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38

Airflow Data

Table 7

Model

Number

Heating

Input

(Btuh)

Motor

Speed

External Static Pressure (Inches Water Column)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

CFM

Rise

CFM

Rise

CFM

Rise

CFM

Rise

CFM

Rise

CFM

Rise

CFM

Rise

CFM Rise

UPFLO

W FURNA

CES

RC054-24B

Bottom

Retur

n

54,000

High*

1550

30

1520

30

1485

31

1450

32

1410

33

1360

34

1300

35

1255

37

Med-High

1250

37

1220

38

1200

38

1170

39

1140

40

1105

42

1065

43

1010

46

Med-Low**

935

49

910

51

880

52

850

54

815

56

785

59

735

680

Low

720

690

655

620

585

550

520

485

RC054D-24B

Side

Retur

n

54,000

High*

1630

1595

1560

1525

30

1480

31

1430

32

1365

34

1320

35

Med-High

1315

35

1280

36

1260

37

1230

37

1200

38

1160

40

1120

41

1060

43

Med-Low**

980

47

955

48

925

50

890

52

855

54

825

56

775

59

715

Low

755

725

690

650

615

580

545

510

RC072D-35C

Bottom

Retur

n

72,000

High*

1895

1790

1720

36

1630

38

1550

40

1445

42

1330

46

1225

50

Med-High**

1775

35

1710

36

1650

37

1550

40

1470

42

1385

44

1290

48

1180

52

Med-Low

1255

49

1200

51

1155

53

1105

56

1050

58

1000

61

925

830

Low

1140

54

1100

56

1065

58

1025

60

980

63

930

870

805

RC072D-35C

Side

Retur

n

72,000

High*

1970

1865

1780

1695

36

1615

38

1505

41

1385

44

1275

48

Med-High**

1845

1780

1715

36

1615

38

1530

40

1440

43

1340

46

1230

50

Med-Low

1305

47

1250

49

1200

51

1150

53

1090

56

1040

59

965

64

865

Low

1185

52

1145

54

1110

55

1065

58

1020

60

965

64

905

840

RC072D-35C

Side +

Bottom or

2 Sides

72,000

High*

1990

1880

1805

1710

36

1630

38

1510

41

1400

44

1285

48

Med-High**

1865

1795

1735

35

1630

38

1545

40

1455

42

1355

45

1240

49

Med-Low

1320

46

1260

49

1215

50

1160

53

1105

56

1050

58

970

63

875

Low

1200

51

1155

53

1120

55

1075

57

1030

60

975

63

915

845

RC090D-35C

Bottom

Retur

n

90,000

High*

2155

36

2090

37

2015

38

1960

39

1910

40

1835

42

1755

44

1660

46

Med-High**

2015

38

1960

39

1920

40

1860

41

1805

42

1755

44

1695

45

1615

47

Med-Low

1705

45

1675

46

1640

47

1590

48

1555

49

1495

51

1435

53

1340

57

Low

1410

54

1390

55

1365

56

1330

58

1310

59

1275

60

1235

62

1210

63

RC090D-35C

Side

Retur

n

90,000

High*

2240

2175

35

2100

37

2040

38

1985

39

1910

40

1825

42

1725

44

Med-High**

2095

37

2040

38

2000

38

1935

40

1875

41

1825

42

1765

43

1680

46

Med-Low

1775

43

1740

44

1705

45

1655

46

1615

47

1555

49

1490

51

1335

57

Low

1465

52

1445

53

1420

54

1385

55

1360

56

1325

58

1285

60

1260

61

RC090D-35C

Side +

Bottom or

2 Sides

90,000

High*

2265

2195

35

2115

36

2060

37

2005

38

1930

40

1845

42

1745

44

Med-High**

2115

36

2060

37

2015

38

1955

39

1895

40

1845

42

1780

43

1695

45

Med-Low

1790

43

1760

44

1725

44

1670

46

1635

47

1570

49

1510

51

1410

54

Low

1480

52

1460

53

1435

53

1400

55

1375

56

1340

57

1300

59

1270

60

RC108D-45D

Bottom only

or 2 openings

108,000

High*

2135

43

2095

44

2040

45

1975

47

1910

48

1840

50

1735

53

1675

55

Med-High**

2000

46

1955

47

1900

48

1845

50

1800

51

1735

53

1665

55

1570

59

Med-Low

1665

55

1660

55

1625

57

1590

58

1530

60

1500

61

1415

65

1340

69

Low

1385

66

1360

68

