components. Personal injury can occur from sharp metal 

edges present in all sheet metal constructed equipment.

 WaRning:

the information listed below and the next page 

should be followed during the installation, 

service, and operation of this product. failure 

to follow safety recommendations could result 

in possible damage to the equipment, serious 

personal injury or death.

•  The  installer  must  comply  with  all  local  codes  and 

regulations which govern the installation of this type 

of equipment. Local codes and regulations take 

precedence over any recommendations contained in 

these instructions. Consult local building codes and the 

National Electrical Code (ANSI CI) for special installation 

requirements.

•  All electrical wiring must be completed in accordance 

with local, state and national codes and regulations 

and with the National Electric Code (ANSI/NFPA 70) 

or in Canada the Canadian Electric Code Part 1 CSA 

C.22.1.

•  This equipment contains liquid and gaseous refrigerant 

under high pressure. 

do not uSE any poRtion of 

thE chaRgE foR puRging oR lEaK tESting.

Installation or servicing should only be performed by 

qualified trained personnel thoroughly familiar with this 

type equipment.

•  Fully annealed, refrigerant grade copper tubing should 

be used when installing the system. Refrigerant suction 

line tubing should be fully insulated.

•  This unit is designed for outdoor installations only and 

should be positioned as shown on 

page 3

.

Summary of Contents for 024KA

Page 1: ... KEEP IN A SAFE PLACE FOR FUTURE REFERENCE Installation Instructions Heat Pump MAINTENANCE 7 Refrigerant Charging 7 Charging the Unit in AC Mode 7 Application Notes Charging Charts 8 Figure 3 Charging Chart for 2 Ton Models 8 Figure 4 Charging Chart for 2 5 Ton Models 9 Figure 5 Charging Chart for 3 Ton Models 9 Figure 6 Charging Chart for 3 5 Ton Models 10 Figure 7 Charging Chart for 4 Ton Models...

Page 2: ...us conditions which may result in personal injury or property damage Installationofequipmentmayrequirebrazingoperations Installer must comply with safety codes and wear appropriate safety equipment safety glasses work gloves fire extinguisher etc when performing brazing operations Follow all precautions in the literature on tags and on labels provided with the equipment Read and thoroughly underst...

Page 3: ...mmediately with the carrier Pleaseconsultyourdealerformaintenanceinformation and availability of maintenance contracts Please read all instructions before installing the unit Locating the Heat Pump Survey the job site to determine the best location for mounting the outdoor unit Overhead obstructions poorly ventilated areas and areas subject to accumulation of debris should be avoided See Figure 1 ...

Page 4: ...ighten 4 Using two wrenches tighten the coupling halves until seated or a definite resistance is felt 5 Using a marker mark a line from the coupling union nut to the bulkhead then tighten an additional 1 6 turn See Table 1 for torque values Repeat for all couplings ELECTRICAL WIRING WARNING To avoid risk of electrical shock personal injury or death disconnect all electrical power to the unit befor...

Page 5: ...rked 208V Optional equipment requiring connection to the power or control circuits must be wired in strict accordance of the NEC ANSI NFPA 70 applicable local codes and the instructions provided with the equipment Grounding WARNING The unit cabinet must have an uninterrupted or unbrokenelectricalgroundtominimizepersonal injury if an electrical fault should occur Do not use gas piping as an electri...

Page 6: ...fy that the line voltage power leads are securely connected and the unit is properly grounded Verify that the low voltage wires are securely connected to the correct leads on the low voltage terminal strip Verify that the power supply branch circuit overcurrent protection is sized properly Verify that the thermostat is wired correctly Start Up Procedures WARNING This unit is equipped with a crankc...

Page 7: ...not recommended and deviations from rated airflows or non listed combinations may require modification to the expansion device and refrigerant charging procedures for proper and efficient system operation For correct system charging refer to Figure 3 page 8 Figure 4 page 9 Figure 5 page 9 Figure 6 page 10 and Figure 7 page 10 The refrigerant charge can be checked and adjusted throughtheserviceport...

Page 8: ...b cooling can vary over the range of operation Reference the charts to determine the ideal amount of sub cooling for a given liquid pressure Units charged to other values will not perform at the rated unit efficiency EER or rated Coefficient of Performance COP in heating mode Toinspectasystemsoperationusingqualityinstruments match the measured liquid temperature to the units chart The measured liq...

Page 9: ...f below curve T4QE 024KA CHARGING CHART COOLING Figure 4 Charging Chart for 2 5 Ton Models TXV Matches 90 95 100 105 110 115 120 125 130 Liquid Temperature F Liquid Pressure psig 75 80 85 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 135 Remove refrigerant if above curve Add refrigerant if below curve T4QE 036KA CHARGING CHART COOLING Figure 5 Charging Chart f...

Page 10: ...if below curve T4QE 042KA CHARGING CHART COOLING Figure 6 Charging Chart for 3 5 Ton Models TXV Matches 90 95 100 105 110 115 120 125 130 Liquid Temperature F Liquid Pressure psig 75 80 85 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 135 Remove refrigerant if above curve Add refrigerant if below curve T4QE 048KA CHARGING CHART COOLING Figure 7 Charging Chart ...

Page 11: ...tureisabove50 F thenamoreaccuratewayto inspect the system for proper charge is with the cooling modechargingcharts Switchtheunitintocoolingmode and allow it to operate and stabilize for a few minutes then inspect the unit operation with the cooling mode charts and procedures Before changing the unit charge always inspect the following items first 1 Inspecttheliquidlinetemperatureontheinletandoutle...

Page 12: ...288 141 112 301 312 153 128 325 336 164 36 216 227 108 51 235 245 115 66 253 263 123 81 271 282 130 96 284 295 139 113 308 319 148 129 332 343 158 37 223 234 106 52 240 251 113 67 258 268 121 82 275 285 128 97 291 302 136 114 315 326 144 130 339 350 152 38 230 241 104 53 246 257 111 68 262 273 119 83 278 289 126 98 298 309 133 115 322 333 139 131 346 357 146 39 237 248 102 54 252 263 109 69 267 27...

Page 13: ...3 311 120 98 340 347 125 114 372 379 129 129 405 412 134 Table 9 Verification Table for 3 5 Ton Models Table 10 Verification Table for 4 Ton Models OUTDOOR TEMPERATURE DEG F 0 10 20 30 40 50 60 Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press...

Page 14: ... Not suitable on systems that exceed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air handler installation instructions for control circuit and optional relay transformer kits 1 Couper le courant avant de faire letretien 2 Employez uniquement des c...

Page 15: ...15 ...

Page 16: ...lle Cabinet Panels Filter Driers Expansion Valves REFRIGERATION SYSTEM Was unit given 24 hr warm up period for crankcase heaters YES NO Stage 1 Liquid Pressure high side Stage 1 Suction Pressure low side INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL UnitInstalledMinimumclearancesper Figure 1 page 3 YES NO INSTALLER NAME CITY________________________ STATE_________________ Has the owner s i...

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