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21

3. Disconnect gas burner electric cord, gas

piping to burner, and thermostat leads.

4. Remove three (3) hexagon nuts holding

burner in place.

5. Disconnect inlet pipe union at burner.

6. Disconnect the two wires leading to gas

control valve.

7. Remove three (3) bolts from U-shaped

manifold plate and orifice assembly.

8. Remove the main orifice and replace it with

the appropriate LP fuel orifice. Refer to the
rating plate on the furnace to determine the
firing rate for your application. If the firing
rate of your furnace has been converted,
ensure that the appropriate LP orifice for
the new firing rate is installed. Then, use
Table 4 to determine the proper LP orifice
for your firing rate.

9. Remove the regulator converter and its

black cover located on top of the gas valve
and invert. (See Figure 16 — For LP, the
red ring will be located at the bottom and the
“LP” stamping on the converter will appear
right side up.)

10. Screw converter back into the regulator,

hand tight plus

Figure 17. Oil Pumps

AIR BLEED
   VALVE

NOZZLE

PORT

NOZZLE

PORT

WEBSTER

SUNTEC

INLET PORT

INLET PORT

INLET PORT

AIR BLEED

VALVE

1/8 turn, and replace the black cover onto
the converter top to protect the threads.

11. Reinstall the burner assembly into the

furnace.

12. Reconnect the gas piping and electrical

wires to the gas valve.

13. Open the manual shut-off valve and follow

the “Operating Instructions” as outlined
previously in this manual to put the furnace
into operation.

Adjusting the Burner

The air shutter is factory pre-set for installation
in a given furnace, as shown in Table 5. You
should not need to adjust the air shutter setting
of the gas gun burner except when converting
the firing rate of the furnace. For your installation,
check to ensure that the air shutter setting is
correct. It is very important that the combustion
air supply be ample without decreasing the
efficiency of the burner. An inadequate amount
of air can cause carbon monoxide (CO)
production. The carbon dioxide (CO2) content
of the flue products should be in the range of

Figure 18. PO Oil Burner Electrode Settings

5/32" Gap

Electrode

5/16" ABOVE CL

Nozzle

1/16"

1-1/8" - 65,000 and 75,000 
BTU/HR Inputs, FO Head

1-13/32" - 90,000 BTU/HR 
Input, F3H Head

Summary of Contents for CMF2 80-PG Convertible

Page 1: ...n either power gas designated by PG or power oil designated by PO models The power gas models are de signed for operation with either natural or pro pane LP gas The CMF2 series is convertible from pow...

Page 2: ...16 Line Voltage Requirements 16 Line Voltage Connections 16 Room Thermostat Requirements 16 Room Thermostat Connections 17 FAN AND LIMIT CONTROLS 17 Fan Limit Switch 17 Supply Air Limit Switch 17 Aux...

Page 3: ...ng codes ANSI Z223 1 NFPA 54 National Fuel Gas Code ANSI NFPA31 InstallationofOil BurningEquipment ANSI NFPA70 National Electrical Code and NFPA 211 Chimneys Fireplaces Vents and Solid Fuel Burning Ap...

Page 4: ...red or battery pow ered or both and c Shall comply with NFPA 720 2005 Edition 3 A Product approved vent terminal must be used and if applicable a Product approved air intake must be used Installation...

Page 5: ...tallation are detailed later in these instructions If venting through an existing chimney then the venting system used must be in accordance with these instructions all applicable local building codes...

Page 6: ...Oil Burning Equipment for correcting any improperly operating venting system The following steps shall be followed with each appliance connected to the venting system placed in operation while any ot...

Page 7: ...it Location and Clearance to Adjacent Material Requirements The unit must be installed in a level position The furnace must be installed with the minimum clearances from adjacent materials as stated i...

Page 8: ...mbustion air duct provided in the MA series base kits or using the direct vent kit Cut the opening for the feeder duct 14 1 8 x 14 1 8 in flooring cutting opening 1 larger all the waywillallowtheflang...