1310

70

1300

1275

1250

1200

1150

RC108D-45D

Side

Retur

n

108,000

High*

2115

43

2075

44

2020

46

1955

47

1890

49

1822

50

1720

53

1660

55

Med-High**

1980

46

1935

48

1880

49

1830

50

1780

52

1720

53

1650

56

1555

59

Med-Low

1650

56

1645

56

1610

57

1575

58

1515

61

1485

62

1400

66

1330

69

Low

1370

67

1345

68

1300

1290

1260

1240

1190

1140

DO

WNFLO

W

FURNA

CES

RL090-35C

90,000

High*

1,955

39

1,905

40

1,835

42

1,795

43

1,730

44

1,620

47

1,545

50

1,450

53

Med-High**

1,845

42

1,790

43

1,750

44

1,680

46

1,515

51

1,540

50

1,475

52

1,410

54

Med-Low

1,320

58

1,290

59

1,250

61

1,215

63

1,180

65

1,120

1,050

970

Low

1,190

64

1,165

1,125

1,080

1,055

1,000

945

875

NOTES:

* Factory Set Cooling Speed
** Factory Set Heating Speed
1. Two openings are recommended for airflows above 1,600 CFM if filter(s) is(are) adjacent to furnace.
2. Temperature rises in the table are approximate. Actual temperature rises may vary.
3. Temperature rises shaded in gray are for reference only. These conditions are not recommended.

Table 7. 

M4RC & M4RL 

Blower Performance

Summary of Contents for M4RC-072D-35C

Page 1: ...department RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra ner des blessures graves la mort ou des dommages mat riels L installation et l entretien doivent...

Page 2: ...loor Openings 16 Installing Finger Tabbed Duct Connectors 16 Narrow Duct Attachment Option 1 17 Narrow Duct Attachment Option 2 17 Installing Screw Down Duct Connectors 18 Installing the Downflow Furn...

Page 3: ...rovide adequate combustion and ventilation air to the furnace space as specified on pages 6 9 Provide adequate clearances around the vent air intake terminal as specified in Figure 7 page 11 Figure 8...

Page 4: ...mestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied a A CO detector and alarm shal...

Page 5: ...Electrical Code NEC ANSI NFPA 70 CANADA Canadian Electrical Code CSA C22 1 Gas Piping Gas Pipe Pressure Testing Current edition of the NFGC and the NFPA 90B For copies contact the National Fire Prote...

Page 6: ...QUE D EMPOISONNEMENT AU MONOXYDE DE CARBONED Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l empoisennement...

Page 7: ...htly sealed to the furnace The required sizing of these openings is determined by whetherinsideoroutsideairisusedtosupportcombustion the method by which the air is brought to the space and by the tota...

Page 8: ...ustion Air Drawn from Inside Total Input Rating Btuh Minimum Free Area Each Opening Round Duct Diameter 40 000 100 sq In 12 inches 60 000 100 sq In 12 inches 80 000 100 sq In 12 inches 100 000 100 sq...

Page 9: ...ntly adopted by the NFGC uses one opening within 12 inches of the top of the space This method may be used if it is acceptable to the local codes The following conditions must be met 1 The opening mus...

Page 10: ...onofthefurnacecombustionsystem See list of substances on page 4 Route piping as direct as possible between the furnace and the outdoors Horizontal piping from inducer to the flue pipe must be sloped 1...

Page 11: ...rotection see page 12 Figure 7 12 min to maximum expected snow level both pipes 90 Elbow Exhaust vent option B Exhaust vent option A Mounting kit faceplate secured to wall with screws both pipes Combu...

Page 12: ...exposed to temperatures below freezing i e when it passes through unheated spaces chimneys etc the pipe must be insulated with 1 2 inch thick sponge rubber insulation Armaflex type insulation or equiv...

Page 13: ...ponsible for water leakage which occurs due to loose hose connections or improperly sealed drain line pipes CIRCULATING AIR REQUIREMENTS WARNING Do not allow combustion products to enter the circulati...

Page 14: ...in2 The total free area of openings in the floor or ceiling registers serving the return air duct system must be at least 352 in2 At least one register should be located where it is not likely to be c...

Page 15: ...and other documents supplied with the furnace and or optional air conditioningequipment Unlessitisnoteddifferentlyinthis manual onlyusefactoryauthorizedkitsandaccessorieson thisappliance Refertolocala...

Page 16: ...4 210 901991A 904012 10 1 4 260 901992A 904013 12 1 4 311 901993A 904014 NOTE Dimensions shown as Inches Millimeter Table 3 Duct Connector Sizes X FLOOR OPENING FLOOR CAVITY SUPPLY AIR DUCT Locating...

Page 17: ...form an opening for the duct connector applies to Options A or B 3 Installtheductconnectorwiththebottomtabsextending into the supply air duct 4 Bend the tabs on the bottom of the duct connector upward...

Page 18: ...y Air Duct Hole for Gas Line Wood Floor Bend tabs up 90 Figure 18 Screw Down Duct Connector Figure 20 Figure 20 A C Coil Box Installation D O N O T I N S T A L L S C R E W S I N T H I S S U R F A C E...

Page 19: ...f drilling screws secure the bracket to the A C coil box and the furnace Repeat for other side of furnace 5 Position the plenum on top of the coil box and secure together with sheet metal screws The s...

Page 20: ...have two switches one connected to the static tap on the inducer assembly and the other to the collector box Downflow M4RLSeries furnacesrequireonlyoneswitchconnected to the inducer s static tap as s...

Page 21: ...itch Accessories The components in Figure 27 Figure 28 page 22 Figure 29 Figure 30 are included in the extra parts bag that is supplied with the purchase of M4RC M4RL furnaces Depending on your partic...

Page 22: ...ield Supplied 2 PVC ELBOW Field Supplied PVC Trap 2 PVC Tee 2 x 1 2 PVC Reducer 1 2 x 1 2 Hose Barb 1 2 x 3 4 Hose Barb 2 PVC Pipe from Inline Drain Assembly Not Included 1 2 Tubing Formed into a Loop...

Page 23: ...to the finish flange or vent pipe with a hose clamp if using neoprene couplings Upflowfurnacesrequirethe3 neoprenecouplingclamps to be installed above the coil box Upflow Furnaces Combustion air and...

Page 24: ...secondary heat exchanger A drain must always be at the lowest point of the venting system NOTE Ifusingacondensatepump thefurnace drain line must be installed above the pumps water line Exceptions clar...

Page 25: ...ply with the latest edition of the National Fuel Gas Code ANSIZ223 1 or CAN CGAB149 1or 2 Installation Codes Some local regulations require the installation of a manual main shut off valve and ground...

Page 26: ...t t une solution savonneuse commerciale fabriqu esp cifiquementpurlad tectiondes fuites de gaz Un incendie ou une explosion peut entra ner des dommages mat riels des blessures ou la mort AVERTISSEMENT...

Page 27: ...Shut Off Valve location requirements NOTE B Inducer assembly omitted for clarity of pipe installation Figure 35 Typical Gas Connections 4 7 5 3 6 UPFLOW MODELS DOWNFLOW MODELS 9 2 See Note B 1 3 See...

Page 28: ...screw the orifices 7 into the gas manifold assembly 5 by hand until snug then tighten with a wrench 12 Install the appropriate LP Propane orifices 7 into the gas manifold assembly 5 13 Remove the pre...

Page 29: ...vent cross threading hand tighten the plug first then tighten with 3 16 Allen wrench Measuring the Manifold Pressure The manifold pressure must be measured by installing a pressure gauge Manometer Mag...

Page 30: ...t 105 F 40 C For electrical specifications refer to the furnace nameplate or Table 5 page 32 2 Check all gas connections for leaks with a soap and water solution If the solution bubbles there is a gas...

Page 31: ...s or 2 Measure the current flow on the thermostat R W circuit after the circulating blower motor has started The six pin terminal marked Expansion Port is not used in the single stage furnace as shipp...