Page 9: ...over the furnace heat exchanger For proper installa tion refer to the instructions provided with the damper Installation of Furnace onto the MA 200 Base Lift the furnace over the base so that the flan...

Page 10: ...al free area of the openings in the floor or the ceiling registers serving the return air duct system is to be not less than 300 square inches At least one such register is to be located where the lik...

Page 11: ...used having a minimum 200 square inch free area open ing directly in line with openings in the furnace door A fully louvered door having the minimum free area is also permitted if the front tolerance...

Page 12: ...the bottom of the roof jack locking slot downward toward the fur nace Slide the pipe into the roof jack to a length that will allow a convenient reach to the connec tion at the top of the furnace Ease...

Page 13: ...Package Accessory The Ventilaire air quality packages are available to meet the ventilation requirements as outlined in H U D Standard Part 3280 103 b 2 These packages introduce outdoor air into the...

Page 14: ...apidly Locate the storage tank conveniently near the home For above ground fuel tank installations the tank may rest three to four inches off the ground Fuel tanks may also be buried if prop erlycoate...

Page 15: ...USING IGNITOR CONTROL MODULE GAS VALVE IND L1 HSI HSIG L2 W PSI FSI GV PSO FSG C WHITE RED RED GREEN BLUE BLUE BLACK BLACK BLACK BLACK RED TERMINAL BOARD BUSHING LINE CORD BUSHING TO COMBUSTION MOTOR...

Page 16: ...ected from water If any of the original wiring supplied with the appliance must be replaced it must be replaced with wiring of the same material gauge and temperature rating Line Voltage Requirements...

Page 17: ...OFF switch is located on top of the control box This switch provides either automatic operation of the blower through the thermostat or constant blower operation Fan Limit Switch The fan limit switch...

Page 18: ...lified service techni cian Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has beenunderwater Immediatelycallaquali fied service technician to inspe...

Page 19: ...5 If both the inlet gas pressure and the manifold pressure are properly set then check the burner orifice to ensure that it is properly sized Further gas problems shouldbereferredtothelocalgassupplie...

Page 20: ...as valve is allowed when the valve is energized electrically When in the OFF position gas flow is completely shut off Figure 16 Natural Gas Configuration Combustion Blower Centrifugal Switch The elect...

Page 21: ...ED VALVE NOZZLE PORT NOZZLE PORT WEBSTER SUNTEC INLET PORT INLET PORT INLET PORT AIR BLEED VALVE 1 8 turn and replace the black cover onto the converter top to protect the threads 11 Reinstall the bur...

Page 22: ...ure is as follows a While the ignition is on press the reset button for 1 2 second or less and release the reset button The lockout time will be extended to 4 minutes b If prime is not established wit...

Page 23: ...as valve at theendofthetimedtrialignitionperiod The control will then attempt ignition two 2 more times before locking out 8 The circulating air blower will energize thereafter when the temperature fa...

Page 24: ...efore recycling for further tests 5 The ignition control cannot be repaired If the troubleshooting procedure indicates a malfunction in the con trol it must be replaced CAUTION Label all wires prior t...

Page 25: ...ot properly grounded 2 Defective ignition control 3 Improper gas pressure or burner air adjustment is not allowing flame to contact ignitor tip for flame proving rectification F 24 volts supplied to g...

Page 26: ...e present If a false flame has been sensed the control will only return to normal operation after the false flame condition is no longer present 4 Four flashes the control is in lockout duetoafailurew...

Page 27: ...burner turns on but control locks out again check cad cell If cad cell is Okay replace primary control c If Indicator light continues to flash at second on second off verify that control is not in res...

Page 28: ...Fallon MO 708657C Replaces708657B Specificationsandillustrationssubjecttochange withoutnoticeandwithoutincurringobligations PrintedinU S A 03 07 INSTALLER Please leave these installation instructions...

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