Page 32: ...MOTOR CONNECTION FIELD WIRING LOW VOLTAGE CONNECTION R C Y G W NOTE The Y terminal on the control board must be connected to the thermostat for proper cooling mode operation Connect R W For Heating O...

Page 33: ...t gas per hr Local heating value of the gas obtained from gas supplier 1 040 Btu per cubic ft Input rate 1 040 x 90 93 600 Btuh Verifying Adjusting Input Rate IMPORTANT NOTE The input rate must not ex...

Page 34: ...l for cooling the contactorintheoutdoorcondensingunitisde energized and the control continues to run the fan for a period of 60 seconds Fan Mode When the thermostat energizes the G terminal for contin...

Page 35: ...rned open Is the gas turned on Are any manual reset switches open Is the filter dirty or plugged Is the flame sensor coated Remove and clean with steel wool Do not use emery cloth or sandpaper Is ther...

Page 36: ...ter s An air filter is supplied with the furnace as shipped from the factory It is recommended that filters be cleaned or replaced monthly during the heating season WARNING Never operate the furnace w...

Page 37: ...ng Bottom Return Opening RC Upflow Furnace Model s Dim A Dim B Dim C 054D 24B 17 1 2 15 7 8 16 1 8 072D 35C 21 19 3 8 19 5 8 090D 35C 108D 45D 24 1 2 22 7 8 23 1 8 NOTE Dimensions shown in inches A 34...

Page 38: ...1590 48 1555 49 1495 51 1435 53 1340 57 Low 1410 54 1390 55 1365 56 1330 58 1310 59 1275 60 1235 62 1210 63 RC090D 35C Side Return 90 000 High 2240 2175 35 2100 37 2040 38 1985 39 1910 40 1825 42 172...

Page 39: ...agnostic Description Low Flame Sensor Signal Flame Present FAULT CONDITIONS Yellow LED Continuous Flash On Alternating Flash Replaces 710915B IGNITOR INDUCER FLAME SENSOR C BLOWER LIMIT DOOR SWITCH R...

Page 40: ...44 220 439 84 43 214 429 86 42 209 419 88 41 205 409 90 40 200 400 92 39 196 391 94 38 191 383 96 38 188 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 11...

Page 41: ...3 0 Manifold Pressure 9 000 to 9 999 FT 49 49 49 49 Orifice Size 2 8 2 8 2 8 2 8 Manifold Pressure Table 12 Table 12 High Altitude Deration Chart for Natural Gas Low Heating Value NATURAL GAS LOW HEAT...

Page 42: ...air supply inlet to building or the combustion air inlet to any other appliance 6 inches 15cm for appliances 10 000 Btuh 3kW 6 inches 15cm for appliances 10 000 Btuh 3kW 4 ft 1 2m below or to side of...

Page 43: ...Close to Furnace as Possible 2 x 3 Neoprene Couplings with 2 Hose Clamps Upward Pitch 1 4 Per Foot Exhaust Vent 5 3 Combustion Air Vent Pipe 7 3 x 90 Elbows 3 x 90 Elbow Exhaust Vent 3 Exhaust Vent St...

Page 44: ...STION AIR X See NOTE 5 X See NOTE 5 PVC Tee PVC Trap X See NOTE 5 X See NOTE 5 PVC Tee PVC Trap Collector Box Drain Factory Equipped See NOTE 2 Inline Drain Field Supplied See NOTES 2 3 Drain Line Att...

Page 45: ...PE Inline Drain Factory Supplied See NOTE 4 Collector Box Drain Factory Equipped See NOTE 2 Inline Drain Factory Supplied See NOTE 4 Collector Box Drain Factory Equipped See NOTE 2 Drain Line Attached...

Page 46: ...controls the flow of gas to the burners When the gas valve is energized it automatically opens and regulates the gas pressure in the manifold Inducer Assembly The inducer assembly vents products of co...

Page 47: ...47...

Page 48: ...nstructions to the customer s package for future reference ELECTRICAL SYSTEM Electrical connections tight YES NO Line voltage polarity correct YES NO Supply Voltage _________________________________ V...

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